DXCM024-0344 - Compressor DEWALT - Free user manual and instructions

USER MANUAL DXCM024-0344 DEWALT

1/2" x 50' Auto Retracting Steel Hose Reel

Carrete Autoretráctil De Acero Para Manguera - 12,7 mm x 15,2 m

A. Air line outlet (to air tool/accessory)
B. Hose bend restrictor
C. Ball stop
D. Hose guide roller bracket
E. Hose guide arm
F. Hose reel drum
G. Mounting bracket
H. Air hose
I. Air line inlet swivel connector (from compressor)
J. Lead-in air hose

Specifications

MODEL DXCM024-0344
NET WEIGHT 46.3 lbs. (21 kg)
AIR INLET SIZE 1/2" NPT (12,7 mm)	(female/hembra/femelle)
HOSE TYPE Rubber
AIR HOSE SIZE 1/2" (12,7 mm)
MAX. AIR PRESSURE 250 PSI (1,724 kPa)
AIR HOSE LENGTH 50' (15,2 m)

FIG. 1 A B C D H E F DEWALT I G J

Definitions: Safety Guidelines

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

▲ DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
⚠ WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
▲ CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
▲ CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL, CALL US TOLL FREE AT: 1-800-4-DEWALT (1-800-433-9258)

Important Safety Instructions

⚠ WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some example of these chemicals are:

• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry products
• Arsenic and chromium from chemically-treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, al ways wear OSHA/MSHA/NIOSH approved, properly fitting face mask or res pi ra tor when using such tools. When using air tools, basic safety precautions should always be followed to reduce the risk of personal injury.

⚠ WARNING: This product contains chemicals, known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling.

SAVE THESE INSTRUCTIONS

WARNING:

Improper operation or maintenance of this product could result in serious injury and property damage. Read and understand all warnings and operating instructions before using this equipment. When using air tools, basic safety precautions should always be followed to reduce the risk of personal injury.

WARNING:

Read and understand this instruction manual and tool labels before installing, operating or servicing this tool. Keep these instructions in a safe accessible place.

Operators and others in work area must wear ANSI Z87.1 CAN/CSA Z94.3 approved safety glasses with side shields.

Operators and others in work area must wear ear protection.

WARNING:

• Do Not Use oxygen or reactive gases; explosion may occur.
• Do Not Exceed air pressure of 250 PSI.
• Read all manuals included with this product carefully. Be thoroughly familiar with the controls and the proper use of the equipment.
• Do not exceed any pressure rating of any component in the system.
• Disconnect the air tool from air supply before changing tools or attachments and during non-operation.
• Always use attachments designed for use with air powered tools.
• Do not use damaged or worn attachments.
• Check air hoses for weak or worn condition before each use. Make sure all connections are secure.
• Keep all nuts, bolts and screws tight and ensure equipment is in safe working condition.

▲ DANGER: RISK OF EXPLOSION OR FIRE

WHAT CAN HAPPEN HOW TO PREVENT IT

- Exceeding the maximum pressure rating of tools accessories could cause an explosion resulting in serious injury.

- Use compressed air regulated to a maximum pressure at or below the rated pressure of any attachments.

▲DANGER: RISK TO BREATHING (ASPHYXIATION)

WHAT CAN HAPPEN HOW TO PREVENT IT

• Abrasive tools, such as grinders, sanders, and cut-off tools generate dust and abrasive materials which can be harmful to human lungs and respiratory system.

- Always wear MSHA/NIOSH approved, properly fitting face mask or respirator when using such tools.

▲ CAUTION: RISK FROM NOISE

WHAT CAN HAPPEN HOW TO PREVENT IT

- Long term exposure to noise produced from the operation of air tools can lead to permanent hearing loss.

• Always wear ANSI (S3.19) hearing protection.

WARNING: RISK OF INJURY

WHAT CAN HAPPEN HOW TO PREVENT IT

• Air tools can propel loose objects or other materials throughout the work area.
- Exceeding the pressure rating of air hoses can cause them to explode or fly apart, and could result in serious injury.

• Keep work area clean and free of clutter. Keep children and others away from work area during operation of the tool.
• Keep work area well lit.
• Use compressed air regulated to a maximum pressure at or below the rated pressure of any attachments.
• Never use oxygen, carbon dioxide or other bottled gases as a power source for air tools.
• Protect air lines from damage or puncture.
• Check air hoses for weak or worn condition before each use. Make sure all connections are secure.

WARNING: RISK FROM FLYING OBJECTS

WHAT CAN HAPPEN HOW TO PREVENT IT

• Air powered equipment and power tools are capable of propelling materials such as metal chips, saw dust, and other debris at high speed, which could result in serious eye injury.
• Compressed air can be hazardous. The air stream can cause injury to soft tissue areas such as eyes, ears, etc. Particles or objects propelled by the stream can cause injury.

• Always wear ANSI Z87.1 CAN/CSA Z94.3 approved safety glasses with side shields.
- Never leave operating tool unattended. Disconnect air hose when tool is not in use.
- For additional protection use an approved face shield in addition to safety glasses.

SAVE THESE INSTRUCTIONS FOR FUTURE USE

AIR LINE INLET SWIVEL CONNECTOR

The air line inlet swivel connector(I) is 1/2" NPT and is located on the on the side of the hose reel. This allows for easy hook up to an air source.

MOUNTING BRACKET

The mounting bracket (G) is a powder coated metal plate that can be easily mounted on a wall, ceiling or floor.

LEAD-IN AIR HOSE

The lead-in hose (J) is 1/2" x 4' long and has a swivel connection on one end to prevent the hose from twisting or kinking. This gets attached to the air line inlet (I).

AIR LINE OUTLET

The air line outlet (A) is 1/2" NPT and is located on the end of the air hose (H) for convenient connection to air accessories or tools.

AIR HOSE

The air hose (H) is 1/2" x 50' and is attached to the hose reel.

BALL STOP

The ball stop (C) is adjustable and allows the desired length of hose to be permanently stored outside the hose real.

I G J

A B C D H DEWALT

A B C D H DEWALT

HOSE BEND RESTRICTOR

The hose restrictor (B) reduces bending stress near the fitting, preventing damage and extending the life of the hose (H).

INSTALLATION

1. Choose a mounting location that is free of electrical wiring or other obstructions and is sturdy enough to support the weight of the hose reel and hose as well as the force used to extend and retract it. The hose reel can be mounted on the floor, ceiling or wall (see Figure 2).

Wall Floor Ceiling Figure 2

1. Use the included mounting template to mark and drill the hole locations.

3 Mount the hose reel in the desired location. Purchase the appropriate fasteners at your local hardware store. Different mounting positions require different types of hardware.

1. If an adjustment needs to make to increase or decrease the length of hose that is outside of the hose reel, pull out the hose slowly until it latches at the desired length. Loosen the ball stop (C) bolts and slide the hose stop to a position close to the hose

guide roller bracket (D). Retighten the ball stop bolts. Do not over-tighten the bolts.

WARNING:

1) Make sure the hose reel is secure before each use.
2) Never connect to an air source that is greater than 250 PSI.
3) Inspect the air hose before each use to make sure there are no leaks.

4) Do not wrap the hose around any parts of the body.

COMPRESSOR HOOK-UP

The hose reel includes a 1/2" x 4' lead-in hose for hooking up the hose reel to your air source. Apply Teflon tape to the male threads of the lead-in house and thread the non swivel end into the air hose inlet (I). Thread and connect the other end into your air source. Attach air tool or accessory to the air outlet of the air hose in the hose reel.

Thread seal tape

OPERATION

Check the operation of the reel by slowly pulling out the hose. You will hear a clicking noise.

LOCKING HOSE REEL

Pull out the hose slowly until the desire length of hose is reached, allow it to retract after hearing a series of clicks.

UNLOCKING HOSE REEL

Pull out the hose slowly until the clicking noise stops, allow it to retract until the ball stop rests against the hose guide roller bracket. DO NOT LET GO OF THE HOSE!

⚠ WARNING: Risk of Injury. Do not let go of the hose when retracting.

▲WARNING: Always disconnect air tool or accessory attached to the hose reel from air supply before making any adjustments and changing accessories.

ADJUSTING RECOIL TENSION

1. Disconnect the air supply to the hose reel.
   2 Pull out about 2 feet of air hose and lock in place (see locking hose reel).
2. Remove the 2 piece ball stop by removing the 2 phillips head screws, washers and nuts.
3. Feed the hose back through the hose guide roller bracket. (Note: keep the hose reel drum locked at all times).
4. To increase tension, pull the hose around the drum one time.
5. To decrease tension, unwrap the hose one time around the drum.
6. Push the hose back through the hose guide roller bracket and pull out the hose from the hose reel to check the tension.

Reinstall the ball stop.

1. Connect incoming air supply.

▲WARNING: The reel is under tension so use caution so that the reel's latching mechanism does not release while adjusting the tension.

HOSE REPLACEMENT

1. Disconnect the air supply and remove the leader hose from the hose reel.
2. Remove the 2 piece ball stop by removing the 2 phillips head screws, washers and nuts. Set aside.
3. Carefully pull all of the air hose from the hose reel until the clamp that holds the hose to the hose reel drum is visible then make sure the hose reel is locked
   ⚠ WARNING: The reel is under tension so do not turn the hose reel drum or pull on the hose while it is locked.
4. Remove the hose clamp (located inside the hose reel drum - not shown) and set aside.
5. Carefully disconnect the hose end (K) from the side of the hose reel and remove the old hose.
6. Remove the hose protection spring (L) from the old hose. Place the protection spring (L) on the new hose and then feed the hose through the hose guide roller bracket and the slot on the drum (M).
7. Apply thread seal tape to the hose threads and connect to the hose reel (K) then tighten.

8. Attach the hose to the inside of the drum with the hose clamp. Make sure the hose has a wide curve (N) to it and is not kinked before tightening the hose clamp.

9. Make sure the hose protector spring (L) is in the correct location (reference Figure 3).

10. Pull the hose to unlock and slowly rewind the air hose. Do not let go of the hose.
11. Re-attach the ball stop to the desired location on the hose.
12. Reconnect the lead-in hose to the hose reel and turn on the air supply. Check all connections to make sure there are no leaks.

Figure 3 L M N K

SERVICE INFORMATION

Please have the following information available for all service calls: Model Number ____ Date and Place of Purchase ____

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-4-DEWALT for a free replacement.

WARNING RISK OF BURSTING. Do not use at pressure greater than 300 PSI. Do not open this cover, spring motor enclosed. AVERTISSEMENT RISQUE D'ÉCLATEMENT. Ne pas utiliser le à une pression supérieure à 300 PSI. Ne pas ouvrir ce couvercle. Moteur de ressort à l'intérieur. ADVERTENCIA RIESGO DE EXPLOSIÓN. No utilice en la presión mayor de 300 PSI. No abra esta tapa. Motor de resorte adentro. 098-6003 DXCM024-0344 Made in China, Fazque en China, Hecto en China

ONE YEAR LIMITED WARRANTY: DEWALT Industrial Tools (the Company) warrants that for a period of twelve (12) months from the date of purchase, it will replace or repair, free of charge, for the original retail purchaser only, any part or parts, manufactured by the Company, found upon examination by the Company or its assigned representatives, to be defective in material or workmanship or both. All transportation charges for parts submitted for replacement or repair under this warranty must be borne by the original retail purchaser. This is the exclusive remedy under this warranty.

Failure by the original retail purchaser to install, maintain and operate said equipment in accordance with good industry practices, or failure to comply with the specific recommendations of the Company set forth in the owner's manual, shall render this warranty null and void. The Company shall not be liable for any repairs, replacements, or adjustments to the equipment or any costs for labor performed by the purchaser without the Company's prior written approval. The effects of corrosion, erosion and normal wear and tear are specifically excluded from this warranty.

THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED EXCEPT THAT OF TITLE. ALL IMPLIED WARRANTIES, INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIABILITY FOR CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER ANY AND ALL WARRANTIES, OTHER CONTRACTS, NEGLIGENCE, OR OTHER SORTS IS EXCLUDED TO THE EXTENT EXCLUSION IS PERMITTED BY LAW.

Notwithstanding the above, any legal claim against the Company shall be barred if legal action thereon is not commenced within twenty-four (24) months from the date of purchase or delivery whichever occurs last. This warranty constitutes the entire agreement between the Company and the original retail purchaser and no representative or agent is authorized to alter the terms of same without expressed written consent of the Company.

FIG. 1 A B C D H E F DEWALT I G J

A B C D H DEWALI

I G J A B C D H DEWALL

Figure 3 L M N K

RENSEIGNEMENTS POUR L'ENTRETIEN

FIG. 1 A B C D H E F DEWALT I G J

Pared Piso Echo Figura 2

L Figura 3 M N K

DEWALT Industrial Tool Co., 701 Joppa Road, Baltimore, MD 21286

(FEB18)

Part No.DXCM024-0344

Copyright © 2017, 2018 DEWALT

The following are trademarks for one or more DEWALT power tools: the yellow and black color scheme; the "D" shaped air intake grill; the array of pyramids on the handgrip; the kit box configuration; and the array of lozenge-shaped humps on the surface of the tool.