AR-20000-P - Water filter Manitowoc - Free user manual and instructions

Product Type	Water filter for ice machine
Model	AR-20000-P
Brand	Manitowoc (Welbilt)
Treatment capacity	20,000 US gal (75,700 liters)
Nominal flow rate	1.25 US gal/min (4.73 l/min)
Water pressure	35 to 125 psi (207 to 862 kPa)
Water temperature	35 to 100 °F (1.6 to 38 °C)
Connections	3/8 inch Parker quick connect
Filtration fineness	0.5 micron
Main functions	Reduction of chlorine taste and odor, descaling, reduction of cysts and particles (Class I)
Replacement cartridge	K00494 (box of 12)
Recommended replacement frequency	Every 6 months or when pressure drops below 20 psi
Intended use	Ice machines from 601 to 1000 lb/day (273 to 453 kg/day)
Certifications	IAPMO R&T, NSF/ANSI 42 and 53, CSA B483.1, low lead content
Warranty	Limited warranty (see manual for details)
Housing material	Not specified in the notice (estimated: robust plastic)
Dimensions (head + cartridge)	Not specified (estimated: height ~40 cm, diameter ~10 cm)
Weight	Not specified (estimated: ~2 kg with cartridge)
Power supply	None (works without electricity)
Maintenance	Regular replacement of cartridge, lubrication of O-rings with food-grade lubricant
Safety instructions	Do not use on hot water (>38°C) or pressure >125 psi; protect from freezing
Repairability	Spare parts: cartridges, O-rings, dispenser head not removable
Box contents	Mounting head and filter cartridge separate

Frequently Asked Questions - AR-20000-P Manitowoc

What is the capacity of the AR-20000-P filter?

The Manitowoc AR-20000-P filter has a capacity of 20,000 US gallons (75,700 liters), suitable for ice machines from 273 to 453 kg per day.

How to install the filtration system?

Mount the filter head on a solid wall, connect the cold water supply (max 38°C, pressure 35-125 psi) with 3/8 inch hoses, then insert the cartridge by turning it a quarter turn to the right. Rinse for 10 minutes before use.

When to replace the filter cartridge?

Replace it every 6 months or when the pressure drops below 20 psi (138 kPa). Replacement cartridges are referenced K00494 (box of 12).

How to replace the cartridge without shutting off the water?

The ArcticPure® Plus system has internal shut-off valves. Turn the cartridge a quarter turn to the left, pull down, insert the new cartridge (O-rings lubricated with food-grade lubricant) and lock by turning to the right.

What to do if the flow rate is reduced?

Check the water pressure (must be > 25 psi), make sure the water supply is on and the cartridge is not clogged. Replace the cartridge if necessary.

Can this filter be used on hot water?

No, the maximum temperature is 38°C (100°F). Hot water can damage the housing and void the warranty.

What types of tubing are compatible with Parker fittings?

The Parker 3/8 inch fittings accept polyethylene, nylon, polyurethane, soft copper, or mild steel tubing. Avoid stainless steel, chrome-plated copper, or hard metal tubing.

Does the filter remove cysts?

Yes, the AR-20000-P reduces cysts according to NSF/ANSI 53 (Class I), provided the flow rate is less than or equal to 1.25 gal/min (4.73 l/min).

How to repair a leak at the inlet/outlet fittings?

Turn off the water, remove the cartridge to depressurize, cut at least 9.5 mm from the end of the damaged tubing, then reinsert it firmly until it stops in the fitting.

Where to find spare parts and warranty?

Replacement cartridges are available under references K00494 (AR-20000-P) and K00496 (AR-Pre-P prefilter). For warranty, visit www.manitowocice.com/Service/Warranty.

USER MANUAL AR-20000-P Manitowoc

Installation, Operation and Maintenance Manual

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Original Document

Caution

Read this instruction before operating this equipment.

Table of Contents

Section 1

General Information

Model Numbers 5

Specifications 5

Warranty Information....5

Warranty Registration & Claim Procedures....5

Authorized Warranty Service....5

Exclusions....6

Safety Notices 6

Definitions....6

Section 2

Installation

General 7

Safety....7

Location 8

Water Service 8

Assembly - AR-10000-P/AR-20000-P/AR-40000-P 8

Installation - AR-Pre-P 9

Installation - AR-10000-P/AR-20000-P/AR-40000-P 10

Installation Checklist 10

Start-Up Procedure....10

Changing Cartridges 11

Section 3

Troubleshooting

Troubleshooting Chart....13

Repairing Inlet/Outlet Connections 13

Replacement Filter Part Numbers....13

Table of Contents

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Section 1

General Information

Model Numbers

This manual covers the following models:

Model # Range Claims			Replacement Cartridge
AR-10000-P 15,000 gal (56,800 liter) capacity	For ice machines 0 - 600 lbs (0 - 272 kg)	Chlorine taste and odor reduction, scale inhibition, Cyst & Particulate Class I claims	Case of 12 K00493
AR-20000-P 20,000 gal (75,700 liter) capacity	For ice machines 601 - 1,000 lbs (273 - 453 kg)	Chlorine taste and odor reduction, scale inhibition, Cyst & Particulate Class I claims	Case of 12 K00494
AR-40000-P 40,000 gal (151,400 liter) capacity	For ice machines 1,001 - 2,500 lbs (454 - 1134 kg)	Chlorine taste and odor reduction, scale inhibition, Cyst & Particulate Class I claims	Case of 12 K00495
AR-Pre-P	For use in conjunction with AR-10000-P AR-20000-P AR-40000-P	Sediment reduction, Particulate Class III claim	Case of 12 K00496

Specifications

Model # Specifications Flow Rate
AR-10000-P	Pressure: 35 - 125 psi (207 - 862 kPa)Temperature: 35 - 100°F (1.6 - 38°C)Connections: 3/8"Parker Quick ConnectMicron Rating: 0.5	.75 gpm(2.84 lpm)
AR-20000-P	Pressure: 35 - 125 psi (207 - 862 kPa)Temperature: 35 - 100°F (1.6 - 38°C)Connections: 3/8"Parker Quick ConnectMicron Rating: 0.5	1.25 gpm(4.73 lpm)
AR-40000-P	Pressure: 35 - 125 psi (207 - 862 kPa)Temperature: 35 - 100°F (1.6 - 38°C)Connections: 3/8"Parker Quick ConnectMicron Rating: 0.5	2.0 gpm(7.57 lpm)
AR-Pre-P	Pressure: 35 - 125 psi (207 - 862 kPa)Temperature: 35 - 100°F (1.6 - 38°C)Connections: 3/8"Parker Quick ConnectMicron Rating: 5.0	1.5 gpm(5.6 lpm)

Warranty Information

For warranty information visit: www.manitowocice.com/Service/Warranty

• Warranty Coverage Information
- Warranty Registration
- Warranty Verification

Warranty coverage begins the day the ice machine is installed.

WARRANTY REGISTRATION & CLAIM PROCEDURES

Scan the QR code with your smart device or enter the link in a web browser to access:

• Warranty information
  • Warranty labor claim form

WWW.MANITOWOCICE.COM/SERVICE/WARRANTY

Authorized Warranty Service

To comply with the provisions of this warranty, a refrigeration service company, qualified and authorized by your Manitowoc distributor, or a Contracted Service Representative must perform the warranty repair. If the dealer you purchased the ArcticPure® Plus system from is not authorized to perform warranty service, contact your Manitowoc distributor or Manitowoc Ice for the name of the nearest authorized service representative.

EXCLUSIONS

The following items are not included in the ArcticPure® Plus system(s) warranty coverage:

• Wear items such as filter cartridges or o-rings.
• Normal maintenance or adjustments as outlined in this manual.
• Repairs due to unauthorized modifications to the filter system or use of non-standard parts without prior written approval from Manitowoc Ice.

- Damage caused by improper installation of the filter system or the ice machine, electrical supply, water supply or drainage, or damage caused by floods, storms or other acts of God.

- Premium labor rates due to holidays, overtime, etc.; travel time; flat rate service call charges; mileage and miscellaneous tools and material charges not listed on the payment schedule. Additional labor charges resulting from the inaccessibility of equipment are also excluded.

- Parts or assemblies subjected to misuse, abuse, neglect or accidents.

- Damage or problems caused by installation, and/or maintenance procedures inconsistent with the technical instructions provided in this manual.

Safety Notices

DEFINITIONS

DANGER

Indicates a hazardous situation that, if not avoided, will result in death or serious injury. This applies to the most extreme situations.

Warning

Indicates a hazardous situation that, if not avoided, could result in death or serious injury.

Caution

Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.

Notice

Indicates information considered important, but not hazard-related (e.g. messages relating to property damage).

NOTE: Indicates useful, extra information about the procedure you are performing.

Section 2

Installation

General

These instructions are provided to assist the qualified installer. Check your local Yellow Pages for the name of the nearest Manitowoc distributor, or call Manitowoc Ice for information.

The ArcticPure® Plus water filtration systems are designed to reduce coarse and fine particulate matter from the incoming potable water supply. Chlorine will be reduced in the water so as not to adversely affect the ice produced or the equipment components. Scale inhibitor is automatically fed into the water to inhibit the formation of scale on water solenoids and evaporator plates. The IAPMO R&T mark indicates that these products have met certification requirements under the NSF/ANSI & CSA standards listed in the Performance Data Sheet. The UPC mark indicates that these products have met the applicable U.S. and Canadian requirements for plumbing products.

• DO NOT install on line pressure above 125 psi (862 kPa).
• DO NOT install on hot water line. Maximum temperature allowed is 100°F (38°C).
  • DO NOT install in direct sunlight.
• DO NOT reverse connections. The system must be installed with the inlet and outlet as labeled.
• DO NOT install ArcticPure® Plus filter systems in locations where they can be damaged by other free-standing equipment.
  • PROTECT from freezing.
• INSTALLATION must comply with existing state or local plumbing codes.

This piece of equipment has American sizes on hardware. All metric conversions are approximate and vary in size.

Safety

Always follow these safety precautions when installing and operating the water filter system.

Warning

DO NOT use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system.

Notice

DO NOT use a torch or other high temperature sources near filter or cartridge.

UPC C®

IAPMO R&T WATER QUALITY PLATINUM SEAL IAPMO RESEARCH AND TESTING™

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AR-Pre-P, AR-10000-P, AR-20000-P and AR-40000-P systems are certified by IAPMO R&T against CSA B483.1; NSF/ANSI 372 for Low Lead Content; NSF/ANSI 42 and/or *NSF/ANSI 53 for the reduction of claims listed in the Performance Data Sheet.

*NSF/ANSI 53 Cyst reduction claims are valid only when system flow is restricted at or below the specified range and/or as specified in the ice machine capacity ranges on page 5. System flow rates should be verified after installation to ensure filterable cyst reduction per the above.

Please see ice machine manufacturer's technical publications for internal flow controller maximum operating flow rate specifications.

Location

ArcticPure® Plus water filtration systems must be located on the incoming cold water line and preferably away from heavy traffic areas. The system must be mounted on a wall or structure that will support the weight of the system when filled with water.

Notice

This product is designed for cold water use only (less than 100^ F [38°C]). Passing hot water through this product may seriously damage filter housings and/or cartridges and affect warranty coverage.

Important

Do not disassemble manifold head. No user serviceable parts are available. The entire manifold head is the only available replacement part.

ArcticPure ^® Plus systems may be used with metal or non-metallic piping systems.

NOTE: Any non-metallic fittings used in the installation must be of adequate rating for the line pressure.

Water Service

All ArcticPure® Plus systems come with 3/8" Parker connections on the inlet and outlet ports.

Parker connections are suitable for use with the following tubing:

• Polyethylene
• Nylon
• Polyurethane
• Seamless Brass (soft)
• Seamless Copper (soft)
• Seamless Mild Steel (soft)

Notice

DO NOT use with hard metal tubing such as:

• Stainless steel
• Chrome plated copper
  • Hard metal polished tubing

ASSEMBLY - AR-10000-P/AR-20000-P/AR-40000-P

NOTE: The head/bracket will be packed separately from the filter cartridge in the product box.

1. Locate position to mount the filter system. Be sure to leave enough clearance (a minimum of 2" [5 cm] beneath the filter cartridge length is recommended) to allow for cartridge change out.
2. Mark and drill mounting holes.
3. Mount filter head, using key hole slots in the mounting bracket.
4. Remove the protective cap from the cartridge.
5. Inspect the cartridge and o-rings for damage. See Recommended Replacement Parts List in Replacement Filter Part Numbers if replacement is required.

Caution

Do not use petroleum jelly to lubricate o-rings.

1. Lubricate o-rings with food grade lubricant - Do not use petroleum jelly.
2. With the product label facing to the left, insert the cartridge into the filter head. Rotate 1/4 turn to the right to secure. Product label will face forward.

Installation - AR-Pre-P

NOTE: If the AR-Pre-P is being retrofitted to an existing ArcticPure® Plus system, shut off the incoming water supply, relieve the filter pressure by removing the existing filter cartridge(s), and disengage the water inlet line. A small quantity of water will be vented from the cartridge body.

1. Mark and drill the mounting holes for the AR-Pre-P.
2. Insert the precut tubing into the outlet fitting of the AR-Pre-P head.
3. Insert opposite end of the tubing into the inlet fitting of the primary filter assembly.

Notice

The fitting will grip before it seals. Tubing must be pushed into the tube stop to prevent leaks.

1. Pull on the tubing to be sure it is secure. If the tubing releases, refer to the Troubleshooting section of this manual to reinstall.
2. Align the prefilter mounting keyhole slots with the predrilled holes.
3. Install mounting screws and tighten.

4. Insert incoming water line into the inlet port of the AR-Pre-P. Follow notes and steps 1-3 under "Installation - AR-10000-P/AR-20000-P/AR-40000-P".

5. Remove the protective cap from the cartridge.

6. Inspect the cartridge and o-rings for damage. See Recommended Replacement Parts List if replacement is required.

Caution

Do not use petroleum jelly to lubricate o-rings.

1. Lubricate o-rings with food grade lubricant - Do not use petroleum jelly.
2. With the product label facing to the left, insert the cartridge into the filter head. Rotate 1/4 turn to the right to secure. Product label will face forward.

Installation - AR-10000-P/AR-20000-P/AR-40000-P

Shut off the incoming water supply.

For Parker Fitting Installation:

NOTE: Please review the following recommendations before installing the water lines.

• Tubing must be 3/8" O.D., (.371 - .376).
• Cut the tube square. The outside diameter must be free of score marks.
• Burrs and sharp edges must be removed prior to installation.

NOTE: Use a tube insert for thin-walled plastic tubing.

To install water lines into the inlet/outlet ports:

1. Insert water line tubing into the inlet port fitting.

Notice

The fitting will grip before it seals. Tubing must be pushed into the tube stop to prevent leaks.

1. Pull on the tubing to be sure it is secure. If the tubing releases, refer to the Troubleshooting section of this manual to reinstall.
2. Repeat for the outlet port fitting. Connect outlet water line to the potable water connection on the ice machine.

NOTE: For water-cooled machines, be sure that the filter system only feeds the potable water connection.

Installation Checklist

☐ Have the min.-max. water temperature and pressure been checked? (Refer to "Installation" on page 7)
☐ Has the filter system been installed away from heavy traffic areas?
☐ Is the system installed securely to the mounting surface?
☐ Has the water supply line been checked for suitability? (Refer to "Water Service")
☐ Have the water supply lines been securely installed into the inlet/outlet ports? (Refer to "Installation - AR-10000-P/AR-20000-P & AR-40000-P")

Start-Up Procedure

1. Turn on the incoming water supply.
2. Check for leaks. If the connections are leaking, refer to the Troubleshooting section of this manual to reinstall.
   NOTE: System should be flushed for 10 minutes to remove trapped air and carbon fines.

NOTE: The filter pressure will decrease as the cartridge life decreases.

AR-Pre-P, AR-10000-P, AR-20000-P and AR-40000-P systems are certified by IAPMO R&T against CSA B483.1; NSF/ANSI 372 for Low Lead Content; NSF/ANSI 42 and/or *NSF/ANSI 53 for the reduction of claims listed in the Performance Data Sheet.

*NSF/ANSI 53 Cyst reduction claims are valid only when system flow is restricted at or below the specified range and/or as specified in the ice machine capacity ranges on page 5. System flow rates should be verified after installation to ensure filterable cyst reduction per the above.

Please see ice machine manufacturer's technical publications for internal flow controller maximum operating flow rate specifications.

Model Flow Rate
AR-10000-P At or below	0.75 gpm (2.84 lpm)
AR-20000-P At or below	1.25 gpm (5.68 lpm)
AR-40000-P At or below	2.0 gpm (7.57 lpm)

Changing Cartridges

ArcticPure® Plus cartridges will need to be changed for one or more of the following reasons:

• The filter has trapped water-borne sediment and the water flow has stopped or water pressure through the filter has dropped below 20 psi (138 kPa).
• The maximum life of the carbon filter has been reached and the filter will no longer reduce chlorine to acceptable levels.
• The scale inhibitor has been completely dissolved and hard scale build-up may accelerate.

It is recommended that ArcticPure® Plus filter cartridges be changed out:

- Every 6 months or when water pressure through the system drops below 20 psi (138 kPa), whichever occurs first.

To change the filter:

1. Rotate the cartridge 1/4 turn to the left and pull down. The cartridge should easily release. Dispose of used cartridge.

Important

ArcticPure® Plus systems are equipped with internal shut-off valves. It is not necessary to shut off the incoming water supply during cartridge change out.

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1. Remove the protective cap from the cartridge.
2. Inspect the cartridge and o-rings for damage. See Replacement Parts list if replacement is required. Lubricate o-rings with food grade lubricant.

Caution

Do not use petroleum jelly to lubricate o-rings.

1. With the product label facing to the left, insert the cartridge into the filter head and push up. Rotate 1/4 turn to the right to secure. Product label will face forward.

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Caution

Should the cartridge drop from a height of greater than 3 feet, inspect the outer casing. If there is any evidence of the case cracking do not use.

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Section 3

Troubleshooting

Important

Please use the Troubleshooting Chart to repair the system. If system still does not work properly, contact Manitowoc Service for assistance.

Troubleshooting Chart

Problem Cause To Correct
No water through filter system	Water to filter system shut off Turn on water supply
	Filter cartridges plugged Replace filter cartridges — See “Changing Cartridges”
Low water flow through filter	System below 25 psi	Restore system pressure
		Repair water supply to filter
	Filter cartridges plugged Replace filter cartridges — See “Changing Cartridges”
Water leak on water inlet/outlet	Water line ends are damaged	Trim water line to remove damaged area — See “Repairing Inlet/Outlet Connections”
	O-ring in filter head is damaged Replace o-ring — See “Changing Cartridges”
Water leak between head and filter cartridge	Damaged o-ring on filter cartridge	Replace o-ring — See “Changing Cartridges”

Repairing Inlet/Outlet Connections

A leak may occur at the inlet/outlet connections because of defective tubing. To repair:

1. Turn off incoming water supply and depressurize system by removing the filter cartridge(s).
2. Disconnect the water line by pushing the collet squarely against the face of the fitting.
3. Pull the tubing to release.
4. To repair the connection, cut off at least 3/8" (6.4 mm) from the end of the tubing. Tubing ends must be cut square to ensure a positive seal.
5. Refer to notes and instructions under "Installation - AR-10000-P/AR-20000-P/AR-40000-P" to reconnect the water line.

Replacement Filter Part Numbers

Part Number Case	Description
K00496 AR-Pre-P Cartridge
K00493 AR-10000-P Cartridge
K00494 AR-20000-P Cartridge
K00495 AR-40000-P Cartridge

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ArcticPure® Plus

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Precaución

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⚠ Precaución

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⚠ Mise en garde

Installation — AR-Pre-P 9

Installation — AR-10000-P / AR-20000-P /

AR-40000-P 10

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Installation — AR-Pre-P

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Section 3

Dépannage

Important

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UPC C ®

IAPMO R&T WATER QUALITY PLATINUM SEAL IAPMO RESEARCH AND TESTING™

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عام

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تنبيه!

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