Orion 150 - Air-conditioner aerauliqa - Free user manual and instructions

USER MANUAL Orion 150 aerauliqa

Exterior view of a modern white appliance with a digital display and control panel (no visible text or symbols)

CE UK CA

EN INSTALLATION, USE AND MAINTENANCE MANUAL 7

FR MANUEL D'INSTALLATION, D'UTILISATION ET DE MAINTENANCE.12

H G F E D C B A I H J

FUNZIONAMENTO TRAMITE TELECOMANDO INFRAROSSI (fornito di serie)

ICONE DIREZIONE FLUSSO ICONA VELOCITÀ ICONA RESET FILTRO ICONA MODALITÀ TASTO ON/OFF TASTO MODALITÀ TASTO RESET FILTRO OFF COFFORT EFFICIENCY ICONA VELOCITÀ ICONA BOOST TASTO VELOCITÀ TASTO DIREZIONE FLUSSÀ TASTO BOOST

K

White rectangular showerhead with two circular holes, no text or symbols visible

L

on 0 1 32 4

DIP SWITCH
INDIRIZZO	1	2	3
1	0	0	0	default
2	0	0	on
3	0	on	0
4	0	on	on
5	on	0	0
6	on	0	on
7	on	on	0
8	on	on	on

Read this manual carefully before using the product and keep it in a safe place for reference.

This product was constructed up to standard and in compliance with regulations relating to electrical equipment and must be installed by technically qualified personnel.

The manufacturer assumes no responsibility for damage to persons or property resulting from failure to observe the regulations contained in this booklet.

PRECAUTIONS FOR INSTALLATION, USE AND MAINTENANCE

• The device should not be used for applications other than those specified in this manual.
  • After removing the product from its packaging, verify its condition. In case of doubt, contact a qualified technician. Do not leave packaging within the reach of small children or people with disabilities.
• Do not touch the appliance with wet or damp hands/feet.
• This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
• Do not use the product in the presence of inflammable vapours, such as alcohol, insecticides, gasoline, etc.
• If any abnormalities in operation are detected, disconnect the device from the mains supply and contact a qualified technician immediately. Use original spare parts only for repairs.
• The electrical system to which the device is connected must comply with regulations.
• Before connecting the product to the power supply or the power outlet, ensure that:
• the data plate (voltage and frequency) correspond to those of the electrical mains
• the electrical power supply/socket is adequate for maximum device power. If not, contact a qualified technician.
• The device should not be used as an activator for water heaters, stoves, etc., nor should it discharge into hot air/fume vent ducts deriving from any type of combustion unit. It must expel air outside via its own special duct.
• Operating temperature: -20^ up to +50^ .
• The device is designed to extract clean air only, i.e. without grease, soot, chemical or corrosive agents, or flammable or explosive mixtures.
• Do not leave the device exposed to atmospheric agents (rain, sun, snow, etc.).
• Do not immerse the device or its parts in water or other liquids.
• Turn off the main switch whenever a malfunction is detected or when cleaning.
• For installation an omnipolar switch should be incorporated in the fixed wiring, in accordance with the wiring regulations, to provide a full disconnection under overvoltage category III conditions (contact opening distance equal to or greater than 3mm).
• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.
• Do not obstruct the fan or exhaust grille to ensure optimum air passage.
• Ensure adequate air return/discharge into/from the room in compliance with existing regulations in order to ensure proper device operation.
• If the environment in which the product is installed also houses a fuel-operating device (water heater, methane stove etc., that is not a “sealed chamber” type), it is essential to ensure adequate air intake, to ensure good combustion and proper equipment operation.
• Install the product so that the impeller is not accessible from the air outlet side as verified by contact with the Test Finger (test probe "B" of the norm EN61032) in compliance with the current safety regulations.

INTRODUCTION

ORION is a single alternate flow decentralized (single point) residential heat recovery unit, also called «push&pull» unit, designed to ensure adequate ventilation in enclosed environments without energy losses.

It is recommended that two units are installed in a pair: when one unit is pulling, the other is pushing.

The pair of units can be installed in the same room or in different rooms (i.e. living-room and bedroom). The unit is suitable for installation on an outside wall.

The unit should operate continuously, and only stopped for maintenance or service.

When heat exchange is not useful (for example in mid-seasons when indoor and outdoor temperatures are similar), or when heat exchange is not recommended (for example with the option “summer free cooling”), it is recommended to set the unit in “extract-only” or “intake-only” mode and NOT to switch it off.

TECHNICAL SPECIFICATIONS

• Design front cover (A) removable for cleaning without the use of tools.
• Inner ventilation unit (B) and wall support base (D) made of high quality, impact and UV-resistant ABS, colour RAL 9010.
• Integrated multi-colour led (C) to obtain a visual feedback of the unit status.
  • Smart humidity control.
• Integral temperature sensor for the automatic management of the inversion time (comfort mode).
  • Automatic anti-frost protection to prevent frost building up on the heat exchanger.
• Wall support base (D) provided with a magnet “coupling/uncoupling” system which allows the ventilation unit to be removed from its base during maintenance.
• Back-up touch button (J) at the side of the ventilation unit.
• Unique design winglet-type impeller, providing enhanced aerodynamic properties, low noise and increased efficiency.
• High efficient reversible EC motor with integral thermal protection, mounted on sealed for life high quality ball bearings. Designed for continuous reversible running.

• Telescopic pipe (F) adaptable to the wall thickness.

• Antimortar cap designed to be used also as template during the installation of the wall support base.

• Regenerative heat exchanger with ceramic core (G) with high thermal efficiency, equipped with washable anti-dust filters (H).
• External grille (I) made of high quality, impact and UV-resistant ABS, colour RAL 9010, with anti-insect net and water drip guard.
  • Infra-red remote controller with touch technology, LCD display and wall base supplied as standard. Made from ABS, RAL 9010.
• The unit is double insulated: no earth connection is required.
• No need of condensation drainage system.
  • IPX4 degree of protection.
  • Power supply 220-240V\~50/60Hz.

H G F E D C B A I H J

OPERATION THROUGH INFRARED REMOTE CONTROL (supplied as standard)

AIR FLOW DIRECTION ICON SPEED ICON FILTER RESET ICON MODE ICON ON/OFF BUTTON MODE BUTTON FILTER RESET BUTTON OFF CONSTONE EFFICIENCY SPEED ICON BOOST ICON SPEED BUTTON AIRFLOW DIRECTION BUTTON BOOST BUTTON

K

White rectangular showerhead with two circular holes and a central hole (no text or symbols)

L

The unit is supplied with an infrared remote controller (K) as standard, as well as its support base (L) which can be wall mounted. A magnet keeps the controller attached to the base.

The controller is equipped with an LCD display to visualise the setting to be transferred to the unit; anytime a touch button is pressed, the setting shown on the LCD display is transferred to the unit. The IR receiver is placed on the left side of the ventilation unit (E): it is recommended to point the controller towards the receiver when any setting needs to be transferred.

The supplied remote control can also individually control other units.

To activate the remote controller it is necessary to insert two AAA type batteries (not supplied).

Through the IR remote control, the functions described in the next table can be managed. When one command is transferred to the unit, a short acoustic signal is emitted and a green led flashes.

FUNCTIONALITY	DESCRIPTION		CONTROLLER BUTTON	ICON LED		ACOUSTIC SIGNAL
Airflow direction
Alternate	The unit runs in extract/intake at the selected speed: the inversion time is automatically defined thanks to the integral temperature sensor (comfort mode).				green short
Extract The unit	runs in extract only at the selected speed. green short		[ZBHK]
Intake The unit	runs in intake only at the selected speed. green short		[4WBA]	[2722]
Mode (active only if the airflow direction is set on alternate)
Comfort	Optimisation of the acoustic and thermal comfort. The inversion time varies automatically from 40÷120 seconds, thanks to the integral temperature sensor. The first time cycle is of 70 seconds, then it varies automatically according to the detected temperature conditions.		[06CZ]	[45XX]COMFORT	green short
Efficiency	Optimisation of the thermal efficiency. The inversion time is fixed at about 70 seconds.			[2AH6]EFFICIENCY	green short
Continuous running speed
	ORION 100 ORION 150
Speed 1 10m	^3/h 20m	^3/h green short
Speed 2 14m	^3/h	30m ^3 /h green short
Speed 3 17m	^3/h	40m ^3 /h green short
Speed 4 21m	^3/h 50m	^3/h green short
Speed 5 25m	^3/h	60m ^3 /h green short	[CASK]
ON/OFF
	Unit can be switched on or off			OFFLCD ON	red	long
					green short
BOOST speed
	The unit runs at speed 5 (maximum) for 10 minutes, in extract only; then it returns to the previously selected mode/speed. The BOOST speed cannot be activated if the controller is OFF.		[47GS]	[7T3C]	fixed blue	short
Free cooling
	The unit runs in “extract only” or “intake only” to avoid heat recovery when not needed.			→	green short
Filter reset
	Every 3 months a yellow warning led switches on (fixed light) to indicate that the filters have to be maintained. Press the dedicated button for 5 seconds to reset the timing.			R----T	yellow	short
Smart humidity control
	When the humidity sensor detects a quick variation of the Relative Humidity level, the running speed automatically increases to the next higher speed. After 10 minutes from the last quick RH variation, the unit returns running at the selected speed. The smart humidity control is active if the airflow direction is set on alternate or extract only: speed 5 has been selected, no speed increase happens. To disable this functionality, press the [×] button for 5 seconds: on the top side of the LCD display the ● symbol is shown.		[CKWO]	[9XZS]	flashing blue
Antifrost
	This functionality prevents frost building up on the heat exchanger due to extremely cold air. When it is activated, the unit runs in extract only at speed 1, for 30 minutes.				fixed red
Acoustic signal
	Any time a setting is transferred from the controller to the unit, a short acoustic signal is emitted. This can be deactivated by pressing the [×] button for 7 seconds, after when a green led flashes to indicate that the acoustic signal is off. To reactivate the acoustic signal repeat the same operation for 7 seconds until the led becomes green and an acoustic signal is emitted.		[263Y]		green short

BACK UP BUTTON

In case the remote controller gets lost or the batteries are dead, ON and OFF position can be selected from the on board touch button (J), pressing the button for at least 3 seconds.

	LED COLOUR ACOUSTIC	SIGNAL
ON green short
OFF red long

SYNCHRONISATION OF A NUMBER OF UNITS

It is possible to synchronized up to 10 units contemporaneously, through wire (2 pole twisted pair type, max 30m length) so to have mode and inversion time synchronized. When the unit is switched on for the first time, the rotation direction (clockwise or anti-clockwise) of each unit is automatically established. Other functionalities like speed, smart humidity control and boost, continue to be controlled independently on each single unit. Wiring diagram as per fig. 16B.

OPERATION VIA CENTRAL CONTROL PANEL CTRL-HO (accessory on request)

Up to 8 Orion units can be controlled simultaneously via the CTRL-HO control panel. The wiring among the devices is made via two or three poles, twisted-pair cable, min. cross-section 24AWG (0.2mm²), max. length 30m. Wiring diagram as per fig. 16C.

It is recommended to separate the power and control cables.

For the functionalities of the CTRL-HO refer to the specific manual:

It remains possible to operate each unit individually via infra-red remote control.

To perform the following operations, the devices must be disconnected from the main power supply.

During the system configuration, it is necessary to set the dedicated Modbus address for each unit, starting with number 1, by means of Dip Switches 1-2-3, located on the electronic circuit board of the internal support base.

on 0 1 32 4

DIP SWITCH
ADDRESS 1	2		3
1	0	0	0	default
2	0	0	on
3	0	on	0
4	0	on	on
5	on	0	0
6	on	0	on
7	on	on	0
8	on	on	on

It is also recommended to enable the termination resistor on the control panel and on the last unit wired to the Modbus line.

For the control panel, refer to the installation manual supplied in the control panel box or consult www.aerauliqa.com

For the unit, set Dip Switch 4.

DIP SWITCH
4 TERMINATION RESISTOR
0 Termination resistor DISABLED default
on Termination resistor ENABLED

MAINTENANCE

Maintenance can be carried out by the user as shown in figures 49-65.

TROUBLE SHOOTING

ANOMALY POSSIBLE CAUSE SOLUTION
No icon shown on the controller LCD display	Batteries are dead Change the batteries
	Batteries are not present Check that batteries are in there
	Batteries are wrongly positioned Position the batteries correctly
The icon ▲ flashes on the LCD display	Low batteries Change the batteries
The unit does not execute the command sent from the remote control	Lack of communication between the unit and the remote controller	Go closer to the unit, pointing the controller to the receiver on the left side of the unit
The unit does not operate	There is no voltage Check that the unit is correctly wired to the main supply
	Ventilation unit does not couple correctly with the support base	Check that the coupling is properly done
The unit operates at the maximum speed	The Boost functionality is activated, on the display the icon is shown	Wait until the boost timing ends (10 minutes) or deactivate the boost function pressing the button
Unit speed suddenly increases The smart humidity control is activated		Wait until the smart humidity control phase ends (10 minutes) or deactivate the humidity control function pressing the button for 5 seconds
Fixed yellow led Dirty fitters		Filters maintenance/replacement is needed: reset filter operation has to be done
Fixed red led	Antifrost protection is activated	Wait until the antifrost phase ends (30 minutes)
Fixed blue led Boost is activated		Wait until the boost timing ends (15 minutes) or deactivate the boost function pressing the button
Flashing blue led	Smart humidity control is activated	Wait until the humidity control phase ends (10 minutes)
Fixed purple led	Ventilation unit does not couple correctly with the support base	Check that the coupling is properly done
Acoustic signal to disable	-	Press the button for 7 seconds: a green led flashes.

DISPOSAL AND RECYCLING

Information on disposal of units at the end of life.

This product complies with EU Directive 2002/96/EC.

The symbol of the crossed-out dustbin indicates that this product must be collected separately from other waste at the end of its life. The user must, therefore, dispose of the product in question at suitable electronic and electro-technical waste disposal collection centres, or else send the product back to the retailer when purchasing a new, equivalent type device.

Separate collection of decommissioned equipment for recycling, treatment and environmentally compatible disposal helps to prevent negative effects on the environment and on health and promotes the recycling of the materials that make up the equipment.

Improper disposal of the product by the user may result in administrative sanctions as provided by law.

H G F E D C B A I H J

FONCTIONNEMENT VIA TÉLÉCOMMANDE INFRAROUGE (fournie de série)

ICÔNE DE DIRECTION DU FLUX DE L'AIR ICÔNE DE LA VITESSE ICÔNE DU CHANGEMENT DE FILTRE ICÔNE DU MODE BOUTON ON/OFF BOUTON MODE BOUTON DU CHANGE- MENT DE FILTRE OFF CONFORT EFFICIENCY ICÔNE DE LA VITESSE ICÔNE DU BOOST BOUTON DE LA VITESSE BOUTON DE LA DIRECTION DU FLUX DE L'AIR BOUTON DU BOOST

K

White rectangular showerhead with two circular holes and a central vertical slot (no text or symbols)

L

on 0 1 32 4

DIP SWITCH
ADRESSE 1	2		3
1 0 0			0 default
2 0 0			on
3 0 on			0
4 0 on			on
5 on 0			0
6 on 0			on
7 on	on		0
8 on	on		on

H G F E D C B A I H J

White rectangular showerhead with three circular holes and a central oval feature (no text or symbols)

L

on 0 1 32 4

DIP SWITCH
ADRESSE 1	2		3
1	0	0	0	standard
2	0	0	on
3	0	on	0
4	0	on	on
5	on	0	0
6	on	0	on
7	on	on	0
8	on	on	on

H G F E D C B A I H J

FUNCIONAMIENTO MEDIANTE MANDO A DISTANCIA DE INFRARROJOS (suministrado de serie)

White rectangular showerhead with two circular holes, no text or symbols visible

L

on 0 1 32 4

DIP SWITCH
DIRECCIÓN 1	2		3
1	0	0	0	default
2	0	0	on
3	0	on	0
4	0	on	on
5	on	0	0
6	on	0	on
7	on	on	0
8	on	on	on

300mm 300mm 300mm

Simple line drawing of a rectangular box with lid and handles (no text or symbols)

Technical illustration of a cylindrical mechanical component with a circular top and flanged side (no text or symbols)

2 min. 110mm ORION 100 min. 160mm ORION 150

Simple line drawing of a cylindrical object with a label 'Q' and an arrow, no text or symbols present.

schiuma d'isolamento insulation foam mousse d'isolation Isolierschaum espuma de aislamiento

CAVO SOTTOTRACCIA RECESSED CABLE ENTRY ENTRÉE DE CÂBLE ENCASTRÉE EINBAUKABELEINTRAG CABLE DE TUBERÍAS

3 INTERNO INDOOR INTÉRIEUR INNER INTERIOR ESTERNO OUTDOOR EXTÉRIEUR AUßen EXTERIOR 1° ÷ 2° 2°

Simple line drawing of a circular object with an arrow pointing to a circular ring containing a small circle (no text or symbols)

Diagram showing a circular object with an arrow pointing to a ring-like structure labeled 'Q' (no text or symbols beyond label)

Diagram of a computer interface showing cable routing and a hand tool inserted into the socket (no text or symbols)

Diagram of a device rear panel with labeled ports and an arrow indicating a component (no text or symbols present)

Technical line drawing of a square mechanical component with a central circular opening and mounting holes (no text or symbols)

Technical line drawing of a mechanical device with two views (front and side), showing internal components and mounting holes (no text or symbols)

12 + + + + + 4 x Ø5mm @

Diagram of a circular mechanical component with attached fasteners and a central oval, no text or symbols present

Technical line drawing of a device interior with labeled ports and components (no readable text or symbols)

Technical line drawing of a device rear panel with cable and ports, no visible text or symbols

16A BROWN BLUE RED BLACK L N L/N - H03VV-F ; H05VV-F 2 X 0,5 ÷ 1,5 mm²

16B BROWN BLUE RED BLACK L L N BROWN BLUE RED BLACK L/N - H03VV-F ; H05VV-F 2 X 0,5 ÷ 1,5 mm² RED/BLACK - 2P TWISTED PAIR (max 30m)

15B

graph TD
    A["CTRL-HO"] --> B["Brown"]
    A --> C["BLUE"]
    A --> D["RED"]
    A --> E["BLACK"]
    F["CTRL-HO"] --> G["B(-)"]
    F --> H["GND"]
    I["L/N - H03VV-F ; H05VV-F<br>2 X 0,5 ÷ 1,5 mm²<br>RS485 - 2P o 3P TWISTED PAIR (max 30m)<br>min AWG24 (0,2mm²)"] --> J["A(+)"]
    J --> K["7"]
    J --> L["6"]
    J --> M["5"]
    J --> N["4"]
    J --> O["3"]
    J --> P["2"]
    J --> Q["1"]

17

Diagram of a cylindrical device mounted on a rectangular base with control knobs and a curved arrow indicating rotation (no text or symbols present)

19 115 mm

20

21 CLICK

22 ON OFF

24 + + + 4 x Ø5mm

Technical line drawing of a device rear panel with internal components and a circular base (no text or symbols)

Top-down view of a circular object with four small protrusions and a label '28' in the top-left corner (no text or symbols on the object itself)

Technical line drawing of a mechanical component with two circular features and directional arrows indicating motion (no text or symbols)

Technical line drawing of two mechanical components with mounting holes and internal gears (no text or symbols)

Line drawing of a computer monitor internal component with cable and scroll (no text or symbols)

27 Ø10mm

Diagram of a computer case with a hand operating the next button, showing internal components and wiring (no text or labels)

31

Technical line drawing of a mechanical device with no visible text or symbols

Technical line drawing of a mechanical device with internal components and mounting holes (no text or symbols)

34 BROWN BLUE RED BLACK L N L/N - H03VV-F ; H05VV-F 2 X 0,5 ÷ 1,5 mm²

Mechanical device with attached lever and circular component, no visible text or symbols

36

Diagram of a cylindrical device mounted on a base with a curved arrow indicating direction (no text or symbols present)

38 115 mm

39

40 CLICK

41 ON OFF

INSTALLAZIONE A PARETE DEL TELECOMANDO - REMOTE CONTROLLER WALL MOUNTING - MONTAGE MURAL DE LA

Diagram showing a door lock with warning symbol and warning triangle

44 Ø5mm

45

GRIGLIA ESTERNA - EXTERNAL GRILLE - GRILLE EXTERNE - AUßENGITTER - REJILLA EXTERNA

Technical line drawing of a mechanical component with a circular opening and a handle, no text or symbols present

47 3-5mm Ø 5x40mm 0 0 0 0

Technical diagram of a mechanical device with a circular component and a grid-like structure, showing no text or symbols.

MANUTENZIONE - MAINTENANCE - ENTRETIEN - WARTUNG - MANTENIMIENTO

49 ON OFF

Diagram of a fan or vent assembly with directional arrows indicating flow or movement (no text or symbols present)

Line drawing of a showerhead spraying water onto a curved surface, no text or symbols present

52

Technical line drawing of a mechanical fan or vent assembly with a handle and circular base (no text or symbols)

Line drawing of a large bowl with a lid and a handle, crossed by two diagonal lines (no text or symbols)

Diagram of a cylindrical device mounted on a base plate, with an arrow indicating direction (no text or symbols present)

Cross-sectional diagram of a cylindrical device with internal mesh structure, showing layered components (no text or symbols)

Diagram showing two types of industrial components with mesh patterns, suspended by dashed lines (no text or symbols)

Diagram showing a solar collector emitting a light source to two circular components, with no text or symbols present.

Cross-sectional diagram of a cylindrical device with internal mesh structure, showing layered components (no text or symbols)

Diagram of a cylindrical device mounted on a base plate, with an arrow pointing to the side panel (no text or symbols present)

61 115 mm

62

Technical line drawing of a square fan with internal blades and mounting holes, labeled 'CLICK' (no text or symbols on the fan itself)

Diagram of a fan or vent system with directional arrows indicating flow or movement (no text or symbols present)

65 ON OFF

REGISTRO ATTIVITÀ DI MANUTENZIONE/PULIZIA - MAINTENANCE/CLEANING REGISTER - ENTRETIEN/ NETTOYAGE -

Aerauliqa srl reserves the right to modify/make improvements to products and/or this instruction manual at any time and without prior notice.