ProSpray 3.23 - Paint gun WAGNER - Free user manual and instructions

USER MANUAL ProSpray 3.23 WAGNER

GeFAHR: HocHdRucKScHLAucH

GeFAHR: exPLoSloNS- uNd BRANdGeFAHR

11.2 eIN- uNd AuSLASSVeNTIL

Attention: Danger of injury by injection! Airless units develop extremely high spraying pressures.

Never put your fingers, hands or any other parts of the body into the spray jet!

Never point the spray gun at yourself, other persons or animals. Never use the spray gun without safety guard.

Do not treat a spraying injury as a harmless cut. In case of injury to the skin through coating materials or solvents, consult a doctor immediately for quick and expert treatment. Inform the doctor about the coating material or solvent used.

The operating instructions state that the following points must always be observed before starting up:

1. Faulty units must not be used.
2. Secure Wagner spray gun using the trigger lock on the trigger.
3. Ensure that the unit is properly earthed.
4. Check allowable operating pressure of high-pressure hose and spray gun.
5. Check all connections for leaks.

The instructions regarding regular cleaning and maintenance of the unit must be strictly observed.

Before any work is done on the unit or for every break in work the following rules must be observed:

1. Release the pressure from spray gun and hose.
2. Secure the Wagner spray gun using the trigger lock on the trigger.
3. Switch off unit.

Be safety conscious!

1 SAFeTy ReGuLATIoNS FoR AIRLeSS SPRAYING 32

1.1 Explanation of symbols used 32
1.2 Electric safety 36
1.3 Electrostatic charging (formation of sparks or flames) 36

2 GeNeRAL VleW of APPLiCatIoN 37

2.1 Application 37
2.2 Coating materials 37

3 deScRIPTIoN of uNIT 38

3.1 Airless process 38
3.2 Functioning of the unit 38
3.3Legend for explanatory diagram PS 3.23 39
3.4 Explanatory diagram PS 3.23 39
3.5 Technical data 40
3.6 Transportation in vehicle 40

4 STARTING oPeRAtIoN 40

4.1 High-pressure hose, spray gun and separating oil 40
4.2 Control panel indicators 41
4.3 Pressure control knob settings 41
4.4 Connection to the mains network 42
4.5 Cleaning preserving agent when starting-up of operation initially 42
4.6 Taking the unit into operation with coating material 42

5 SPRAYING TechNIque 43

6 HANDLING THE HIGH-PReSSuRe HoSe 44

7 INTeRRuPTIoN of Work 44

8 cLeANING THE uNIT (SHuTTINGdoWN) 45

8.1 Cleaning unit from outside 45
8.2 Suction filter 45
8.3 Cleaning the high-pressure filter 46
8.4 Cleaning Airless spray gun 46

9 Remedy IN cASe oF FAuLTS 47

10 SeRVlcing 48

10.1 General servicing 48
10.2 High-pressure hose 48

11 RePAIRS AT THE uNIT 48

11.1 Relief valve 48
11.2 Inlet and outlet valve 49
11.3 Packings 50
11.4 PS 3.23 connection diagram 51

12 APPeNdIx 52

12.1 Selection of tip 52
12.2 Servicing and cleaning of Airless hard-metal tips 52
12.3 Spray gun accessories 53
12.4 Airless tip table 54/55
12.5 TempSpray 56
12.6 Pump-Runner 57

AcceSSoRleS FoR PRoSPRAy 3.23 114/115

Spare parts list for main assembly 116/117
Spare parts list for the fluid section 118/119
Spare parts list for drive assembly 120
Spare parts list of stand 121
Spare parts list for suction system 122/123

ImPoRTANT NoTeS on PProducL IALIbIty 125

3+2 yeARS GuARANTee FoR ProFeSSIoNAL

FINISHING 125

SALeS AND SeRVice comPANIeS 131/132

1 SAFeTy ReGuLATIoNS FoR AIRLeSS SPRAyING

1.1 exPLANATIOn oF SymBoLS uSed

This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard.

This symbol indicates a potential hazard that may cause serious injury or loss of life. Important safety information will follow.

This symbol indicates a potential hazard to you or to the equipment. Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow.

Danger of skin injection

Danger of fire from solvent and paint fumes

Danger of explosion from solvent,

paint fumes and incompatible materials

Danger of injury from inhalation of harmful vapors

Notes give important information which should be given special attention.

HAzARd: INJecTloN INJuRy

Attention: Danger of injury by injection! A high pressure stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation.

Do not treat a spraying injury as a harmless cut. In case of injury to the skin through coating materials or solvents, consult a doctor immediately for quick and expert treatment. Inform the doctor about the coating material or solvent used.

PREVeNTIoN:

• NEVER aim the gun at any part of the body.
• NEVER allow any part of the body to touch the fluid stream. DO NOT allow body to touch a leak in the fluid hose.
• NEVER put your hand in front of the gun. Gloves will not provide protection against an injection injury.
• ALWAYS lock the gun trigger, shut the fluid pump off and release all pressure before servicing, cleaning the tip guard, changing tips, or leaving unattended. Pressure will not be released by turning off the engine. The PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure.
• ALWAYS keep tip guard in place while spraying. The tip guard provides some protection but is mainly a warning device.
• ALWAYS remove the spray tip before flushing or cleaning the system.

• NEVER use a spray gun without a working trigger lock and trigger guard in place.

• All accessories must be rated at or above the maximum operating pressure range of the sprayer. This includes spray tips, guns, extensions, and hose.

HAzARd: HIGH PReSSuRe HoSe

The paint hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin. Inspect the hose before each use.

PReVeNTIoN:

• Avoid sharp bending or kinking of the high-pressure hose. The smallest bending radius amounts to about 20cm .
• Do not drive over the high-pressure hose. Protect against sharp objects and edges.
• Replace any damaged high-pressure hose immediately.
• Never repair defective high-pressure hoses yourself!
• Electrostatic charging of spray guns and the high-pressure hose is discharged through the high-pressure hose. For this reason the electric resistance between the connections of the high-pressure hose must be equal to or lower than 1M
• For reasons of function, safety and durability use only original Wagner high-pressure hoses.
• Before each use, check all hoses for cuts, leaks, abrasion or bulging of cover. Check for damage or movement of couplings. Immediately replace the hose if any of these conditions exist. Never repair a paint hose. Replace it with another earthed high-pressure hose.
• Make sure power cord, air hose and spray hoses are routed in such a manner to minimize slip, trip and fall hazard.

HAzARd: exPLoSioN or FIRe

Flammable vapors, such as solvent and paint vapors, in work area can ignite or explode.

PREVeNTIoN:

• Do not use materials with a flashpoint below 38^ C (100^ F). Flashpoint is the temperature at which a fluid can produce enough vapors to ignite.
• Do not use the unit in work places which are covered by the explosion protection regulations.
• Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors.
• Avoid all ignition sources such as static electricity sparks, electrical appliances, flames, pilot lights, hot objects, and sparks from connecting and disconnecting power cords or working light switches.
• Do not smoke in spray area.
• Place sprayer sufficient distance from the spray object in a well ventilated area (add more hose if necessary). Flammable vapors are often heavier than air. Floor area must be extremely well ventilated. The pump contains arcing parts that emit sparks and can ignite vapors.
• The equipment and objects in and around the spray area must be properly grounded to prevent static sparks.
• Use only conductive or earthed high pressure fluid hose. Gun must be earthed through hose connections.
• Power cord must be connected to a grounded circuit (electric units only).
  Always flush unit into separate metal container, at low pump pressure, with spray tip removed. Hold gun firmly against side of

container to ground container and prevent static sparks.

• Follow material and solvent manufacturer's warnings and instructions. Be familiar with the coating material's MSDS sheet and technical information to ensure safe use.
• Use lowest possible pressure to flush equipment.
• When cleaning the unit with solvents, the solvent should never be sprayed or pumped back into a container with a small opening (bunghole). An explosive gas/air mixture can arise. The container must be earthed.
• Do not use a paint or solvent containing halogenated hydrocarbons. Such as chlorine, bleach, mildewcide, methylene chloride and trichloroethane. They are not compatible with aluminum. Contact the coating supplier about compatibility of material with aluminum.

HAzARd: HAzARdouS VAPoRS

Paints, solvents, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause severe nausea, fainting, or poisoning.

PREVeNTIoN:

• Wear respiratory protection when spraying. Read all instructions supplied with the mask to be sure it will provide the necessary protection.
• All local regulations regarding protection against hazardous vapors must be observed.
• Wear protective eyewear.
• Protective clothing, gloves and possibly skin protection cream are necessary for the protection of the skin. Observe the regulations of the manufacturer concerning coating materials, solvents and cleaning agents in preparation, processing and cleaning units.

HAzARd:GeNeRAL

This product can cause severe injury or property damage.

PREVeNTIoN:

• Follow all appropriate local, state, and national codes governing ventilation, fire prevention, and operation.
  Pulling the trigger causes a recoil force to the hand that is holding the spray gun. The recoil force of the spray gun is particularly powerful when the tip has been removed and a high pressure has been set on the airless pump. When cleaning without a spray tip, set the pressure control knob to the lowest pressure.
• Use only manufacturer authorized parts. User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety devices of the pump manufacturer.
• ALWAYS follow the material manufacturer's instructions for safe handling of paint and solvents.
• Clean up all material and solvent spills immediately to prevent slip hazard.
• Wear ear protection. This unit can produce noise levels above 85 dB(A).
• Never leave this equipment unattended. Keep away from children or anyone not familiar with the operation of airless equipment.
• Do not spray on windy days.
• The device and all related liquids (i.e. hydraulic oil) must be disposed of in an environmentally friendly way.

1.2 eLecTRlc SAFeTy

Electric models must be earthed. In the event of an electrical short circuit, earthing reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having an earthing wire with an appropriate earthing plug. Connection to the mains only through a special feed point, e.g. through an error protection installation with INF < 30mA .

DANGER - Work or repairs at the electrical equipment may only be carried out by a skilled electrician. No liability is assumed for incorrect installation. Switch the unit off. Before all repair work, unplug the power plug from the outlet.

Danger of short-circuits caused by water ingressing into the electrical equipment. Never spray down the unit with high-pressure or high-pressure steam cleaners.

WoRK oR RePAIRS AT THE eLecTRlcaLEquIPmeNT:

These may only be carried out by a skilled electrician. No liability is assumed for incorrect installation.

1.3 eLecTROSTATIC cHARGING (FoRmAtIoN oF SPARKS oR FLAmeS)

Electrostatic charging of the unit may occur during spraying due to the flow speed of the coating material. These can cause sparks and flames upon discharge. The unit must therefore always be earthed via the electrical system. The unit must be connected to an appropriately-grounded safety outlet.

An electrostatic charging of spray guns and the high-pressure hose is discharged through the high-pressure hose. For this reason the electric resistance between the connections of the high-pressure hose must be equal to or lower than 1 MΩ.

2 GENERAL VIEW OF APPLICATION

2.1 APPLICATION

Materials	Object Size	Model
		PS3.21	PS3.23	PS3.25	PS3.29	PS3.31	PS3.34	PS3.39
Release agents, oils, undercoats, primers, fillers, synthetic resin-based paints, acrylic paints recommended nozzle size: FineFinish 0.008" - 0.014"	up to 200 m²
	200 m² - 800 m²
	more than 800 m²
Emulsion paints, latex paints recommended nozzle size: 0.017" - 0.027"	up to 200 m²
	200 m² - 800 m²
	more than 800 m²
Anti-corrosive agents, flame retardants, fabric adhesive recommended nozzle size: 0.021" - 0.031"	up to 200 m²
	200 m² - 800 m²
	more than 800 m²
Airless-scrapers recommended nozzle size: 0.027" - 0.039"	up to 200 m²
	200 m² - 800 m²
	more than 800 m²

2.2 COATING MATERIALS

PROCESSIBLE COATING MATERIALS

Pay attention to the Airless quality of the coating materials to be processed.

Dilutable lacquers and paints or those containing solvents, two-component coating materials, dispersions, latex paints, release agents, oils, undercoats, primers, and fillers.

No other materials should be used for spraying without Wagner's approval.

FILTERING

Despite suction filter and insertion filter in the spray gun, filtering of the coating material is generally advisable.

Stir coating material before commencement of work.

Attention: Make sure, when stirring up with motor-driven agitators that no air bubbles are stirred in. Air bubbles disturb when spraying and can, in fact, lead to interruption of operation.

VISCOSITY

With this unit it is possible to process highly viscous coating materials of up to around 20.000 MPa·s.

If highly viscous coating materials cannot be taken in by suction, they must be diluted in accordance with the manufacturer's instructions.

TWO-COMPONENT COATING MATERIAL

The appropriate processing time must be adhered to exactly. Within this time rinse through and clean the unit meticulously with the appropriate cleaning materials.

COATING MATERIALS WITH SHARP-EDGED ADDITIONAL MATERIALS

These have a strong wear and tear effect on valves, high-pressure hose, spray gun and tip. The durability of these parts can be reduced appreciably through this.

3 deScRIPTIoN of uNIT

3.1 AIRLeSS PROceSS

The main areas of application are thick layers of highly viscous coating material for large areas and a high consumption of material.

A piston pump takes in the coating material by suction and conveys it to the tip. Pressed through the tip at a pressure of up to a maximum of 221 bar (22.1 MPa), the coating material is atomised. This high pressure has the effect of micro fine atomisation of the coating material.

As no air is used in this process, it is described as an AIRLESS process.

This method of spraying has the advantages of finest atomisation, cloudless operation and a smooth, bubble-free surface. As well as these, the advantages of the speed of work and convenience must be mentioned.

3.2 FuNcTloNING of THE uNIT

In the following there is a short description of the technical construction for better understanding of the function.

Wagner PS 3.23 units are electrically driven high-pressure spraying units.

A gear unit transfers the driving force to a crankshaft. The crankshaft moves the pistons of the material feed pump up and down.

The inlet valve is opened automatically by the upwards movement of the piston. The outlet valve is opened when the piston moves downward.

The coating material flows under high pressure through the high-pressure hose to the spray gun. When the coating material exits from the tip it atomizes.

The pressure control knob controls the volume and the operating pressure of the coating material.

3.3 LeGeNd FoR exPLANATOry dIAGRAM PS 3.23

1. Spray gun
2. High-pressure hose
3. Return hose
4. Suction hose
5. Frame
6. Drip cup
7. Power cord
8. Relief valve

Lever position vertical - PRIME (circulation)

Lever position horizontal - SPRAY (一 n )

1. Oil button
2. Oil level gauge
3. ON/OFF switch
4. Control panel indicators
5. Pressure control knob
6. Oil cup for EasyGlide (EasyGlide prevents increased wear of the packings)
7. Pusher stem
8. Manometer

3.4 exPLANAToRy diAGRAM PS 3.23

①

3.5 TECHNICAL DATA

Voltage
	220~240 VAC, 50/60 Hz
Max. current consumption
	6.0 A
Power Cord
	3 x 1.5 mm² - 6 m
Acceptance capacity
	1035 Watt
Max. operating pressure
	221 bar (22.1 MPa)
Volume flow at 12 MPa (120 bar) with water
	2.3 l/min
Max tip size
	0.024 inch - 0.61 mm
Max. temperature of the coating material
	43°C
Max viscosity
	20.000 MPa·s
Weight
17.7 kg
Special high-pressure hose
	DN 6 mm, 15 m, connection thread M 16 x 1.5
Dimensions (L X W X H)
	436 x 369 x 416 mm
Altitude
This equipment will operate correctly up to 2000 m above mean sea level
Vibration
	Spray gun does not exceed 2.5m/s²
Max sound pressure level
	80 dB*

• Place of measurement: 1 m distance from unit and 1.60m above floor, 12 MPa (120 bar) operating pressure, reverberant floor

3.6 TRANSPORTATION IN VEHICLE

Secure the unit with a suitable fastening.

1. Screw the pressure gauge (1) to the coating material outlet (Fig. 2, Item 2).
2. Screw the high-pressure hose (3) to the coating material outlet (Fig. 2, Item 4).
3. Screw the spray gun (5) with the selected tip onto the high-pressure hose.
4. Tighten the union nuts at the high-pressure hoses firmly so that coating material does not leak.

1. Remove the oil cup cap with a straight-slot screwdriver.
2. Fill the oil cup with EasyGlide (Fig. 3) until the oil gauge (6) is showing that it is full.

Attention

EasyGlide prevents increased wear and tear to the packings.

1. Replace oil cup cap.
2. Press oil button 2-5 times to prime the oiler. Press once for every eight hours of usage to lubricate the fluid section.
3. Fully depress the pusher stem to make sure the inlet ball is free.

③

4.2 CONTROL PANEL INDICATORS

The following is a description of the control panel indicators.

④

SERVICE INDICATOR

The Service indicator is on when the motor is commanded to run. This indicator is used by service centers to troubleshoot motor problems.

PRESSURE INDICATOR

The pressure indicator shows the current operating pressure of the sprayer. It has three different indications: blinking yellow, solid yellow, and solid green.

Blinking Yellow

When the pressure indicator is blinking yellow, the sprayer is operating between 0 and 1.4MPa (14 bar). A blinking yellow pressure indicator means:

The sprayer is plugged in and turned "ON"
The sprayer is at priming pressure (little or no pressure)
It is safe to move the relief valve between positions
It is safe to change or replace the spray tip

If the pressure indicator begins blinking yellow when the pressure control knob is set at a higher pressure and the relief valve is in the SPRAY position, either the spray tip is worn or the sprayer is in need of service/repair.

Solid Yellow

When the pressure indicator is solid yellow, the sprayer is operating between 1.4MPa (14 bar) and 12MPa (120 bar). A solid yellow pressure indicator means:

The sprayer is at the proper pressure setting for spraying. stain, lacquer, varnish, and multi-colors

Solid Green

When the pressure indicator is solid green, the sprayer is operating between 12MPa (120 bar) and 23MPa (230 bar). A solid green pressure indicator means:

The sprayer is at the proper pressure setting for spraying oil-based and latex house paints
- The sprayer is operating at peak performance at a high pressure setting
- If the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green, it indicates one of the following:

a. Tip Wear Indicator when spraying with latex or at high pressure the solid yellow appears. This means the tip is worn and needs to be replaced.

b. Tip Too Large when a tip that is too large for the sprayer is put in the gun, the pressure indicator will turn from solid green to solid yellow.

c. Fluid Section Wear - if a solid yellow pressure indicator appears when using a new tip and the pressure is set at maximum, service may be required (worn packings, worn piston, stuck valve, etc...).

4.3 PRESSURE CONTROL KNOB SETTINGS

1. Minimum pressure setting
2. Black zone - no pressure generation
3. Blue zone - pulsating pressure for cleaning

(5)

4.4 coNNecTloN To The mAINS NeTWoRK

The unit must be connected to an appropriately-grounded safety outlet.

Before connecting the unit to the mains supply, ensure that the line voltage matches that specified on the unit's rating plate. The connection must be equipped with a residual current protective device with INF ≤ 30mA .

Wagner's accessories program also includes a mobile operator protection device for the electronic supply, which can also be used with other electronic equipment.

4.5 cLeANING PReSeRVING AGeNT WHeN STARTING-uP oF oPeRAtiOn INITIALLY

1. Immerse the suction tube (Fig. 6, Item 2) return hose (1) into a container with a suitable cleaning agent.
2. Turn the pressure control knob counterclockwise (3) to minimum pressure.
3. Open the relief valve (4), valve position PRIME (circulation).
4. Switch the unit (5) ON.
5. Wait until the cleaning agent exudes from the return hose.
6. Close the relief valve, valve position SPRAY (spray).
7. Pull the trigger of the spray gun.
8. Spray the cleaning agent from the unit into an open collecting container.

4.6 TAKING The uNIT INTo oPeRAtION WITH coATING mATERIAL

1. Immerse the suction tube (Fig. 6, Item 2) and return hose (1) into the coating material container.
2. Turn the pressure control knob counterclockwise (3) to minimum pressure.
3. Open the relief valve (4), valve position PRIME (circulation).
4. Switch the unit (5) ON.
5. Wait until the coating material exudes from the return hose.
6. Close the relief valve, valve position SPRAY (spray).
7. Trigger the spray gun several times and spray into a collecting container until the coating material exits the spray gun without interruption.
8. Increase the pressure by slowly turning up the pressure control knob.

Check the spray pattern and increase the pressure until the atomization is correct.

Always turn the pressure control knob to the lowest setting with good atomization.

1. The unit is ready to spray.

5 SPRAYING

Injection hazard. Do not spray without the tip guard in place. NEVER trigger the gun unless the tip is completely turned to either the spray or the unclog position. ALWAYS engage the gun trigger lock before removing, replacing or cleaning tip.

A) The key to a good paint job is an even coating over the entire surface. Keep your arm moving at a constant speed and keep the spray gun at a constant distance from the surface. The best spraying distance is 10-12 inches (25 to 30~cm ) between the spray tip and the surface.

A

C
i]

If very sharp edges result or if there are streaks in the spray jet – increase the operating pressure or dilute the coating material.

B) Keep the spray gun at right angles to the surface. This means moving your entire arm back and forth rather than just flexing your wrist.

Keep the spray gun perpendicular to the surface, otherwise one end of the pattern will be thicker than the other.

B

c) Trigger gun after starting the stroke. Release the trigger before ending the stroke. The spray gun should be moving when the trigger is pulled and released. Overlap each stroke by about 30% . This will ensure an even coating.

6 HAndLING THE HIGH-PReSSuRe HoSe

i	The unit is equipped with a high-pressure hose specially suited for piston pumps.
	Danger of injury through leaking high-pressure hose. Replace any damaged high-pressure hose immediately. Never repair defective high-pressure hoses yourself!

The high-pressure hose is to be handled with care. Avoid sharp bends and folds: the smallest bending radius is about 8^ (20 cm).

Do not drive over the high-pressure hose. Protect against sharp objects and edges.

Never pull on the high-pressure hose to move the device.

Make sure that the high-pressure hose cannot twist. This can be avoided by using a Wagner spray gun with a swivel joint and a hose system.

i	When using the high-pressure hose while working on scaffolding, it is best to always guide the hose along the outside of the scaffolding.
i	The risk of damage rises with the age of the high-pressure hose. Wagner recommends replacing high-pressure hoses after 6 years.
i	Use only Wagner original-high-pressure hoses in order to ensure functionality, safety and durability.

7 INTeRRuPTIoN of Work

1. Open the relief valve, valve position PRIME (circulation).
2. Switch the unit OFF.
3. Turn the pressure control knob counterclockwise to minimum pressure.
4. Pull the trigger of the spray gun in order to release the pressure from the high-pressure hose and spray gun.
5. Secure the spray gun, refer to the operating manual of the spray gun.
6. If a standard tip is to be cleaned, see Page 52, Section 12.2.

If a non-standard tip is installed, proceed according to the relevant operating manual.

1. Depending on the model, leave the suction tube or the suction hose and return hose immersed in the coating material or swivel or immerse it into a corresponding cleaning agent.

 Attention

If fast-drying or two-component coating material is used, ensure that the unit is rinsed with a suitable cleaning agent within the processing time.

8 CLEANING THE UNIT (SHUTTING DOWN)

i	A clean state is the best method of ensuring operation without problems. After you have finished spraying, clean the unit. Under no circumstances may any remaining coating material dry and harden in the unit.
i	The cleaning agent used for cleaning (only with an ignition point above 38℃) must be suitable for the coating material used.
i	• Secure the spray gun, refer to the operating manual of the spray gun. • Clean and remove tip. • For a standard tip, refer to Page 52, Section 12.2. • If a non-standard tip is installed, proceed according to the relevant operating manual.

1. Remove suction hose from the coating material.
2. Close the relief valve, valve position SPRAY (spray).
3. Switch the unit ON.

Attention	The container must be earthed in case of coating materials which contain solvents.
!	Caution! Do not pump or spray into a container with a small opening (bunghole)!

1. Pull the trigger of the spray gun in order to pump the remaining coating material from the suction hose, high-pressure hose and the spray gun into an open container.
2. Immense suction hose with return hose into a container with a suitable cleaning agent.
3. Turn the pressure control knob counterclockwise to minimum pressure.
4. Open the relief valve, valve position PRIME (circulation).
5. Pump a suitable cleaning agent in the circuit for a few minutes.
6. Close the relief valve, valve position SPRAY (spray).
7. Pull the trigger of the spray gun.
8. Pump the remaining cleaning agent into an open container until the unit is empty.
9. Switch the unit OFF.

8.1 CLEANING UNIT FROM OUTSIDE

	First of all pull out mains plug from socket.
 Attention	Danger of short circuit through penetrating water! Never spray down the unit with high-pressure or high-pressure steam cleaners. Do not put the high-pressure hose into solvents. Use only a wet cloth to wipe down the outside of the hose.

Wipe down unit externally with a cloth which has been immersed in a suitable cleaning agent.

8.2 SUCTION FILTER

i	A clean suction filter always guarantees maximum feed quantity, constant spraying pressure and problem-free functioning of the unit.

1. Screw off the filter (Fig. 7) from suction tube.
2. Clean or replace the filter.

Carry out cleaning with a hard brush and an appropriate cleaning agent.

⑦

8.3 cLeANING THE HIGH-PReSSuRe FILTER

Clean the filter cartridge regularly. A soiled or clogged high-pressure filter can cause a poor spray pattern or a clogged tip.

1. Turn the pressure control knob counterclockwise to minimum pressure.
2. Open the relief valve, valve position PRIME (circulation).
3. Switch the unit OFF.

Unplug the power plug from the outlet.

1. Unscrew the filter housing (Fig. 8, Item 1) with a strap wrench.
2. Turning clockwise, unscrew the filter (2) from the pump manifold (3).
3. Clean all the parts with the corresponding cleaning agent. If necessary, replace the filter cartridge.
4. Check the O-ring (4), replace it if necessary.
5. Turning counterclockwise, screw the new or cleaned filter into the pump manifold.
6. Screw in filter housing (1) and tighten it as far as possible with the strap wrench.

8.4 cLeANING AIRLeSS SPRAy GuN

Clean the spray gun after each use.

1. Rinse airless spray gun with an appropriate cleaning agent.
2. Clean tip thoroughly with appropriate cleaning agent so that no coating material residue remains.
3. Thoroughly clean the outside of the airless spray gun.

INTAKe FILTER IN AIRLeSS SPRAy GuN (FIG.9)

1. Unclip the top of the trigger guard (1) from the gun head.
2. Using the bottom of the trigger guard as a wrench, loosen and remove the handle assembly (2) from the gun head.
3. Pull the old filter (3) out of the gun head. Clean or replace.
4. Slide the new filter, tapered end first, into the gun head.
5. Thread the handle assembly into the gun head. Tighten with the trigger wrench.
6. Snap the trigger guard back onto the gun head.

9 REMEDY IN CASE OF FAULTS

Type of malfunction
Possible cause
Measures for eliminating the malfunction

A. Unit does not start	1. No voltage applied. 2. Pressure setting too low. 3. ON/OFF switch defective.	1. Check voltage supply. 2. Turn up pressure control knob. 3. Replace.
B. Unit does not draw in material	1. Relief valve is set to SPRAY (® spray). 2. Filter projects over the fluid level and sucks air. 3. Filter clogged. 4. Suction hose/suction tube is loose, i.e. the unit is sucking in outside air.	1. Set relief valve to PRIME (® circulation). 2. Refill the coating material. 3. Clean or replace the filter. 4. Clean connecting points. Replace O-rings if necessary. Secure suction hose with retaining clip.
C. Unit draws in material, but the pressure does not build up	1. Tip heavily worn. 2. Tip too large. 3. Pressure setting too low. 4. Filter clogged. 5. Coating material flows through the return hose when the relief valve is in the SPRAY (® spray) position. 6. Packings sticky or worn. 7. Valve balls worn. 8. Valve seats worn.	1. Replace 2. Replace tip. 3. Turn pressure control knob clockwise to increase. 4. Clean or replace the filter. 5. Remove and clean or replace relief valve. 6. Remove and clean or replace packings. 7. Remove and replace valve balls. 8. Remove and replace valve seats.
D. Coating material exits at the top of the fluid section	1. Upper packing is worn. 2. Piston is worn.	1. Remove and replace packing. 2. Remove and replace piston.
E. Increased pulsation at the spray gun	1. Incorrect high-pressure hose type. 2. Tip worn or too large. 3. Pressure too high.	1. Only use WAGNER original-high-pressure hoses in order to ensure functionality, safety and durability. 2. Replace tip. 3. Turn pressure control knob to a lower number.
F. Poor spray pattern	1. Tip is too large for the coating material which is to be sprayed. 2. Pressure setting incorrect. 3. Volume too low. 4. Coating material viscosity too high.	1. Replace tip. 2. Turn pressure control knob until a satisfactory spraying pattern is achieved. 3. Clean or replace all filters. 4. Thin out according to the manufacturer's instructions.
G. Unit loses power	1. Pressure setting too low.	1. Turn pressure control knob clockwise to increase.
H. Pump over-pressurizes and will not shut off.	1. Pressure switch defective. 2. Transducer defective.	1. Take unit to a Wagner authorized service center. 2. Take unit to a Wagner authorized service center.

10 SeRVicING

10.1 GeNeRAL SeRVIcING

Servicing of the unit should be carried out once annually by the WAGNER service.

1. Check high-pressure hoses, device connecting line and plug for damage.
2. Check the inlet valve, outlet valve and filter for wear.

10.2 HIGH-PReSSuRe HoSe

Inspect the high-pressure hose visually for any notches or bulges, in particular at the transition in the fittings. It must be possible to turn the union nuts freely.

i	The risk of damage rises with the age of the high-pressure hose. Wagner recommends replacing high-pressure hoses after 6 years.

11 RePAIRS AT THE uNIT

!	Switch the unit OFF. Before all repair work: Unplug the power plug from the outlet.
i	Make sure to check for grounding continuity after service is performed on any electrical components. Use an ohmmeter to determine that there is continuity between accessible dead-metal parts of the product and the grounding blade of the attachment plug.

11.1 ReLleF VALVe

Attention

The valve housing (4) should not be repaired. If worn, it should always be replaced with a new one.

1. Use a drift punch of 2mm to remove the grooved pin (Fig. 10, Item 1) from the relief valve handle (2).
2. Remove the relief valve handle (2) and cam base (3).
3. Using a wrench, remove the valve housing (4) from the pump manifold (6).
4. Ensure that the seal (5) is seated correctly, then screw the new valve housing (4) completely into the pump manifold (6). Tighten securely with a wrench.
5. Align the cam base (3) with the hole in the pump manifold (6). Lubricate the cam base with grease and slide on the cam base.
6. Bring the hole in the valve shaft (7) and in the relief valve handle (2) into alignment.
7. Insert the grooved pin (1) to secure the relief valve handle in position.

11.2 INLeT AND ouTLeT VALVe

1. Remove the four screws in the front cover and then remove the front cover.
2. Switch the unit ON and then OFF so that the piston rod is positioned in the lower stroke position.

Danger of crushing - do not reach with the fingers or tool between the moving parts.

1. Unplug the power plug from the outlet.
2. Remove the retaining clip from the connecting bend at the suction hose and pull off the suction hose.
3. Screw off the return hose.
4. Swivel the unit 90^ to the rear in order to work more easily on the material feed pump.
5. Remove the pusher stem clip and slide the pusher stem housing (7) from the inlet valve housing (1).
6. Unscrew the inlet valve housing (Fig. 11, Item 1) from the pump manifold.
7. Remove the lower seal (2), lower ball guide (3), inlet valve ball (4), inlet valve seat (5) and O-ring (6).
8. Clean all the parts with the corresponding cleaning agent.

Check the inlet valve housing (1), inlet valve seat (5) and inlet valve ball (4) for wear and replace the parts if necessary. If the worn inlet valve seat (5) is unused on one side, install it the other way round.

⑪

1. Unscrew outlet valve housing (Fig. 12, Item 8) from the piston (9) with adjusting wrench.
2. Remove the upper ball cage (11), crush washer (10), outlet valve ball (12), and outlet valve seat (13).
3. Clean all the parts with the corresponding cleaning agent. Check outlet valve housing (8), outlet valve seat (13), outlet valve ball (12), crush washer (10), and upper ball cage (11) for wear and replace parts if necessary. If the worn outlet valve seat (13) is unused on one side, install it the other way round.
4. Carry out installation in the reverse order. Lubricate O-ring (Fig. 11, Item 6) with machine grease and ensure proper seating in the inlet valve housing (Fig. 11, Item 1).

12

11.3 PAcKINGs

1. Remove inlet valve housing in accordance with the steps in Chapter 11.2, Page 49.
2. It is not necessary to remove the outlet valve.
3. Unscrew both cylinder head screws (Fig. 13, Item 1) from the pump manifold (2) with a 3/8 inch hexagon socket head wrench.
4. Slide the pump manifold (2) and piston (3) forward until the piston is out of the T-slot (9) on the slider assembly (4).
5. Push piston (3) downward out of the pump manifold (2).
6. Unscrew retainer nut (5) from the pump manifold (2) and remove piston guide (6).
7. Remove upper packing (7) and lower packing (8) from the pump manifold (2).

13

1. Clean pump manifold (2).
2. Lubricate upper packing (7) and lower packing (8) with machine grease.
3. Insert upper packing (Fig. 14) with O-ring (1) and protruding lip (2) downward.

14

1. Insert lower packing (Fig. 15) with the beveled edge (1) facing upward.

15

1. Insert piston guide (Fig. 13, Item 6) into the retainer nut (5). Screw retainer nut (5) into the pump manifold (2) and tighten by hand.
2. Push installation tool (included with the replacement packings) for the piston (3) from above onto the piston.
3. Lubricate installation tool and piston (3) with machine grease.
4. Guide piston (3) through the lower packings (8) into the pump manifold (2) from below. Using a rubber mallet, lightly tap the piston (3) from below until it can be seen above the pump manifold.
5. Remove installation tool from piston (3).
6. Carefully tighten retainer nut (5) with adjusting wrench.
7. Slide the top of the piston (3) into the T-slot (9) on the slider assembly (4).
8. Position the pump manifold (2) underneath the gear unit housing and push up until it rests against the gear unit housing.
9. Attach pump manifold (2) to the gear unit housing.
10. Screw pump manifold (2) tightly to gear unit housing.
11. Lubricate O-ring (Fig. 11, Item 6) between pump manifold (2) and inlet valve housing with machine grease. Screw inlet valve housing to the pump manifold.
12. Insert the elbow on the siphon assembly into the bottom of the foot valve housing. Push the retaining clip up into the groove inside the foot valve housing to secure the siphon assembly in position. Place the return tube over the return tube fitting and secure with the clip.
13. Install front cover.

11.4 PS 3.23 coNNecTloN dIAGRAM

-GB-

Note on disposal:

In observance of the European Directive 2002/96/EC on waste electrical and electronic equipment and implementation in accordance with national law, this product is not to be disposed of together with household waste material but must be recycled in an environmentally friendly way!

Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way. Please ask your local Wagner service centre or dealer for details or contact us direct.

12 APPENDIX

12.1 SELECTION OF TIP

To achieve faultless and rational working, the selection of the tip is of the greatest importance.

In many cases the correct tip can only be determined by means of a spraying test.

SOME RULES FOR THIS:

The spray jet must be even.

If streaks appear in the spray jet the spraying pressure is either too low or the viscosity of the coating material to high.

REMEODY: Increase pressure or dilute coating material. Each pump conveys a certain quantity in proportion to the size of the tip:

The following principle is valid: large tip = low pressure small tip = high pressure

There is a large range of tips with various spraying angles.

12.2 SERVICING AND CLEANING OF AIRLESS HARD-METAL TIPS

STANDARD TIPS

If a different tip type has been fitted, then clean it according to manufacturer's instructions.

The tip has a bore processed with the greatest precision. Careful handling is necessary to achieve long durability. Do not forget the fact that the hard-metal insert is brittle! Never throw the tip or handle with sharp metal objects.

The following points must be observed to keep the tip clean and ready for use:

1. Turn the relief valve handle fully counterclockwise (Circulation).
2. Remove the tip from the spray gun.
3. Place tip in an appropriate cleaning agent until all coating material residue is dissolved.
4. If there is high-pressure air available, blow out tip.
5. Remove any residue by means of a sharp wooden rod (toothpick).
6. Check the tip with the help of a magnifying glass and, if necessary, repeat points 3 to 5.

12.3 SPRAY GUN ACCESSORIES

Flat jet adjusting tip up to 250 bar (25 MPa)

Tip marking Bore mm	Spray width at about 30 cm removal of spray object Pressure 100 bar (10 MPa)	Use	Flat jet adjusting tip Order No.
15 0.13 - 0.46 5 - 35 cm Paints	0999 057
20 0.18 - 0.48 5 - 50 cm Paints, fillers 0999 053dispersionspossions 0999 054
28 0.28 - 0.66 8 - 55 cm Paints,
41 0.43 - 0.88 10 - 60 cm Rust protection paints -
49 0.53 - 1.37 10 - 40 cm Large-area coats 0999 056

Contact protection

for the flat jet adjustment tip

Order No. 0097 294

Tip extension with slewable knee joint (without tip)

Length: 100 cm Order no. 0096015

Length: 200 cm Order no. 0096016

Length: 300 cm Order no. 0096017

Tip extension

15 cm, F-thread, Order no. 0556 051

30 cm, F-thread, Order no. 0556052

45cm,F-thread,Order no.0556053

60 cm, F-thread, Order no. 0556 054

15 cm, G-thread, Order no. 0556074

30 cm, G-thread, Order no. 0556075

45 cm, G-thread, Order no. 0556076

60 cm, G-thread, Order no. 0556 077

12.4 AIRLESS TIP TABLE

Wagner TradeTip 3 tip up to 270 bar (27 MPa)

without tip
F thread (11/16 - 16 UN)
for Wagner spray guns
Order no. 0289391
without tip
G thread (7/8 - 14 UN)
for Graco/Titan spray guns
Order no. 0289390

All of the tips in the table below are supplied together with the appropriate gun filter.

Application Tip marking Spray		angle	Bore inch / mm	Spraying width mm 1)	Gun filter Order no.
Water-thinnable and solvent-based paints and varnishes, oils, separating agents	107	10°	0.007 / 0.18	100	red
	207	20°	0.007 / 0.18	120	red
	307	30°	0.007 / 0.18	150	red
	407	40°	0.007 / 0.18	190	red
	109	10°	0.009 / 0.23	100	red
	209	20°	0.009 / 0.23	120	red
	309	30°	0.009 / 0.23	150	red
	409	40°	0.009 / 0.23	190	red
	509	50°	0.009 / 0.23	225	red
	609	60°	0.009 / 0.23	270	red
Synthetic-resin paints PVC paints	111	10°	0.011 / 0.28	100	red
	211	20°	0.011 / 0.28	120	red
	311	30°	0.011 / 0.28	150	red
	411	40°	0.011 / 0.28	190	red
	511	50°	0.011 / 0.28	225	red
	611	60°	0.011 / 0.28	270	red
Paints, primers Fillers	113	10°	0.013 / 0.33	100	red
	213	20°	0.013 / 0.33	120	red
	313	30°	0.013 / 0.33	150	red
	413	40°	0.013 / 0.33	190	red
	513	50°	0.013 / 0.33	225	red
	613	60°	0.013 / 0.33	270	red
	813	80°	0.013 / 0.33	330	red
Fillers Rust protection paints	115	10°	0.015 / 0.38	100	yellow
	215	20°	0.015 / 0.38	120	yellow
	315	30°	0.015 / 0.38	150	yellow
	415	40°	0.015 / 0.38	190	yellow
	515	50°	0.015 / 0.38	225	yellow
	615	60°	0.015 / 0.38	270	yellow
	715	70°	0.015 / 0.38	300	yellow
	815	80°	0.015 / 0.38	330	yellow
Rust protection paints Latex paints Dispersionals	117	10°	0.017 / 0.43	100	white
	217	20°	0.017 / 0.43	120	white
	317	30°	0.017 / 0.43	150	white
	417	40°	0.017 / 0.43	190	white
	517	50°	0.017 / 0.43	225	white
	617	60°	0.017 / 0.43	270	white
	717	70°	0.017 / 0.43	300	white
	817	80°	0.017 / 0.43	330	white
Rust protection paints Latex paints Dispersionals	219	20°	0.019 / 0.48	120	white
	319	30°	0.019 / 0.48	150	white
	419	40°	0.019 / 0.48	190	white
	519	50°	0.019 / 0.48	225	white
	619	60°	0.019 / 0.48	270	white
	719	70°	0.019 / 0.48	300	white
	819	80°	0.019 / 0.48	330	white
	919	90°	0.019 / 0.48	385	white

1)Spray width at about 30~cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.

Application Tip marking Spray		angle	Bore inch / mm	Spraying width mm 1)	Gun filter Order no.
Flame retardant 221		20°	0.021 / 0.53	120	white
	321	30°	0.021 / 0.53	150	white
	421	40°	0.021 / 0.53	190	white
	521	50°	0.021 / 0.53	225	white
	621	60°	0.021 / 0.53	270	white
	721	70°	0.021 / 0.53	300	white
	821	80°	0.021 / 0.53	330	white
Roof coatings 223		20°	0.023 / 0.58	120	white
	323	30°	0.023 / 0.58	150	white
	423	40°	0.023 / 0.58	190	white
	523	50°	0.023 / 0.58	225	white
	623	60°	0.023 / 0.58	270	white
	723	70°	0.023 / 0.58	300	white
	823	80°	0.023 / 0.58	330	white
Thick-film materials, Corrosion protection Spray filler	225	20°	0.025 / 0.64	120	white
	325	30°	0.025 / 0.64	150	white
	425	40°	0.025 / 0.64	190	white
	525	50°	0.025 / 0.64	225	white
	625	60°	0.025 / 0.64	270	white
	725	70°	0.025 / 0.64	300	white
	825	80°	0.025 / 0.64	330	white
	227	20°	0.027 / 0.69	120	white
	327	30°	0.027 / 0.69	150	white
	427	40°	0.027 / 0.69	190	white
	527	50°	0.027 / 0.69	225	white
	627	60°	0.027 / 0.69	270	white
	827	80°	0.027 / 0.69	330	white
	229	20°	0.029 / 0.75	120	white
	329	30°	0.029 / 0.75	150	white
	429	40°	0.029 / 0.75	190	white
	529	50°	0.029 / 0.75	225	white
	629	60°	0.029 / 0.75	270	white
	231	20°	0.031 / 0.79	120	white
	331	30°	0.031 / 0.79	150	white
	431	40°	0.031 / 0.79	190	white
	531	50°	0.031 / 0.79	225	white
	631	60°	0.031 / 0.79	270	white
	731	70°	0.031 / 0.79	300	white
	831	80°	0.031 / 0.79	330	white
	233	20°	0.033 / 0.83	120	white
	333	30°	0.033 / 0.83	150	white
	433	40°	0.033 / 0.83	190	white
	533	50°	0.033 / 0.83	225	white
	633	60°	0.033 / 0.83	270	white
	235	20°	0.035 / 0.90	120	white
	335	30°	0.035 / 0.90	150	white
	435	40°	0.035 / 0.90	190	white
	535	50°	0.035 / 0.90	225	white
	635	60°	0.035 / 0.90	270	white
	735	70°	0.035 / 0.90	300	white
	439	40°	0.039 / 0.99	190	white
	539	50°	0.039 / 0.99	225	white
	639	60°	0.039 / 0.99	270	white
Heavy duty applications 243		20°	0.043 / 1.10	120	green
	443	40°	0.043 / 1.10	190	green
	543	50°	0.043 / 1.10	225	green
	643	60°	0.043 / 1.10	270	green
	445	40°	0.045 / 1.14	190	green
	545	50°	0.045 / 1.14	225	green
	645	60°	0.045 / 1.14	270	green
	451	40°	0.051 / 1.30	190	green
	551	50°	0.051 / 1.30	225	green
	651	60°	0.051 / 1.30	270	green
	252	20°	0.052 / 1.32	120	green
	455	40°	0.055 / 1.40	190	green
	555	50°	0.055 / 1.40	225	green
	655	60°	0.055 / 1.40	270	green
	261	20°	0.061 / 1.55	120	green
	461	40°	0.061 / 1.55	190	green
	561	50°	0.061 / 1.55	225	green
	661	60°	0.061 / 1.55	270	green
	263	20°	0.063 / 1.60	120	green
	463	40°	0.063 / 1.60	190	green
	565	50°	0.065 / 1.65	225	green
	665	60°	0.065 / 1.65	270	green
	267	20°	0.067 / 1.70	120	green
	467	40°	0.067 / 1.70	190	green

1)Spray width at about 30~cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.

12.5 TEMPSPRAY

The paint material is heated to the required temperature uniformly by an electric heating element, which is located inside the hose (regulated from 20^ to 60^ ).

Advantages:

• Constant paint temperature even at low outside temperatures
• Considerably better working of high viscosity coating materials
• Increased application efficiency
• Savings in solvents due to reduction in viscosity
  Adaptable to all airless units

Order No. Description
2311659	TempSpray H 126 (ideal for lacquer jobs)
	Basic unit 1/4" incl. stainless steel hose, DN6, 1/4", 10m
2311852	Spraypack consisting of: basic unit (2311659), Airless gun AG 14 NPS 1/4", incl. Trade Tip 2 nozzler holder (F-thread) and Trade Tip 2 Fine Finish 410
2311660	TempSpray H 226 (ideal for dispersions/materials with high viscosity)
	Basic unit 1/4" incl. Hose reel, heated hose DN10, 15m, hose 1/4" DN4, 1m
2311853	Spraypack consisting of: Basic unit (2311660), Airless gun AG 14 NPS 1/4", incl. Trade Tip 2 nozzler holder (F-thread) and Trade Tip 2 nozzle 419
2311661	TempSpray H 326 (ideal for dispersions/materials with high viscosity)
	Basic unit 1/4" incl. Hose reel, heated hose DN10, 30m, hose 1/4" DN4, 1m
2311854	Spraypack consisting of: Basic unit (2311661), Airless gun AG 14 NPS 1/4", incl. Trade Tip 2 nozzler holder (F-thread) and Trade Tip 2 nozzle 421

TempSpray H 226 TempSpray H 326

12.6 PUMP-RUNNER

(Order No. 2306987)

Universal accessories for cleaning, clean transportation and preservation of the pump unit.

Features:

• Simpler cleaning – the cleaning liquid circulates constantly through the pump making thorough cleaning of the interior
• No cleaning necessary during work stoppage or change of location because the paint in the pump cannot dry out or leak
  Better protection
  Simple assembly

Suitable for the following models:

Diaphragm Pumps Double-stroke piston pumps
SF 21	Finish 270/370	PS 24	PS 3.25
SF 23	Nespray Deco	PS 26	PS 3.29
SF 27	Nespray 31	PS 30	PS 3.31
SF 31		PS 34	PS 3.34
SF 7000

Order this at the same time:

EasyClean, cleaning and preservation agent (118ml) Order no. 0508620.

Attention!

12.1 CHOIX DES BUSES

12.3 ACCESSORIES DE PISTOLETS

15 cm, filet F, Ref. No. 0556051 15 cm, filet G, Ref. No. 0556074

30 cm, filet F, Ref. No. 0556 052 30 cm, filet G, Ref. No. 0556 075

45 cm, filet F, Ref. No.0556 053 45 cm, filet G, Ref. No.0556 076

60 cm, filet F, Ref. No. 0556 054 60 cm, filet G, Ref. No. 0556 077

12.4 TABLEAU DES BUSES AIRLESS

Wagner TradeTip 3 buse jusqu'a 270 bar (27 MPa)

i	Un filtering of the text is needed to complete this task. The filtering will be performed only once for each document.

d HAuPTBAuGRuPPe GB mAIN ASSemBLy

FeNSemBLe PRINcIPAL IGRuPPo PRINcIPALe

PS 3.23

#	PS 3.23 Ber	Brennung Description	Désignation Denomination
10290	230 Motorabdeckung	Motor shroud Couverture du	moteur Copertura del motore
29805	403 Stellschraube Set	screw Vis de réglage Vite di regolazione
39810	103 Mutter (2) Nut (2)	Écrou (2) Dado (2)
4	0524 353	Mutter	Nut	Écrou	Dado
5	0551 757	Brücke des Wandlers	Transducer jumper	Cavalier du transducteur	Ponticello del trasduttore
6	0290 225	Elektronikabdeckung	Electronic cover	Couvercle électronique	Copertura elettronica
7	0290 229	Verkleidungsunterteil	Belly pan	Cuvette	Punte
8	9802 266	Schraube (2)	Screw (2)	Vis (2)	Vite (2)
90508	559 Schraube (2) Screw (2)	Gurt	Strap	Courroie	Cinghia
10	0290 228	Klappe	Door	Porte	Sportello
11	0509 218	Schraube (2)	Screw (2)	Vis (2)	Vite (2)
12	0558 460	Verschlussstopfen	Plug	Bouchon	Tappo
13	-----	Gurt	Strap	Courroie	Cinghia
14	9805 317	Schraube (2)	Screw (2)	Vis (2)	Vite (2)
15	0290 212	Griffhülle, hinteren	Handle cover, back	Couvre poignée, arrêté	Copertura maniglia, parte posteriori
16	0290 213	Griffhülle, vorne	Handle cover, front	Couvre poignée, avant	Copertura maniglia, parte anteriori
17	-----	Baugruppe Antrieb	Drive assembly	Carter d'enrenages	Gruppo azionamento
18	0522 210	Montageplatte	Mounting plate	Plaque de montage	Piastra di montaggio
19	9852 344	Sicherung, 8A	Fuse, 8A	Fusible, 8A	Fusible, 8A
20	0509 218	Schraube (4)	Screw (4)	Vis (4)	Vite (4)
21	0290 278 Front	bdeckung / Bausgruppe Öler	Face plate / oiler assembly	Ensemble graisseur / plaque frontale	Gruppo disco portapezzo / oiliatore
22	9804 916	Schraube	Screw	Vis	Vite
23	0558 305A	Baugruppe Bedienfeld, vollständig, umfasst (Pos. 32-38)	Control panel assembly, complete (includes items 32-38)	Ensemble panneau de commande, complet (comprehend les éléments 32 à 38)	Gruppo pannello di controllo, completo (comprende articoli n. 32-38)
24	0509 218	Schraube (4)	Screw (4)	Vis (4)	Vite (4)
25	9805 348	Schraube (4)	Screw (4)	Vis (4)	Vite (4)
26	0509 636	Verschlussstopfen (2)	Plug (2)	Bouchon (2)	Tappo (2)
27	0558 298A	Farbstufe	Fluid section assembly	Ensemble de pompè à peinture	Stadio della vernice
28	0290 205 Baugruppe Drücker (umfasst Pos. 44)	Pusher assembly (includes item 44)	Ensemble poussoir (comprehend le élément 44)	Ensemble spinta (comprénde articoli n. 44)	Gruppo di spinta (comprénde articoli n. 44)
29	0508 553	Schraube (2)	Screw (2)	Vis (2)	Vite (2)
30	0508 559	Schraube	Screw	Vis	Vite
31	0558 672	Ansaugesystem	Siphon assembly	Système d'aspiration	Sistema di aspirazione
32	0290 227	Abdeckung Bedienfeld	Control panel cover with label	Capot du panneau de commande	Copertura del pannello di controllo
33	0507 749	Mutter mit Dichtring	Nut with seal	Écrou étanche	Dado con guarnizione
34	0290 202 Stellschraube Set screw Vis de réglage	Vite di regolazione
35	0290 218	Druckregler	Knob	Bouton de réglage de pression	Manopola di regolazione della pressione
36	9850 936	Schalter	Switch	Interrupteur	Interruptore
37	0508 579	Potentiometer	Potentiometer	Potentiomètre	Potenziometro
38	0522 007	Baugruppe LED	LED assembly	Ensemble DEL	Gruppo LED
39	0508 239	Manometer	Manometer	Manomètre	Manometro
40	0509 218	Schraube (4)	Screw (4)	Vis (4)	Vite (4)
41	0522 424	EMI filter, 20A	EMI filter, 20A	Filtre EMI, 20 A	Filtro EMI, 20A
42	9800 340	Grundschaube (2)	Ground screw (2)	Vis de terre (2)	Vite a terra (2)
43	0558 452	Halterungsabdeckung	Bracket cover	Couvercle de support	Copertura della staffa
44	0558 742	Klammer	Clip	Agrafe de fixation	Fermaglio
	0551 758 Schwankung Entstörer (nicht gezeigt)		Surge protector (not shown)	Bondir suppressor (non représenté)	Limitatore disovracorrente (non illustrato)
	0522 052	Leitung (nicht gezeigt)	Wire assembly (not shown)	Ensemble fil (non représenté)	Filo metallico (non illustrato)
	0522 053	Leitung (nicht gezeigt)	Wire assembly (not shown)	Ensemble fil (non représenté)	Filo metallico (non illustrato)

d FARBSTuFe GB FLuid SecTIoN

F PomPe à PeINTuRe I STAdlo deLLA VerNlce

#	PS 3.23 Berenning Description Désignation Denominazione
1 050	9 594 Führungsmutter Retainer Écrou de guidage Da do di guida
2 050	9 584 Kolbenführungg Piston guide Guide du piston Guida del pistone
3 ---- Obere Packung Uper packing Garniture supérieure Guarnizione superiore
4 055	1 756 Baugepluppe	Meßwertaufnehmer	Transducer assembly	Capteur de pression	Trasduttore di pressione
5	0507 517	Rohrverschlusssschaube	Pipe plug	Bouchon filtré	Tappo tubo
6	0290 209	Farbstufengehäuse	Pump manifold	Carter de la pompè à peinture	Scatola dello stadio della vernice
7	0509 873	Doppelstutzen	Fitting	Raccord double	Bocchettone doppio
8	----- Untere Packung	Lower packing	Garniture inférieure	Guarnizione inferiore
9	0552 489	Buchse	Bushing	Douille	Bussola
10	0290 277	Kolben	Piston rod	Piston	Pistone
11	0551 262	Obere Kugelführung	Upper cage	Guide de bille supérieur	Guida della sfera supremiore
12	0551 263	Dichtungsring	Crush washer	Rondelle de compression	Rondella di schiacciamento
13	50164	Auslassventilkugel	Outlet valve ball	Bille du clapet de refoulement	Sfera della valvola di scarico
14	0551 620	Auslassventilsitz	Outlet valve seat	Siège du clapet de refoulement	Sede della valvola di scarico
15	13481	Auslassventilgehäuse	Outlet valve retainer	Corps du clapet de refoulement	Corpo della valvola di scarico
16	0509 591	Untere Kugelführung	Lower ball guide	Guide de bille inférieur	Guida della sfera inferiore
17	0509 583	Einlassventilkugel	Inlet valve ball	Bille du clapet d'admission	Sfera della valvola di entrata
18	0551 534	Einlassventilsitz	Inlet valve seat	Siège du clapet d'admission	Sede della valvola di entrata
19	0509 582	O-ring, PTFE	O-ring, PTFE	Joint torique, PTFE	O-ring, PTFE
20	0509 581	Untere Dichtung	Inlet valve seal	Joint inférieur	Guarnizione inferiore
21	0290 216	Einlassventilgehäuse	Inlet valve housing	Corps du clapet d'admission	Corpo della valvola di entrata
22	9871 160	O-ring	O-ring	Joint torique	O-ring
23	0508 748	Filterpatrone	Filter	Filtre	Filtro
24	0508 603	Stützscheibe	Bearing ring	Rondelle	Rondella
25	0508 601	Filtergehäuse	Filter housing	Corps de filtrtre	Scatola del filtrto
26	0508 602	Konusfeder	Conical spring	Ressort	Molla conica
27	0508 749	Stützfeder	Bearing spring	Ressort	Molla di spinta
28	0508 604	O-ring	O-ring	Joint torique	O-ring
29	0507 745	Dichtungsring	Gasket	Joint	Guarnizione
30	0558 727 Baugepluppe Bypass-Ventil (beinhaltet 29)	Bypass valve assembly (includes item 29)	Ensemble by-pass (comprehé le élément 29)	Gruppo valvola di by-pass (comprende articoli 29)
31	0507 931	Nockengrund	Cam base	Support de came	Base della camma
32	0508 744	Ventilschalter	Relief valve knob	Bouton du robinet	Impugnatura della valvola
33	5006 543	Kerbstift	Groove pin	Goupille cannelée	Perno scanalato
34	193-200	Rücklaufschlauchstutzhen	Return tube fitting	Raccord du tuyau de retour	Montaggio tubo di ritorno
	0509 151 Baugepluppe Kolben (beinhaltet 10-15)	Piston assembly (includes items 10-15)	Ensemble piston (comprehé les éléments 10 à 15)	Gruppo pistone (comprende articoli n. 10-15)
	0290 201 Repacking Kit -1 (beinhaltet 2-3, 8, 11-13, 17 und 19-20).	Repacking kit - 1 (includes items 2-3, 8, 11-13, 17 and 19-20).	Kit de remplacement des garnitures - 1 (comprehé les éléments 2 à 3, 8, 11 à 13, 17 et 19 à 20).	Kit di riconfezionamento - 1 (comprende articoli 2-3, 8, 11-13, 17, e 19-20).
	0558 728 Repacking Kit - 2 (beinhaltet Pos. 2-3 und 8)	Repacking kit - 2 (includes items 2-3 and 8)	Kit de remplacement des garnitures - 2 (comprehé les éléments Pos. 2 à 3 et 8)	Kit di riconfezionamento - 2 (comprende articoli 2-3, e 8)
	0507 254 Entlassungsventil mit Handgriff (beinhaltet Pos. 29 - 33)	Relief valve w/ handle (includes items 29 - 33)	Vanne de décharge avec la poignée (comprehé les éléments Pos. 29 à 33)	Valvola di sfatto con la maniglia (comprende articoli 29 - 33)

d BAuGRuPpe ANTRIeB GB dRIVE ASSemBLy

F eNSeMbIe moTeuR I G RuPPo AzIoNAmeNTo

#	PS 3.23 Berennung Description Désignation Denomination
1	0524 637A	Baugruppe Gehäuse	Housing assembly	Logement
2	0509 121	Getrieberad, Stufe 2	2nd stage gear	Roue dentée, étage 2
3	0558 300A	Baugruppe motor	Motor assembly	Ensemble de moteur
4	0508 559	Schraube (4)	Screw (4)	Vis (4)
5	0290 226	Zwischenwand	Baffle assembly	Paroi intermédiaire
6	0509 218	Schraube (2)	Screw (2)	Vis (2)
7	0558 533	Elektroniksteuerung	Electronic control assembly	Ensemble de commandes électroniques
8	9802 266	Schraube	Screw	Vis
9	0522 036	Kondensator	Capacitor assembly	Condensateur
10	0551 543	Kabelbinder	Tie wrap	Attaché de cable
11	9822 106	Scheibe	Washer	Rondelle
12	0522 040	Leiter Montage	Wire assembly	Fil de montage
13	0551 714	Zugentlastung (2)	Cord grip (2)	Bride de cordon (2)
14	0558 449	Halterung	Bracket	Support
15	0551 980	Sicherungsmutter	Lock nut	Contre-écrou
16	0509 218	Schraube (3)	Screw (3)	Vis (3)
17	0558 476	Kabel-Jumper	Power cord jumper	Bretelle de cordon d'alimentation

dGeSTeLLGBSTAND

F SuPPoRT I TeLAio

#	PS 3.23 Berennung Description Désignation Denomination
19805367 Schraube(3) Screw (3) Vis (3)Vite (3)
20290 215ReinigungsbehälterDrip cupTasseSerbatoio del detergente
30290 211Bügel rechtsLeg, rightPied gaucheGrilletto destro
40294 635VerschlussstopfenPlugBouchonTappo
50290 214 FußFootPied Fondo
60508 660 Schraube(2) Screw (2) Vis (2)Vite (2)
70294 635VerschlussstopfenPlugBouchonTappo
80290 219Netzkabel-AufnahmeCord holderFixation câbled'alimentationSupporto del cavo direte
90290 214 FußFootPied Fondo
100290 210Bügel linksLeg, leftPied droiteGrilletto sinistro
	0290 203 Bügel links (Pos. 6-10) Left legassembly(includes items 6-10)Pied gauche (incluisarticles 6-10)Grilletto sinistro (pos.6-10)
	0290 204 Bügel rechts (Pos. 1-5)Right leg assembly(includes items 1-5)Pied droite (incluisarticles 1-5)Grilletto destro (pos.1-5)

d ANSAuGSyStem GB SucTlON SySTem FoR STANd

Division Professional Finishing

Otto Lilienthal Strasse 18

88677 Markdorf

As a result of an EC regulation being effective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or are released by him, and if the devices are properly mounted and operated. If the user applies outside accessories and spare parts, the manufacturer's liability can fully or partially be inapplicable; in extreme cases usage of the entire device can be prohibited by the competent authorities (employer's liability insurance association and factory inspectorate division).

Only the usage of original WAGNER accessories and spare parts guarantees that all safety regulations are observed.

3+2 YEARS GUARANTEE FOR PROFESSIONAL FINISHING

Wagner professional guarantee

(Status 01.02.2009)

1. Scope of guarantee

All Wagner professional colour application devices (hereafter referred to as products) are carefully inspected, tested and are subject to strict checks under Wagner quality assurance. Wagner exclusively issues extended guarantees to commercial or professional users (hereafter referred to as "customer") who have purchased the product in an authorised specialist shop, and which relate to the products listed for that customer on the Internet under www.wagner-group.com/profi-guarantee.

The buyer's claim for liability for defects from the purchase agreement with the seller as well as statutory rights are not impaired by this guarantee.

We provide a guarantee in that we decide whether to replace or repair the product or individual parts, or take the device back and reimburse the purchase price. The costs for materials and working hours are our responsibility. Replaced products or parts become our property.

2. Guarantee period and registration

The guarantee period amounts to 36 months. For industrial use or equal wear, such as shift operations in particular, or in the event of rentals it amounts to 12 months.

Systems driven by petrol or air are also guaranteed for a 12 month period.

The guarantee period begins with the day of delivery by the authorised specialist shop. The date on the original purchase document is authoritative.

For all products bought in authorised specialist shops from 01.02.2009 the guarantee period is extended to 24 months providing the buyer of these devices registers in accordance with the following conditions within 4 weeks of the day of delivery by the authorised specialist shop.

Registration can be completed on the Internet under www.wagner-group. com/profi-guarantee. The guarantee certificate is valid as confirmation, as is the original purchase document that carries the date of the purchase. Registration is only possible if the buyer is in agreement with having the data being stored that is entered during registration.

When services are carried out under guarantee the guarantee period for the product is neither extended nor renewed.

Once the guarantee period has expired, claims made against the guarantee or from the guarantee can no longer be enforced.

3. Handling

If defects can be seen in the materials, processing or performance of the device during the guarantee period, guarantee claims must be made immediately, or at the latest within a period of 2 weeks.

The authorised specialist shop that delivered the device is entitled to accept guarantee claims. Guarantee claims may also be made to the service centres named in our operating instructions. The product has to be sent without charge or presented together with the original purchase document that includes details of the purchase date and the name of the product. In order to claim for an extension to the guarantee, the guarantee certificate must be included.

The costs as well as the risk of loss or damage to the product in transit or by the centre that accepts the guarantee claims or who delivers the repaired product, are the responsibility of the customer.

4. Exclusion of guarantee

Guarantee claims cannot be considered

• for parts that are subject to wear and tear due to use or other natural wear and tear, as well as defects in the product that are a result of natural wear and tear, or wear and tear due to use. This includes in particular cables, valves, packaging, jets, cylinders, pistons, means-carrying housing components, filters, pipes, seals, rotors, stators, etc. Damage due to wear and tear that is caused in particular by sanded coating materials, such as dispersions, plaster, putty, adhesives, glazes, quartz foundation.
• in the event of errors in devices that are due to non-compliance with the operating instructions, unsuitable or unprofessional use, incorrect assembly and/or commissioning by the buyer or by a third party, or utilisation other than is intended, abnormal ambient conditions, unsuitable coating materials, unsuitable operating conditions, operation with the incorrect mains voltage supply/frequency, over-operation or defective servicing or care and/or cleaning.
• for errors in the device that have been caused by using accessory parts, additional components or spare parts that are not original Wagner parts.
• for products to which modifications or additions have been carried out.
• for products where the serial number has been removed or is illegible
• for products to which attempts at repairs have been carried out by unauthorised persons.
• for products with slight deviations from the target properties, which are negligible with regard to the value and usability of the device.
• for products that have been partially or fully taken apart.

5. Additional regulations.

The above guarantees apply exclusively to products that have been bought by authorised specialist shops in the EU, CIS, Australia and are used within the reference country.

If the check shows that the case is not a guarantee case, repairs are carried out at the expense of the buyer.

The above regulations manage the legal relationship to us conclusively. Additional claims, in particular for damages and losses of any type, which occur as a result of the product or its use, are excluded from the product liability act except with regard to the area of application.

Claims for liability for defects to the specialist trader remain unaffected.

German law applies to this guarantee. The contractual language is German. In the event that the meaning of the German and a foreign text of this guarantee deviate from one another, the meaning of the German text has priority.

J. Wagner GmbH

Division Professional Finishing

Otto Lilienthal Strasse 18

88677 Markdorf

Federal Republic of Germany

NOTE IMPORTANTE SUR LA RESPONSABILITÉ DE PRODUIT

Division Professional Finishing

Otto Lilienthal Strasse 18

88677 Markdorf

Division Professional Finishing

Otto Lilienthal Strasse 18

88677 Markdorf

GB Wagner Spraytech (UK) Limited

The Coach House

2 Main Road

Middleton Cheney OX17 2ND

Great Britain

UK-Helpline 01295 714200

Fax [phone]

[e-mail]

B WSB Finishing Equipment

Veilinglaan 56-58

1861 Meise-Wolvertem

Belgium

Tel. [phone]

Telefax +32/2/269 78 45

[e-mail]

e Makimport Herramentas, S.L.

C/Mejico n^6

NL WSB Finishing Equipment BV

De Heldinnenlaan 200,

3543 MB Utrecht

Netherlands

Tel. [phone]

Telefax +31/ 30/241 1787

[e-mail]

d J.Wagner GmbH

Telefax 04.42.53.44.36