Cruise 463258622 - Grill plate Char-Broil - Free user manual and instructions

USER MANUAL Cruise 463258622 Char-Broil

TOOLS REQUIRED FOR ASSEMBLY:

• Adjustable wrench (not provided)
• Screwdriver (not provided)
  7/16" Combination wrench (not provided)
• Caster pin (provided)

OUTILS REQUIS POUR L'ASSEMBLAGE:

For Your Safety. 2-4
Use and Care 4-12
Limited Warranty 13
Parts Diagram. 38
Parts List. 39
Hardware List 42
Assembly. 43-55
Troubleshooting. 56-57
Registration Card 63

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

IMPORTANT SAFETY INFORMATION

SAFETY SYMBOLS

The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.

CAUTION

CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.

WARNING

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

DANGER

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

DANGER

If you smell gas:

1. Shut off gas to the appliance
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

WARNING

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

FOR YOUR SAFETY - INSTALLING YOUR GRILL

CAUTION

For residential use only. Do not use for commercial cooking.

Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook.

Some parts may contain sharp edges. Wear protective gloves if necessary.

Grease Fires

• Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn controller and LP tank off.
• If grill has not been regularly cleaned, a grease fire can occur that may damage the product. Pay close attention while preheating or burning off food residue to insure that a grease fire does not develop.
• The best way to prevent grease fires is regular cleaning of the grill following instructions on General Grill Cleaning and Cleaning The Burner Assembly.

Maximum shelf load is 10 lbs. Exceeding the weight limit could result in failure of grill cart components.

WARNING

Failure to follow all manufacturer's instructions could result in serious personal injury and/or property damage.

Do not attempt to repair or alter the hose/valve/ regulator for any "assumed" defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer.

Do not cover grates with aluminum foil or any other material. This will block burner ventilation and create a potentially dangerous condition resulting in property damage and/or personal injury.

This product can expose you to chemicals including Lead, which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

DANGER

If during operation the flames go out, the grill shuts down and displays error code E01 or if you smell gas or cannot see the flame with no error code displayed:

1. Turn the controller

OFF.

1. Open lid.
2. Wait 5 minutes and repeat the lighting procedure. If the burner goes out and the controller does not properly detect lack of flame, gas will continue to flow out of the burner and could accidentally ignite with risk of injury.
3. NEVER store a spare LP cylinder under or near the appliance or in an enclosed area.

• Never fill a cylinder beyond 80% full.
• An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.
• If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.

USE AND CARE

Installation Safety Precautions

• Use grill, as purchased, only with LP (propane) gas and the regulator/valve assembly supplied. If your grill is Dual Fuel ready, a conversion kit must be purchased for use with natural gas.
• Grill installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.
• All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or National Electrical Code, ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States and/or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.

LP Cylinder Removal, Transport and Storage

• Turn OFF controller and LP cylinder valve. Turn coupling nut counterclockwise by hand only - do not use tools to disconnect. Loosen cylinder screw beneath bottom shelf or disconnect other retention means, then lift LP cylinder up and and out of cart. Install safety cap onto LP cylinder valve. Always use cap and strap supplied with valve. Failure to use safety cap as directed may result in serious personal injury and/or property damage.
• A disconnected LP cylinder in storage or being transported must have a safety cap installed (as shown). Do not store an LP cylinder in enclosed spaces such as a carport, garage, porch, covered patio or other building. Never leave an LP cylinder inside a vehicle which may become overheated by the sun.
• Do not store an LP cylinder in an area where children play.

LP Cylinder Valve

LP Cylinder

• The LP cylinder used with your grill must meet the following requirements:
• Use LP cylinders only with these required measurements: 12'' (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum.

• LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Canada, CAN/CSA-B339, cylinders, spheres and tubes for transportation of dangerous goods, Transport Canada (TC). See LP cylinder collar for marking.

• LP cylinder valve must have:

• Type 1 outlet compatible with regulator or grill.

• Safety relief valve.

• UL listed Overfill Protection Device (OPD). This OPD safety feature is identified by a unique triangular hand wheel. Use only LP cylinders equipped with this type of valve.

• LP cylinder must be upright for vapor withdrawal and include collar to protect LP cylinder valve. Always keep LP cylinders in upright position during use, transit or storage.

OPD Hand Wheel

LP cylinder in upright position for vapor withdrawal

LP (Liquefied Petroleum Gas)

• LP gas is nontoxic, odorless and colorless when produced. For Your Safety, LP gas has been given an odor (similar to rotten cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedly when mixed with air.

LP Cylinder Filling

• Use only licensed and experienced dealers.
• LP dealer must purge new cylinder before filling.
• Dealer should NEVER fill LP cylinder more than 80% of LP cylinder volume. Volume of propane in cylinder will vary by temperature.
• A frosty regulator indicates gas overfill. Immediately close LP cylinder valve and call local LP gas dealer for assistance.
• Do not release liquid propane (LP) gas into the atmosphere. This is a hazardous practice.
• To remove gas from LP cylinder, contact an LP dealer or call a local fire department for assistance. Check the telephone directory under "Gas Companies" for nearest certified LP dealers.

USE AND CARE

LP Cylinder Exchange

• Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual.
• Always keep new and exchanged LP cylinders in upright position during use, transit or storage.
• Leak test new and exchanged LP cylinders BEFORE connecting to grill.
• Place safety cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of safety cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

LP Cylinder Leak Test

For your safety

• Leak test must be repeated each time LP cylinder is exchanged or refilled.
• Do not smoke during leak test.
• Do not use an open flame to check for gas leaks.
• Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.
• Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below.
• Do not use household cleaning agents. Damage to gas train components can result.

WARNING

If "growing" bubbles appear, do not use or move the LP cylinder. Contact an LP gas supplier or your fire department!

DANGER

• Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.

Connecting Regulator to the LP Cylinder

1. LP cylinder must be properly secured onto grill. (Refer to assembly section.)
2. Turn controller OFF by holding the power button for 2 seconds.
3. Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop.
4. Remove the safety cap from LP cylinder valve. Always use cap and strap if supplied with valve.

Do not use a POL transport plug (plastic part with external threads)! It will defeat the safety feature of the valve.

1. Hold regulator and insert nipple into LP cylinder valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP cylinder valve so as not to cross-thread the connection.

1. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only - do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the connection, do not use this regulator!

USE AND CARE

WARNING

• Do not use grill until leak-tested.
• If a leak is detected at any time, STOP! Turn off gas at source and correct leak.
• If you cannot stop a gas leak by closing the LP cylinder valve leave area and call your fire department!
• Outdoor gas appliance is not intended to be installed in or on a boat.
• Outdoor gas appliance is not intended to be installed in or on an RV.
• Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.
• CHOKING HAZARD-Small parts. Not for children under 3 years.

Leak Testing Valves, Hose and Regulator

1. Turn OFF or unplug controller.
2. Be sure regulator is tightly connected to LP cylinder.
3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding.
4. Brush scapy solution onto areas circled below, or other similar fittings on your grill.

1. If "growing" bubbles appear, there is a leak. Close LP cylinder valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call for replacement parts.
2. Always close LP cylinder valve after performing leak test by turning hand wheel clockwise.

Safety Tips

Before opening LP cylinder valve, check the coupling nut for tightness.
- When grill is not in use, unplug controller, disconnect battery backup, and turn off LP cylinder valve.
- Never move grill while in operation or still hot.
- Some surfaces will be hot during use. Use long-handled barbecue utensils and oven mitts to avoid burns and splatters.
Maximum load for side shelf is 10 lbs.
- The grease tray or cup must be installed during use and emptied after each use. Do not remove grease tray or cup until grill has completely cooled.
- Clean grill often, preferably after each cookout. If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
- If you notice grease or other hot material dripping from grill onto valve, hose or regulator, turn off gas supply at once. Determine the cause, correct it, then clean and inspect valve, hose and regulator before continuing. Perform a leak test.
- Keep ventilation openings in cylinder enclosure (grill cart) free and clear of debris.
- Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl.
- The regulator may make a humming or whistling noise during operation. This will not affect safety or use of grill.
- If you have a grill problem see the "Troubleshooting" Section.
If the regulator frosts, turn off grill and LP cylinder valve immediately. This indicates a problem with the cylinder and it should not be used on any product. Return to supplier!

Battery

a. Size of battery/type/ designation: D
b. Nominal Voltage: 1.5v
c. Number of battery required: 4 PCS
d. Battery included or not: No

Non-rechargeable batteries are not to be recharged. Batteries are to be inserted with the correct polarity. Exhausted batteries are to be removed from the product.

Do not dispose of the batteries in fire. Batteries may explode or leak.

USE AND CARE

WARNING

LP GAS CYLINDER RUBBER SEAL INSPECTION.

• Inspect the LP gas cylinder valve rubber seal for cracks, wear or deterioration prior to each use. A damaged rubber seal can cause a gas leak, possibly resulting in an explosion, fire, or severe bodily harm.
• It is recommended that you inspect the rubber seal each time the LP gas cylinder is connected to the appliance, each time it has been refilled, or if it has not been used for more than 60 days.
• DO NOT use a LP gas cylinder with a damaged rubber seal. The rubber seal CANNOT be repaired or replaced. Purchase a new cylinder or exchange the cylinder. You should inspect the seal before accepting a new or exchanged cylinder. DO NOT insert tools or foreign objects into the cylinder valve opening as this could damage the rubber seal.
• The leak check procedure outlined in the product guide/assembly manual MUST be followed each time the LP gas cylinder is connected to the appliance. Consult the product guide/assembly manual for the proper procedure and locations for leak checking.

Example of damaged rubber seal.

WARNING

For Safe Use of Your Grill and to Avoid Serious Injury:

• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that burn.
• Do not block holes in sides or back of grill.
• Check burner flames regularly.
• Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind.
• Do not use charcoal or ceramic briquets in a gas grill.
• Do not cover grates with aluminum foil or any other material. This will block burner ventilation and create a potentially dangerous condition resulting in property damage and/or personal injury.
• Use grill at least 3 ft. from any wall or surface. Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.

• NEVER attempt to light or re-light burner with lid closed. A buildup of non-ignited gas inside a closed grill is hazardous.
• Never operate grill with LP cylinder out of correct position specified in assembly instructions.
• Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position.
• Apartment Dwellers:

Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex. If allowed, use outside on the ground floor with a three (3) foot clearance from walls or rails. Do not use on or under balconies.

USE AND CARE

Cruise Grill Operation

Grilling

• Follow instructions for grill regulator to LP cylinder connection and leak check found in Use and Care.
  Note: After each time the regulator is connected to the LP cylinder, the grill may require two or more attempts to light in order to get the proper amount of gas to the burners.
• Use an extension cord (See Use and Care for requirements) to plug grill into outdoor GFI outlet.
• Open LP cylinder valve
• Press power button to turn on controller. Light ring will turn blue indicating controller is ready for use.
• Turn control knob to desired SET Temperature and press to confirm. Each click when rotating control knob will adjust temperature 5^ up or down.

To convert to ^ C hold down control knob until display changes to ^ C . Changing between ^ F and ^ C can only be done while unit is "ON" and no temperature is set.

• Light ring will pulse red until SET temperature is reached, then will glow solid red. Temperature display will alternate between SET and ACTUAL temperature until SET temperature is reached.
• To adjust temperature, simply rotate control knob to new SET temperature and press to confirm.
• To turn controller/grill off, press and hold the power button until the display turns off.
• An auto-shutoff timer will turn the controller off after two hours if there has been no interaction with the grill. If temperature is set to less than 400^ , the auto-shutoff timer extends to 6 hours.

Timer

• Press timer button to activate. Timer Button Icon will glow when timer adjustment is active.
• Rotate control knob to desired time and press to start timer.
• To adjust, press timer button again to activate and rotate control knob to desired time.
• Press and hold timer button for 2 seconds to reset to 00:00.
• Press and hold timer button for 4 seconds to turn timer off.
• To cancel timer alarm (beeping), press the control knob or timer button. Timer will continue to beep every 30 seconds until it is cancelled.

AUTO-CLEAN

Burn off grease and food residue to make grate and emitter cleaning much easier!

• With burner(s) in operation, press and hold the AUTO-CLEAN button for 2 seconds. The light ring will turn yellow and an automatic timer will begin and will shut down the burners and controller after timer is complete.
• To return to cooking prior to completion of AUTO-CLEAN cycle, press and hold the AUTO-CLEAN button for 2 seconds, then select desired SET temperature.
• CAUTION: Do not leave grill unattended while using AUTO-CLEAN mode. If grill has not been regularly cleaned, a grease fire can occur that may damage the product.

Battery Backup

Your grill is equipped with the option to run on batteries for a short period of time. Install 4D batteries (not included) in battery housing provided. Alternately, a Portable Power Bank with 5V USB output may be used to extend cooking time. If no AC power is provided to the unit and batteries or power bank are installed, the controller will automatically use battery power for operation. The battery icon will be displayed to indicate the power source. If batteries are installed and have insufficient power for full controller functionality, the burners will shutdown and Error Code E01 will be displayed.

Error Codes

If an error is detected, the controller will shut down the gas flow to the burners, the light ring will turn orange, and an error code will be shown on the temperature display. Refer to the error code table for how to resolve error codes. To reset controller, press and hold the control knob until the controller resets, or turn unit off and power on again.

USE AND CARE

Error Code Error Type Possible Cause Prevention Solution
E01 Flame not detected	No gas flow Make sure LP cylinder is not empty. If LP cylinder is not empty, refer to "Sudden drop in gas flow in Troubleshooting Section".
	Low flame Refer to "Sudden drop in gas flow in Troubleshooting Section".
	Flames blow out in high or gusting winds Turn front of grill to face wind.
	Electrode tip not in proper position to sense flame	·Tip of electrode should be pointing directly toward opening in the end of the gas collector box. ·Gas collector box should have a 1/8" gap between the bottom edge and the burner.
	Electrode wire is not connected or is damaged Replace or reconnect wire to electrode and/or controller.
	Low battery when not using AC Power Replace batteries.
E02 Temperature sensor error	Temperature sensor wires are not connected	Reconnect temperature sensor wire at back of grill and/ or at controller.
	Temperature sensor is faulty	Replace temperature sensor.
E03 Primary burner valve error	Valve wires are not connected	Reconnect valve wires to valve and/ or controller.
	Valve wires are damaged	Replace wires.
	Valve is faulty	Replace valve.
E04 Secondary burner valve error	Valve wires are not connected	Reconnect valve wires to valve and/ or controller.
	Valve wires are damaged	Replace wires.
	Valve is faulty	Replace valve.

WARNING

• Keep any electrical supply cord away from any heated surface.
• Use the shortest length extension cord required. Do not connect 2 or more extension cords together.
• In accordance with outdoor cooking gas appliance safety requirements, an extension cord is required to connect the grill to an outdoor outlet. Extension cord must be outdoor rated (W or W-A marking) with a 3 prong plug and a minimum wire size of 16 AWG.

IMPORTANT

• Since 1971 the National Electric Code (NEC) has required Ground Fault Interrupter devices on all outdoor circuits.
• If your residence was built before 1971, check with a qualified electrician to determine if a Ground Fault Interruptions protector exists.
• Do not use this appliance if the circuit does not have GFI protection.
• Do not plug this appliance into an indoor circuit.

WARNING

1. To protect against electric shock, do not immerse cord or plugs in water or other liquid.
2. Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts.
3. Do not operate grill with a damaged cord, plug, or after the appliance malfunctions or has been damaged in any manner.
4. Do not let the cord hang over the edge of a table or touch hot surfaces.
5. Do not use an outdoor cooking gas appliance for purposes other than intended.
6. When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.
7. Use only a Ground Fault Interruption(GFI) protected circuit with this outdoor cooking gas appliance.
8. Never remove the grounding plug or use with an adapter of 2 prongs.
9. Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and approved for outdoor use with a W-A marking.

USE AND CARE

NOTE: After first connection of gas cylinder, the grill may require two or more attempts to light in order to get the proper amount of gas to the burners.

Ignitor Lighting

• Do not lean over grill while lighting.

• Plug in AC power cord.

• Open lid during lighting or re-lighting.
• Turn ON gas at LP cylinder.
• Press power button to turn on controller.
• Turn knob to desired temperature.
• Press and release knob to ignite grill.
• If ignition does not occur in 5 seconds, press and hold the power button to turn burner controls off. Wait 5 minutes and repeat the lighting procedure. If ignitor does not work, follow match lighting instructions in manual.

Burner operation: After lighting grill, the primary burner will remain on throughout the cook cycle. The secondary burner will cycle on and off as needed to obtain the desired set temperature.

WARNING

Turn controls and tank OFF when not in use.

CAUTION

If ignition does NOT occur in 5 seconds, turn the controller off, wait 5 minutes and repeat the lighting procedure. If the burner does not ignite with the valve open, gas will continue to flow out of the burner and could accidentally ignite with risk of injury.

Match-Lighting

• Do not lean over grill while lighting.
• Plug in AC power cord.
• Open lid during lighting or re-lighting.
• Turn ON gas at LP cylinder.
• Press power button to turn on controller.
• Turn knob to desired temperature.
• Place match into match holder (hanging from side panel of grill). Light match; then light burner by placing match through the match light hole on side of grill. Press and release knob to ignite grill. Be sure burner lights and stays lit.

CAUTION

• Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn controller and LP cylinder off.
• Do not leave grill unattended while preheating or burning off food residue using Autoclean cycle. If grill has not been regularly cleaned, a grease fire can occur that may damage the product.

USE AND CARE

Burner Flame Check

• Remove cooking grates. Light burner and observe flame. If flame is very small and burner shuts down, with the controller displaying E01, refer to "Sudden drop or low flame" in the Troubleshooting Section.

Turning Grill Off

• Press and hold the power button to turn off the burners. Unplug grill after each use. Turn LP cylinder off by turning hand-wheel clockwise to a full stop.

Ignitor Check

• Turn gas off at LP cylinder. Turn power ON. Set temperature and press knob to start ignitor. "Click" should be heard and spark seen each time in the collector box. See "Troubleshooting" if no click or spark.

Hose Check

• Before each use, check to see if hoses are cut or worn or kinked. Replace damaged hoses before using grill. Use only valve/hose/regulator specified by manufacturer.

Storing Your Grill

Unplug grill after each use.
Clean cooking grates.
- Store in dry location.
- When LP cylinder is connected to grill, store outdoors in a well-ventilated space and out of reach of children.
- Cover grill if stored outdoors. Choose from a variety of grill covers offered by Char-Broil at charbroil.com.
- Store grill indoors ONLY if LP cylinder is turned off and disconnected, removed from grill and stored outdoors.
- When removing grill from storage, follow "Cleaning the Burner Assembly" instructions before starting grill.

Window Care

• Regularly clean window from accumulation of grease.
• Use a nonabrasive cleaner such as one approved for use on ceramic glass cook tops. Never use a razor blade or knife as it may damage the window.
• To prevent breakage, do not operate the grill in the rain, near garden sprinklers, swimming pool, or any source which may splash or spill water or any other liquid on the glass.
  If the window is accidentally broken, handle with gloves to protect your hands and fingers from being cut.
• Do not use grill with broken or chipped glass or with no glass.

CAUTION

SPIDER ALERT!

If your grill is getting hard to light or the flame is weak, check and clean the venturis and burners.

Spiders or small insects are known to create "flashback" problems by building nests and laying eggs in the grill's venturi or burner, obstructing the flow of gas. The back-up gas can ignite behind the control panel. This flashback can damage your grill and cause injury. To prevent flashbacks and ensure good performance the burner and venturi tube assembly should be removed and cleaned when ever the grill has been idle for an extended period of time.

General Grill Cleaning

• Do not mistake brown or black accumulation of grease and smoke for paint. Interiors of gas grills are not painted at the factory (and should never be painted). Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill lid and bottom. Rinse and allow to completely air dry. Do not apply a caustic grill/oven cleaner to painted surfaces.

• Plastic parts: Wash with warm soapy water and wipe dry.

• Do not use citrisol, abrasive cleaners, degreasers or a concentrated grill cleaner on plastic parts. Damage to and failure of parts can result.

• Porcelain surfaces: Because of glass-like composition, most residue can be wiped away with baking soda/water solution or specially formulated cleaner. Use nonabrasive scouring powder for stubborn stains.
• Painted surfaces: Wash with mild detergent or nonabrasive cleaner and warm soapy water. Wipe dry with a soft nonabrasive cloth.
• Stainless steel surfaces: To maintain your grill's high quality appearance, wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use. Baked-on grease deposits may require the use of an abrasive plastic cleaning pad. Use only in direction of brushed finish to avoid damage. Do not use abrasive pad on areas with graphics.
• Cooking surfaces: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is NOT recommended to clean cooking surfaces while grill is hot.
  To clean the controller face, wipe clean with soft, dry cloth.

USE AND CARE

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.

1. Turn gas off at the controller and LP cylinder.
2. Remove cooking grates and heat tent.
3. Remove hardware securing burners.
4. Detach electrode from burner.
5. Carefully lift the burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you.

(A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burner tube several times.

(B) Use a narrow bottle brush with a flexible handle (do not use a brass wire brush). Run the brush through each burner tube several times.

(C) Wear eye protection: Use an air hose to force air into the burner tube and out the burner ports. Check each port to make sure air comes out each hole.

1. Wire brush entire outer surface of burner to remove food residue and dirt.
2. Clean any blocked ports with a stiff wire such as an open paper clip.
3. Check burner for damage due to normal wear and corrosion, some holes may become enlarged. If any large cracks or holes are found, replace burner.

VERY IMPORTANT: Burner tubes must reengage valve openings. See illustrations at right.

Correct burner-to-valve engagement

1. Attach electrode to burner.
2. Carefully replace burner.
3. Attach burner to brackets on firebox.
4. Replace heat tent and cooking grates.
5. Before cooking again on grill, perform a "Leak Test" and "Burner Flame Check".

LIMITED WARRANTY

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination.

SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE

Stainless Burner 10 years from date of purchase* PERFORATION, MANUFACTURING,
Firebox, Lid, Cooking Grate and Emitters 3 years from date of purchase*
All Other Parts 1 year from date of purchase*

*Note: A dated sales receipt WILL be required for warranty service.

The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.

This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable. Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.

This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the discoloration of stainless steel surfaces. Paint is not warranted and will require touch up. RUST is not considered a manufacturing or materials defect.

This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.

ITEMS MANUFACTURER WILL NOT PAY FOR:

1. Shipping cost, standard or expedited, for warranty and replacement parts.
2. Service calls to your home.
3. Repairs when your product is used for other than normal, single-family household or residential use.
4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood, acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use of products not approved by the manufacturer.
5. Any food loss due to product failures or operating difficulties.
6. Replacement parts or repair labor costs for units operated outside the United States or Canada.
7. Pickup and delivery of your product
8. Repairs to parts or systems resulting from unauthorized modifications made to the product.
9. The removal and/or reinstallation of your product.

DISCLAIMER OF IMPLIED WARRANTYES and LIMITATION OF REMEDIES

Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues, the manufacturer reserves the right to substitute like or similar parts that are equally functional.

Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.

THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREV- ER APPEARING IS WARRanteed BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY. ANY IMplied WARRANTY PROTECTION ARIISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.

Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer.

NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions may not apply to you. This limited warranty gives you specific legal rights as set forth herein. You may also have other rights which vary from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty.

If you wish to obtain performance of any obligation under this limited warranty, you should

write to:

Consumer Relations

P.0.Box 1240

Columbus, GA 31904-1240

Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be refused.

TABLE DES MATIÈRES

NOTE: Some grill parts shown in the assembly steps may differ slightly in appearance from those on your particular grill model. However, the method of assembly remains the same.

LISTE DES PIECES

Réf. Qte Description

1 1 TABLETTE INFÉRIEURE

2 1 VIS À OREILLES DU RÉSERVOIR

3 3 AIMANT DE PORTE

4 2 TIGE DE PORTE, FIXE

5 2 ROULETTE, VERROUILLAGE

6 2 ROULETTE, FIXÉE

7 1 PANNEAU LATÉRAL GAUCHE DU COMPARTIMENT

8 1 PORTE-ALLUMETTES

9 1 COMPARTIMENT À PILÉ

10 1 PNCE DU TUYAU DU RÉGULATEUR

11 1 PANNEAU LATÉRAL DROIT DU COMPARTIMENT

12 1 OUVRE-BOUFEILLES

13 1 PROTECTION AVANT DU PORTE

14 1 PANNEAU ARRÊRÈRE, CHARIOT

15 1 TIGE D'EXCLUSION DU RÉSEROVIR

16 1 ÉCRAN THERMIQUE POUR LE RÉSEROVIR

17 1 FOYER

18 2 SUPPORT DE BRULEUR A

19 1 SUPPORT DE BRULEUR B, LATERAL

20 2 BOTÉE DU COUVERCLE, FOYER

21 1 ÉCRAN THERMIQUE, 3 PC, PANNEAU DE COMMANDE

22 1 SONDE DE TEMPERATURE

23 4 BROCHE D'AGRAFE

24 1 TABLEAU DE COMMANDE PRINCIPAL

25 1 ASSEMBLAGE DU CONTRÔLEUR

26 1 CORDON D'ALIMENTATION

27 1 FAISCEAU DE FILS, VALVE

28 1 FIL DU ÉLECTRODE

29 1 FIL DE MISE À LA TERRE

30 1 FAISCEAU DE FILS, SONDE DE TEMPERATURE

31 1 CABLE DE CHARGEMENT USB

32 1 CORDON DE SORTIE, ØILLET DE VERROUILLAGE

33 1 BOUTON DE RÉGLAGE

34 1 VALVE/TUYAU/RÉGULATEUR

35 1 BRÔLEUR PRINCIPAL

Réf. Q'té	Description
36 1 ÉLECTRODE	BRULEUR PRINCIPAL
37 1 TABLETTE LATERALE GAUCHE
38 1 SUPPORT DE TABLETTE LATERALE, GAUCHE
39	1 TABLEAU DE COMMANDE DE LA TABLETTE LATERALE GAUCHE
40 1 TABLETTE LATERALE DE DROITE
41 1 SUPPORT DE TABLETTE LATERALE, DROIT
42	1 TABLEAU DE COMMANDE DE LA TABLETTE LATERALE DE DROITE
43 1 COUVERCLE	SUPérieUR
44 1 VERRE DU COUVERCLE
45 1 PLAQUE DU LOGO
46 1 PDIGNÉE DU COUVERCLE SUPérieUR
47 2 BUTOIR DU COUVERCLE, AVEC TROU
48 1 FERRURES DU COUVERCLE SUPérieUR
49 1 PORTE DE GAUCHE, SANS POIGNÉE
50 2 PDIGNÉE DE PORTE
51 1 PORTE DE DROITE, SANS POIGNÉE
52 1 COUVRE-BRULEUR
53 2 ÉMETTEUR DE LA GRILLE DE CUISSON, 120
54 2 GRILLE DE CUISSON, T120
55 1 ÉMETTEUR DE LA GRILLE DE CUISSON, 180
56 1 GRILLE DE CUISSON, T180
57 1 GRILLE CHAUFFANTE
58 1 PLATEAU À GRAISSE
59 2 SUPPORT, PLATEAU À GRAISSE
60 1 RÉCIPIENT À GRAISSE
61 1 ÉCRAN THERMIQUE DU RÉGULATEUR
62 1 TUYAU/ RÉGULATEUR, REMPLACEMENT SEULEMENT
63 1 GE DE SUPPORT DE COUVRE-BRULEUR

NON illustré

...	1 MANUEL D'ASSEMBLAGE, ANGLAIS, FRANÇAIS, ESPAGNOL
... 1 S A C DE FERRURES
... 1 DISPOSITIF DE BLOCAGE POUR ROULETTEs
... 1 O UTIL DE NETTOYAGE DE L'ÉMETTEUR

After all 4 casters are secure remove the Caster Pin (G) and save for future maintenance.

Après avoir fixé les quatre roulettes, enlevez la dispositif de blocage pour roulette (G) et conservez-la pour toute réparation future. Una vez debidamente instaladas las quatre ruedas, retire la clavija para la rueda (G) y guardela para emplearla en el futuro, cuando deba dar servicios de mantenimiento al aparato.

2
Jx4

Char-Broil

ASSEMBLY / ASSEMBLAGE / ASSEMBLEA

ASSEMBLY / ASSEMBLAGE / ASSEMBLEA

5

Bx1

6
Char-Broil

ASSEMBLY / ASSEMBLAGE / ASSEMBLEA

ASSEMBLY / ASSEMBLAGE / ASSEMBLEA

Ax2

Jx4

ASSEMBLY / ASSEMBLAGE / ASSEMBLEA

Hx2

ASSEMBLY / ASSEMBLAGE / ASSEMBLEA

13
Ax4

Jx6

14

Char-Broil

ASSEMBLY / ASSEMBLAGE / ASSEMBLEA

ASSEMBLY / ASSEMBLAGE / ASSEMBLEA

IMPORTANT: Infrared emitters must be placed keeping both flat walls overlapped to prevent any flare-up.

Inspect your infrared emitter before each use to ensure that the openings are not covered with debris. See the Grilling Guide for detailed cleaning instructions.

Failure to install grease tray and grease pan will cause hot grease to drip from bottom of grill with risk of fire or property damage.

Cylinder valve must face as shown once tank is attached. Failure to install cylinder correctly may allow gas hose to be damaged in operation, resulting in the risk of fire.

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies Possible Cause Prevention/Solution
Gas leaking from cracked/cut/ burned hose.	Damaged hose.	Turn off gas at LP cylinder. Discontinue use of product and replace hose/regulator. Once hose/regulator replaced conduct complete leak check per manual.
Gas leaking from LP cylinder. Gas leaking from LP cylinder valve.	Mechanical failure due to rusting or mishandling.	Replace LP cylinder.
	Failure of cylinder valve from mishandling or mechanical failure.	Turn off LP cylinder valve. Return LP cylinder to gas supplier.
Gas leaking between LP cylinder and regulator connection.	Improper installation, connection not tight, and/or failure of rubber seal in cylinder valve.	Turn off LP cylinder valve. Remove regulator from cylinder and visually inspect rubber seal in cylinder valve for damage. If damage or cannot correct leak replace cylinder. See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder.
Fire coming through control panel.	Fire in burner tube section of burner due to blockage.	Turn off controller and LP cylinder valve. Leave lid open to allow flames to die down. After fire is cut and grill is cold, remove burner and inspect for spider nests or rust. See Natural Hazard and Cleaning the Burner Assembly pages.
Grease fire or continuous excessive flames above cooking surface.	Too much grease buildup in burner area.	Turn off controller and LP cylinder valve. Leave lid open to allow flames to die down. After cooling, clean food particles and excess grease from inside firebox area, grease tray, and other surfaces.

Troubleshooting

Problem Possible Cause Prevention/Solution
Burner will not light using ignitor.(See Electronic Ignition Trouble-shooting also)Continued on next page.	GAS ISSUES:·Burner not engaged with control valve.Obstruction in burner.No gas flow.Coupling nut and LP cylinder valve not fully connected.ELECTRICAL ISSUES:·Electrode cracked or broken; "sparks at crack."·Wire and/or electrode covered with cooking residue.Wires are loose or disconnected.Wires are shorting (sparking) between ignitor and electrode.No AC Power and batteries weak or not present.ELECTRONIC IGNITION:·No spark, no ignition noise.No spark, some ignition noise.Sparks, but not at electrode or at full strength.	·Make sure valves are positioned inside of burner tubes.·Ensure burner tubes are not obstructed with spider webs or other matter. See cleaning section of Use and Care.·Make sure LP cylinder is not empty. If LP cylinder is not empty, refer to "Sudden drop in gas flow."·Turn the coupling nut approximately one-half to three-quarters additional turn until solid stop. Tighten by hand only - do not use tools.Replace electrode(s).Clean wire and/or electrode with rubbing alcohol and clean swab.Reconnect wires or replace electrode/wire assembly.Replace ignitor wire/electrode assembly.Replace batteries.See Section I of Electronic Ignition System.See Section II of Electronic Ignition System.See Section III of Electronic Ignition System.
Burner(s) will not match light. · See	GAS ISSUES:·Match will not reach.Improper method of match-lighting Controller error does not allow gas to flow.	·Use long-stem match (fireplace match).·See "Match-Lighting" section of Use and Care.·Reset controller and attempt to light again. If problem persists, contact customer service.
Controller resets during ignition. · Ignition wire too close to other controller wires. Ignition wire damaged or not fully connected.		·Unplug unit for 15 seconds to clear controller memory, then plug in and repeat ignition cycle. If problem persists, remove control panel and verify ignition wire is routed away from other controller wires.Replace or reconnect ignition wire.
Problem Possible Cause Prevention/Solution
Sudden drop in gas flow or low flame.	• Out of gas. • Excess flow valve tripped. • Vapor lock at coupling nut/LP cylinder connection.	• Check for gas in LP cylinder. • Turn off controller, wait 30 seconds and light grill. If flames are still low, turn off controller and LP cylinder valve. Disconnect regulator. Reconnect regulator and leak-test. Turn on LP cylinder valve, wait 30 seconds and then light grill. • Turn off controller and LP cylinder valve. Disconnect coupling nut from cylinder. Reconnect and retry.
Flames blow out. • High or gusting winds. • Low on LP gas. • Excess flow valve tripped.	• Turn front of grill to face wind. • Refill LP cylinder. • Refer to "Sudden drop in gas flow" above.
Flare-up. • Grease buildup.	• Clean burners and inside of grill/firebox. • Trim fat from meat before grilling. • Adjust (lower) temperature accordingly.
Persistent grease fire.	• Turn controller OFF. Turn gas off at LP cylinder. Leave lid in position and let fire burn out. After grill cools, remove and clean all parts.
Flashback (fire in burner tube(s)).	• Turn controller OFF. Clean burner and/or burner tubes. See burner cleaning section of Use and Care.

Troubleshooting - Electronic Ignition

Problem (Ignition) Possible Cause Check Procedure Prevention Solution
SECTION I No sparks appear at electrode when Set Temperature is selected and Control Knob is pressed; no noise can be heard from controller spark module.	·Faulty controller. ·If no sparks are generated with good wire connections, controller is faulty.	·Replace controller assembly.
SECTION II No sparks appear at electrode when Set Temperature is selected and Control Knob is pressed; noise can be heard from controller spark module.	·Output lead connections not connected. ·Arcing to grill away from burner(s).	·Are output connections on and tight? ·If possible, observe grill in dark location. Operate ignition system and look for arcing between output wires and grill frame.	·Remove and reconnect output connection at electrode. ·If sparks are observed other than from burner(s), wire insulation may be damaged. Replace wires.
SECTION III Sparks are present but not at all electrodes and/or not at full strength	·Output lead connections not connected. ·Arcing to grill away from burner(s). ·Electrodes are wet. ·Electrodes cracked or broken “sparks at crack”.	·Are output connections on and tight? ·If possible, observe grill in dark location. Operate ignition system and look for arcing between output wires and grill frame. ·Has moisture accumulated on electrode and/or in burner ports? ·Inspect electrodes for cracks.	·Remove and reconnect all output connections at module and electrodes. ·If sparks are observed other than from burner(s), wire insulation may be damaged. Replace wires. ·Use paper towel to remove moisture. ·Replace cracked or broken electrodes.

Two convenient ways to register your product:

www.charbroil.com/product-registration/

Please fill out this card and attach a copy of your sales receipt. Return it within 10 days of purchase for warranty service. Proof of purchase will be required. The warranty is not transferable.

If you prefer not to receive special offers and promotions from Char-Broil, please check here:

*5. Attach copy of your sales receipt here.

Mail to: / Envoyer à: / Correa a:

Char-Broil Warranty Registration

P.O.Box 1240

Columbus, Ga 31902-1240

Grill Purchased: Assembled? Boxed?

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Char-Broil.

^© 2021 Char-Broil, LLC. Columbus, GA, 31904. Printed in China. Imprimé en China. Impreso en China.

©2021 Assembly instructions. ©2021 Assemblée des instructions. ©2021 Instrucciones de ensamblado.