XT302000 - Electric sander Campbell Hausfeld - Free user manual and instructions

USER MANUAL XT302000 Campbell Hausfeld

CH CAMPBELL HAUSFELD.

Random Orbit Palm Sander

Operating Instructions

Close-up of a black and white industrial sanding tool with threaded handle and base plate (no visible text or symbols)

Model: XT302000

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.

Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

For parts, product & service information visit www.campbellhausfeld.com

Model #: ____

Serial #: ____

Purchase Date: ____

Campbell Hausfeld

100 Production Drive

Harrison, Ohio 45030

REGISTER YOUR PRODUCT ONLINE NOW! www.campbellhausfeld.com/reg READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS • DO NOT DISCARD

BEFORE YOU BEGIN

Description

Whether you are removing a lot of material or creating that final finish surface, this random orbit palm sander will help you complete your project with ease! Sander speed can be adjusted up to 10,000 RPM to meet your project requirements and a vacuum attachment with dust collection bag helps keep the mess to a minimum as you work through that project list and get stuff done!

Campbell Hausfeld® makes it easier for you to finish your projects like a pro. The company's history of creating quality products began in 1836, when it manufactured horse-drawn wagons and agricultural equipment. Today, Campbell Hausfeld offers a complete line of air compressors, air tools and accessories, inflators, nailers and staplers, spray guns, pressure washers, and more. Finish your projects faster and easier with Campbell Hausfeld – The Air Power Expert.

UNPACKING

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Check for loose, missing or damaged parts. Check to be sure all supplied accessories are enclosed with the unit. In case of questions, damaged or missing parts, please visit www.campbellhausfeld.com for customer assistance.

it if damaged during shipping, handling or use. Damage may result in bursting and

cause injury or property damage.

Other Parts (Not Provided)

You will need the following items and/or accessories to properly set-up and optimally use your GSD random orbit palm sander:

• 1/4 inch Plug NPT (M)

o For less stress on your air hose and you, try a flex plug.

• 3/8 inch (ID) whip or leader hose to absorb vibration

• 3/8 inch (ID) Air Hose

• 1/4 inch Coupler NPT (F)

o Eliminate coupler confusion with a universal coupler style.

o Quick-connect couplers quickly, easily join hoses to tools.

o If you don't use a flex plug, consider a swivel coupler to prevent hose kinks and reduce stress on your air hose.

• 26 Gallon air compressor or larger

- 6 inch 6-hole pressure-sensitive adhesive-backed (PSA) sandpaper discs

- PTFE tape for all fitting connections

- Adjustable wrench for tightening fitting connections

See www.campbellhausfeld.com for additional information on accessories to support your air tools and pneumatic system.

BEST PRACTICES

If water and/or oil can ruin your project, consider adding a filter or filter/regulator (F/R) to your system. ALSO, make sure to drain any condensate from your filter AND compressor every time you use it—as much as daily!
◆ For best output, maintain pressure at the tool of 90 PSI.
The longer your air hose the greater the pressure drop from compressor to tool. If you are using a hose longer than 50 feet, consider upgrading to a 1/2 inch ID air hose to ensure proper tool pressure.
◆ Failure to lubricate and maintain your air tools properly will dramatically shorten their life. Use oil every time you use your air tool to lubricate, clean and inhibit rust in one step. Campbell Hausfeld sells air tool oil under part number ST1270.

SPECIFICATIONS

	XT302000
Maximum PSI 90
CFM no load 100% duty 2.1 CFM @ 90 PSI
SCFM no load 100% duty 14.9 SCFM @ 90 PSI
Air Compressor Recommendation 26 gallon
RPM (free speed) 10,000
Orbit Diameter 5 mm
Sanding Pad Size 6 inch
Pad Thread Size 5/16-24
Variable Speed Yes
Air Inlet 1/4 inch NPT (F)
Minimum Hose Size 3/8 inch
Housing Material	Composite
Tool Weight	2.0 Lbs.
Tool Length	9-1/2 inch
Tool Height	3-1/2 inch
Tool Width	5-7/8 inch

GETTING TO KNOW YOUR UNIT

Trigger Air Inlet Tapered-edge Sanding Pad Air-flow Regulator Tab Vacuum Attachment (Exhaust Port) Sanding Pad Collar Drive Spindle 24MM Spindle Wrench Exhaust Dust Bag Exhaust Hose

SET UP INSTRUCTIONS

graph LR
    A["Exhaust dust bag"] --> B["Air Hose"]
    B --> C["Plug"]
    C --> D["Quick Coupler"]
    D --> E["Sand Paper Disc"]
    E --> F["Exhaust hose"]
    F --> G["Exhaust dust bag"]

* Items shown in Set Up Instructions are not included with this tool.

BEST PRACTICES

The air compressor used with your random orbit palm sander must be able to maintain a minimum of 90 PSI when the tool is being used. An inadequate air supply can cause a loss of power and inconsistent tool output/performance.
A pressure regulator—used at the tool—is helpful to control the operating pressure of the tool and maintain 90 PSI.
Use an oiler to provide oil circulation through the tool and a filter to remove liquid and solid impurities which can rust or "gum up" internal parts of the tool.
◆ To disconnect a coupler/plug from a system set-up: push the coupler and plug together before pulling the coupler sleeve back and separating the coupler and plug.

ASSEMBLY

Attaching the tapered-edge sanding pad:

1. Turn sander upside down on work surface.
2. Use the 24 mm wrench to hold the drive spindle in place while you thread the 6 inch tapered-edge sanding pad. You must continue to hold the drive spindle stationery as you tighten the pad.
3. Once the pad is on tight, you can pull the wrench out from under the sanding pad collar. You may have to jiggle it a little to remove it.

Attach sand paper:

1. Ensure sandpaper disc is 6 inch with 6-holes and pressure-sensitive adhesive backed.

Close-up of a mechanical component with concentric rings and a central hole (no visible text or symbols)

Close-up of hands using a tool to adjust or install a mechanical component (no visible text or symbols)

1. Peel the release liner and align paper over tapered-edge sanding pad; make sure the vacuum holes from paper to pad line up.
2. Press firming over entire surface of pad.

Attach exhaust hose:

1. Twist exhaust hose into exhaust hose port until hose is firmly attached.
2. Unfold exhaust dust bag and insert other end of exhaust hose in the bag at the string end.
3. Wrap strings around hose and tie securely in a bow.
4. Note other end of exhaust dust bag is sealed with a hook & loop closure for easier emptying.

LUBRICATION

To protect your tool, lubricate the motor every time—before and after—you use this tool. You cannot oil the motor too often or put too much oil in the air inlet.

1. Disconnect the random orbit palm sander from air supply.
2. Turn the sander on end so that the air outlet is facing up.
3. While pulling the trigger, pour approximately a teaspoon of air tool oil in the air inlet. Campbell Hausfeld makes an air tool oil under model number ST1270.
4. Release the trigger and connect the tool to the air supply and cover the exhaust port with a towel.
5. Trigger the sander wrench for 20 to 30 seconds. Oil will spray from the exhaust port when the tool is triggered.
6. Continue to run until no oil is discharged.
7. Wipe all residual oil from tool before use.

OPERATING INSTRUCTIONS

Speed adjustment (air-flow regulator)

The air-flow regulator controls how much air enters the motor which defines the motor speed/power. To adjust the amount of air flowing to the motor, move the air-flow regulator tab. When fully opened, the air-flow regulator tab will be almost parallel with the air inlet.

Close-up of a mechanical component with a cylindrical shaft and rectangular base (no visible text or symbols)

BEST PRACTICES

◆ Start sanding in an inconspicuous spot--or on a test piece--to ensure proper grit, speed and pressure is applied to your work surface to yield desired results.
Begin sanding with an abrasive grit coarse enough to remove high spots and excessive roughness
◆ Follow with a second sandpaper using a grit one to two ranges finer.
◆ Continue working successively until desired finish is obtained.

MAINTENANCE

• Thoroughly inspect the tool for any broken or damaged parts before each use.
• Periodically clean tool by using a blow gun to remove dust and debris around the pad and drive spindle areas.

STORAGE

Lubricate your sander before storing. Follow the air motor lubrication instructions with an exception to step #5. Only run the sander for 2-3 seconds (instead of 20 to 30 seconds) because more oil needs to remain in the sander when storing. Store your tool in a cool dry place.

TECHNICAL SERVICE

For information regarding the operation or repair of this product, please visit www.campbellhausfeld.com.

SAFETY INSTRUCTIONS

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the symbols found on page 8. The Safety Symbols throughout this manual are to alert you to important safety hazards and precautions.

The DANGER, WARNING, CAUTION, and NOTICE notifications and instructions in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that caution is a factor which cannot be built into this product, but must be supplied by the operator.

With any piece of equipment, new or used, the most important part of its operation is SAFETY!

Campbell Hausfeld encourages you to familiarize yourself with your new equipment and stresses safe operation.

The next few pages of this manual are a summary of the main safety aspects associated with this unit. Be sure to read and understand completely before operating the machine.

The symbols used throughout the operation and maintenance sections of this manual call attention to safety procedures.

Important Safety Information

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

This manual contains important safety, operational and maintenance information. If you have any questions, please visit www.campbellhausfeld.com for customer assistance.

California Proposition 65

This product page ex WARNING

pose you to chemicals including

lead, which are known to the State of California

to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Illinois Lead Poisoning Prevention Act

CONTAINSLED.May WARNING

be harmful if eaten or chewed.

Complies with Federal Standards.

General Safety

This product is a part of a high pressure system and the following safety precautions must be followed at all times along with any other existing safety rules.

1. Read all manuals included with this product carefully. Be thoroughly familiar with the controls and the proper use of the equipment.
2. Only persons well acquainted with these rules of safe operation should be allowed to use the air tool.

A DANGER Maximum operating pressure of the air tool (90 PSI). The air tool could explode and result in death or serious personal injury.

1. Do not exceed any pressure rating of any component in the system.

2. Disconnect the air tool from air supply before changing tools or attachments, servicing and during non-operation.

Safety glasses and ear protection must be worn during operation.

1. Do not wear loose fitting clothing, scarves, or neck ties. Loose clothing may become caught in moving parts and result in serious personal injury.

2. Do not wear jewelry when operating any tool. Jewelry may become caught in moving parts and result in serious personal injury.

3. Do not depress trigger when connecting the air supply hose.

4. Always use attachments designed for use with air powered tools. Do not use damaged or worn attachments.

5. Never trigger the tool when not applied to a work object. Attachments must be securely attached. Loose attachments can cause serious injury.

6. Protect air lines from damage or puncture. Do not carry tool by the air hose.

7. Never point an air tool at oneself or any other person. Serious injury could occur.

8. Check air hoses for weak or worn condition before each use. Make sure all connections are secure.

Release all pressure from the system before attempting to install, service, relocate or perform any maintenance.

1. Keep all nuts, bolts and screws tight and ensure equipment is in safe working condition.

2. Do not put hands near or under moving parts.

3. Always secure work piece. Use a clamp if necessary.

4. Always work in a well ventilated area and wear OSHA approved dust mask.

5. Use only sanding pads rated at or above the tool's RPM.

Check, loading pad for cracks and wear prior to use. Replace if damaged. A damaged pad can break apart during use and cause serious injury.

SAFETY INSTRUCTIONS (CONTINUED)

1. Ensure sandpaper is fully sealed onto sanding pad and that pad is securely tightened to tool spindle.
2. Do not free spin tool. Acuate trigger just before engaging work surface and release trigger when lifting tool away from surface.

Do not misuse this WARNING

product. Excessive exposure to vibration, work in awkward positions, and repetitive

work motions can cause injury to hands and arms. Stop using any tool if discomfort, numbness, tingling, or pain occur, and consult a physician.

This air top level

es lubrication before initial use and before and after each additional use.

Cover Exhaust port WARNING

with a towel before applying air pressure. Oil will discharge through the exhaust

port during the first few seconds of operation after an airtool has been lubricated. Failure to cover exhaust port can result in serious injury.

Safety Glossary

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

Danger indicates

imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING

potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

CAUTION

Caution which, if not avoided, MAY result in minor or moderate injury.

indi

ICE NOTICE

portant information, that if not followed, may cause damage to equipment.

IMPORTANT or NOTE: Information that requires special attention.

Safety Symbols

The following Safety Symbols appear throughout this manual to alert you to important safety hazards and precautions.

Wear Eye and Mask Protection

Read Manual First

Risk of Explosion

Wear Eye and Hearing Protection

Risk of Pressure

Risk of Fumes

SAVE THESE INSTRUCTIONS DO NOT DISCARD

NOTES:

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Tool runs slowly, will not operate or has low power

1. Grit or gum in tool 1. Flush the tool with CampbellHausfeld air tool oil, gum solvent, or an equal mixture of SAE 10 motor oil and kerosene. Lubricate the tool after cleaning with CampbellHausfeld (or comparable) air tool oil.2. No oil in tool 2. Lubricate the tool according tothe lubrication instructions in this manual.3. Low air pressure 3. a. Push speed adjustment lever ontool to higher setting.b. Adjust compressor regulator to90 PSI while tool is running free.4. Air hose leaks 4. Tighten and seal hose fittings, if leaks are found.5. Pressure drops 5. a. Be sure the hose is the propersize. Long hoses or tools using large volumes of air may require a hose with an I.D. of 1/2 inch or larger depending on the total length of the hose.b. Do not use a multiple number of hoses connected together with quick connect fittings. This causes additional pressure drops and reduces the tool power. Directly connect the hoses together.6. Speed adjustment set too low7. Worn or broken rotor vanes 7. Replace tool.

Moisture blowing out of tool

1. Water in tank 1. Drain tank. (See air compressormanual). Oil tool and run until no water is evident. Oil tool again and run 1-2 seconds.2. Water in the air lines/hoses2. a. Install a water separator/filter.NOTE: Separators only work properly when the air passing through the separator is cool. Locate the separator/filter as far as possible from the compressor.b. Install an air dryer.c. Oil tool immediately anytime water enters tool.

GENERAL TROUBLESHOOTING GUIDE (CONTINUED)

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Excessive vibration or grinding noise

1. Incorrect, damaged or worn sanding pad

2. Replace with correct pad (size, weight and style).

3. Worn or damaged internal parts and/or bearings

4. Replace tool.

Tool will not shut off Worn or dirty air valve or seat Clean and replace if necessary.

Dust collection not effective

Low air pressure Increase air pressure.

Reminder: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

LIMITED WARRANTY

1. DURATION: From the date of purchase by the original purchaser as follows: Two (2) Years.

2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld, a Marmon/Berkshire Hathaway Company, 100 Production Drive, Harrison, Ohio, 45030. Visit www.campbellhausfeld.com.

3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product.

4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld air tool.

5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the duration of the warranty period with the exceptions below.

6. WHAT IS NOT COVERED UNDER THIS WARRANTY:

A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow limitation on how long and implied warranty lasts, so the above limitations may not apply to you.

B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

C. Any failure that results from an accident, purchaser's abuse, neglect or failure to operate products in accordance with instructions provided in the owner's manual(s) supplied with product. Accident, purchaser's abuse, neglect or failure to operate products in accordance with instructions shall also include the removal or alteration of any safety devices. If such safety devices are removed or altered, this warranty is void.

D. Normal adjustments which are explained in the owner's manual(s) provided with the product.

1. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor's option, products or components which are defective, have malfunctioned and/or failed to conform within the duration of the specific warranty period.

2. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:

A. Provide dated proof of purchase and maintenance records. B. Visit www.campbellhausfeld.com to obtain your warranty service options. Freight costs must be borne by the purchaser.

C. Use reasonable care in the operation and maintenance of the products as described in the owner's manual(s).

1. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.

This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from state to state or country to country.

CH CAMPBELL HAUSFELD.

Close-up of a black and white industrial sanding tool with threaded handle and base plate (no visible text or symbols)

Modèle: XT302000

Harrison, Ohio 45030

ENREGISTREZ VOTRE PRODUIT EN LIGNE MAINTENANT !

www.campbellhausfeld.com/reg

LIRE ET SUIVRE TOUTES LES INSTRUCTIONS

CONSERVER CES INSTRUCTIONS • NE PAS JETER

AVANT DE COMMENCER

Description

Close-up of a mechanical component with concentric rings and a central hole (no visible text or symbols)

Close-up of hands using a tool to adjust or install a mechanical component (no visible text or symbols)

Close-up of a mechanical component with a cylindrical shaft and rectangular base (no visible text or symbols)

MEILLEURES PRATIQUES

California Proposition 65

AVERTISSEMENT

CH CAMPBELL HAUSFELD.

Close-up of a black and white industrial sanding tool with threaded handle and base plate (no visible text or symbols)

Modelo: XT302000

Harrison, Ohio 45030

REGISTRE SEU PRODUTO ON-LINE AGORA!

www.campbellhausfeld.com/reg

LEIA E SIGA TODAS AS INSTRUÇÕES

GUARDE ESTAS INSTRUÇÕES • NÃO DESCARTE

ANTES DE COMEÇAR

Descrição

Close-up of a mechanical component with concentric rings and a central hole (no visible text or symbols)

Close-up of hands using a tool to adjust or install a mechanical component (no visible text or symbols)

Conectar a lixa:

Close-up of a mechanical component with a cylindrical shaft and rectangular base (no visible text or symbols)

MELHORES PRÁTICAS

PROBLEMA CAUSAS POSSÍVEIS AÇÃO CORRETIVA

PROBLEMA CAUSAS POSSÍVEIS AÇÃO CORRETIVA

CH CAMPBELL HAUSFELD.

Lijadora manual de órbita aleatoria

Close-up of a Campbell Naufesla power tool with threaded handle and base plate (no visible text or symbols on the device itself)

Modelo: XT302000

Harrison, Ohio 45030

Close-up of a mechanical component with concentric rings and a central hole (no visible text or symbols)

Close-up of hands using a tool to adjust or install a mechanical component (no visible text or symbols)

Close-up of a mechanical component with a cylindrical shaft and rectangular base (no visible text or symbols)

MEJORES PRÁCTICAS

CH CAMPBELL HAUSFELD.