CX491610 - Hob GAGGENAU - Free user manual and instructions

Product type	Full-surface induction cooktop
Brand	Gaggenau
Model	CX491610
Cutout dimensions (W x D)	914 mm x 526 mm
Cutout depth	Min. 600 mm
Installation height	Approximately 80 mm
Weight	Approximately 15 kg
Electrical supply	240 V or 208 V, 60 Hz, 3-wire, single-phase
Required circuit breaker	40 A
Power cable	Flexible conduit 1 m, included
Safety standards	UL 858, UL 507, CSA C22.2 No. 113, No. 61
Surface type	Ceramic glass
Heating technology	Induction
Controls	Electronic touch controls
Safety functions	Child lock, automatic shut-off, residual heat indicator, pan detection
Care and cleaning	Cooktop cleaning cream
Installation	By a qualified installer, flush or recessed mount
Spare parts and repairability	Original parts available through after-sales service
Warranty	Manufacturer's warranty, repair by authorized technicians
After-sales service	Phone: [phone] (CA)

Frequently Asked Questions - CX491610 GAGGENAU

How to install the CX491610 cooktop?

Installation must be carried out by a qualified installer. Respect the cutout dimensions (914 x 526 mm) and safety clearances (minimum 51 mm from walls). Ensure the worktop supports at least 60 kg. Follow the procedure described in the manual, including the installation of the heat shield.

What electrical supply is needed?

The appliance operates on 240 V or 208 V, 60 Hz, single-phase, with a 40 A circuit breaker and a dedicated circuit. The supplied power cable is a 1 m flexible conduit. Connection must comply with local electrical codes.

How to clean the ceramic glass surface?

Use a special cleaning cream for cooktops. Clean after each use once the surface has cooled. Avoid abrasive sponges and silicone-based products.

What to do if the cooktop does not heat up or shows an error code?

Check that the pans are induction compatible (ferromagnetic base). If an error code appears, consult the manual. If the problem persists, contact after-sales service at 800 828 9165 (Canada).

Can I use copper or glass pans?

No, induction requires pans with a ferromagnetic base (steel, cast iron, enameled). Copper, aluminum, and glass do not work. Use a magnet to check compatibility.

Does the cooktop turn off automatically?

Yes, the cooktop is equipped with an automatic safety shut-off after a period of inactivity or in case of overheating. Additionally, the residual heat indicator signals hot zones.

How to lock the controls to prevent use by children?

Activate the child lock function by following the instructions in the manual. Generally, press and hold a specific key for a few seconds. A lock symbol appears.

What are the exact cutout dimensions?

The cutout dimensions are: width 914 mm (+0/-2 mm), depth 526 mm (+0/-2 mm). The minimum cabinet depth must be 600 mm. Respect a corner radius of 5 mm (+1/-0.5 mm).

Where to find the serial number and rating plate?

The rating plate with the product number (E) and serial number (FD) is located under the appliance. Note these numbers before installation to facilitate after-sales service requests.

Is the cooktop under warranty? How to get spare parts?

The appliance has a manufacturer's warranty. For any repair, contact authorized after-sales service. Use only original spare parts. A technician visit may be chargeable even under warranty in case of incorrect operation.

USER MANUAL CX491610 GAGGENAU

Table of Contents......2

Table de Matières....12

Contenido 22

CX491610

Full surface induction cooktop

Signal Words for Safety and Best Use 3

IMPORTANT SAFETY INSTRUCTIONS 4

Safety Codes and Standards 4

Electric Safety 4

Related Equipment Safety 5

State of California Proposition 65 Warnings 5

Before You Begin 6

Tools and Parts Needed 6

Parts Included 6

Cabinet Requirements 6

Countertop Requirements 6

Electrical requirements 7

Prepare Installation Space 7

Installation Procedure 9

Installing the heat shield 9

Installing appliance 9

Connect Electrical Supply 10

Check the Installation 10

Removing appliance 10

Customer service 11

Signal Words for Safety and Best Use

WARNING

This indicates that death or serious injuries may occur as a result of non-observance of this warning.

CAUTION

This indicates that minor or moderate injuries may occur as a result of non-observance of this warning.

NOTICE: This indicates that damage to the appliance or property may occur as a result of non-compliance with this advisory.

Note: This alerts you to important information and/or tips.

IMPORTANT SAFETY INSTRUCTIONS

READ AND SAVE THESE INSTRUCTIONS

IMPORTANT: THE APPLIANCE HAS TO BE INSTALLED BY A QUALIFIED INSTALLER.

INSTALLER: LEAVE THESE INSTRUCTIONS WITH THE APPLIANCE AFTER INSTALLATION IS COMPLETE.

IMPORTANT: SAVE THESE INSTRUCTIONS FOR THE LOCAL ELECTRICAL INSPECTOR'S USE.

WARNING

If the information in this manual is not followed exactly, fire or shock may result causing property damage or personal injury.

WARNING

Do not repair, replace or remove any part of the appliance unless specifically recommended in the manuals. Improper installation, service or maintenance can cause injury or property damage. Refer to this manual for guidance. All other servicing should be done by a qualified technician.

Remove all tape and packaging before using the appliance. Destroy the packaging after unpacking the appliance. Never allow children to play with packaging material.

Hidden surfaces may have sharp edges. Use caution when reaching behind or under appliance.

Improper installation can mean to lose the warranty.

Safety Codes and Standards

This appliance complies with one or more of the following Standards:

• UL 858, The Standard for the Safety of Household Electric Ranges
• UL 507, The Standard for the Safety of Electric Fans
  CAN/CSA-C22.2 No. 113-M1984 Fans and Ventilators
  CAN/CSA-C22.2 No. 61-M89 Household Cooking Ranges

It is the responsibility of the owner and the installer to determine if additional requirements and/or standards apply to specific installations.

Electric Safety

WARNING

Before you plug in an electrical cord or turn on power supply, make sure all controls are in the OFF position.

If required by the National Electrical Code (or Canadian Electrical Code), this appliance must be installed on a separate branch circuit.

The circuit breaker should have a contact separation of at least 3 mm on all poles.

WARNING

Risk of electrical shock or fire

Frame grounded to neutral through a ground strap. Grounding through the neutral conductor is prohibited for new branch-circuit installations (1996 NEC), mobile homes, and recreational vehicles, or in an area where local codes prohibit grounding through the neutral conductor.

For installations where grounding through the neutral conductor is prohibited,

a) disconnect the link from the neutral,
b) use grounding terminal or lead to ground unit,
c) connect neutral terminal to lead branch circuit neutral in usual manner (when the appliance is to be connected by means of a cord kit, use a UL listed 4-conductor cord for this purpose).

Be sure your appliance is properly installed and grounded by a qualified technician. Installation, electrical connections and grounding must comply with all applicable codes.

Before installing, turn power OFF at the service panel. Lock service panel to prevent power from being turned ON accidentally.

Installer – show the owner the location of the circuit breaker or fuse. Mark it for easy reference.

IMPORTANT SAFETY INSTRUCTIONS

READ AND SAVE THESE INSTRUCTIONS

Related Equipment Safety

The appliance is only guaranteed safe to use if installed by a specialist in accordance with these installation instructions. The installer is liable for any damage resulting from incorrect installation.

Never modify or alter the construction of the appliance. For example, do not remove leveling legs, panels, wire covers or anti-tip brackets/screws.

To eliminate the risk of burns or fire by reaching over heated surface units, cabinet storage space located above the surface units should be avoided. If cabinet storage is to be provided, the risk can be reduced by installing a hood that projects horizontally a minimum of 5 inches (127 mm) beyond the bottom of the cabinet.

Verify that cabinets above the cooktop are a maximum of 13" (330 mm) deep.

Under the stovetop, no refrigerators, dishwashers, ovens without ventilation or washing machines must be installed.

Note: We strongly recommend the installation of a ventilation system with this appliance.

State of California Proposition 65 Warnings

WARNING

This product contains one or more chemicals known to the State of California to cause cancer.

WARNING

This product contains one or more chemicals known to the State of California to cause birth defects or other reproductive harm.

Before You Begin

Tools and Parts Needed

• Phillips Head Screwdriver
Pencil
- Drill with 14'' (6 mm) bit
Jigsaw
- Tape Measure

Note: Additional materials may be necessary for installation in solid surface countertops. Contact the countertop manufacturer.

Parts Included

Isometric line drawing of a rectangular electronic device or tray (no text or symbols)

Cabinet Requirements

The distance from the top of the cooktop to the bottom of cabinets above must be a minimum of A=30" (762 mm). This distance can be reduced to A=24" (610 mm) when the bottom of the wood or metal cabinet is protected by not less than 14 " (6.35 mm) flame-retardant millboard covered with not less than no. 28 gauge sheet metal, 0.015" (0.4 mm) stainless steel, 0.024" (0.6 mm) aluminum or 0.020" (0.5 mm) copper.

Verify that the cabinets above the cooktop are a maximum of B=13" (330 mm) deep.

B A

Countertop Requirements

WARNING

To reduce the risk of ignition of surrounding combustible materials, install at least 2" (51 mm) from both sidewalls and the rear wall.

The countertop must be level and horizontal. The stability of the countertop must be maintained after the cut-out has been made.

Solid surface countertops often require special installations. For example, heat-reflective tape and rounded corners may be necessary. Contact the countertop manufacturer for instructions specific to your countertop.

Electrical requirements

You can find the identification plate with the electrical specifications on the underside of the appliance. The junctionbox must be located within 3 feet of the cooktop connection. It should be easily accessible for service purposes.

3 2/7" max (83.6 mm) + Fitting/Conduit 1" (23mm) 12" approx. (300 mm) Connection „J" Box 1" min (26 mm) air clearance Conduit approx. 3 ft. (~900 mm)

Power supply

CX 491 610 Models...

40 Amp circuit breaker

240 Volt, 3 Wire, 60 Hz

208 Volt, 3 Wire, 60 Hz

All with 39" (1 m) flexible conduit (included)

Prepare Installation Space

Create the cut-out in the countertop according to the installation diagram. The angle of the cut surface to the countertop must be 90^ .

The lateral cut-out edges must be flat in order to ensure that the retaining springs are well-positioned on the appliance. With multi-layered countertops, secure strips laterally in the cut-out if necessary.

After creating cut-out, remove shavings. Seal cut surfaces in a heat- and water-resistant manner.

Observe minimum distance between device underside and furniture parts of ^3/_8 " (10 mm).

The worktop must be reinforced if it is less than 20 mm thick when installed overlapping or less than 30 mm when installed flush. Otherwise, it is not stable enough. Reinforcement material used must be resistant to heat and moisture.

Notes

• The worktop where the cooktop is installed should be able to support a weight of approximately 60 kg.
• The cooktop levelling should only be checked after it is installed in the gap for the built-in unit.

3 1/6" (80.6) min. 30" (762 mm) min. 2" (51 mm) min. 2" (51 mm)

Ø1/4" (6) ×4 90°

34"15/16 ±1/16 (887 ±2) min.2" (51) 19"3/8 ±1/16 (492 ±2) min.23"5/8 (600) min.2" (51) min.13/16" (20) ( ) = mm

Flush mounting: Flush mounting into a countertop is possible.

3 2/7" (83.6) r 3/16" (r 5 +1) 2/16" (3.5 -0.5) 90° 36"+1/16 (914 -0/+2) 34"15/16 ±1/16 (887 ±2) min.2" (51) 20"11/16+1/16 (526 -0/+2) 19 3/8"±1/16 (492 ±2) min. 2" (51) min.1"3/16 (30) min.23"5/8 (600) ( ) = mm

The appliance can be installed in the following temperature- and water-resistant countertops:

Stone countertops
Corian® or plastic countertops
- Solid wood countertops: Only in consultation with the manufacturer of the countertop (seal cut-out edges)
- Installation in other countertops only in consultation with the manufacturer of the countertop.

Installation in countertops made of particleboard isn't possible.

NOTICE: The flatness of the cooktop should only be checked after insertion in the gap for the built-in unit.

Combining several Vario devices: For combining several Vario appliances, the connecting strip VA 420 000/001/010/011 is available separately as an optional accessory. When creating the cut-out, bear in mind the additional space required between the appliances for the connecting strip (see installation instructions VA 420 000/001/010/011).

VA 420 000/001/010/011

Appliances can also be installed in individual cut-outs, bearing in mind a minimum distance between the devices of 2" (51 mm).

When combining several appliances with or without appliance cover, you can use the appliance extensions VA 450 110/-400/-600/-800/-900 (depending on appliance width) to balance out dimension differences.

VA 450 110/-400/-600/-800/-900

Installation Procedure

Installing the heat shield

CAUTION

Sharp edges. Use protective gloves when installing the plate.

For safety reasons, the heat shield must be properly installed. This prevents components from overheating as a result of the recirculation of hot air from the cooktop.

The heat shield is the same width as the cooktop. For shipping, it is screwed to the burner box.

After unpacking the cooktop, unscrew the heat shield.

Technical diagram of a mechanical assembly with a screwdriver inserted into a component, showing no text or symbols.

The heat shield will be able to rotate freely, as shown in the illustration.

Isometric technical diagram of a layered electronic device with mounting holes and wiring (no text or symbols)

Installing appliance

Note: The appliance is heavy. It is advisable to insert it together with a second person.

1 Evenly insert appliance into cut-out. Press appliance firmly into the cut-out.

CAUTION

Do not kink or pinch connecting cable.

Three technical diagrams showing structural changes under a cross, with arrows indicating direction of movement (no text or symbols present)

2 Only for flush installation:

Check appliance for functionality first (see section "Check the installation"). Fill in the gap between the worktop and the ceramic cooktop using a suitable heat-resistant silicone adhesive (e.g. Novalsil® S70, Ottoseal® S70). Smooth the sealing joint using the smoothing agent recommended by the silicone manufacturer. Check the usage information for the silicone adhesive.

Do not turn on the appliance until after the silicone adhesive has completely dried (at least 24 hours, depending on room temperature).

Diagram illustrating three-step assembly process: plastic support, mechanical assembly with valve, and final packaging.

CAUTION

Unsuitable silicone adhesive will cause natural stone countertops to become permanently discolored.

Connect Electrical Supply

CAUTION

Before installing, turn off at the service panel. Lock service panel to prevent power from being turned on accidentally.

CAUTION

To reduce the risk of electric shock and fire, do not use a flexible power supply cord.

Refer to data plate for more information. See "Service" for data plate location.

The branch-circuit breakers ampacity, the wire sizes and the connections must be conform to the requirements of the National Electrical Code or Canadian Electrical Code and all local codes and ordinances.

Attach flexible conduit to the junction box. Connect the lead wires to the junction box supply wires in proper phase:

black (L1) to black
red (L2) to red
- green or bare to ground

Check the Installation

WARNING

Before you plug in an electrical cord or turn on power supply, make sure all controls are in the OFF position.

Remove everything from the cooktop surface. Clean cooktop surface with cooktop cleaning creme.

Switch on the circuit breaker.

Verify that elements function properly.

Removing appliance

Disconnect the appliance from the power supply. For flush-mounted appliances, remove the silicone joint. Push out the appliance from below.

CAUTION

Damage to appliance! Don't lever device out from above at the frame.

Customer service

If your appliance needs repairs, our customer service is there for you. We work hard to help solve problems quickly and without unnecessary service calls, getting your appliance back up and running correctly in the least amount of time possible.

When you call, please indicate the product number (E-Nr.) and serial number (FD-Nr.) so that we can support you in a qualified manner. You will find the type plate with these numbers on the bottom of the appliance. To avoid having to search for a long time when you need it, you can enter your appliance data and the customer support telephone number here.

E-Nr. FD-Nr.

Customer Service

Please read the installation instructions and use and care instructions provided with your appliance. Failure to do so may result in an error in using the appliance. This could result in a service call that instead of fixing a mechanical issue is only needed for customer education. Such calls are not covered by the appliance warranty.

Isometric line drawing of a rectangular frame with a small square cutout, mounted on a vertical support (no text or symbols)

Please find the contact data of all countries in the enclosed customer service list.

To book an engineer visit and product advice

USA 877 442 4436

toll-free

CANADA 800 828 9165

You can rely on the manufacturer's expertise. Rest assured that the repair will be handled by trained service technicians who have the original replacement parts for your appliance.

Isometric line drawing of a rectangular electronic device or tray (no text or symbols)

Ø1/4" (6) x4 90°

34"15/16 (887 ±2) ±1/16 min.2" (51) 19"3/8 ±1/16 (492 ±2) min.23"5/8 (600) min.2" (51) min.13/16" (20) ( ) = mm

Technical diagram of a device with labeled components and an upward arrow indicating motion (no text or symbols present)

Technical line drawing of a mechanical assembly with no visible text or symbols

Pose de l'appareil

Three technical diagrams showing structural changes under a cross, with arrows indicating direction of movement (no text or symbols present)

Diagram illustrating three-step assembly process: plastic seal, mechanical component with cross mark, and spray gun on a tray.

ATTENTION

Isometric line drawing of a rectangular frame with a small square cutout, mounted on a vertical support (no text or symbols)

Isometric line drawing of a rectangular electronic device or tray (no text or symbols)

Requisitos de gabinetes

Ø1/4" (6) x4 90°

34"15/16 (887 ±2) ±1/16 min.2" (51) 19"3/8 ±1/16 (492 ±2) min.23"5/8 (600) min.2" (51) min.13/16" (20) ( ) = mm

Technical line drawing of a device with a screwdriver inserted into a panel, showing internal components and mounting holes (no text or symbols)

Technical line drawing of a rectangular electronic device with internal components and wiring (no text or symbols)

Montaje del aparato

Three technical diagrams showing structural changes under a cross, with arrows indicating direction of movement (no text or symbols present)

Technical diagram illustrating three stages of a mechanical assembly: cross-section, step-down, and post-assembly with a spray gun.

ATENCION

Isometric line drawing of a rectangular frame with a small square cutout, mounted on a vertical support (no text or symbols)

1901 Main Street, Suite 600

Irvine, CA 92614

+1 877 4GAGGENAU

USA

www.gaggenau-usa.com