IAN 100540 - Socket ULTIMATE SPEED - Free user manual and instructions

Product Type	Hydraulic Bottle Jack
Brand	Ultimate Speed
Model	IAN 100540
Maximum Load	3000 kg
Stroke	approx. 18.5 – 36 cm
Weight	approx. 3.0 kg
Hydraulic Oil	ISO VG 15
Operating Temperature	-20°C to +40°C
Max Pumping Force	350 N
Safety Valve	Preset; do not adjust
Included Items	1 hydraulic jack, 1 lifting handle, 1 rod for release valve, 1 operating instructions
Proper Use	Raising and lowering motor vehicles on solid, level surface
Safety Requirement	Always use axle stands and wheel chocks
Cleaning	Grease moving parts; clean with oily cloth
Maintenance	Check oil level; remove air from system; store dry
Disposal	Environmentally friendly; recycle packaging; dispose of oil properly
Conformity	EN 1494 / A1:2008; CE mark
Manufacturer	OWIM GmbH & Co. KG, Neckarsulm, Germany

Frequently Asked Questions - IAN 100540 ULTIMATE SPEED

How do I raise a vehicle using the hydraulic bottle jack?

Place the jack on a solid, level surface under the vehicle's jacking point. Ensure the release valve is closed by turning the rod clockwise. Insert the lifting handle into the socket and pump until the vehicle reaches the desired height. Immediately place axle stands under the vehicle and then slightly open the release valve to lower the jack onto the stands.

How do I lower the vehicle?

Raise the vehicle slightly with the jack to remove axle stands. Then slowly turn the release valve anticlockwise using the rod to lower the vehicle gradually. Close the valve fully after lowering.

What should I do if the jack does not lift the vehicle?

Check that the release valve is fully closed. If not, close it. Also check the hydraulic oil level; top up with ISO VG 15 oil if low. If there is air in the system, remove it by pumping with the oil plug removed.

How do I top up the hydraulic oil?

Ensure the jack is upright and the support plate fully lowered. Remove the oil plug and fill with ISO VG 15 hydraulic oil up to the bottom edge of the filling opening. Replace the oil plug and remove air from the system.

How do I remove air from the hydraulic system?

Open the release valve anticlockwise until the support plate is fully lowered. Remove the oil plug and pump the lifting handle several times to let air escape. Close the release valve and replace the oil plug. Repeat if necessary.

Why does the jack give way under load?

This usually indicates the release valve is not fully closed. Close it by turning the rod clockwise. If the problem persists, check for oil leaks or too much oil in the cylinder.

What safety precautions must be taken?

Always use axle stands and wheel chocks. Never work under a vehicle supported only by the jack. Use on solid, level surfaces only. Keep fingers away from moving parts. Do not exceed the maximum load of 3000 kg.

How should I store the hydraulic bottle jack?

After use, fully lower the support plate and screw in the extension screw. Store in a dry environment. Grease all moving parts regularly to prevent corrosion.

What type of hydraulic oil is recommended?

Use hydraulic oil that complies with ISO VG 15. Do not use other types of oil.

What should I do if hydraulic oil leaks?

Check if there is too much oil in the cylinder; if so, remove the excess. Also inspect seals for damage. Have the jack serviced by a professional if needed.

USER MANUAL IAN 100540 ULTIMATE SPEED

HYDRAULIC BOTTLE JACK

GB

HYDRAULIC BOTTLE JACK

Operation and Safety Notes

Translation of original operation manual

HU

HIDRAULIKUSAUTÓEMELŐ

GB Operation and Safety Notes Page 4

Description of parts....Page 5

Technical data....Page 5

Included items Page 5

Safety notes....Page 5

Use

Raising the vehicle....Page 6

Lowering the vehicle Page 6

Cleaning and Care Page 7

Maintenance and storage

Topping up the hydraulic oil / greasing......Page 7

Removing air from the hydraulic system....Page 7

Storing......Page 7

Troubleshooting Page 8

Disposal Page 8

Informations

Declaration of Conformity....Page 8

Hydraulic Bottle Jack

● Proper use

The hydraulic vehicle jack is intended for raising and lowering motor vehicles. Other uses or modification of the hydraulic vehicle jack shall be considered as improper use and may lead to injury or damage. The manufacturer will not accept liability for loss or damage arising from improper use. The product is not intended for commercial use.

Note: Reclose the release valve 5 after each use!

● Description of parts

1 Support plate
2 Extension screw
3 Lifting handle socket
4 Safety valve
5 Release valve
6 Lifting handle (for pump mechanism)
7 Rod (for release valve)
8 Oil plug

- Technical data

Stroke: approx. 18.5 - 36 cm

Maximum load: 3000 kg

Weight: approx. 3.0 kg

Hydraulic oil: Complies with ISO VG 15

- Included items

1 Hydraulic vehicle jack
1 Lifting handle
1 Rod for release valve
1 Operating instructions

Safety notes

DANGER! Follow the instructions below to avoid the threat of loss of life, injury, or damage to the product etc.

Always use axle stands and wheel chocks in addition to your hydraulic vehicle jack. Never work under a raised vehicle unless you have taken additional safety precautions. This is intended to prevent the vehicle from rolling away, sliding off or overturning the jack.
Use the product on a solid, level surface only. Using the product on an unstable or uneven surface – such as a gravel surface – may lead to the load slipping.

Ensure that you never exceed the allowable (rated) load capacity.

The person operating the jack must observe the jack and the load during all movements.

- Never work under the raised load if it has not been made secure by suitable means.

- Do not allow the hydraulic vehicle jack to be used by uninstructed or inexperienced persons.

Before using the hydraulic vehicle jack take precautions to prevent the vehicle from rolling away. Put the handbrake on, place the vehicle in gear (with automatic gearboxes set to "P") and chock the wheels.

Even with safety measures in place always remain alert and make a visual check that the support plate 1 is firmly seated against the vehicle jacking point.

■ Make sure that no petrol, battery acid or any other dangerous substance can flow out of the vehicle when the vehicle is being lifted.

- Check that no person or object is under the vehicle before you lower it.

■ Lower the vehicle slowly.

- Check that all parts have been assembled and fitted properly and are undamaged.

Before each use check that the hydraulic vehicle jack is working properly. Check the screws and valves of the hydraulic vehicle jack for correct seating and look out for hydraulic oil leaks in particular.

• Never use the hydraulic vehicle jack for moving or loading a vehicle. Never use it to lift a whole vehicle completely off the ground.
• Make sure that no-one – especially a child – is in the vehicle and that everyone is kept at an adequate distance away from the vehicle when the hydraulic vehicle jack is in use.
  ■ Never change the setting of the safety valve 4. It is preset to the correct setting in the factory and must never be readjusted later.
• Do not use the hydraulic car jack if the sealing (safety valve 4) is damaged.
  Before using the vehicle jack, the user must be made familiar with the device by an experienced person. The pump force and the transferred force are equal to approximately 350 N.
  If the markings on the product are damaged enough so as to be illegible then the vehicle jack must not be used until the markings are renewed.
  No modifications may be carried out to the hydraulic bottle jack. Any physical modification of the device and its compliance with EN 1494/A1: 2008.
  The applied force when using the vehicle jack must not exceed 350 N. The equates to a force on the lever of approximately 35 kg.
  CAUTION! RISK OF SHEARING AND CRUSHING INJURY! Keep your fingers away from the area of

the lifting handle socket 3 while pumping. Failure to observe this advice may result in shearing and crushing injury.

The operating temperature of the hydraulic oil of this equipment is between -20 °C to +40 °C.
Do not use this equipment in rooms exposed to fire hazards, where flammable or explosive vapours or dusts may be present (e.g. in stables, barns or paint shops).
■ Only use this device to lift and lower the vehicle, not to keep the vehicle in a lifted position. Do not move it whilst raising or lowering.
- Do not use the equipment if oil leaks are present.
■ After use return all parts used into their original position. Have the hydraulic oil or oil pump replaced by a professional if the parts can no longer be moved.

Use

- Raising the vehicle

⚠️ CAUTION! RISK TO LIFE! Check that the vehicle jack and axle stands are in an undamaged condition before you use them. Ensure that the hydraulic vehicle jack is used only in combination with axle stands. Have your axle stands to hand before raising the vehicle. If you do not use axle stands, the vehicle may tip over and cause a risk to life.

Follow these steps:

☐ Ensure that the support plate 1 is fully lowered and the extension screw 2 is completely screwed in before you put away the vehicle jack.
Place the hydraulic vehicle jack in the desired position. In choosing the position, observe the provisions of the owner's manual for your vehicle.
☐ If necessary screw out the extending screw 2 until it comes into contact with the underside of the vehicle (Fig. B).
☐ Connect the rod 7 to the lifting handle 6 to extend the lifting handle.

CAUTION! RISK OF SHEARING AND CRUSHING INJURY! Keep

your fingers away from the area of the lifting handle socket 3 while pumping. Failure to observe this advice may result in shearing and crushing injury.

☐ Guide the end of the lifting handle 6 into the lifting handle socket 3 and pump the vehicle up to the desired height (Fig. D).
Place the axle stands under the designated jacking points under the vehicle.
☐ Relieve the load from the vehicle jack by placing the rod 7 with the oval opening on to the release valve 5, then turning the rod 7 slightly anticlockwise before turning it back immediately. The support plate 1 drops slightly and the vehicle is held on the axle stands.

- Lowering the vehicle

DANGER TO LIFE! Check that no person or object is under the vehicle before you lower it.

CAUTION! Lower the vehicle slowly, otherwise there is the danger of injury and damage to the product or to the vehicle.

☐ First raise the vehicle slightly in order to be able to remove the axle stands. Proceed as described in the section on „Raising the vehicle“.
□ Remove the axle stands.
Place the rod 7 with oval opening on to the release valve 5 and turn the rod slowly anticlockwise (Fig. C). The vehicle is lowered slowly.

Note: The more quickly the rod 7 is turned anticlockwise, the faster the vehicle is lowered. Therefore you should proceed very cautiously at first in order to get a feeling for the correct speed.

☐ Lower the support plate 1 until it is no longer loaded. Then pull the vehicle jack out from under the vehicle. Press down on the support plate 1 until it is fully lowered.
☐ Close the release valve 5 by turning the rod 7 on the release valve 5 clockwise.
☐ Take the rod 7 off the release valve 5.
☐ If it is extended, screw the extension screw 2 back down into the jack body.

Cleaning and Care

□ Liberally grease all external moving parts.
□ Clean the hydraulic trolley jack using a slightly oily cloth.
□ Never use harsh or corrosive cleaning agents.

Maintenance and storage

Topping up the hydraulic oil / greasing

Note: Use only hydraulic oil that complies with ISO VG 15.

☐ Stand the vehicle jack upright on a level, flat surface.
☐ Screw the extension screw 2 completely down into the jack body.

Place the rod 7 with oval opening on to the release valve 5 and turn the rod anticlockwise (Fig. C) until the support plate 1 is fully lowered.
☐ Pull the oil plug 8 out of the oil reservoir.
☐ Introduce hydraulic oil from a suitable vessel into the oil reservoir. Fill the hydraulic oil reservoir up to the bottom edge of the filling opening.
☐ Remove any air present in the hydraulic system. To do this follow steps 3 - 4 in section on "Removing air from the system".
☐ Replace the oil plug 8 back into the oil reservoir opening.
□ Grease all moving parts on the vehicle jack regularly to prevent corrosion.
☐ Top up with approximately 100 - 105 ml oil if all the oil has been used up.

Removing air from the hydraulic system

Air in the hydraulic system may detrimentally affect the proper functioning of the vehicle jack.

Proceed as follows to remove air from the hydraulic system:

1. Place the rod 7 with oval opening on to the release valve 5 and turn the rod anticlockwise (Fig. C) until the support plate 1 is fully lowered.
2. Pull the oil plug 8 out of the oil reservoir.
3. Guide the lifting handle 6 into the lifting handle socket 3 and pump it up and down several times to allow any air to escape.
4. Place the rod 7 with oval opening on to the release valve 5 and turn the rod clockwise (Fig. C). The release valve 5 is now closed again.
5. Replace the oil plug 8 back into the oil reservoir opening.
6. If necessary, repeat steps 1 - 5 until all the air has escaped.

Storing

Place the rod 7 with oval opening on to the release valve 5 and turn the rod anticlockwise

(Fig. C) until the support plate 1 is fully lowered.

☐ Screw the extension screw 2 completely down into the jack body.
Store the hydraulic vehicle jack and the lifting handle in a dry environment and protected from moisture.
☐ Ensure that the support plate 1 is fully lowered and the extension screw 2 is completely screwed in before you put away the vehicle jack. This will prevent the oil escaping from the oil plug 8.
☐ Grease all moving parts on the vehicle jack regularly to prevent corrosion.

● Troubleshooting

● = Fault

● = Cause

O = Remedy

● = The vehicle jack does not raise the vehicle at all or does not raise it high enough.

- = The release valve 5 was not properly closed.

O = Close the release valve 5 completely (see the section on "Raising the vehicle").

●=There is not enough hydraulic oil in the vehicle jack.

O = Top up the hydraulic oil (see the section on "Topping up the hydraulic oil / greasing").

- =There is too much hydraulic oil in the cylinder.

O = Remove the excess quantity of hydraulic oil from the cylinder.

© = There is air in the hydraulic system.

O = Remove the air in the hydraulic system (see the section on "Removing air from the hydraulic system").

● = The vehicle jack gives way under load.
● = The release valve5 was not properly closed.
O = Close the release valve 5 completely (see the section on "Raising the vehicle").
● = Hydraulic oil escapes.
●=There is too much hydraulic oil in the cylinder.
O = Remove the excess quantity of hydraulic oil from the cylinder.

● = The pump mechanism works only partially.
- =There is too much hydraulic oil in the cylinder.
O = Remove the excess quantity of hydraulic oil from the cylinder.
- = There is air in the hydraulic system.
O = Remove the air in the hydraulic system (see the section on "Removing air from the hydraulic system").

- Disposal

The packaging and ancillary packing consist entirely of environmentally-friendly materials. They can be disposed of at your local recycling facility.

In the interest of the environment, do not throw out the product with your household refuse. Take it to a suitable centre where it can be disposed of properly. Your local council will be able to tell you where the collection centres are located and their opening times.

Dispose of the hydraulic oil in an environmentally compatible manner. Ask your local repair garage to see to its disposal or find your nearest waste materials collection centre.

- Informations

● Declaration of Conformity

We, OWIM GmbH & Co. KG Stiftsbergstraße 1, D-74167 Neckarsulm, hereby declare under our sole responsibility that the product: Hydraulic Bottle Jack, Model No.: Z31224, Version: 07 / 2014, to which this declaration refers, complies with the standards/ normative documents of 2006/42/EC.

Related harmonised standard: EN 1494 / A1: 2008

Tobias Koenig

Division Manager

Neckarsulm, 15 May 2014

The complete declaration of conformity can be

viewed at: www.owim.com

CE

Neckarsulm, 15 May 2014

Tobias Koenig Division Manager Neckarsulm, 15 May 2014

Tobias Koenig Division Manager Neckarsulm, 15 May 2014

Celotno izjavo o skladnosti najdete na spletni strani www.owim.com

CE

Neckarsulm, 15 May 2014

Tobias Koenig Division Manager Neckarsulm, 15 May 2014