GearMe - Pump DANFOSS - Free user manual and instructions

USER MANUAL GearMe DANFOSS

Aluminum Group 2 Flex Pump

Revision history Table of revisions

Date Changed Rev
June 2023 Added marking position model code option 0207
February 2023 Fixed typo 0206
January 2023 Renamed product 0205
July 2022 QR code on page 5 corrected 0204
June 2022 Updated pump model code information (special features) 0203
March 2022 Small updates 0202
January 2022 Changed cover image, Edited flanges specs and product code information 0201
April 2021 Corrected PS1 Schematic 0102
March 2021 First edition 0101

Contents

General Information

Overview 4

Pump displacements. 4

Training videos. 5

Technical Information

Technical data. 6

Product Code

Pump model code - Modules. 7
A Family 7
B Displacement 7
C Rotation. 7
D Mounting flange. 7
E Drive Shaft. 8
F Inlet size; G Outlet size. 8
I Rear cover. 8
L Shaft seal. 9
M Sealing. 9
N Screws. 9
O Valve settings. 9
P Marking type 9
Q marking position 9
R Special features. 9

Mounting flange options

Flanges 10
E10. 10
B10. 11
B20. 11
B22. 12
SA1. 12
SA2 13
SB1 13

Shaft options

Shafts. 14

Adapter kit

Dimensions

General Information

Overview

The Flex Program is a flexible solution which gives distributors the possibility to assemble different modules and components according to end-customer specific requirements.

Single pump

Multiple pump

The basic layout is designed to have:

Pre-assembled first sections from factory (submitted to cut-in and tested) then equipped with special shaft with rear spline.
Mid "sections" provided without flange and cover (submitted to cut-in and tested)
- Components (intermediate flanges with coupling, rear covers, assembly screws) supplied individually

Pump displacements

Quick reference chart for pump displacements vs rated pressure

General Information

Training videos

Training videos are accessible at this link: Gear Pumps and Motors - YouTube

Technical Information

Technical data

Frame size 4.0 6.0 8.0 011 01		4 017 019	022 025
Displacement	cm3/rev[in3/ rev]	3.9[0.24]	6.0[0.37]	8.4[0.51]	10.8[0.66]	14.4[0.88]	16.8[1.02]	19.2[1.17]	22.8[1.39]	25.2[1.54]
SKP2
Peak pressure	bar [psi] 2	80[4060]	280[4060]	280[4060]	280[4060]	280[4060]	280[4060]	260[3770]	230[3335]	200[2900]
Rated pressure		250[3625]	250[3625]	250[3625]	250[3625]	250[3625]	250[3625]	240[3480]	210[3045]	190[2755]
Minimum speedat 0-100 bar	min-1(rpm)	600 600	600 500 500	500 500 500	500 500
Minimum speedat 100-180 bar		1200 1200	1000 800	750 750	700 700	700
Min. speed at180 bar to ratedpressure		1400 1400	1400 1200	1000 1000	1000 1000	800 800
Maximum speed		4000 4000	4000 4000	3000 3500	3000 3000	3000 3000
Both
Weight	kg [lb] 2.3	[5.1] 2.4	[5.3] 2.5	[5.5] 2.7	[5.8]	[6.3] 3.0	[6.5] 3.1	[6.7] 3.2	[7.0] 3.3	[7.3]
Moment of inertia ofrotatingcomponents	x 10-6kg·m2[x10-6lb·ft2]	21.3[505]	26.5[629]	32.4[769]	38.4[911]	47.3[1122]	53.3[1265]	59.2[1405]	68.1[1616]	74.1[1758]
Theoretical flowat maximumspeed	l/min[US gal/min]	15.6[4.1]	24.0[6.3]	33.6[8.9]	43.2[11.4]	50.4[13.3]	50.4[13.3]	57.6[15.2]	68.4[18.0]	75.6[20.0]

[ 1\mathrm{kg} \cdot \mathrm{m}^2 = 23.68\mathrm{lb} \cdot \mathrm{ft}^2 ]

Caution

The rated and peak pressure mentioned are for pumps with flanged ports only. When threaded ports are required a de-rated performance has to be considered. To verify the compliance of a high pressure application with a threaded ports pump apply to a Danfoss representative.

Product Code

Pump model code - Modules

A Family

SKP2	High Torque Group 2 Pump

B Displacement

4.0	\( {3.9}{\mathrm{\;{cm}}}^{3}/\mathrm{{rev}}\left\lbrack {{0.240}{\mathrm{{in}}}^{3}/\mathrm{{rev}}}\right\rbrack \)
6.0	\( {6.0}{\mathrm{\;{cm}}}^{3}/\mathrm{{rev}}\left\lbrack {{0.360}{\mathrm{{in}}}^{3}/\mathrm{{rev}}}\right\rbrack \)
8.0	\( {8.4}{\mathrm{\;{cm}}}^{3}/\mathrm{{rev}}\left\lbrack {{0.513}{\mathrm{{in}}}^{3}/\mathrm{{rev}}}\right\rbrack \)
011	\( {10.8}{\mathrm{\;{cm}}}^{3}/\mathrm{{rev}}\left\lbrack {{0.659}{\mathrm{{in}}}^{3}/\mathrm{{rev}}}\right\rbrack \)
014	\( {14.4}{\mathrm{\;{cm}}}^{3}/\mathrm{{rev}}\left\lbrack {{0.879}{\mathrm{{in}}}^{3}/\mathrm{{rev}}}\right\rbrack \)
017	\( {16.8}{\mathrm{\;{cm}}}^{3}/\mathrm{{rev}}\left\lbrack {{1.025}{\mathrm{{in}}}^{3}/\mathrm{{rev}}}\right\rbrack \)
019	\( {19.2}{\mathrm{\;{cm}}}^{3}/\mathrm{{rev}}\left\lbrack {{1.171}{\mathrm{{in}}}^{3}/\mathrm{{rev}}}\right\rbrack \)
022	\( {22.8}{\mathrm{\;{cm}}}^{3}/\mathrm{{rev}}\left\lbrack {{1.391}{\mathrm{{in}}}^{3}/\mathrm{{rev}}}\right\rbrack \)
025	\( {25.2}{\mathrm{\;{cm}}}^{3}/\mathrm{{rev}}\left\lbrack {{1.538}{\mathrm{{in}}}^{3}/\mathrm{{rev}}}\right\rbrack \)

Other frame sizes and displacements are available upon request.

C Rotation

R	Right (Clockwise)
L	Left (Counterclockwise)

D Mounting flange

NNN	Without flange
E10	European flange pilot Ø36,5+4 holes
B10	German 4 bolts pilot Ø80
B20	German 2-bolt ( \ pattern through body) pilot Ø50

Product Code

B22	German 2-bolt (/ pattern through body) pilot Ø50
SA1	SAE A pilot Ø82,55+2 holes
SA2	SAE A pilot Ø82,55+2 holes+seal on pilot
SB1	SAE B-pilot Ø101,6+2 holes (available only with drive shaft S13)

E Drive Shaft

T50	Taper 1:5-M12x1,25-Key 3
T80	Taper 1:8-M12x1,25-Key 4
PS1	Parallel SAE Ø15,875 (Ø5/8") - L23,8 - Key 4x18
PS3	Parallel SAE Ø19,05 (Ø3/4") - L23,8 - Key 4,775x20
S09	Spline SAE J498-9T-16/32
S11	Spline SAE J498-11T-16/32
S13	Splined SAE J498-13T-16/32 (available only with mounting flange SB1)
SD1	Spline DIN 5482 B17x14 - L10
SD2	Spline DIN 5482 B17x14 - L14
N11	No shaft end - internal spline two sides

F Inlet size; G Outlet size

B5	15x35xM6
B6	15x40xM6
B7	20x40xM6
C3	13,5x30xM6
C5	13,5x40xM8
C7	20x40xM8
D5	M18x1,5
D7	M22x1,5
E4	3/4-16UNF
E5	7/8-14UNF
E6	1-1/16-12UN
F3	3/8 GAS
F4	1/2 GAS
F5	3/4 GAS
NN	Without port on body

For ports combination refer to aluminum gear pumps group 2 catalog, document #BC315962412551

I Rear cover

NNN	Without cover
P10	Standard pump cover
I10	Cover with relief valve

Product Code

L Shaft seal

V

VITON

M Sealing

N

NBR

N Screws

B	Anti-corrosion screws
N	Burnished screws
0	Without screws

O Valve settings

N00	No valve
V**	Integral relief valve

For valve settings refer to aluminum gear pumps group 2 catalog.

P Marking type

N	Standard Danfoss Marking
A	Standard Danfoss Marking+Customer Code
Z	Without Marking

Q marking position

$	Sticker on the body

R Special features

0000	No special features
IS00	Drive shaft with internal spline at the end, which can also be used as a first stage of a multiple pump
BPC0	Body for ports on cover
BSIO	Body for single inlet
B017	Short bearings
X001	IS00+BSIO
X002	IS00+B017
X003	X001+B017

Special features are available upon request. Refer to "Training videos" chapter for more information about special features.

Mounting flange options

Flanges

E10

Mounting flange options

B10

B20

Mounting flange options

B22

SA1

Mounting flange options

SA2

SB1

Shaft options

Shafts
T50

T80

PS1

Shaft options

PS3

S09
S11

Shaft options

S13

SD1
SD2

Adapter kit

The adapter kit is required to combine two single pumps in one multiple pump. With the special coupling it is possible to sustain up to 120Nm torque transmission, with the following advantages:

High simultaneous working pressure by stages available
High displacements by stages

The intermediate plate has also passed 200 hours salt spray test.

The adapter kit, code 11268956, is composed by:

• Intermediate plate
  Dowel
  Coupling

Dimensions

Frame size 4.0 6.0 8.0 01	1014017	019022	025
Dimension A 50.5 54 58 62	687276	8286

Mounting flange E10 B10 B20 (B22) SA1 (SA2) SB1
Dimension X 18 20.5 18 18 22

Products we offer:

• Cartridge valves
  DCV directional control valves
  Electric converters
  Electric machines
  Electric motors
  Gearmotors
  Gear pumps
  Hydraulic integrated circuits (HICs)
  Hydrostatic motors
• Hydrostatic pumps
  Orbital motors
  PLUS+1 controllers
  PLUS+1* displays
  PLUS+1 joysticks and pedals
  PLUS+1* operator interfaces
  PLUS+1* sensors
  PLUS+1* software
  PLUS+1 software services, support and training
  Position controls and sensors
• PVC proportional valves
• Steering components and systems
  Telematics

Hydro-Gear

www.hydro-gear.com

Daikin-Sauer-Danfoss

www.daikin-sauer-danfoss.com

Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electric components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market as well as the marine sector. Building on our extensive applications expertise, we work closely with you to ensure exceptional performance for a broad range of applications. We help you and other customers around the world speed up system development, reduce costs and bring vehicles and vessels to market faster.

Danfoss Power Solutions – your strongest partner in mobile hydraulics and mobile electrification.

Go to www.danfoss.com for further product information.

We offer you expert worldwide support for ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide you with comprehensive global service for all of our components.

Local address:

Danfoss

Power Solutions (US) Company 2800 East 13th Street

800 East 13th StreetAmes,IA50010,USA

D-24539 Neumunster, Germany

Phone: [phone]

Danfoss

Power Solutions ApS

Nordborgvej 81

DK-6430 Nordborg, Denmark

Phone: [phone]

Danfoss

Power Solutions Trading

(Shanghai) Co., Ltd.

Building #22, No. 1000 Jin Hai Rd

Jin Qiao, Pudong New District

Shanghai, China 201206

Phone: [phone]

Danfoss can opns no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products

All trademarks in this material are property of the respective companies. Danfoss and the Danfoss Iogotype are trademarks of Danfoss A/S. All rights reserved.