TL050101AV - Ratchet wrench Campbell Hausfeld - Free user manual and instructions

USER MANUAL TL050101AV Campbell Hausfeld

Operating Instructions AT0510, TL0501

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

CAMPBELL HAUSFELD®

3/8 inch Ratchet

Table of Contents

Description 1

Unpacking 1

Safety Guidelines 1

Important Safety Information ..... 1

Tool Components and

Specifications. 2

Operating Instructions 4

Lubrication 4

Recommended Hookup..... 4

Operational Mode 5

User-Maintenance Instructions ..... 5

Troubleshooting Chart 6

Warranty 8

Description

Ratchets are air tools designed for removing and installing spark plugs and different engine parts such as water pumps, radiators, etc. Use in confined areas where hand tools are cumbersome.

Unpacking

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Make sure to tighten fittings, bolts, etc., before putting unit into service.

Safety Guidelines

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

DANGER

Danger an imminently

hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING

Warning a potentially

hazardous situation which, if not avoided, COULD result in death or serious injury.

CAUTION

Caution a potentially

hazardous situation which, if not avoided, MAY result in minor or moderate injury.

NOTICE

Notice important

information, that if not followed, may cause damage to equipment.

NOTE: Information that requires special attention.

Important Safety Instructions

INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS

This manual contains safety, operational and maintenance information. Contact your Campbell Hausfeld representative if you have any questions.

When using to WARNING

basic precautions

should always be followed, including the following:

indicates

Models AT0510 and TL0501

Locate model and date code on to indicate record below:

Model No.: ____

Date Code: ____

Retain these numbers for future reference indicates

CALIFORNIA PROPOSITION 65 indicates

▲ WARNING

This product can expose you to chemicals including lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

WARNING

You can create dust when you cut, sand, drill or grind materials such as wood, paint, metal, concrete, cement, or other masonry. This dust often contains chemicals known to cause cancer, birth defects, or other reproductive harm. Wear protective gear.

REMINDER: Keep your dated proof of purchase for warranty purposes!

Attach it to this manual or file it for safekeeping.

Important Safety Instructions (Continued)

ILLINOIS LEAD POISONING PREVENTION ACT

WARNING

CONTAINS LEAD. MAY BE HARMFUL IF EATEN OR CHEWED. COMPLIES WITH FEDERAL STANDARDS.

GENERAL

a. To reduce the risks of electric shock, fire, and injury to persons, read all the instructions before using the tool.

b. Be thoroughly familiar with the controls and the proper use of the equipment. Follow all instructions. Contact your Campbell Hausfeld representative if you have any questions.
c. Only persons well acquainted with these rules of safe operation should be allowed to use the unit.

DANGER

Read

understand tool

labels and manual. Failure to follow warnings, dangers, and cautions could result in DEATH or SERIOUS INJURY.

WORK AREA

a. Keep the work area clean and well lighted. Cluttered benches and dark areas increase the risks of electric shock, fire, and injury to persons.

b. Do not operate the tool in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. The tool is able to sparks resulting in the igni the dust or fumes.
c. Keep bystanders, children, and visitors away while operating the tool. Distractions are able to result in the loss of control of the tool.

PERSONAL SAFETY

a. Stay alert. Watch what you are doing and use common sense when operating the tool. Do not use the tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating the tool increases the risk of injury to persons.
b. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep hair, clothing, and

and gloves away from moving parts. Loose clothes, jewelry, or long hair increases the risk of injury to persons as a result of being caught in moving parts.

c. Avoid unintentional starting. Be sure the switch is off before connecting to the air supply. Do not carry the tool with your finger on the switch or connect the tool to the air supply with the switch on.

d. Remove adjusting keys or wrenches before turning on the tool. A key or wrench attached to a rotating part of the tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations.
f. Use safety equipment. A dust mask, non-skid safety shoes and a hard hat must be used for the applicable conditions.

g. Always wear eye protection.

h. Always wear hearing protection when using the tool. Prolonged exposure to high intensity noise is able to cause hearing loss.

i. Do not attach the hose or tool to your body. Attach the hose to the structure to reduce the risk of loss of balance if the hose shifts.

DANGER

in

fi rmly balanced

position when using or handling the tool.

CAUTION

Avoid

extended periods

of work with the tool. Stop using the tool if you feel pain in hands or arms.

long

Tool Components and Specifications

Average

Air Consumption. . . . 2.5 CFM @ 90 PSI

Operating Pressure 90 PSI

Rated RPM 140

Max Torque 50 Ft. Lbs.

Working Torque .....10-45 Ft. Lbs.

Gear Type.....3 Idler Planetary

Bolt Capacity 3/8 inch

Air Inlet .....1/4 inch NPT (Female)

Min. Hose Size 3/8 inch

Drive.... 3/8 inch sq.

Weight 2.5 Lbs.

Forward/Reverse Dial Air Inlet 3/8 inch Anvil Exhaust Throttle

Important Safety Instructions (Continued)

j. Hold tool by insulated gripping surface when performing an operation where the tool may contact hidden wiring. Contacting a "live" wire will make exposed metal parts of the tool "live" and shock the operator.
k. Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is grounded.
I. Explore the workpiece to avoid contact with hidden wiring. Thoroughly investigate the workpiece for possible hidden wiring before performing work. Contact with live wiring will shock the operator.
m. Never point an air tool at oneself or any other person. Serious injury could occur.
n. Do not put hands near or under moving parts.

TOOL USE AND CARE

a. Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against the body is unstable and is able to lead to loss of control.
b. Do not force the tool. Use the correct tool for the application. The correct tool will do the job better and safer at the rate for which the tool is designed.
c. Do not use the tool if the switch does not turn the tool on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired.

d. ▲ WARNING Disconnect the tool from the air source before making adjustments, doing tool maintenance, clearing jams, leaving work area, loading, or unloading the tool. Such precautionary measures reduce the risk of injury to persons.

e. Store the tool when it is idle out of reach of children and other

untrained persons. A tool is dangerous in the hands of untrained users.

f. Maintain the tool with care. Keep a cutting tool sharp and clean. A properly maintained tool, with sharp cutting edges reduces the risk of binding and is easier to control.
g. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that affects the tool's operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. There is a risk of bursting if the tool is damaged.
h. Use only accessories that are identified by the manufacturer for the specific tool model. Use of an accessory not intended for use with the specific tool model increases the risk of injury to persons.
i. Selecting an appropriate tool actuation system, taking into consideration the work application for which the tool is used.

DANGER

Never use

gasoline or other fl ammable liquids to clean the tool. Never use the tool in the presence of fl ammable liquids or gases. Vapors could ignite by a spark and cause an explosion which will result in death or serious personal injury.

WARNING

Release all pressure from

the system before attempting to install, service, relocate or perform any maintenance.

WARNING

Always disconnect tool from the

power source when unattended, performing any maintenance or repair, clearing a jam, or moving the tool to a new location.

WARNING

Always fi t tool with a fi tting or

hose coupling on or near the tool in such a manner that all compressed air in the tool is discharged at the time the fi tting or hose coupling is disconnected. Do not use a check valve or any other fi tting which allows air to remain in the tool. Death or serious personal injury could occur.

Never carry the WARNING

tool by the air

hose or pull the hose to move the tool or a compressor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn. Personal injury or tool damage could occur.

WARNING

Do not operate or allow anyone else to operate the tool if any warnings or want not legible. Warnings labels are located on magazine and body.

Do not drop or WARNING

throw the tool.

Dropping or throwing the tool can result in damage that will make the tool unusable or unsafe. If the tool has been dropped or thrown, examine the tool closely for bent, cracked or broken parts and air leaks. STOP and repair before using or serious injury could occur.

Do not exceed CAUTION

the maximum

operating pressure of the air tool (90 PSI). This can reduce the life of the tool.

j. Do not exceed any pressure rating of any component in the system. Maximum operating pressure of 90 PSI is measured at the tool inlet while the tool is running. The pressure drop between the compressor and tool needs to be compensated for at the compressor.
k. Do not depress trigger when connecting the air supply hose.
1. Never trigger the tool when not applied to a work object. Attachments must be securely attached. Loose attachments can cause serious injury.

Clean and check NOTICE

all air supply

hoses and fi ttings before connecting the tool to an air supply. Replace any damaged or worn hoses or fi ttings. Tool performance or durability may be reduced.

SERVICE

a. Tool service must be performed only by qualified repair personnel.

Important Safety Instructions (Continued)

b. When servicing a tool, use only identical replacement parts. Use only authorized parts.
c. Use only the lubricants supplied with the tool or specified by the manufacturer.

Do not make any CAUTION

modifi cations to

the tool without fi rst obtaining written approval from Campbell Hausfeld. Do not use the tool if any shields or guards are removed or altered. Do not use the tool as a hammer. Personal injury or tool damage may occur.

AIR SOURCE

a. Never connect to an air source that is capable of exceeding 200 PSI. Over pressurizing the tool is able to result in bursting, abnormal operation, breakage of the tool or serious injury to persons. Use only clean, dry, regulated compressed air at the rated pressure or within the rated pressure range as marked on the tool. Always verify prior to using the tool that the air source has been adjusted to the rated air pressure or within the rated air-pressure range.
b. Never use oxygen, carbon dioxide, combustible gases or any bottled

gas as an air source for the tool. Such gases are capable of explosion and serious injury to persons.

DANGER

Do

use any

type of reactive gases, including, but not limited to, oxygen and combustible gases, as a power source. Use fi Itered, lubricated, regulated compressed air only. Use of a reactive gas instead of

compressed air may cause the tool to explode which will cause death or serious personal injury.

DANGER

Use only

a pressure-regulated compressed air source to limit the air pressure supplied to the tool. The regulated pressure must not exceed 90 PSI. If the regulator fails, the pressure delivered to the tool must not exceed 200 PSI. The tool could explode which will cause death or serious personal injury.

SAVE THESE INSTRUCTIONS DO NOT DISCARD

OPERATING INSTRUCTIONS

LUBRICATION

Proper lubrication is the owner's responsibility. Failure to lubricate the air tool properly will dramatically shorten the life of the tool and will void the warranty.

This air tool CAUTION

requires

lubrication before the initial use and before and after each additional use.

Air tools require lubrication throughout the life of the tool. Air tool oil is recommended because this oil cleans, lubricates and inhibits rust all in one step. Use Campbell Hausfeld air tool oil ST127001AV or equivalent ISO grade 32 oil.

After an air tool not WARNING

lubricated, oil will discharge through the exhaust port during the first few seconds of operation. Thus, the exhaust port must be covered with a towel before applying air pressure. Failure to cover the exhaust port can result in serious injury.

1. Disconnect tool from air supply.
2. Turn tool upside down.
3. While pressing trigger, apply 5 - 10 drops of oil in the air inlet.
4. Connect the air tool to the air supply and cover the exhaust port with a towel. Run the air tool for 7 to 10 seconds. Oil will discharge from the exhaust port when air pressure is applied.

RECOMMENDED HOOKUP

The illustration below shows the recommended hookup for the tool.

1. The air compressor must be able to maintain a minimum of 60 PSI when the tool is being used. An inadequate air supply a loss of power and in driving.
2. An oiler can be used to provide oil circulation through the tool. A filter can be used to remove liquid and solid impu rust or "gum up" into the tool.
3. Always use air supply hoses with a minimum working pressure rating equal to or greater than the pressure from the power source if a regulator fails, or 200 PSI, whichever is greater. Use 1/4 inch air hose for

200 PSI or greater

3/8 inch I.D.

Recommended Hookup

graph LR
    A["Connector"] --> B["Quick Plug"]
    B --> C["Quick Coupler"]
    C --> D["Quick Plug (Optional)"]
    D --> E["Lubricator"]
    E --> F["Regulator"]
    F --> G["Filter"]
    H["Air Hose"] --> D

OPERATING INSTRUCTIONS (Continued)

runs up to 50 feet. Use 3/8 inch air hoses for 50 foot run or longer.

1. Use a pressure regulator on the compressor, with an operating pressure of 0 PSI - 125 PSI. A pressure regulator is required to control the operating pressure of the tool between 60 PSI and 90 PSI.

OPERATIONAL MODE

To remove nuts, turn the forward/reverse dial to the right. To install nuts, turn the forward/reverse dial to the left. Reverse the procedure if the threads are left-handed. Do not overtighten the nuts.

WARNING

When

do not torque

down the nuts or bolts with the ratchet as typically done with a hand wrench. This can damage the tool by breaking parts in the ratchet mechanism.

Use of a whip WARNING

hose prevents

accidental triggering of the tool when pressurized air is connected to the system.

In addition, the tool's vibration wears out quick couplers prematurely.

Using fittings or air hoses which are too small can create a pressure drop and reduce the power of the tool. A 3/8 inch (I.D.) fitting with 1/4 inch NPT threads is recommended. Most compressors are shipped with a short, 1/4 inch I.D. hose. For proper performance and more convenience, use a 3/8 inch I.D. hose. Hoses longer than 50 feet should have a 1/2 inch I.D.

NOTE: It is not recommended to install a quick coupler between the air tool and the leader (whip) hose.

Never carry a tool WARNING

by the hose or

pull the hose to move the tool or a compressor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn.

USER-MAINTENANCE INSTRUCTIONS

TECHNICAL SERVICE

For information regarding the operation or repair of this product, please visit www.campbellhausfeld.com.

TOOL REPAIR

Only qualified personnel should repair the tool and they should use genuine Campbell Hausfeld replacement parts and accessories, or parts and accessories which perform equivalently.

ASSEMBLY PROCEDURE FOR SEALS

When repairing a tool, the internal parts must be cleaned and lubricated. Parker O-lube or equivalent must be used on all o-rings. Each o-ring must be coated with O-lube before assembling. A small amount of oil must be used on all moving surfaces and pivots. After reassembling, a few drops of 30W non-detergent oil or equivalent, must be added through the air line before testing.

STORAGE

The air tool must be lubricated before storing. Follow the air tool lubrication instructions with an exception to step 4. Only run the air tool for 2 to 3 seconds instead of 7 to 10 seconds because more oil needs to remain in the air tool when storing.

Troubleshooting Chart

⚠ WARNING Stop using tool immediately if any of the following problems occur. Serious personal injury could occur. Any repairs or replacements must be done by a Qualified Service Person or Authorized Service Center.

Symptom Possible Cause(s) Corrective Action

Tool runs slowly or will not operate.

1. Grit or gum in tool. 1. Flush the tool with air tool oil, gum solvent, or an equal mixture of SAE 10 motor oil and kerosene. If air tool oil is not used, lubricate the tool after cleaning.2. No oil in tool. 2. Lubricate the tool according to the lubrication instructions in this manual.3. Low air pressure. 3a. Adjust the regulator on the tool to the maximum setting (If applicable).3b. Adjust the compressor regulator to tool maximum while the tool is running free.4. Air hose leaks. 4. Tighten and seal hose fittings if leaks are found.5. Pressure drops. 5a. Be sure the hose is the proper size. Long hoses or tools using large volumes of air may require a hose with an I.D. of 1/2 inch or larger depending on the total length of the hose.5b. Do not use a multiple number of hoses connected together with quick connect fittings. This causes additional pressure drops and reduces the tool power. Directly connect the hoses together.6. Worn rotor blade in motor. 6. Replace rotor blade.7. Worn ball bearing in motor. 7. Remove and inspect bearing for rust, dirt and grit or worn race. Replace or clean and regrease bearing with bearing grease.

Moisture blowing out of tool.

1. Water in tank. 1. Drain tank. Oil tool and run until no water is evident. Oil tool again and run 1–2 seconds.2. Water in the air lines/hoses. 2a. Install a water separator/filter (PA2121).NOTE: Separators only work properly when the air passing through the separator is cool. Locate the separator/filter as far as possible from the compressor.2b. Install an air dryer.2c. Anytime water enters the tool, the tool should be oiled immediately.

Ratchet mechanism slips or will not loosen nut.

1. Ratchet mechanism is dirty. 1. Clean mechanism with air tool oil.

Notes

Limited Warranty

1. DURATION: From the date of purchase by the original purchaser as follows: One (1) Year.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld a Marmon/Berkshire Hathaway Company, 350 Embry Drive, Leitchfield, KY, 42754. Visit www.campbellhausfeld.com
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld air tool.

5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the duration of the warranty period with the exceptions below.

6. WHAT IS NOT COVERED UNDER THIS WARRANTY:

A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser's abuse, neglect or failure to operate products in accordance with instructions provided in the owner's manual(s) supplied with product. Accident, purchaser's abuse, neglect or failure to operate products in accordance with instructions shall also include the removal or alteration of any safety devices. If such safety devices are removed or altered, this warranty is void.

D. Normal adjustments which are explained in the owner's manual(s) provided with the product.

E. Items or service that are normally required to maintain the product, e.g. o-rings, springs, gaskets, packings or seals, lubricants, motor vanes, impact mechanism, or any other expendable part not specifically listed. These items will only be covered for ninety (90) days from date of original purchase. Underlined items are warranted for defects in material and workmanship only.

1. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor's option, products or components which are defective, have malfunctioned and/or failed to conform within the duration of the specific warranty period.

2. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:

A. Provide dated proof of purchase and maintenance records.
B. Visit www.campbellhausfeld.com to obtain your warranty service options. Freight costs must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner's manual(s).

1. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.

This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from state to state or country to country.

Tool Components and Specifications

Consommation d'air

moyenne ..... 70,8 l/min @ 621 kPa