Ultra-Max 836TA - Grill plate STAR - Free user manual and instructions

USER MANUAL Ultra-Max 836TA STAR

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.

FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

WARNING: This appliance shall be installed in accordance with current regulations and used only in well-ventilated space. Refer to instructions before installing and using this appliance.

In addition, there should be posted, in a prominent location, detailed instructions to be followed in the event the operator smells gas. Obtain the instructions from the local gas supplier.

These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE NOTICE

Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability.

Star reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.

Due to periodic changes in designs, methods, procedures, policies and regulations, the specifications contained in this sheet are subject to change without notice. While Star International Holdings Inc., Company exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the specifications. By using the information provided, the user assumes all risks in connection with such use.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance.

Please record the model number, serial number, voltage and purchase date in the area below and have it ready when you call to ensure a faster service.

Model No.

Serial No.

Voltage

Purchase Date

Authorized Service Agent Listing

Reference the listing provided with the unit

or

for an updated listing go to:

Website: www.star-mfg.com

E-mail [e-mail]

Service Help Desk

Business 8:00 am to 4:30 p.m. Central Standard Time Hours:

Telephone: [phone]

Fax: [phone]

E-mail [e-mail]

Website: www.star-mfg.com

Mailing Address: Star Manufacturing International Inc.

265 Hobson Street

Smithville, TN 37166

U.S.A

Width 32 3/8" (82.3 cm) 30 5/8" (82.3 cm) 13 9/16" (34.4cm) (45.8cm) 18" 7 7/16" (13.8cm) 4" GAS INLET 2 3/16" (5.5 cm) IL2585

SPECIFICATIONS

Model Type Controls		BTUH Griddle Area			Dimensions Approx Weight
					Width Depth	Height Installed Shipping
824MA	Manual Valve (pilot)	2 60,000 573 sq in (3697sq. cm) 24" (61cm)			32 3/8" (82.2cm)	18" (45.7cm)	214lbs (97kg) 244lbs (110.6kg)
836MA		3	90,000	860 sq. in. (5545 sq. cm)	36" (91.4cm)		321lbs (145.4kg)	366lbs (165.8kg)
848MA		4	120,000	1146 sq. in (7397 sq. cm)	48" (122cm)		428lbs (193.3kg)	488lbs (221.1kg)
860MA		5	150,000	1433 sq in (9242 sq cm)	60" (152.4cm)		535lbs (242.4kg)	610lbs (276.4kg)
872MA		6	180,000	1719 sq in (11091 sq cm)	72" (182.9cm)		642lbs (290.9kg)	732lbs (331.7kg)

824TA	T-Stat (pilot)	2 60,000 573 sq in		(3697sq. cm) 24" (61cm)		32 3/8" (82.2cm)	18" (45.7cm)	214lbs (97kg)	244lbs (110.6kg)
836TA		3	90,000	860 sq. in. (5545 sq. cm)	36" (91.4cm)			321lbs (145.4kg)	366lbs (165.8kg)
848TA		4	120,000	1146 sq. in (7397 sq. cm)	48" (122cm)			428lbs (193.3kg)	488lbs (221.1kg)
860TA		5	150,000	1433 sq in (9242 sq cm)	60" (152.4cm)			535lbs (242.4kg)	610lbs (276.4kg)
872TA		6	180,000	1719 sq in (11091 sq cm)	72" (182.9cm)			642lbs (290.9kg)	732lbs (331.7kg)

824TSA, TSCHSA	Thermal Spark (no pilot)	2 80,000 573 sq in	(3697sq. cm) 24" (61cm)		32 3/8" (82.2cm)	18" (45.7cm)	214lbs (97kg)	244lbs (110.6kg)
836TSA, TSCHSA		3	120,000	860 sq. in. (5545 sq. cm)	36" (91.4cm)		321lbs (145.4kg)	366lbs (165.8kg)
848TSA, TSCHSA		4	160,000	1146 sq. in (7397 sq. cm)	48" (122cm)		428lbs (193.3kg)	488lbs (221.1kg)
860TSA, TSCHSA		5	200,000	1433 sq in (9242 sq cm)	60" (152.4cm)		535lbs (242.4kg)	610lbs (276.4kg)
872TSA, TSCHSA		6	240,000	1719 sq in (11091 sq cm)	72" (182.9cm)		642lbs (290.9kg)	732lbs (331.7kg)

GENERAL INSTALLATION DATA

This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations.

Before using your new equipment, read and understand all the instructions & labels associated with the unit prior to putting it into operation. Make sure all people associated with its use understand the units operation & safety before they use the unit.

Ultra-Max series griddles are equipped for use on either natural or propane gas. All units are shipped for natural gas and can easily be converted to propane. See Propane Gas - Conversion.

-IMPORTANT-

Be sure to remove all paper protection and packing material from unit prior to lighting. Remove the protective plastic from the griddle plate and thoroughly clean the unit's exterior surfaces.

KEEP THE APPLIANCE AREA FREE AND CLEAR FROM COMBUSTIBLES! For use on non-combustible countertops only. Combustible and non-combustible material must be at least 48" (120cm) from the top of the appliance and at least 6" (16cm) from the sides and back. Adequate clearance should also be provided for proper operation and servicing.

The installation of the Appliance must conform to the NATIONAL FUEL GAS CODE "ANSI Z223.1 - LATEST EDITION" AND ALL LOCAL GAS COMPANY RULES AND REGULATIONS.

IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE OR CAN/CGA-B149.2 PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE.

NOTICE

When this appliance is installed with casters, it must be installed with the casters supplied, a connector complying with either ANSI Z21.69 or CAN/CGA-6.16 and a quick-disconnect device complying with either ANSI Z21.41 or CAN1-6.9. It must also be installed with restraining means to guard against transmission of strain to the connector.

For your protection, we recommend a qualified installing agency install this appliance. They should be familiar with gas installations and your local gas requirements. In any case, your gas company should be called to approve the final installation.

This appliance, its pressure regulator and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG. This appliance and its pressure regulator must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG.

EXHAUST CANOPY

Griddles inherently create a good deal of heat and smoke and should be installed under an efficient exhaust hood with flame proof filters. A vertical distance of not less than 48" shall be provided between the top of the appliance and filters or any other combustible material. Exhaust installation must conform to local codes.

AIR SUPPLY: Provisions for adequate air supply must be provided.

AIR INTAKES IN BOTTOM

Air for combustion enters from the bottom of the unit. Do not obstruct this area.

LEVELING UNIT

This griddle is supplied with 4 feet or floor stand legs which must be screwed into the body. After the griddle is in its final position, adjust the legs to create 1/8 inch slant from back to front. This will allow the grease to run into the grease gutter and provide the proper combustion air for the burners. Adjusting the (4) feet which have an adjustment of 1-3/4" for accurate and perfect line-up with other units.

DO NOT INSTALL WITHOUT ATTACHING FEET OR SUPPLIED STAND LEGS AND SHELF - DO NOT REMOVE FEET.

Line drawing of a kitchen appliance with three control knobs and a stand (no text or symbols)

ON OPTIONAL EQUIPMENT STAND

Caster Kits: Casters can be used with floor stand models or optional equipment stand. For installation, carefully mark and cut off from the bottom of each leg using a straight cutting saw and de-burr the inside tube wall prior to installing the caster. Cut leg should measure 19" tube length, not overall length. Casters add about 6-1/4" of height to the unit. Be sure to use approved strain relief means for protecting gas line connection. If an appliance is equipped with casters and is gas connected with a quick connect coupling, all personnel must be aware that there is a restraint on the appliance and if disconnected for service or cleaning it must be reconnected as originally installed prior to use.

SCREW LEGS INTO MOUNTING NUTS ON BOTTOM STIFFENING SUPPORTS FOR 860 & 872 MODELS ONLY FLOOR STAND SHELF

FLOOR STAND MODELCOUNTER TO
IL2586

21, 33, 45, 57, OR 69 1 1/2 3 1/4 22 1/4 32 3/8 FOOT LOCATIONS TOP VIEW 24, 36, 48, 60, 72

GAS PIPING

Gas piping shall be of such size and so installed as to provide a supply of gas sufficient to meet the full gas input of the appliance. If the appliance is to be connected to existing piping, it shall be checked to determine if it has adequate capacity. Joint compound shall be used sparingly and only on the male threads of the pipe joints. Such compounds shall be resistant to the action of L.P. gases. WARNING: Any loose dirt or metal particles which are allowed to enter the gas lines on this appliance will damage the valve and affect its operation. When installing this appliance, all pipe and fittings must be free from all internal loose dirt.

A convertible pressure regulator is provided with each griddle. It should be connected to the inlet pipe at the rear of the unit. The gas supply is then connected to it. The supply pressure to the regulator is not to exceed 1/2 psig. If the gas pressure going to the regulator on the griddle exceeds 1/2 PSIG then another regulator must be installed to lower the pressure going to it. This second regulator is not supplied with the griddle and is the customers responsibility. All units are shipped for use with natural gas. MA and TA Series Models are shipped set for 5" water column manifold pressure. TSA and TSCHSA Series Models are shipped set for 5" water column manifold pressure.

MANUAL SHUT OFF VALVE

A manual shut off valve should be installed upstream from the manifold and within six feet of the griddle. The shut-off valve is not supplied with the griddle and is the customers responsibility.

CONNECTING GAS SUPPLY LINE

The gas inlet of the griddle is sealed at the factory to prevent entry of dirt. Do not remove this seal until the actual connection is made to the gas supply line.

This griddle is equipped with fixed orifice hoods and is shipped from the factory for use with natural gas. To convert to propane gas install the orifice hoods located behind the front panel as follows:

1. Remove the front panel by removing the screws located on the front and bottom.

2. Remove the burner mounting screws in the center of the combustion chamber access covers.

3. Slide the burners back off the orifice hoods.

4. Remove the natural gas orifice hoods and install the propane orifice hoods.

5. Slide the burners back over the orifice hoods and reinstall the burner mounting screws.

6. Reinstall the front panel.

7. Set the pressure regulator to 10" (25.4cm) water column by removing the slotted or hex cap from the center of the regulator. Invert the plug and reinstall. The letters "LP"

PLUG Natural Propane / LP IL1199

Regulator

will now be visible on the plug. Reinstall the cap. An 1/8" pipe plug is located on the manifold for attaching a pressure gauge.

CHECKING FOR GAS LEAKS

Check entire piping system for leaks. Soap and water solution or other material acceptable for the purpose, shall be used in locating gas leakage.

Matches, candle flame or other sources of ignition shall not be used for locating gas leaks.

PILOT FLAME ADJUSTMENT

The griddles are equipped with standing pilots and should be lit immediately after the gas is turned on.

MANUAL VALVE AND THROTTLING CONTROL MODELS

Adjust the flame as low as possible while still providing immediate burner ignition when the control knob is turned to high.

LIGHTING INSTRUCTIONS

When the griddle is first lit, it will smoke until the preservative oils and impurities are burned off. The griddles are equipped with standing pilots and should be lit immediately after the gas is turned on. Snap Action giddles do not have a standing pilot and do not require lighting. The Unit should be properly leveled prior to lighting, with the rear of the griddle slightly higher than the front to allow grease to roll off and flue gasses to escape out the rear..

DO NOT ATTEMPT TO LIGHT YOUR PILOT BURNER IF YOU EXPERIENCE A STRONG GAS ODOR.

MANUAL VALVE AND THROTTLING CONTROL MODELS

1. Turn off the main valve to the unit and wait 5 minutes to clear gas.
2. Turn off all knobs and pilot valves.
3. Turn on main valve to unit and light all pilots.
4. Turn burner knobs to desired position.
5. To turn burners off, turn knobs to off.

ORIFICE ELEVATION COMPENSATION CHART

	Orifice @ sea level	2000 3000	4000 50	00 6000	7000 8000	9000 10000
	Manual Control Gas Griddles: 824ma thru 872MA
NAT	41	42	42	42	43	43	44	44	45	46
LP	52	52	53	53	53	53	53	54	54	54
	Thermostatic Conrol Gas Griddles: 824TA thru 872TA
NAT	38	39	40	41	41	42	42	43	43	44
LP	52	52	53	53	53	53	53	54	54	54
	Snap Action Gas Griddles: 824TSA thru 872TSA
NAT	34	35	36	36	37	37	38	39	40	42
LP	49	50	50	50	51	51	51	52	52	52

BURNER AIR SHUTTER ADJUSTMENT

The burner air shutter has a locking screw on the bottom side of the venturi. Loosen this screw to make any adjustment and tighten the screw to lock the air shutter in place after adjustment is complete. Any adjustment must be made when the burner is at full input before the control temperature setting has been satisfied.

1. Turn the control knob to the highest position and observe the burner flame.
2. Slowly decrease the air shutter opening until the flame is a soft blue with yellow tips, then increase the opening until the yellow tips disappear and the flame is a hard blue.
3. Do not open the shutter to a point where the flame is unstable or lifting from the burner surface. The flame must be steady and even across the entire burner.

CAUTION

The following was set at the factory and the adjustment should only be made by an authorized installer and only if you are experiencing this specific problem.

BYPASS ADJUSTMENT ON THROTTLING CONTROL MODELS ONLY

Throttling control models have a minimum flame setting that provides a steady uniform flame across the burner when the control heat setting has been satisfied.

1. Set the control at the maximum setting and wait for the burner flame to throttle back.
2. Turn the dial to the 200 degree setting. A small steady flame should be visible on all the burner ports. This flame should be approximately 1/8" high.
3. An adjustment screw is located either on the front or side of the control housing.
4. Turn clockwise to decrease the flame height; turn counterclockwise to increase the flame

ELECTRICAL CONNECTION FOR SNAP ACTION AND CHROME SURFACE MODELS ONLY

Snap action and chrome surface griddles are equipped with a three-prong grounding plug. The unit is designed for use on a 120 volt 15 amp 50/60 cycle AC single-phase circuit only. For protection against electrical shock, the unit must be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

Do not connect to any other type of current or serious damage will occur.

OPERATING INSTRUCTIONS

SEASONING THE GRIDDLE HEATING SURFACE (NON-CHROME SURFACES)

Clean the griddle surface thoroughly. After the griddle has been thoroughly cleaned, it should be seasoned to prevent food from sticking. Before using and after each thorough scouring, season the griddle heating surface in the following manner:

1. Turn the temperature control dial to 350^ F ( 174.0^ C).
2. Using a clean cloth, not a spatula, spread a thin film of cooking oil or shortening over the griddle cooking surface. This film should remain on the hot griddle surface 1/2 hour.
3. Remove excess shortening and wipe clean.
4. Apply another film of cooking oil over the hot cooking area for another 1/2 hour, and again remove excess shortening and wipe clean. The griddle surface should now be ready for use.

CAUTION

CAUTION

Even with careful seasoning food may, to some extent, stick to the griddle cooking surface until griddle plate is "broken in."

COOKING

Set the dial knob to the setting desired. After a 30 minute (minimum) preheating period, the griddle will automatically maintain the selected temperature.

GRIDDLE CARE (NON-CHROME SURFACES)

It takes very little time and effort to keep the griddle attractive and performing at top efficiency. If grease is permitted to accumulate, it will form a gummy cake and then carbonize into a hard substance which is extremely difficult to remove. To prevent this condition, the following suggestions for cleanliness should be followed:

1. After each use, scrape the griddle with a scraper or flexible spatula to remove excess grease and food. A waste drawer is provided for the scrapings. If there is an accumulation of burned-on grease and food, the griddle should be thoroughly scoured and reseasoned. Use pumice or griddle stone while the griddle is warm. Do not use steel wool because of the danger of steel slivers getting into the food.
2. Use a clean cloth and good non-abrasive cleaner to clean the stainless steel body of the griddle. Wipe the control panel front with a soft cloth.
3. At least once a day, remove the waste drawer and wash in the same way as an ordinary cooking utensil. The drawer is removed by pulling forward and out.

GRIDDLE CARE (CHROME SURFACES)

(Chrome surface griddles are marked with "CHS" at the end of the model number designation on the nameplate.) It takes very little time and effort to keep this Industrial Chrome griddle surface sparkling clean and performing at top efficiency. DO NOT allow grease to accumulate as it will carbonize and become difficult to remove. To prevent this condition, the following cleaning suggestions should be followed:

1. Remove excess oil and food regularly with a 4" (100mm) wide razor sharp type scraper and wipe surface with a damp cloth if desired.
2. Following the scraping, for end of the day cleaning, a damp cloth and a non-silicated, non-abrasive, non-chlorinated cleaner such as Bon-Ami may be used to wipe surface clean, followed by wiping with clean wet cloth.
3. Follow steps 2 and 3 from Griddle Care (Non-Chrome Surfaces).

CAUTION

1. Never use pumice, griddle stones, or abrasives on the surface.
2. Never strike the griddle surface with a sharp instrument or spatula edge.
3. Never use steel wool.
4. Never use commercial liquid grill cleaner on the griddle surface.
5. Abusing the surface voids the warranty.

CAUTION

CAUTION

WASTE DRAWER

A waste drawer is located at the front and can be removed from the front for cleaning by pulling drawer forward. This drawer should be checked and emptied when necessary or at least once per day.

EXERCISE EXTREME CARE IN HANDLING THE WASTE DRAWER CONTAINING HOT GREASE.

OVERNIGHT SHUTDOWN

MANUAL VALVE AND THROTTLING CONTROL MODELS

Turn knobs to the off position to turn burners off.

SNAP ACTION AND CHROME SURFACE MODELS

Turn knobs to the lowest setting and turn power switch off.

CHROME GRIDDLE SURFACE LIMITED WARRANTY EXCLUSIONS

Your chrome griddle has been designed to give you many years of cooking reliability and requires minimum maintenance to keep the chrome surface in its original condition. All chrome griddle surfaces are warranted for a period of 5 years against manufacturing defects to the original owner from the date of installation. This limited warranty is void if it is determined by Star Manufacturing International Incorporated or one of its authorized representatives that the chrome surface has been misused or abused or subjected to the following situations:

1. Improperly installed.
2. By-pass adjustments not set properly on gas units allowing the appliance to overheat and discolor the chrome surface. (See by-pass adjustment section.)
3. The misuse of any instrument or tool which scratches or makes indentations in the surface which could cause the surface to peel, flake, or chip off.
4. The use of any chemical or abrasive cleaning solution, griddle brick, stone, screen or other cleaning products which could damage and affect the performance of the chome surface.
5. The neglect of daily routine maintenance to the chrome surface.

CONSERVEZ CE MANUEL POUR RÉFÉRENCE FUTURE AVIS

Line drawing of a kitchen appliance with three control knobs and a horizontal support frame (no text or symbols)

ARRÊT DURANT LA NUIT MODÈLES

MANUELS DE COMMANDE DE VALVE ET D'CÉtranglement

Exploded view diagram of a device with numbered components for identification

STAR®

Model: 836MA, Manual Control Ultra-Max Gas Griddle
SK2623, Rev. A 12/11/12

2M-Z16558; Ultra-Max Gas Griddle

Model: 824MA, 836MA, 848MA, 860MA, 872MAGas Griddle, Manual Control
Fig No	Part No. Qty	Description	Application
1	G5-824037	36MA	GRIDDLE PLATE ASSY-MANUAL	824MA
	G5-836037
	G5-848037
	G5-860037
	G5-872037
2 G5	824012	1	CHUTE ASSEMBLY	824, 836, 848
		2 860, 872
3 2C	Z2893 AR NUT	10-24	HEX STL ZP
4 2F	Z4613	2	6MA	824MA
		3 83
		4 848	WARNER 824 SERIES
		5 860MA
		6 872MA
5 G5	Z16155	2	6MA	824MA
		3 83
		4 848	WARNER COVER PLATE
		5 860MA
		6 872MA
6 2C	8833 AR SCREW	8-	8X1/2 HEX STL NP
7 2A	9369	2	6MA	824MA
		3 83
		4 848	RIFICE-FITTING
		5 860MA
		6 872MA
8	2A-Z4930	2	6MA	824MA
		3 83
		4 848	RIFICE #41
		5 860MA
		6 872MA
	2A-Z4931	2	6MA	824MA
		3 83
		4 848	RIFICE #52 BLK
		5 860MA
		6 872MA
9 G5	Z4798	1	6MA	824MA
		2 83
		3 848	WARNER BAFFLE
		4 860MA
		5 872MA
10	G5-Z4812	1	FLUE 24" 824MA
	G5-Z4813		FLUE 36" 836MA
	G5-Z4814		FLUE 48" 848MA
	G5-Z4815		FLUE 60" 860MA
	G5-Z4816		FLUE 72" 872MA
11	G5-Z4817	1 FLUE DIVIDER		824, 836, 848, 860
	G5-Z4817	2 FLUE DIVIDER		872
12	2J-Z4686	1 REGULATOR-3/4 X 3/4
13	G5-Z4897	1	DRAWER SLIDE	824, 836, 848
		2 860, 872
14	G5-824014	1	GREASE DRAWER ASSY	824, 836, 848
		2 860, 872
15	2R-Z19119 4	FOOT	TAPERED STEEL

Fig No	Part No. Qty	Description	Application
16	2M-Z15805	1 ULTRA MAX LOGO
17	I4-Z15484	26MAKNOB ASSEMBLY LG GASKEYB5 860MA6 872MA	824MA
		3 83
		4 848MA
		5 860MA
		6 872MA
18	2M-Z15245	26MA	824MA
		3 83
		4 848KMOB LABEL ULTRAMAX5 860MA6 872MA
		5 86
		6 87
19	2C-200014 AR SCR REW 8-32X3/8 THP SS
20	G5-Z16406	1	FRONT PANEL - 824MA	824MA
	G5-Z15203		FRONT PANEL - 836TA	836MA
	G5-Z16407		FRONT PANEL - 848	848MA
	G5-Z16408		FRONT PANEL - 60"	860MA
	G5-Z16409		FRONT PANEL - 72"	872MA
21	2C-8477	4 CLIP .125 PO STL PHOS
22	2K-Z15272	1	MANIFOLD - 824MA/ISA	824MA
	2K-Z15273		MANIFOLD - 836MA/TSA 836MA
	2K-Z15274		MANIFOLD - 848MA/ISA	848MA
	2K-Z15275		MANIFOLD - 860MA/ISA	860MA
	2K-Z15276		MANIFOLD - 872MA/ISA	872MA
23	2V-6671	26MAVALVE-LINCOLNBRASS#38175 860MA6 872MA		824MA
		3 83
		4 848MA
		5 860MA
		6 872MA
24	2V-Z15280	26MA	824MA
		3 83
		4 848MAOT BURNER MANUAL5 860MA6 872MA
		6 872MA
25	2V-Y8832	26MA	824MA
		3 83
		4 848MA VE-MANUAL GAS5 860MA6 872MA
		5 860MA
		6 872MA
26	2A-Z0790	26MA	824MA
		3 83
		4 848MA TING-STRAIGHT5 860MA6 872MA
		6 872MA
27	2K-Z4921	26MABURNER TUBE FLEX 3/8OD5 860MA6 872MA		824MA
		3 83
		4 848MAOD5 860MA6 872MA
		6 872MA
28	2P-1453	1	PLUG-PIPE 1/8NPT SQ HD	836MA
29	I5-Z16262	2 FRONT PANEL SIDE BRACKET
NI	2J-Z4686	1 RGLTR-GAS 3/4X3/4, CONVERTABLE

Model: 848TA, T-Stat Control Ultra-Max Gas Griddle

SK2631, Rev. - 12/11/12
2M-Z16558; Ultra-Max Gas Griddle
Ultra-Max Gas Griddle

2M-Z16558; Ultra-Max Gas Griddle

Model: 824TA, 836TA, 848TA, 860TA, 872TAGas Griddle, Thermostat Control
Fig No	Part No Qty	Description	Application
1	G5-824032	824TC	HSA	824TA
	G5-824033
	G5-836032	836TA
	G5-836033	836TC	HSA	GRIDDLE PLATE GAS
	G5-848032	848TA	1 STEEL/CHROME(TCHSA)	1
	G5-848033	848TC
	G5-860032	860TA
	G5-860033	860TC	HSA	860TA
	G5-872032	872TA
	G5-872033	872TC	HSA	872TA
2 G5	824012	1	CHUTE ASSEMBLY	824TA, 836TA, 848TA
		2 86	OTA, 872TA
3 2C	Z2893	8	NUT 10-24 HEX STL ZP	824TA
		11 83	6TA, 848TA
		13 86	60TA
		16 87	2TA
4 2F	Z4613	2	WARNER 824 SERIES	824TA
		3 83	6TA
		4 84	88	88
		5 86	0TA
		6 87	2TA
5 G5	Z16155	2	SCREW 8-18X1/2 HEX	824TA
		3 83	6TA
		4 84	88	88
		5 86	0TA
		6 87	2TA
6 2C	8833	31	STL NP	824TA
		42 86	6TA
		45 84	87	87
		56 86	0TA
		74 87	2TA
7	2J-Z16923	2	RIFICE HOOD #38, NAT	824TA
		3 83	6TA
		4 84	88	88
		5 86	0TA
		6 87	2TA
	2A-Z4931	2	RIFICE #52 BLK, LP	824TA
		3 83	6TA
		4 84	88	88
		5 86	0TA
		6 87	2TA
8 2A	9369	2	RIFICE-FITTING	824TA
		3 83	6TA
		4 84	88	88
		5 86	0TA
		6 87	2TA
9	2K-70104-03	4	FLEXIBLE TUBE 3/8OD	824TA
		6 83	6TA
		8 84	87A
		10 86	0TA
		12 87	2TA
10 G5	Z4817	1	FLUE DIVIDER	824TA, 836TA, 848TA, 860TA
		2 87	2TA

11	G5-Z4812	LUE 36"	FLUE 24" 824TA
	G5-Z4813 FLUE 48" 836TA
	G5-Z4814 FLUE 48" 848TA
	G5-Z4815 FLUE 60" 860TA
	G5-Z4816 FLUE 72" 872TA
12 2K-Z15231 1 PIPE SEG - 3/4x24.00 BI 848TA
13 2K-Z4611 1 ELBOW 3/4 NPT 848TA
Fig No Part No Qty Description Application
14	2K-Z16583	1	MANIFOLD PIPE 824T 824TA
	2K-Z16584		MANIFOLD PIPE - 836TA	836TA
	2K-Z16585		MANIFOLD PIPE - 848TA	848TA
	2K-Z16586		MANIFOLD PIPE 860T 860TA
	2K-Z16587		MANIFOLD PIPT 872TA	872TA
15 G5-Z4897		1	DRAWER SLIDE	824TA, 836TA, 848TA
		2 860TA, 872TA
16 G5-824014		1	GREASE DRAWER ASSY	824TA, 836TA, 848TA
		2 860TA, 872TA
17	2R-Z19119 4		FOOT, 4" TAPERED, STEEL
18	G5-Z16588	1	T-STAT BRKT 824TA	824TA
	G5-Z16589		T-STAT BRKT 836TA	836TA
	G5-Z16590		T-STAT BRKT 848TA	848TA
	G5-Z16591		T-STAT BRKT 860TA	860TA
	G5-Z16592		T-STAT BRKT 872TA	872TA
19 2C-200014 4			SCREW 8-32X3/8 THP SS	ALL
20 2M-Z15805 1 ULTRA MAX LOGO 848TA
21 G3-624329		2	KNOB ASSY LG GS/K KEYR	824TA
		3 836TA
		4 848TA
		5 860TA
		6 872TA
22 2M-Z15214		2	DAI GRAPHIC - 550F TA	824TA
		3 836TA
		4 848TA
		5 860TA
		6 872TA
23	G5-Z16516	1	FRONT PNL 24" TA	824TA
	G5-Z16515		FRONT PANEL 836TA	836TA
	G5-Z16514		FRONT PANEL 48" TA	848TA
	G5-Z16513		FRONT PNL 60" TA	860TA
	G5-Z16512		FRONT PANEL 72" TA	872TA
24 2C-8477 2 CLIP 125 PO STL PHOS 848TA
25 2C-Z5883		6	10-24 X 1/2 FZA SCREW	824TA
		8 836TA
		12 848TA, 872TA
		16 860TA

PARTS LIST

December 26, 2013, Rev B

26 2C-Z8547		2		824TA
		3 836TASCREW, 6-32
		4 848TASHOULDER
		5 860TA
		6 872TA
27 2K-2675		4		824TA
		6 836TABELL90 3/8MPTX3/8CC
		8 848TABRASS
		10 860TA
		12 872TA
Fig No Part No Qty Description Application
28 2T-Z16593		2		824TA
		3 836TA
		4 848TASTAT GAS GS 550F
		5 860TA
		6 872TA
29 G5-Z16703 2 FRNT PANEL BRKT ALL
30 2V-Z15281		2		824TA
		3 836TA
		4 848TLOT BURNER
		5 860TA
		6 872TA
31 2P-1453 1 PLUG-PIPE 1/8NPT SQ 848TA
32 2V-6671		2		824TA
		3 836TALVALVE-LINCOLN
		4 848TABRASS#3817
		5 860TA
		6 872TA

LIMITED EQUIPMENT WARRANTY

Star Manufacturing [as well as its subsidiaries, Toastmaster and Holman] warranties new products to be free from defects in material and/or workmanship for a period of one [1] year from the date of original installation, except as noted below. Defects that occur as a result of normal use, within the time period and limitations defined in this warranty, will at Star's discretion have the parts replaced or repaired by Star or a Star-authorized service agency.

THIS WARRANTY IS SUBJECT TO ALL LISTED CONDITIONS.

Repairs performed under this warranty are to be performed by a Star authorized service agency. Star will not be responsible for charges incurred or service performed by non-authorized repair agencies. In all cases, the nearest Star-authorized service agency must be used. Star will be responsible for normal labor charges incurred in the repair or replacement of a warranted product within 50 miles (80.5 km) of an authorized service agency. Time and expense charges for anything beyond that distance will be the responsibility of the owner. All labor will need to be performed during regular service hours. Any overtime premium will be charged to the owner. For all shipments outside the U.S.A. and Canada, please see the International Warranty for specific details. It is the responsibility of the owner to inspect and report any shipping damage claims, hidden or otherwise, promptly following delivery. No mileage or travel charges will be honored on any equipment that is deemed portable. In general, equipment with a cord and plug weighing less than 50 lb. (22.7 kg) is considered portable and should be taken or shipped to the closest authorized service agency, transportation prepaid.

PORTABLE EQUIPMENT EXAMPLES

• 514LL fryer
  • 15MC and 18MCP hot food merchandisers
  • QCS1, QCS2, and RCS2 toasters
  • 16PD-A pretzel merchandisers
  • Condiment dispensers except HPD- and SPD-series models
• All pop-up toasters
• All pastry display cabinets
• All heat lamps
  • J4R popcorn machine
  • 12NCPW and 15NCPW nacho merchandisers
• Nacho cheese warmers
  except 11WLA-series models
  • Specialty food warmers except 130R, 11RW, and 11WSA models
• All butter dispensers
  • All nacho chip merchandisers
• All accessories

CONTACT

Should you require any assistance regarding the operation or maintenance of any Star equipment; write, phone, fax or email our service department. In all correspondence mention the model number and serial number of your unit, as well as the voltage or type of gas you are using.

Business hours are 8:00 a.m. to 4:30 p.m. Central Standard Time (CST)

Telephone: [phone]

Fax: [phone]

Email: [e-mail]

www.star-mfg.com

WARRANTY EXCLUSIONS

THE FOLLOWING WILL NOT BE COVERED UNDER WARRANTY.

- Any product which has not been used, cleaned, maintained, or installed in accordance with the directions published in the appropriate installation sheet and/or owner's manual as well as national and local codes, including incorrect gas, electrical, or water connection. Star is not liable for any unit which has been mishandled, abused, misapplied, subjected to chlorides, harsh chemicals, or caustic cleaners, damaged from exposure to hard water, modified by unauthorized personnel, damaged by flood, fire, or other acts of nature [or God], or which have an altered or missing serial number.

• Installation, labor, and job checkouts, calibration of heat controls, air and gas burner/bypass/pilot adjustments, gas or electrical system checks, voltage and phase conversions, cleaning of equipment, or seasoning of griddle surface.
• Replacement of fuses or resetting of circuit breakers, safety controls, or reset buttons.
• Replacement of broken or damaged glass components, quartz heating elements, and light bulbs.
• Labor charges for all removable parts in gas charbroilers and hotplates, including but not limited to burners, grates, and radiants.
• Any labor charges incurred by delays, waiting time, or operating restrictions that hinder a service technician's ability to perform service.
• Replacement of items subject to normal wear or items that can easily be replaced during a daily cleaning routine, such as but not limited to knobs, bulbs, fuses, quartz heating elements, baskets, racks, and grease drawers.
• Components that should be replaced when damaged or worn, but have been field-repaired instead [eg. field-welded fry pots]
• Any loss of business or profits.

PRODUCTS PARTS LABOR
Star-Ultra Max® fryers, griddles, charbroilers, and hotplates	2 years	2 years
Star-Max® fryers, griddles, char-broilers, and hotplates	2 years	2 years
Jetstar® popcorn poppers	2 years	2 years
StaltekTM roller grill coatings	5 years
Cast iron grates, burners; and burner shields	180 days
Star, Toastmaster, or Holman parts sold to repair equipment	90 days
Service First 1 year