GK240of - Compressor SCHEPPACH - Free user manual and instructions

USER MANUAL GK240of SCHEPPACH

24 L 1,5 HP scheppach 180 L/min

GK240of

DE	KompressorOriginalbetriebsanleitung	4
FR	CompresseurTraduction des instructions d'origine	14
GB	CompressorTranslation of original instruction manual	24

1 2 3 4 5.1 5.2 5.3 24 L 1.5 HP 9 6 7 8 180 (1/100)

2 10acdb

2.1 a b 10 c d

3 e f g h 8

3.1 8 h e f g

4 10 11

5 4 2 3

Günzburger Straße 69

D-89335 Ichenhausen

Verehrter Kunde,

Günzburger Straße 69

D-89335 Ichenhausen

Cher Client,

11.5 Transport (fig. 1)

Explanation of the symbols on the equipment

	Read and follow the operating and safety instructions before you start working with this power tool.
	Wear respiratory protection.
	Wear safety goggles!
	Beware of hot parts!
	Beware of electrical voltage!
	Warning! The equipment is remote-controlled and may start-up without warning.
	Do not expose the machine to rain. The device may only be stationed, stored and operated in dry ambient conditions.
	Sound power level specified in dB

Table of contents: Page:

1. Introduction......26
2. Layout....26
3. Scope of delivery 26
4. Proper use....26
5. Safety instructions....27
6. Technical Data....29
7. Before starting the equipment 29
8. Attachment and operation 30
9. Starting up....30
10. Electrical connection 30
11. Cleaning, maintenance, storage and ordering spare parts ..... 31
12. Disposal and recycling 32
13. Troubleshooting....32

1. Introduction

Manufacturer

scheppach

Günzburger Straße 69

D-89335 Ichenhausen

Dear Customer,

We hope your new tool brings you much enjoyment and success.

Note:

According to the applicable product liability laws, the manufacturer of the device does not assume liability for damages to the product or damages caused by the product that occurs due to:

• Improper handling,
  • Non-compliance of the operating instructions,
• Repairs by third parties, not by authorized service technicians,
• Installation and replacement of non-original spare parts,
  • Application other than specified,
• A breakdown of the electrical system that occurs due to the non-compliance of the electric regulations and VDE regulations 0100, DIN 57113 / VDE0113.

We recommend:

Read through the complete text in the operating instructions before installing and commissioning the device. The operating instructions are intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations. The operating instructions contain important information on how to operate the machine safely, professionally and economically, how to avoid danger, costly repairs, reduce downtimes and how to increase reliability and service life of the machine.

In addition to the safety regulations in the operating instructions, you have to meet the applicable regulations that apply for the operation of the machine in your country. Keep the operating instructions package with the machine at all times and store it in a plastic cover to protect it from dirt and moisture. Read the instruction manual each time before operating the machine and carefully follow its information. The machine can only be operated by persons who were instructed concerning the operation of the machine and who are informed about the associated dangers. The minimum age requirement must be complied with.

In addition to the safety notices contained in this operating manual and the particular instructions for your country, the generally recognised technical regulations for the operation of identical devices must be complied with.

We accept no liability for damage or accidents which arise due to non-observance of these instructions and the safety information.

2. Layout (Fig. 1 - 5)

1. Transport handle
2. Quick-coupling
3. Pressure regulator
4. Manometer
5. Safety Valve
6. ON/OFF switch
7. Pressure vessel
8. Wheel
9. Air filter
10. Supporting foot
11. Drain plug for condensation water

3. Scope of delivery

ATTENTION!

The device and packaging materials are not toys! Children must not be allowed to play with plastic bags, film and small parts! There is a risk of swallowing and suffocation!

• 1x Screw (Supporting foot)
• 1x Nut (Supporting foot)
• 1x Flat Washer (Supporting foot)
• 1x Spring Washer (Supporting foot)
- 2x Nut (Wheels)
• 2x Spring Washer (Wheels)
• 2x Flat Washer (Wheels)
- 2x Screw (Wheels)

• Open the packaging and remove the device carefully.
• Remove the packaging material as well as the packaging and transport bracing (if available).
• Check that the delivery is complete.
• Check the device and accessory parts for transport damage.
• If possible, store the packaging until the warranty period has expired.

4. Proper use

The compressor is designed to generate compressed air for compressed-air driven tools which can be driven with an air volume of up to approx. 120 l/min (e.g. tire inflator, blow-out pistol and paint spray gun).

Due to the restricted air flow rate, it is only possible to operate tools with a very high compressed air consumption (e.g. orbital sanders, straight grinders and impact screwdriver) in some circumstances.

The compressor may only be operated in a dry and well ventilated indoor space.

The equipment is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user / operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this.

An element of the intended use is also the observance of the safety instructions, as well as the assembly instructions and operating information in the operating manual. Persons who operate and maintain the machine must be familiar with the manual and must be informed about potential dangers.

In addition, the applicable accident prevention regulations must be strictly observed.

Other general occupational health and safety-related rules and regulations must be observed.

The liability of the manufacturer and resulting damages are excluded in the event of modifications of the machine.

The machine may be operated only with original parts and original accessories of the manufacturer.

The safety, work and maintenance instructions of the manufacturer as well as the dimensions indicated in the Technical Data section must be adhered to.

Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the equipment is used in commercial, trade or industrial businesses or for equivalent purposes.

5. Safety instructions

⚠ Attention! The following basic safety measures must be observed when using electric tools for protection against electric shock, and the risk of injury and fire. Read all these notices before using the electric tool and keep the safety instructions for later reference.

Service and maintenance

Regular cleaning, maintenance and lubrication.

Always pull the electrical plug before any adjustment, maintenance or repair.

Have your device repaired only by qualified experts and only with original replacement parts.

This ensures the continued safety of the device.

Safe work

1 Keep the work area orderly

– Disorder in the work area can lead to accidents.

2 Take environmental influences into account

- Do not expose electric tools to rain.

- Do not use electric tools in a damp or wet environment. There is a risk of electric shock!

- Make sure that the work area is well-illuminated.

- Do not use electric tools where there is a risk of fire or explosion.

3 Protect yourself from electric shock

- Avoid physical contact with earthed parts (e.g. pipes, radiators, electric ranges, cooling units).

4 Keep children away

- Do not allow other persons to touch the equipment or cable, keep them away from your work area.

5 Securely store unused electric tools

– Unused electric tools should be stored in a dry, elevated or closed location out of the reach of children.

6 Do not overload your electric tool

- They work better and more safely in the specified output range.

7 Wear suitable clothing

- Do not wear wide clothing or jewellery, which can become entangled in moving parts.

- Rubber gloves and non-slip shoes are recommended when working outdoors.

– Tie long hair back in a hair net.

8 Do not use the cable for purposes for which it is not intended

- Do not use the cable to pull the plug out of the outlet. Protect the cable from heat, oil and sharp edges.

9 Take care of your tools

- Keep your compressor clean in order to work well and safely.

– Follow the maintenance instructions.

- Check the connection cable of the electric tool regularly and have it replaced by a recognised specialist when damaged.

- Check extension cables regularly and replace them when damaged.

10 Pull the plug out of the outlet

– During non-use of the electric tool or prior to maintenance and when replacing tools.

11 Avoid inadvertent starting

- Make sure that the switch is switched off when plugging the plug into an outlet.

12 Use extension cables for outdoors

- Only use approved and appropriately identified extension cables for use outdoors.

- Only use cable reels in the unrolled state.

13 Remain attentive

- Pay attention to what you are doing. Remain sensible when working. Do not use the electric tool when you are distracted.

14 Check the electric tool for potential damage

- Protective devices and other parts must be carefully inspected to ensure that they are fault-free and function as intended prior to continued use of the electric tool.

- Check whether the moving parts function faultlessly and do not jam or whether parts are damaged. All parts must be correctly mounted and all conditions must be fulfilled to ensure fault-free operation of the electric tool.

- Damaged protective devices and parts must be properly repaired or replaced by a recognised workshop, insofar as nothing different is specified in the operating manual.

- Damaged switches must be replaced at a customer service workshop.

• Do not use any faulty or damaged connection cables.
• Do not use any electric tool on which the switch cannot be switched on and off.

15 Have your electric tool repaired by a qualified electrician

- This electric tool conforms to the applicable safety regulations. Repairs may only be performed by an electrician using original spare parts. Otherwise accidents can occur.

16 Important!

- For your own safety you must only use the accessories and additional units listed in the operating instructions or recommended or specified by the manufacturer. The use of mounted tools or accessories other than those recommended in the operating instructions or catalog may place your personal safety at risk.

17 Noise

- Wear ear muffs when you use the compressor.

18 Replacing the power cable

- To prevent hazards, leave the replacement of damaged power cables strictly to the manufacturer or a qualified electrician. There is a risk of electric shock!

19 Inflating tires

– Directly after inflating tires, check the pressure with a suitable pressure gauge, for example at your filling station.

20 Roadworthy compressors for building site operations

- Make sure that all lines and fittings are suitable for the maximum permissible operating pressure of the compressor.

21 Place of installation

- Set up the compressor on an even surface.

22 It is recommended to equip the feed hoses with a safety cable in case of pressure above 7 bar, e.g. using a wire cable.
23 Avoid over-stressing the piping system by using flexible hose connections to prevent kinking.
24 Use a residual current circuit breaker with a trigger current of 30 mA or less. Using a residual current circuit breaker reduces the risk of an electric shock.

⚠ WARNING! This electric tool generates an electromagnetic field during operation. This field can impair active or passive medical implants under certain conditions. In order to prevent the risk of serious or deadly injuries, we recommend that persons with medical implants consult with their physician and the manufacturer of the medical implant prior to operating the electric tool.

ADDITIONAL SAFETY INSTRUCTIONS

Observe the corresponding operating manuals of the respective compressed air tools / compressed air attachments! The following general warnings must also be observed.

Safety instructions for working with compressed air and blasting guns

• Ensure there is sufficient distance to the product, at least 2.50 m, and keep the compressed air tools / compressed air attachments away from the compressor during operation.
• The compressor pump and lines can become very hot during operation. Touching these parts will burn you.
• The air which is sucked in by the compressor must be kept free of impurities that could cause fires or explosions in the compressor pump.
• When releasing the hose coupling, hold the hose coupling piece with your hand. This way, you can protect yourself against injury from the rebounding hose.
• Wear safety goggles and a respirator when working with the compressed air pistol. Dusts are harmful to health! Injuries can be easily caused by foreign objects and blown away parts.
• Do not blow at people with the blow-out pistol and do not clean clothes while being worn. Risk of injury!

Safety instructions when using spraying attachments (e.g. paint sprayers)

• Keep the spray attachment away from the compressor when filling so that no liquid comes into contact with the compressor.
• Never spray in the direction of the compressor when using the spraying attachments (e.g. paint sprayers). Moisture can lead to electrical hazards!
• Do not process any paints or solvents with a flash point below 55 °C. Risk of explosion!
• Do not heat up paints or solvents. Risk of explosion!

• If hazardous liquids are processed, wear protective filter units (face guards). Also, adhere to the safety information provided by the manufacturers of such liquids.

• The details and designations of the Ordinance on Hazardous Substances, which are displayed on the outer packaging of the processed material, must be observed. Additional protective measures are to be undertaken if necessary, particularly the wearing of suitable clothing and masks.

• Do not smoke during the spraying process and/or in the work area. Risk of explosion! Paint vapours are easily combustible.
• Never set up or operate the equipment in the vicinity of a fire place, open lights or sparking machines.
• Do not store or eat food and drink in the work area. Paint vapours are harmful to your health.
• The work area must exceed 30 m ^3 and sufficient ventilation must be ensured during spraying and drying.
• Do not spray against the wind. Always adhere to the regulations of the local police authority when spraying combustible or hazardous materials.
• Do not process media such as white spirit, butyl alcohol and methylene chloride with the PVC pressure hose. These media will destroy the pressure hose.
• The work area must be separated from the compressor so that it cannot come into direct contact with the working medium.

Operating pressure vessels

• You must keep your pressure vessel in good working order, operate the vessel correctly, monitor the vessel, carry out necessary maintenance and repair work immediately and meet the relevant safety precautions.
• The supervisory authority may enforce essential control measures in individual cases.
• A pressure vessel is not allowed to be used if it has faults or deficiencies that can endanger workers or third parties.
• Check the pressure vessel for signs of rust and damage each time before using. Do not use the compressor with a damaged or rusty pressure vessel. If you discover any damage, then please contact the customer service workshop.

Remaining hazards

Remain attentive at all times when working, and keep third parties at a safe distance from your work area.

Even if you use this electric power tool in accordance to instructions, certain residual risks cannot be eliminated. Remaining hazards can be minimized by following the instructions in „Safety instructions“, „Intended Use“ and in the entire operating manual.

The following hazards may arise in connection with the equipment's construction and layout:

- The use of incorrect or damaged mains cables can lead to injuries caused by electricity.

• Avoid accidental starts: do not press the start button while inserting the plug into the socket.
• Damage to hearing if no suitable ear protection is applied.
• Dirt particles, dust etc. can get irritate the eyes or face despite wearing safety goggles.
  • Inhaling swirled up particles.

Keep this safety information in a safe place.

6. Technical Data

Mains connection 230 V\~ / 50 Hz

Motor rating 1100 W
Operating mode S1
Compressor speed 3400 min	-1
Pressure vessel capacity 24 l
Operating pressure approx. 8 bar
Theoretical intake capacity approx. 180 l/min
Theoretical delivery rate approx. 120 l/min
Protection type IP20
Weight of the unit	ca. 13 kg
Max. altitude (above mean sea level)	1000 m

The noise emission values were measured in accordance with EN ISO 3744.

Wear hearing protection.

The effects of noise can cause a loss of hearing.

⚠ Warning: Noise can have serious effects on your health. If the machine noise exceeds 85 dB (A), please wear suitable hearing protection.

Sound power level L_wA	97 dB(A)
Sound pressure level L_pA	75,4 dB(A)
Uncertainty K_wA/pA	1,91 dB(A)

7. Before starting the equipment

• Before you connect the equipment to the mains supply make sure that the data on the rating plate are identical to the mains data.
• Check the equipment for damage which may have occurred in transit. Report any damage immediately to the transport company which was used to deliver the compressor.
  • Install the compressor near the point of consumption.

• Avoid long air lines and supply lines (extension cables).
  • Make sure that the intake air is dry and dustfree.

• Do not install the compressor in a damp or wet room.

• The compressor may only be used in suitable rooms (with good ventilation and an ambient temperature from +5 °C to 40 °C). There must be no dust, acids, vapors, explosive gases or inflammable gases in the room.
• The compressor is designed to be used in dry rooms. It is prohibited to use the compressor in areas where work is conducted with sprayed water.
• The compressor may only be used outdoor briefly when the ambient conditions are dry.
• The compressor must always be kept dry and must not be left outdoors after work is complete.

8. Attachment and operation

⚠️ Important!

You must fully assemble the appliance before using it for the first time!

You will require the following tool for assembly:

- open-ended wrench (not included)

8.1 Fitting the supporting foot (fig. 2 / 2.1)

Fit the supplied supporting foot (10) as shown in Figure 2.1.

8.2 Fitting the wheels (fig. 3 / 3.1)

Fit the supplied wheels (8) as shown in Figure 3.1.

9. Starting up

9.1 ON/OFF switch (fig. 1)

To switch on the compressor, press the button (6) on position I.

To switch off the compressor, press the button (6) on position 0.

9.2 Setting the pressure (fig. 5)

You can adjust the pressure on the pressure gauge (4) using the pressure regulator (3).

The set pressure can be taken from the quick lock coupling (2).

9.3 Releasing excess pressure

Release the excess pressure by switching off the compressor and using the compressed air which is still left in the pressure vessel, e.g. with a compressed air tool running in idle mode or with a blowout pistol.

9.4 Mains connection

- The compressor is equipped with a mains cable with shock-proof plug. This can be connected to any 230 V\~ / 50 Hz shock-proof socket which is protected by a 16 A fuse.

• Before you use the machine, make sure that the mains voltage is the same as the operating voltage (see the rating plate).
• Long supply cables, extensions, cable reels etc. cause a drop in voltage and can impede motor start-up.
• At low temperatures below +5 °C, sluggishness may make starting difficult or impossible.

10. Electrical connection

The electrical motor installed is connected and ready for operation. The connection complies with the applicable VDE and DIN provisions. The customer's mains connection as well as the extension cable used must also comply with these regulations.

When working with spray attachments and during temporary use outdoors, the device must be connected to a residual current circuit breaker with a trigger current of 30 mA or less.

Damaged electrical connection cable

The insulation on electrical connection cables is often damaged.

This may have the following causes:

• Passage points, where connection cables are passed through windows or doors.
- Kinks where the connection cable has been improperly fastened or routed.
- Places where the connection cables have been cut due to being driven over.
- Insulation damage due to being ripped out of the wall outlet.
- Cracks due to the insulation ageing.

Such damaged electrical connection cables must not be used and are life-threatening due to the insulation damage.

Check the electrical connection cables for damage regularly.

Make sure that the connection cable does not hang on the power network during the inspection.

Electrical connection cables must comply with the applicable VDE and DIN provisions. Only use connection cables with the marking „H05VV-F“.

The printing of the type designation on the connection cable is mandatory.

AC motor

• The mains voltage must be 230 V\~
• Extension cables up to 25 m long must have a cross-section of 1.5 mm ^2 .

Connections and repairs of electrical equipment may only be carried out by an electrician.

Please provide the following information in the event of any enquiries:

• Type of current for the motor
• Machine data - type plate
• Machine data - type plate

11. Cleaning, maintenance, storage and ordering spare parts

⚠️ Important!

Pull out the power plug before doing any cleaning and maintenance work on the equipment. Risk of injury from electric shock!

⚠️ Important!

Wait until the equipment has cooled down completely! Risk of burns!

⚠️ Important!

Always depressurize the equipment before carrying out any cleaning and maintenance work! Risk of injury!

11.1 Cleaning

• Keep protective devices, air vents and the motor housing as free of dust and dirt as possible.
• We recommend that you clean the device directly after every use.
• Rub the device clean with a clean cloth or blow it off with compressed air at low pressure.
• Clean the device at regular intervals using a damp cloth and a little soft soap. Do not use any cleaning products or solvents; they could attack the plastic parts of the device. Make sure that no water can penetrate the device interior.
• The hose and injection tools must be disconnected from the compressor before cleaning. The compressor must not be cleaned with water, solvents or similar.

11.2 Maintenance work on the pressure vessel (fig. 4)

△ Important! To ensure a long service life of the pressure vessel (7), drain off the condensed water by opening the drain valve (11) each time after using.

Release the vessel pressure at the overpressure valve (2) beforehand. Open the drain screw by turning counter-clockwise (looking at the screw from the bottom of the compressor) so that all the condensed water can run out of the pressure vessel. Then close the drain screw again (turn it clockwise). Check the pressure vessel for signs of rust and damage each time before using. Do not use the compressor with a damaged or rusty pressure vessel. If you discover any damage, then please contact the customer service workshop.

⚠️ Important!

The condensed water from the pressure vessel will contain residual oil. Dispose of the condensed water in an environmentally compatible manner at a suitable collection point.

11.3 Safety valve (Fig. 1)

The safety valve (5) has been set for the highest permitted pressure of the pressure vessel. It is not permitted to adjust the safety valve or remove the connection lock (5.2) between the exhaust nut (5.1) and its cap (5.3).

Actuate the safety valve every 30 operating hours but at least 3 times a year, to ensure that it works when required. Turn the perforated exhaust nut (5.1) counterclockwise to open it and use your hands to pull the valve rod outwards over the perforated exhaust nut (5.1) to open the safety valve outlet. Now, the valve audibly releases air. Then, tighten the exhaust nut clockwise again.

11.4 Storage

Store the device and its accessories in a dark, dry and frost-free place that is inaccessible to children. The optimum storage temperature lies between 5 and 30 °C.

⚠️ Important!

Pull out the mains plug and ventilate the equipment and all connected pneumatic tools. Switch off the compressor and make sure that it is secured in such a way that it cannot be started up again by any unauthorized person.

⚠️ Important!

Store the compressor only in a dry location which is not accessible to unauthorized persons. Always store upright, never tilted!

11.5 Transport

• Use the transport handle (1) to transport the device, and drive the compressor with it.
• When lifting the compressor, note its weight (see technical data).
• Ensure that the load is well secured when transporting the compressor in a motor vehicle.

11.6 Ordering spare parts

Please provide the following information when ordering replacement parts:

• Device type
  • Device article number
• Device ID number
• Replacement part number of the required replacement part

Service information

Please note that the following parts of this product are subject to normal or natural wear and that the following parts are therefore also required for use as consumables.

Wear parts*: Air filter

* Not necessarily included in the scope of delivery!

12. Disposal and recycling

The unit is supplied in packaging to prevent its being damaged in transit. This packaging is raw material and can therefore be reused or can be returned to the raw material system.

The unit and its accessories are made of various types of material, such as metal and plastic. Defective components must be disposed of as special waste. Ask your dealer or your local council.

Old devices must not be disposed of with household waste!

This symbol indicates that this product must not be disposed of together with domestic waste in compliance with the Directive (2012/19/EU) pertaining to waste electrical and electronic equipment (WEEE). This product must be disposed of at a designated collection point. This can occur, for example, by handing it in at an authorised collecting point for the recycling of waste electrical and electronic equipment. Improper handling of waste equipment may have negative consequences for the environment and human health due to potentially hazardous substances that are often contained in electrical and electronic equipment.

By properly disposing of this product, you are also contributing to the effective use of natural resources. You can obtain information on collection points for waste equipment from your municipal administration, public waste disposal authority, an authorised body for the disposal of waste electrical and electronic equipment or your waste disposal company.

13. Troubleshooting

Fault Possible cause Remedy
The compressor does not start.	No supply voltage.	Check the supply voltage, the power plug and the socket-outlet.
	Insufficient supply voltage.	Make sure that the extension cable is not too long. Use an extension cable with large enough wires.
	Outside temperature is too low.	Never operate with an outside temperature of below +5°C.
	Motor is overheated.	Allow the motor to cool down. If necessary, remedy the cause of the overheating.
The compressor starts but there is no pressure.	The non-return valve leaks.	Have a service center replace the non-return valve.
	The seals are damaged.	Check the seals and have any damaged seals replaced by a service center.
	The drain plug for condensation water (11) leaks.	Tighten the screw by hand. Check the seal on the screw and replace if necessary.
The compressor starts, pressure is shown on the pressure gauge, but the tools do not start.	The hose connections have a leak.	Check the compressed air hose and tools and replace if necessary.
	A quick-lock coupling has a leak.	Check the quick-lock coupling and replace if necessary.
	Insufficient pressure set on the pressure regulator (3).	Increase the set pressure with the pressure regulator.

Exploded view diagram of a washing machine with numbered parts for identification

Garantiebedingungen

CE - Declaration of Conformity

X 2000/14/EC_2005/88/EC

Standard references:

EN 61000-6-3:2007/A1:2011; EN 61000-6-1:2007; EN1012-1:2010

This declaration of conformity is issued under the sole responsibility of the manufacturer.

The object of the declaration described above fulfils the regulations of the directive 2011/65/EU of the European Parliament and Council from 8th June 2011, on the restriction of the use of certain hazardous substances in electrical and electronic equipment.

Subject to change without notice

Documents registar: Ann-Katrin Bloching

Günzburger Str. 69, D-89335 Ichenhausen

Garantie DE

Apparent defects must be notified within 8 days from the receipt of the goods. Otherwise, the buyers rights of claim due to such defects are invalidated. We guarantee for our machines in case of proper treatment for the time of the statutory warranty period from delivery in such a way that we replace any machine part free of charge which provably becomes unusable due to faulty material

or defects of fabrication within such period of time. With respect to parts not manufactured by us we only warrant insofar as we are entitled to warranty claims against the upstream suppliers. The costs for the installation of the new parts shall be borne by the buyer. The cancellation of sale or the reduction of purchase price as well as any other claims for damages shall be excluded.

Garantie FR