LINCOLN ELECTRIC POWER MIG 210 MP - Welding machine

POWER MIG 210 MP - Welding machine LINCOLN ELECTRIC - Free user manual and instructions

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USER MANUAL POWER MIG 210 MP LINCOLN ELECTRIC

For use with machines having Code Numbers:

12185, 12630

LINCOLN ELECTRIC POWER MIG 210 MP - 1

natural_image Line drawing of a Lincoln Electric welding machine (no text or symbols on the device body)

LINCOLN ELECTRIC POWER MIG 210 MP - 2

Register your machine:

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Authorized Service and Distributor Locator:

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IMT10164-A

Issue Date May-22

© Lincoln Global, Inc. All Rights Reserved.

PRODUCT REGISTRATION

LINCOLN ELECTRIC POWER MIG 210 MP - PRODUCT REGISTRATION - 1

Registering your product only takes a few minutes, ensures your qualification for available warranties and allows you to receive updates and information on your product.

Follow the QR code below to register.

LINCOLN ELECTRIC POWER MIG 210 MP - PRODUCT REGISTRATION - 2

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https://lered.info/product_registration-8

THANK YOU FOR SELECTING A QUALITY PRODUCT BY LINCOLNELECTRIC.

PLEASE EXAMINE CARTON AND EQUIPMENT FOR DAMAGE IMMEDIATELY

When this equipment is shipped, title passes to the purchaser upon receipt by the carrier. Consequently, claims for material damaged in shipment must be made by the purchaser against the transportation company at the time the shipment is received.

SAFETY DEPENDS ON YOU

Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be increased by proper installation ... and thoughtful operation on your part. DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL AND THE SAFETY PRECAUTIONS CONTAINED THROUGHOUT. And, most importantly, think before you act and be careful.

LINCOLN ELECTRIC POWER MIG 210 MP - SAFETY DEPENDS ON YOU - 1

WARNING

This statement appears where the information must be followed exactly to avoid serious personal injury or loss of life.

LINCOLN ELECTRIC POWER MIG 210 MP - WARNING - 1

CAUTION

This statement appears where the information must be followed to avoid minor personal injury or damage to this equipment.

LINCOLN ELECTRIC POWER MIG 210 MP - CAUTION - 1

KEEP YOUR HEAD OUT OF THE FUMES.

DON'T get too close to the arc. Use corrective lenses if necessary to stay a reasonable distance away from the arc.

READ and obey the Safety Data Sheet (SDS) and the warning label that appears on all containers of welding materials.

USE ENOUGH VENTILATION or exhaust at the arc, or both, to keep the fumes and gases from your breathing zone and the general area.

LINCOLN ELECTRIC POWER MIG 210 MP - KEEP YOUR HEAD OUT OF THE FUMES. - 1

natural_image Illustration of a person in protective gear using a tool to spray or spray from a lamp (no text or symbols present)

IN A LARGE ROOM OR OUTDOORS, natural ventilation may be adequate if you keep your head out of the fumes (See below).

USE NATURAL DRAFTS or fans to keep the fumes away from your face.

If you de velop unusual symptoms, see your supervisor. Perhaps the welding atmosphere and ventilation system should be checked.

LINCOLN ELECTRIC POWER MIG 210 MP - KEEP YOUR HEAD OUT OF THE FUMES. - 2

natural_image Silhouette of a person wearing a welding helmet and holding a tool, no text or symbols present

WEAR CORRECT EYE, EAR & BODY PROTECTION

PROTECT your eyes and face with welding helmet properly fitted and with proper grade of filter plate (See ANSI Z49.1).

PROTECT your body from welding spatter and arc flash with protective clothing including woolen clothing, flame-proof apron and gloves, leather leggings, and high boots.

PROTECT others from splatter, flash, and glare with protective screens or barriers.

IN SOME AREAS, protection from noise may be appropriate.

BE SURE protective equipment is in good condition.

Also, wear safety glasses in work area AT ALL TIMES.

LINCOLN ELECTRIC POWER MIG 210 MP - WEAR CORRECT EYE, EAR & BODY PROTECTION - 1

SPECIAL SITUATIONS

DO NOT WELD OR CUT containers or materials which previously had been in contact with hazardous substances unless they are properly cleaned. This is extremely dangerous.

DO NOT WELD OR CUT painted or plated parts unless special precautions with ventilation have been taken. They can release highly toxic fumes or gases.

Additional precautionary measures

PROTECT compressed gas cylinders from excessive heat, mechanical shocks, and arcs; fasten cylinders so they cannot fall.

BE SURE cylinders are never grounded or part of an electrical circuit.

REMOVE all potential fire hazards from welding area.

ALWAYS HAVE FIRE FIGHTING EQUIPMENT READY FOR IMMEDIATE USE AND KNOW HOW TO USE IT.

LINCOLN ELECTRIC POWER MIG 210 MP - Additional precautionary measures - 1

SECTION A: WARNINGS

LINCOLN ELECTRIC POWER MIG 210 MP - SECTION A: WARNINGS - 1

CALIFORNIA PROPOSITION 65 WARNINGS

LINCOLN ELECTRIC POWER MIG 210 MP - CALIFORNIA PROPOSITION 65 WARNINGS - 1

WARNING: Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause cancer and birth defects, or other reproductive harm.

  • Always start and operate the engine in a well-ventilated area.
  • If in an exposed area, vent the exhaust to the outside.
  • Do not modify or tamper with the exhaust system.
  • Do not idle the engine except as necessary.

For more information go to www.P65 warnings.ca.gov/diesel

WARNING: This product, when used for welding or cutting, produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code § 25249.5 et seq.)

LINCOLN ELECTRIC POWER MIG 210 MP - CALIFORNIA PROPOSITION 65 WARNINGS - 2

WARNING: Cancer and Reproductive Harm www.P65warnings.ca.gov

ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. PACEMAKER WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.

Read and understand the following safety highlights. For additional safety information, it is strongly recommended that you purchase a copy of "Safety in Welding & Cutting - ANSI Standard Z49.1" from the American Welding Society, P.O. Box 351040, Miami, Florida 33135 or CSA Standard W117.2. A Free copy of "Arc Welding Safety" booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.

BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

LINCOLN ELECTRIC POWER MIG 210 MP - CALIFORNIA PROPOSITION 65 WARNINGS - 3

FOR ENGINE POWERED EQUIPMENT.

1.a. Turn the engine off before troubleshooting and maintenance work unless the maintenance work requires it to be running.

LINCOLN ELECTRIC POWER MIG 210 MP - FOR ENGINE POWERED EQUIPMENT. - 1

1.b. Operate engines in open, well-ventilated areas or vent the engine exhaust fumes outdoors.

1.c. Do not add the fuel near an open flame welding arc or when the engine is running. Stop the engine and allow it to cool before refueling to prevent spilled fuel from vaporizing on contact

LINCOLN ELECTRIC POWER MIG 210 MP - FOR ENGINE POWERED EQUIPMENT. - 2

with hot engine parts and igniting. Do not spill fuel when filling tank. If fuel is spilled, wipe it up and do not start engine until fumes have been eliminated.

1.d. Keep all equipment safety guards, covers and devices in position and in good repair. Keep hands, hair, clothing and tools away from V-belts, gears, fans and all other moving parts when starting, operating or repairing equipment.

LINCOLN ELECTRIC POWER MIG 210 MP - FOR ENGINE POWERED EQUIPMENT. - 3

1.e. In some cases it may be necessary to remove safety guards to perform required maintenance. Remove guards only when necessary and replace them when the maintenance requiring their removal is complete. Always use the greatest care when working near moving parts.

1.f. Do not put your hands near the engine fan. Do not attempt to override the governor or idler by pushing on the throttle control rods while the engine is running.

1.g. To prevent accidentally starting gasoline engines while turning the engine or welding generator during maintenance work, disconnect the spark plug wires, distributor cap or magneto wire as appropriate.

1.h. To avoid scalding, do not remove the radiator pressure cap when the engine is hot.

1.i. Using a generator indoors CAN KILL YOU IN MINUTES.

1.j. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.

1.k. NEVER use inside a home or garage, EVEN IF doors and windows are open.

1.I. Only use OUTSIDE and far away from windows, doors and vents.

1.m. Avoid other generator hazards. READ MANUAL BEFORE USE.

LINCOLN ELECTRIC POWER MIG 210 MP - FOR ENGINE POWERED EQUIPMENT. - 4

LINCOLN ELECTRIC POWER MIG 210 MP - FOR ENGINE POWERED EQUIPMENT. - 5

text_image Diagram showing three scenarios of a vehicle with no parking, including a house and a car, with an arrow indicating direction.

LINCOLN ELECTRIC POWER MIG 210 MP - FOR ENGINE POWERED EQUIPMENT. - 6

ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS

LINCOLN ELECTRIC POWER MIG 210 MP - ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS - 1

2.a. Electric current flowing through any conductor causes localized Electric and Magnetic Fields (EMF). Welding current creates EMF fields around welding cables and welding machines

2.b. EMF fields may interfere with some pacemakers, and welders having a pacemaker should consult their physician before welding.

2.c. Exposure to EMF fields in welding may have other health effects which are now not known.

2.d. All welders should use the following procedures in order to minimize exposure to EMF fields from the welding circuit:

2.d.1. Route the electrode and work cables together - Secure them with tape when possible.

2.d.2. Never coil the electrode lead around your body.

2.d.3. Do not place your body between the electrode and work cables. If the electrode cable is on your right side, the work cable should also be on your right side.

2.d.4. Connect the work cable to the workpiece as close as possible to the area being welded.

2.d.5. Do not work next to welding power source.

Safety 02 of 04 - 10/08/2021

LINCOLN ELECTRIC POWER MIG 210 MP - ELECTRIC AND MAGNETIC FIELDS MAY BE DANGEROUS - 2

ELECTRIC SHOCK CAN KILL.

LINCOLN ELECTRIC POWER MIG 210 MP - ELECTRIC SHOCK CAN KILL. - 1

3.a. The electrode and work (or ground) circuits are electrically "hot" when the welder is on. Do

not touch these "hot" parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands.

3.b. Insulate yourself from work and ground using dry insulation. Make certain the insulation is large enough to cover your full area of physical contact with work and ground.

In addition to the normal safety precautions, if welding must be performed under electrically hazardous conditions (in damp locations or while wearing wet clothing; on metal structures such as floors, gratings or scaffolds; when in cramped positions such as sitting, kneeling or lying, if there is a high risk of unavoidable or accidental contact with the workpiece or ground) use the following equipment:

  • Semiautomatic DC Constant Voltage (Wire) Welder.
    • DC Manual (Stick) Welder.
    • AC Welder with Reduced Voltage Control.

3.c. In semiautomatic or automatic wire welding, the electrode, electrode reel, welding head, nozzle or semiautomatic welding gun are also electrically "hot".
3.d. Always be sure the work cable makes a good electrical connection with the metal being welded. The connection should be as close as possible to the area being welded.
3.e. Ground the work or metal to be welded to a good electrical (earth) ground.
3.f. Maintain the electrode holder, work clamp, welding cable and welding machine in good, safe operating condition. Replace damaged insulation.
3.g. Never dip the electrode in water for cooling.
3.h. Never simultaneously touch electrically "hot" parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders.
3.i. When working above floor level, use a safety belt to protect yourself from a fall should you get a shock.
3.j. Also see It ems 6.c. and 8.

LINCOLN ELECTRIC POWER MIG 210 MP - ELECTRIC SHOCK CAN KILL. - 2

ARC RAYS CAN BURN.

LINCOLN ELECTRIC POWER MIG 210 MP - ARC RAYS CAN BURN. - 1

4.a. Use a shield with the proper filter and cover plates to protect your eyes from sparks and the rays of the arc when welding or observing open arc welding. Headshield and filter lens should conform to ANSI Z87. I standards.
4.b. Use suitable clothing made from durable flame-resistant material to protect your skin and that of your helpers from the arc rays.
4.c. Protect other nearby personnel with suitable, non-flammable screening and/or warn them not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal.

LINCOLN ELECTRIC POWER MIG 210 MP - ARC RAYS CAN BURN. - 2

5.a. Welding may produce fumes and gases hazardous to health. Avoid breathing these fumes and gases. When welding, keep your head out of the fume. Use enough ventilation and/or exhaust at the arc to keep fumes and gases away from the breathing zone. When welding hardfacing (see instructions on container or SDS) or on lead or cadmium plated steel and other metals or coatings which produce highly toxic fumes, keep exposure as low as possible and within applicable OSHA PEL and ACGIH TLV limits using local exhaust or mechanical ventilation unless exposure assessments indicate otherwise. In confined spaces or in some circumstances, outdoors, a respirator may also be required. Additional precautions are also required when welding on galvanized steel.

  1. b. The operation of welding fume control equipment is affected by various factors including proper use and positioning of the equipment, maintenance of the equipment and the specific welding procedure and application involved. Worker exposure level should be checked upon installation and periodically thereafter to be certain it is within applicable OSHA PEL and ACGIH TLV limits.
    5.c. Do not weld in locations near chlorinated hydrocarbon vapors coming from degreasing, cleaning or spraying operations. The heat and rays of the arc can react with solvent vapors to form phosgene, a highly toxic gas, and other irritating products.
    5.d. Shielding gases used for arc welding can displace air and cause injury or death. Always use enough ventilation, especially in confined areas, to insure breathing air is safe.
    5.e. Read and understand the manufacturer's instructions for this equipment and the consumables to be used, including the Safety Data Sheet (SDS) and follow your employer's safety practices. SDS forms are available from your welding distributor or from the manufacturer.
    5.f. Also see item 1.b.

LINCOLN ELECTRIC POWER MIG 210 MP - ARC RAYS CAN BURN. - 3

WELDING AND CUTTING SPARKS CAN CAUSE FIRE OR EXPLOSION.

LINCOLN ELECTRIC POWER MIG 210 MP - WELDING AND CUTTING SPARKS CAN CAUSE FIRE OR EXPLOSION. - 1

6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. Have a fire extinguisher readily available.
6.b. Where compressed gases are to be used at the job site, special precautions should be used to prevent hazardous situations. Refer to "Safety in Welding and Cutting" (ANSI Standard Z49.1) and the operating information for the equipment being used.
6.c. When not welding, make certain no part of the electrode circuit is touching the work or ground. Accidental contact can cause overheating and create a fire hazard.
6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even though they have been "cleaned". For information, purchase "Recommended Safe Practices for the Preparation for Welding and Cutting of Containers and Piping That Have Held Hazardous Substances", AWS F4.1 from the American Welding Society (see address above).
6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.
6.f. Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear plugs when welding out of position or in confined places. Always wear safety glasses with side shields when in a welding area.
6.g. Connect the work cable to the work as close to the welding area as practical. Work cables connected to the building framework or other locations away from the welding area increase the possibility of the welding current passing through lifting chains, crane cables or other alternate circuits. This can create fire hazards or overheat lifting chains or cables until they fail.
6.h. Also see item 1.c.
6.I. Read and follow NFPA 51B "Standard for Fire Prevention During Welding, Cutting and Other Hot Work", available from NFPA, 1 Batterymarch Park, PO box 9101, Quincy, MA 022690-9101.
6.j. Do not use a welding power source for pipe thawing.

LINCOLN ELECTRIC POWER MIG 210 MP - WELDING AND CUTTING SPARKS CAN CAUSE FIRE OR EXPLOSION. - 2

CYLINDER MAY EXPLODE IF DAMAGED.

7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used and properly operating regulators designed for the gas and pressure used. All hoses, fittings, etc. should be suitable for the application and maintained in good condition.

LINCOLN ELECTRIC POWER MIG 210 MP - CYLINDER MAY EXPLODE IF DAMAGED. - 1

7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed support.
7.c. Cylinders should be located:

  • Away from areas where they may be struck or subjected to physical damage.
  • A safe distance from arc welding or cutting operations and any other source of heat, sparks, or flame.

7.d. Never allow the electrode, electrode holder or any other electrically "hot" parts to touch a cylinder.
7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder valve.
7.f. Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for use.
7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and CGA publication P-I, "Precautions for Safe Handling of Compressed Gases in Cylinders," available from the Compressed Gas Association, 14501 George Carter Way Chantilly, VA 20151.

LINCOLN ELECTRIC POWER MIG 210 MP - CYLINDER MAY EXPLODE IF DAMAGED. - 2

FOR ELECTRICALLY POWERED EQUIPMENT.

LINCOLN ELECTRIC POWER MIG 210 MP - FOR ELECTRICALLY POWERED EQUIPMENT. - 1

8.a. Turn off input power using the disconnect switch at the fuse box before working on the equipment.
8.b. Install equipment in accordance with the U.S. National Electrical Code, all local codes and the manufacturer's recommendations.
8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the manufacturer's recommendations.

Refer to

http://www.lincolnelectric.com/safety for additional safety information.

Page

Product Description ....7

Changes After Initial Release 7

Product Description.....7

Product Summary. 7

Recommended Processe sand Equipment 8

Recommended Processes....8

Process Limitations 8

Equipment Limitations 8

Common Equipment Packages 8

Design 9

Specifications....9

Regulatory Requirements....10

Design Features 10

CaseFront Controls 11

CaseFront Contrd Descriptions....11

CaseBack 12

CaseRear Components Description .... 12

Internal Controls....12

Internal Controls Description....12

Installation 14

Safety Information 14

Input and Ground Connections....14

Location and Mounting .... 14

High Frequency Protection 14

Connection Diagram(s), System 15

Electrode and Work Connections 16

Operation 17

Graphic Symbols 17

Power-Up Sequence 17 to 21

Duty Cycle 21

Options and Settings 22

MIG Options....22

SMAW Options....22

Settings 22

Available Equipment Options 22

Common Welding Procedures....23

General Options and Accessories 24

Drive Roll Kits .... 24

Kits and Options .... 24

Maintenance 25

Routine Maintenance....25

General Maintenance....25

Periodic Maintenance 25

Troubleshooting 26

Safety Precautions....26

How to Use Troubleshooting Guide ....26

Capacitor Discharge Procedure....26

Troubleshooting Guide....27

Diagrams 29

Wiring Diagram....29

Dimension Print....30

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . parts.lincolnelectric.com

Content/details may be changed or updated without notice. For most current Instruction Manuals, go to parts.lincolnelectric.com.

PRODUCT DESCRIPTION

PRODUCT SUMMARY

The Power MIG™ 210 MP is a multi-process CC/CV DC inverter rated for 200 amps, 24 volts at a 25% duty cycle. The Power MIG™ units are intended for fabrication, maintenance, home, and autobody shops. The unit features a portable and rugged case. The user interface features a 3.5 inch color TFT LCD display for selecting weld processes and adjusting parameters. The user will have the ability to adjust; inductance, run-in, spot time, arc force, and hot start. The machine also features a cast aluminum based wire drive system and an integrated switch for activating a Magnum Pro 100SG spool gun. The Power MIG™ 210 MP is designed for the North American market and operates on 120 or 230 single phase 60Hz power. An overview of the machines input and output capabilities are listed on the rating plate shown at right.

  • The Power MIG 210MP is Magnum Pro 100SG spool gun ready; the spool gun switch is preinstalled from the factory and an option is present within the user interface which permits activating the spool gun wire drive. Both items must be selected to activate the spool gun.
  • A storage tray mounted inside the plastic case front and case back provide space for spare tools such as drive rolls and contact tips.
  • The machine comes with a plethora of accessories including:

  • Magnum Pro 175L gun
    • Work cable with clamp

  • Spare contact tips and drive rolls
  • Two wire guides
    • Gas regulator and gas hose
  • Gas and gasless nozzle
  • Two input power cords (120V & 230V)
  • Electrode holder and cable
    • Sample spool of MIG and FCAW wire
  • Spindle adapter
  • Quick setup guide and literature

LINCOLN ELECTRIC POWER MIG 210 MP - PRODUCT SUMMARY - 1

text_image POWER MIG® 210 MP Assembled in Mexico THE LINCOLN ELECTRIC CO. CLEVELAND, OHIO U.S.A IEC 60974-1 IEC 60974-5 20 A / 10.8 V to 175 A / 17 V U₁=120V U₁=230V X 40% 100% 30% 100% U₀ I₂ 125 A 90 A 175 A 100 A 56V U₂ 15 V 13.6 V 17 V 14 V 20A / 21V to 175A / 27V U₁=120V U₁=230V X 40% 100% 25% 100% U₀ I₂ 80 A 60 A 175 A 100 A 56V U₂ 23.2 V 22.4 V 27 V 24 V 20A / 15 V to 220A / 25 V U₁=120V U₁=230V X 40% 100% 25% 100% U₀ I₂ 100 A 75 A 200 A 110 A 56V U₂ 19 V 17.75 V 24 V 19.5 V U₁ I₁ max I₁ eff 120V 21.5 A 15A 230V 27A 14.7A IP21S SFR® C US Patent(s): www.lincolnelectric.com/patents S30185 VM

The Power MIG ^® 210 MP is recommended for GMAW, FCAW, GTAW, and SMAW processes. The machine can support 4 inch and 8 inch spools of wire for GMAW and FCAW welding. The machine is intended for the following wire diameters and composition; Innershield NR-211 ^® .030 - .045 self-shielding electrode and NR-212 ^® .045 self shielding electrode, .035 Outershield 71M FCAW-GS, SuperArc L-56 .025" through .035" solid steel, .030 & .035" stainless MIG wires, and SuperGlaze .030" through .035" aluminum. The machine is also intended for GTAW welding with 1/16 and 3/32 tungsten and SMAW welding with 3/32, 1/8 and 5/32 electrode.

PROCESS LIMITATIONS

Welding aluminum requires use of the Magnum Pro 100SG Spool Gun.

EQUIPMENT LIMITATIONS

The Power MIG® 210 MP is capable of MIG welding up to 200 amperes of current at 24 VDC, this output can be achieved at a 25% duty cycle based on a ten minute cycle time with the machine connected to 230VAC input. The machine is capable of higher duty cycles at lower output currents or higher amperages at lower duty cycles. The machine can be connected to either 230VAC @60Hz or 120VAC @ 60Hz. The output of the machine is limited when the machine is connected to 120VAC input, details regarding the rating when the machine is connected to 120VAC can be seen on the rating plate.

Locate the welder in a dry location with free circulation of clean air into the back. A location that minimizes the amount of smoke and dirt drawn into the rear louvers, will reduce the probability of dirt accumulating and blocking air passages which can cause overheating.

TEMPERATURE RANGES
OPERATING TEMPERATURE -4°F TO 104°F (-20C TO 40C)
STORAGE TEMPERATURE -40°F TO 185°F (-40C TO 85C)

COMMON EQUIPMENT PACKAGES

BASIC PACKAGE:CODE 12630DETAILS
K3963-1WIRE-FEEDER-WELDERGROUND CABLE AND CLAMPELECTRODE HOLDER AND CLAMSAMPLE SPOOLS OF WIRMAGNUM PRO 175L GUNGAS REGULATOR AND HOSESPARE CONTACT TIPSDRIVE ROLLS AND WIRE GUIDESPINDLE ADAPTER
OPTIONAL KITS
TYPEPRODUCT NUMBERDETAILS
GENERALK520UTILITY CART (150 CU FT. BOTTLE CAPACITY)
K2275-1WELDING CART (80 CU FT. BOTTLE CAPACITY)
K3071-1CANVAS ACCESSORY BAG
K2528-1INNERSHIELD WELDING KIT
KP4140-1REPLACEMENT SCREEN SHIELD
SPOOL-GUNK3269-1 MAGNUM PRO 100SG SPOOL GUN
TIG *K1782-6PTA-17V UltraFlex Torch 12.5'
K960-1Twistmate Adapter
KP508Torch Accessory Kit
K4104-1Foot Amptrol Adapter
K870Foot Amptrol
K2265-1TIG MATE TIG STARTER PACK

* All three items required for TIG Welding

** Includes Everything required to start TIG Welding.

Foot Amptrol & Adapter not included.

DESIGN

SPECIFICATIONS

POWER SOURCES - INPUT VOLTAGE AND CURRENT

DUTY CYCLE(OUTPUT)INPUT VOLTAGEINPUT AMPERES MAXIDLE AMPS
25%(200A / 24V)23027A .55A
40%(100A / 19V)12021.5A.55A

ELDING PROCESSES

PROCESS ELECTRODE DIAMETER RANGE OUTPUT RANGE(AMPERES)WIRE FEED SPEED RANGE
GMAW.025-.035”(0.6-1.0MM)20-220 50-500 IPM
FCAW.030-.045”(0.8-1.2MM)20-220 50-500 IPM
GTAW 20-175 NA1/16, 3/32 IN(1.59, 2.38MM)
SMAW3/32, 1/8, 5/32 IN(2.38, 3.18, 3.97MM)20-175 NA
POWER SOURCES - RECOMMENDED INPUT WIRE AND FUSE SIZES1
VOLTAGE/PHASE FREQUENCYINPUT AMPERES EFFECTIVEFUSE (SUPER LAG) OR BREAKER SIZE2TYPE 75C COPPER WIRE IN CONDUIT AWG (IEC) SIZES 40C (104°F) AMBIENT
230/1/60 14.7 40 12
120/1/601520 12

2 Also called 'inverse time' or 'thermal/magnetic' circuit breakers; circuit breakers that have a delay in tripping action that decreases as the magnitude of current increases.

PHYSICAL DIMENSIONS
MODEL HEIGHT WIDTH DEPTH WEIGHT
K3963-1 14.00IN(356MM)10.75IN(273MM)19.03IN(484MM)40 LBS18 KG

REGULATORY REQUIREMENTS

MODELMARKETCONFORMITY MARKSTANDARD
K3963-1 US AND CANADA cCSA_us IEC 60974-1IEC 60974-5

DESIGN FEATURES

  • 3.5-Inch Color TFT LCD Display –with 320x240 resolution facilitates adjusting weld processes and parameters.
  • Efficient Inverter power topology- reduces power consumption and reduces the mass of the unit when compared with traditional SCR based machines.
  • High Power Factor- The Power MIG 210 MP features active power factor correction (>.98) which greatly reduces the unit's current draw.
  • Multi-process- The unit is capable of FCAW, SMAW, Aluminum-MIG with a spool gun, Stainless MIG, Steel-MIG, and TIG welding
  • 120 or 230V Capable- Easily connect the unit to 120V power or for higher loads connect to 230V. The unit includes a 230V cord and 120V cord for easily switching between the two voltage inputs.
  • Portability: The unit features an extruded aluminum handle for carrying the 40 pound machine.
  • Full line of Accessories: Each unit will include a stinger with cable for SMAW welding, Magnum Pro Gun for MIG welding, Work clamp and cable, sample spools and tips, spindle adapter for loading 8 inch spools, gas regulator and gas hose.
  • Compact, Durable Case –IP21S enclosure rating ensures the Power MIG™ 210 will withstand the intended welding environments.
  • Adjustable Hot Start – reduces the difficulties related to establishing an arc during SMAW welding.
  • Adjustable Inductance and Arc Force – Permits fine-tuning the welding arc for SMAW and MIG welding
  • Adjustable Run-In Speed: Adjust the run-in speed from 50-100% to facilitate starting especially on thin materials.
  • Spot Timer – For precise short welds
  • Integrated Cast-Aluminum Wire Drive - for reliable feeding of MIG and FCAW wires
  • Integrated Gas Solenoid – Permits connecting a shielding gas
    • 3 Year Warranty on Parts and Labor
  • Dual Fans
  • Optional 6-pin connector for connecting a TIG foot pedal
  • 25-amp resettable protector

CASE FRONT CONTROLS

FIGURE A.1
LINCOLN ELECTRIC POWER MIG 210 MP - CASE FRONT CONTROLS - 1

text_image POWER M6 210 MP ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫ ⑬ ⑭ ⑮ ⑯ ⑰ ⑱ ⑲

CASE FRONT CONTROL DESCRIPTIONS

  1. Storage Compartment – Provides storage for small items such as tips and drive rolls.
  2. Adjustment Knob – Permits selecting wire feed speed for MIG & FCAW welding, or output current for SMAW & GTAW welding.
  3. Adjustment Knob – Permits selecting voltage for MIG & FCAW welding, or activates output for SMAW & GTAW welding.
  4. Color LED Screen – Permits visualization of welding process and parameters. The screen features a replaceable screen shield for protecting against dust & dirt.

- Replacement Shield: KP4140-1

  1. Home Button – Returns the user to the Home Screen. At the Home Screen, the user can select a welding process or the display settings can be configured.
  2. Center Adjustment Knob – Permits selecting items by rotating the knob to the desired icon. Pressing the knob will select an item.
  3. Back Button – Permits returning to the previous screen.

  4. Gun Connection – Permits attachment of a MIG welding gun. Ensure the gun is fully seated into the brass receptacle.

  5. Power Switch – Permits turning the machine on or off.

  6. Positive Output Receptacle – Permits attaching a work lead, electrode stinger or the center wire drive polarity lead to DC positive polarity. Rotate clockwise to lock into place.

  7. Wire Drive Polarity Lead – Permits configuring the wire drive to positive or negative polarity by inserting into the positive or negative stud. Ensure connector is tightly locked into place by rotating clockwise.

  8. Four Pin Trigger Receptacle – Permits triggering the machine for MIG/FCAW or aluminum MIG. Connect the 4-pin connector present on the welding gun to the receptacle.
  9. Negative Output Receptacle – Permits attaching a work lead, electrode stinger, or the center wire drive polarity lead to DC negative polarity. Rotate connector clockwise to lock into place.

INTERNAL CONTROLS

CASE BACK

FIGURE A.2 FIGURE A.3

LINCOLN ELECTRIC POWER MIG 210 MP - CASE BACK - 1

text_image Technical diagram of a mechanical device with numbered components and warning label

INTERNAL CONTROLS DESCRIPTION

  1. Spool Gun Switch – Permits toggling between standard push gun welding with the Magnum Pro 175L or aluminum welding with the Magnum Pro 100SG Spool Gun.

  2. Wire Drive Tension Pressure Adjustment – Permits increasing or decreasing the pressure applied to the top drive roll.

  3. Wire Drive Spindle – Supports a 4-inch or 8-inch spool of wire. The center wing-nut can be adjusted to increase tension on the wire.

  4. Replaceable Wire Guide - Select the correct inner wire guide for the desired wire diameter. The outer wire guide provided can be used for any wire diameter.

  5. Replaceable drive roll – Select the correct drive roll for the wire diameter and composition being fed.

  6. Optional Foot Pedal Adapter Kit for TIG Welding – The optional K4104-1 Adapter Kit can be installed by removing the plastic plug button and securing the circular connector to the center panel. The adapter permits connecting a foot pedal. Use a small flathead screwdriver to remove the plug button.

  7. Gun Connector Block – Permits securing a welding gun to the wire drive by ensuring the gun connector is fully seated, then tightening the large knob

LINCOLN ELECTRIC POWER MIG 210 MP - CASE BACK - 2

text_image 210 MP POWER MG 210MP ① ② ③

CASE REAR COMPONENTS DESCRIPTION

  1. Thermal Breaker – The Power MIG 210 MP features a resettable 25 amp thermal breaker. If the current conducted through the breaker exceeds 25 amps for an extended period of time, the breaker will open and require manual reset.
  2. Gas Solenoid Connector – Connection for the gas hose.
  3. Input Power Connector – The NEMA input power receptacle accepts either of the input power cords. To connect, align tabs and insert. Twist connector clockwise to lock into place.

INSTALLATION

LINCOLN ELECTRIC POWER MIG 210 MP - INSTALLATION - 1

WARNING

LINCOLN ELECTRIC POWER MIG 210 MP - WARNING - 1

ELECTRIC SHOCK can kill.

  • Do not touch electrically live parts or electrode with skin or wet clothing. Insulate yourself from work and ground.
    • Always wear dry insulating gloves.

LINCOLN ELECTRIC POWER MIG 210 MP - ELECTRIC SHOCK can kill. - 1

FUMES AND GASES can be dangerous.

  • Keep your head out of fumes.
  • Use ventilation or exhaust to remove fumes from breathing zone.

LINCOLN ELECTRIC POWER MIG 210 MP - FUMES AND GASES can be dangerous. - 1

WELDING SPARKS can cause fire or explosion.

  • Keep flammable material away.
  • Do not weld on closed containers.

LINCOLN ELECTRIC POWER MIG 210 MP - WELDING SPARKS can cause fire or explosion. - 1

ARC RAYS can burn eyes and skin.

- Wear eye, ear and body protection.

Observe all safety information throughout this manual.

INPUT AND GROUND CONNECTIONS

  1. Before starting the installation, check with the local power company if there are any questions about whether your power supply is adequate for the voltage, amperes, phase, and frequency specified on the welder rating plate. Also be sure the planned installation will meet the U.S. National Electrical Code and local code requirements. This welder may be operated from a single phase line or from one phase of a two or three phase line.
  2. The following warning decal is adhered to the input panel located on the back of the machine. The power cords supplied with the unit shall only be used with the Power MIG 210 unit.

  3. The Power MIG 210 MP is shipped with (two) six-foot power cords.

  4. Using the instructions in Figure B.2, have a qualified electrician connect a receptacle (Customer Supplied) or cable to the input power lines and the system ground per the U.S. National Electrical Code and any applicable local codes. For cords over 100 foot, larger copper wires should be used. Fuse the two hot lines with super lag type fuses as shown in the following diagram. The center contact in the receptacle is for the grounding connection. A green wire in the input cable connects this contact to the frame of the welder. This ensures proper grounding of the welder frame when the welder plug is inserted into a grounded receptacle.

FIGURE B.2
LINCOLN ELECTRIC POWER MIG 210 MP - INPUT AND GROUND CONNECTIONS - 1

text_image GREEN WIRE FUSE FUSE

CONNECT TO A SYSTEM GROUNDING WIRE. SEE THE UNITED STATES NATIONAL ELECTRICAL CODE AND/OR LOCAL CODES FOR OTHER DETAILS AND MEANS FOR PROPER GROUNDING. CONNECT TO HOT WIRES OF A THREE-WIRE, SINGLE PHASE SYSTEM.

LOCATION AND MOUNTING

The Power MIG 210 MP will operate in harsh environments. Even so, it is important that preventative measures are followed in order to assure long life, reliability, and safe operation.

  • The Power MIG 210MP must be located in an area with circulation of clean air such that air movement in the back and out the front louvers.
  • Dirt and dust that can be drawn into the Power MIG 210MP should be kept to a minimum. Failure to observe these precautions can result in excessive operating temperatures and nuisance thermal trips.

HIGH FREQUENCY PROTECTION

During operation, distance the Power MIG 210 MP from radio controlled machinery. The normal operation of the Power MIG 210 MP may adversely affect the operation of RF controlled equipment, which may result in bodily injury or damage to the equipment.

FIGURE B.1
LINCOLN ELECTRIC POWER MIG 210 MP - HIGH FREQUENCY PROTECTION - 1

text_image WARNING ELECTRIC SHOCK can kill LA DESCARGA ELÉCTRICA puede causar la muerte LES CHOCS ÉLECTRIQUES peuvent être moriels Only use appropriate (120V or 230V) power cords as supplied by Lincoln Electric. Usar unicamente cables de energia (120V o 230V) suministrados por Lincoln Electric. Utiliser seulement les cordons d'alimentation approprié (120V ou 230V) comme fournis par Lincoln Electric. $30857 VM

CONNECTION DIAGRAM(S), SYSTEM

GUN AND CABLE INSTALLATION

The Magnum PRO 175L gun and cable provided with the Power MIG 210MP is factory installed with a liner for .025-.035" (0.9-1.2 mm) wire and an .035" (0.9mm) contact tip. The user should ensure that the contact tip, liner, and drive rolls match the size of the wire being used.

LINCOLN ELECTRIC POWER MIG 210 MP - GUN AND CABLE INSTALLATION - 1

WARNING

Turn the welder power switch "off" before installing gun and cable.

  1. Lay the cable straight.
  2. Unscrew the bolt which is threaded into the brass connecting block (inside wire feed compartment).
  3. Insert the male end of gun into the female casting through opening in front panel. Ensure the connector is fully inserted, and then tighten the knurled screw.
  4. Connect the gun trigger connector from the gun and cable to the mating receptacle located on the machine case front. Make sure that the keyways are aligned, insert and tighten the retaining ring.

SHIELDING GAS

(For Gas Metal Arc Welding Processes)

Customer must provide cylinder of appropriate type shielding gas for the process being used.

A gas flow regulator, for Argon blend gas, and an inlet gas hose are factor-provided with the Power MIG 210MP. When using 100% CO2 an additional adapter will be required to connect the regulator to the gas bottle.

LINCOLN ELECTRIC POWER MIG 210 MP - SHIELDING GAS - 1

WARNING

LINCOLN ELECTRIC POWER MIG 210 MP - WARNING - 1

CYLINDER may explode if damaged. Gas under pressure is explosive. Always keep gas cylinders in an upright position and always keep chained to undercarriage or stationary support. See American National Standard Z-49.1. "Safety in Welding and Cutting" published by the American Welding Society.

Install shielding gas supply as follows:

  1. Set the gas cylinder on a flat surface and secure the cylinder to a sturdy structure to prevent the cylinder from falling over.

LINCOLN ELECTRIC POWER MIG 210 MP - WARNING - 2

WARNING

  1. Remove the cylinder cap. Inspect the cylinder valves and regulator for damaged threads, dirt, dust, oil or grease. Remove dust and dirt with a clean cloth.

DO NOT ATTACH THE REGULATOR IF OIL, GREASE OR DAMAGE IS PRESENT! Inform your gas supplier of this condition. Oil or grease in the presence of high pressure oxygen is explosive.

  1. Stand to one side away from the outlet and open the cylinder valve for an instant. This will eradicate any dust or dirt which may have accumulated in the valve outlet.

LINCOLN ELECTRIC POWER MIG 210 MP - WARNING - 1

WARNING

The user should distance his or her body from the valve outlet when "cracking" the valve.

  1. Attach the flow regulator to the cylinder valve and tighten the union nut(s) securely with a wrench.

NOTE: If connecting to 100% CO2 cylinder, an additional regulator adapter must be installed between the regulator and cylinder valve. If adapter is equipped with a plastic washer, be sure it is seated for connection to the CO2 cylinder.

  1. Attach one end of the inlet gas hose to the outlet fitting of the flow regulator, the other end to the Power MIG 210 MP rear fitting, and tighten the union nuts with a wrench.

  2. Before opening the cylinder valve, turn the regulator adjusting knob counterclockwise until the adjusting spring pressure is released.

  3. While standing to one side, open the cylinder valve slowly a fraction of a turn. When the cylinder pressure gauge pointer stops moving, open the valve fully.

LINCOLN ELECTRIC POWER MIG 210 MP - WARNING - 1

WARNING

Never stand directly in front of or behind the flow regulator when opening the cylinder valve. Always stand to one side.

  1. The flow regulator is adjustable. Adjust the regulator to the flow rate recommended for the procedure and process being used.

ELECTRODE AND WORK CONNECTIONS

OUTPUT POLARITY CONNECTIONS

The Power MIG 210MP features a short lead protruding from the front of the machine, the lead can be used to configure the wire drive polarity. For SMAW and GTAW welding the short lead does not need to be connected and this lead will not be electrically hot. For FCAW and GMAW welding this lead can be connected to either the positive output stud or negative output stud. Connecting the lead to the positive stud will electrically connect the wire drive to positive polarity; the work clamp would then connect to the negative stud. Ensure connector is tightly locked into place by rotating clockwise.

LINCOLN ELECTRIC POWER MIG 210 MP - OUTPUT POLARITY CONNECTIONS - 1

chemical Simple chemical reaction diagram showing a curved arrow with negative charge and positive charge

Figure B.3 Wire drive connected for negative polarity

LINCOLN ELECTRIC POWER MIG 210 MP - OUTPUT POLARITY CONNECTIONS - 2

natural_image Pure electrical circuit lines without any symbols

Figure B.4 Wire drive connected for positive polarity

PROCEDURE FOR CHANGING DRIVE AND IDLE ROLL SETS

  1. Turn off the power source.
  2. Release the pressure on the idle roll by swinging the adjustable pressure arm down toward the back of the machine. Lift the cast idle roll assembly and allow it to sit in an upright position.
  3. Remove the outside wire guide retaining plate by loosening the two large knurled screws.
  4. Twist the drive roll retaining mechanism to the unlocked position as shown below and remove the drive roll.
  5. Remove the inside wire guide plate.
  6. Replace the drive roll and inside wire guide with a set marked for the new wire size.

NOTE: Be sure that the gun liner and contact tip are also sized to match the selected wire size.

  1. Manually feed the wire from the wire reel, over the drive roll groove and through the wire guide and then into the brass bushing of the gun and cable assembly.
  2. Replace the outside wire guide retaining plate by tightening the two large knurled screws. Reposition the adjustable pressure arm to its original position to apply pressure. Adjust pressure as necessary.

OPERATION

GRAPHIC SYMBOLS USED IN THIS MANUAL OR BY THIS MACHINE

LINCOLN ELECTRIC POWER MIG 210 MP - GRAPHIC SYMBOLS USED IN THIS MANUAL OR BY THIS MACHINE - 1

text_image INPUT POWER ON OFF HIGH TEMPERATURE MACHINE STATUS CIRCUIT BREAKER WIRE FEEDER POSITIVE OUTPUT NEGATIVE OUTPUT INVERTER INPUT POWER DIRECT CURRENT U0 U1 U2 I1 I2 PROTECTIVE GROUND WARNING or CAUTION Explosion Dangerous Voltage Shock Hazard

POWER-UP SEQUENCE

  1. Check that the electrode polarity is correct for the process being used, then turn the power switch ON. The fan will come on and stay on until power to the machine is removed.
  2. Configure the machine for the desired process and application. Selecting the home button will take the user to the home screen. At the home screen the user can select one of the desired processes. After the process is selected, the user will encounter a brief page which displays the required output polarity setup for the chosen process. By selecting continue, the user will encounter the diameter select page which will permit the user to choose the diameter of the electrode they have chosen. After the diameter select page, the user will have an opportunity to select the thickness of material they intend to weld. With these inputs the interface will determine the best settings for the selected input values.

  3. Press the trigger to feed the wire electrode through the gun and cable and then cut the electrode within approximately 3/8" (10 mm) from the end of the contact tip.

  4. If shielding gas is to be used, turn on the gas supply and set the required flow rate (typically 25-35 CFH; 12-16 liters/min).
  5. When using an Innershield electrode, the gas nozzle may be removed and replaced with the gasless nozzle. This will provide increased visibility and eliminate the possibility of the gas nozzle overheating.
  6. Connect the work cable to the metal to be welded. The work clamp must make a good electrical contact with the work. The work must also be grounded as stated in "Arc Welding Safety Precautions."

The following images help indicate the machine setup process.

Figure C.1
LINCOLN ELECTRIC POWER MIG 210 MP - POWER-UP SEQUENCE - 1

text_image MIG Steel C25 120 V Press To Select

Rotate knob to selection. Press knob to select.

Figure C.2
LINCOLN ELECTRIC POWER MIG 210 MP - POWER-UP SEQUENCE - 2

text_image Setup 75% Argon / 25% CO₂ Press to continue

Verify polarity configuration and gas mix. Then press knob to continue.

Figure C.3
LINCOLN ELECTRIC POWER MIG 210 MP - POWER-UP SEQUENCE - 3

text_image Diameter Select .025 .030 .035 Press To Select

Rotate knob to selection. Press knob to select.

Figure C.4
LINCOLN ELECTRIC POWER MIG 210 MP - POWER-UP SEQUENCE - 4

text_image Thickness Select 10 Ga Press To Select

Rotate knob to selection. Press knob to select.

Figure C.5
LINCOLN ELECTRIC POWER MIG 210 MP - POWER-UP SEQUENCE - 5

text_image 280 in min 19.0 v .030" 10 Ga C25 0 A 0.0 V MIG Steel Press Select for Options

Press knob for options menu.

Figure C.6
LINCOLN ELECTRIC POWER MIG 210 MP - POWER-UP SEQUENCE - 6

text_image 28 Inductance 10 Ga C25 MIG Stee 0.0 V A mL open ... ! on L

Rotate knob to selection. Press knob to select.

Figure C.7
LINCOLN ELECTRIC POWER MIG 210 MP - POWER-UP SEQUENCE - 7

text_image 1 10 7 mL oip o... t mL →

Rotate knob to selection. Press knob to select.

DUTY CYCLE

RATED OUTPUT
DUTY CYCLEAMPSVOLTS AT RATED AMPERES
25%200 AMPS24 VDC (230 VIN)
100%110 AMPS19.5 VDC (230 VIN)
40%100 AMPS19.0 VDC (120 VIN)

For additional output ratings reference the S30185 rating plate.

The duty cycle is the "on" time (based on a 10 minute interval) the user can weld with the machine at a specific output without causing a thermal trip.

Example: 30% duty cycle means welding at the specified output for 3 constant minutes and needing 7 minutes of "off" time before welding again.

INPUT LINE VOLTAGE VARIATIONS

High Line Voltage/ Low Line Voltage — The Power MIG 210 MP will operate between 100 and 250VAC 60Hz

WIRE FEED OVERLOAD PROTECTION

The Power MIG 210MP features overload protection of the wire drive motor. If the motor becomes overloaded, the protection circuitry turns off the wire feed unit. Check for proper size tip, liner, and drive rolls, for any obstructions or bends in the gun cable, and any other factors that would impede the wire feeding. To resume welding, simply pull the trigger. There is no circuit breaker to reset.

Figure C.8
LINCOLN ELECTRIC POWER MIG 210 MP - WIRE FEED OVERLOAD PROTECTION - 1

natural_image Two symbolic icons: a hand symbol inside a hexagon and a thermometer with a black dot (no text or labels)

If the duty cycle of the machine is exceeded, then the machine will thermally trip and the image shown will be displayed on the user interface. The machine must cool down before welding can be performed.

OPTIONS AND SETTINGS

MIG OPTIONS

LINCOLN ELECTRIC POWER MIG 210 MP - MIG OPTIONS - 1

The inductance option permits adjusting the arc performance, this option can be used to help with starting and the weld bead profile. A higher inductance setting provides a softer arc and a lower inductance setting provides a crisper arc.

LINCOLN ELECTRIC POWER MIG 210 MP - MIG OPTIONS - 2

The spot time option permits adjusting the duration of the welding arc. This is used for tack welds or spot welds. The spot-time option is available in GMAW and FCAW modes.

LINCOLN ELECTRIC POWER MIG 210 MP - MIG OPTIONS - 3

The run-in option permits adjusting the wire feed speed prior to the arc being established. A lower run-in speed permits smooth arc starts. After the arc is established the run-in value is inactive and the set wire feed speed is present. The run-in option is available in GMAW and FCAW modes.

SMAW OPTIONS

LINCOLN ELECTRIC POWER MIG 210 MP - SMAW OPTIONS - 1

The arc force option permits the user to control the penetration profile. A high arc force value creates a crisp arc while a low arc force value creates a soft arc. The arc force option is available in SMAW mode.

LINCOLN ELECTRIC POWER MIG 210 MP - SMAW OPTIONS - 2

The hot start option permits adjusting the amperage during arc initialization. After the arc is established the welding current will decrease to the output current set by the user. The hot start option is available in SMAW mode.

SETTINGS

LINCOLN ELECTRIC POWER MIG 210 MP - SETTINGS - 1

The brightness of the display can be adjusted within the settings option.

LINCOLN ELECTRIC POWER MIG 210 MP - SETTINGS - 2

The user interface software settings can be reset to the original factory settings.

LINCOLN ELECTRIC POWER MIG 210 MP - SETTINGS - 3

Information regarding the software revision of the user interface and the software revision of the inverter board is present in the information section.

LINCOLN ELECTRIC POWER MIG 210 MP - SETTINGS - 4

The language of the text present in the user interface software can be modified. The available language options are English, French and Spanish. The default language is English.

LINCOLN ELECTRIC POWER MIG 210 MP - SETTINGS - 5

The units of measure can be chosen by the user. The units can be selected as metric or English. The default units are English.

AVAILABLE EQUIPMENT OPTIONS

LINCOLN ELECTRIC POWER MIG 210 MP - AVAILABLE EQUIPMENT OPTIONS - 1

The Power MIG 210MP is Magnum PRO 100SG spool gun ready. To permit welding with a spool gun, the user must configure the switch located above the wire drive to the spool gun position. The spool gun is recommended for aluminum welding.

LINCOLN ELECTRIC POWER MIG 210 MP - AVAILABLE EQUIPMENT OPTIONS - 2

Reference the options page present within the manual for more information regarding the available TIG torches and adapters.

LINCOLN ELECTRIC POWER MIG 210 MP - AVAILABLE EQUIPMENT OPTIONS - 3

To permit adjusting welding current with a foot pedal during TIG welding, the K4104-1 foot pedal adapter must be installed into the machine. The adapter is to be secured to the center panel beneath the wire drive. After the adapter is installed, the TIG foot pedal icon must be selected within the user interface. The output of the machine can be activated and deactivated with the foot pedal.

COMMON WELDING PROCEDURES: Figure C.9

WELD PROCESSWIRE TYPEWIRE DIA. (In.)METAL THICKNESS
24 ga .024 in o/o/V22 ga .030 in o/o/V20 ga .036 in o/o/V18 ga .048 in o/o/V16 ga .060 in o/o/V14 ga .075 in o/o/V12 ga .105 in o/o/V1/8" (10 ga) .125 in o/o/V3/16" .187 in o/o/V1/4" .250 in o/o/V5/16" .312 in o/o/V3/8" .375 in o/o/V
Steel MIG C25 ER70S-6 (DC+)0.02595/14.5100/15120/15140/16190/16260/17330/18345/20*
0.03070/1580/1590/15.5130/16180/17230/18280/19330/19*
0.03580/1590/16120/16160/16200/17240/18280/18*320/19*360/20*
Steel MIG C100 ER70S-6 (DC+)0.025105/15110/15.5120/16140/17190/18260/18330/19350/21*
0.03080/1790/18130/18180/19230/20280/21330/21*
0.03590/19120/19160/19200/20240/21280/21*320/23*360/24*
Stainless Steel ER308L / ER316L (DC+)0.035135/19155/19190/20230/20300/21350/22400/24*450/25*475/25*
Steel Self Shielded E71T-11 (DC-)0.03550/1570/16110/17150/18200/19275/21*320/21*
0.04570/1580/1690/16100/17110/17120/18*130/18*140/19*
Aluminum ER4043 (DC+)0.035240/14.5280/15.5280/16335/18375/20*590/23*
Aluminum ER5356 (DC+)0.035350/15380/15440/19570/19580/19*590/22*
WELD PROCESSELECTRODE TYPEELECTRODE DIA. (IN")A A A A A A A A A A A A A
Steel E6011 / 56013 (DC+)3/3230-5040-6050-7050-7060-80
1/855-7565-8575-9590-110115-135*130-150*160-175*
5/3290-110115-135*130-150*150-170*160-175*
Steel E7014 / E7018 E7024 (DC+)3/3250-7060-8070-9080-10090-110
1/890-110105-125115-135*140-160*150-170*
5/32105-125115-135*140-160*165-175*
Steel & Stainless Steel (DC-)1/1620-4025-4530-5030-5040-6055-7575-9590-110110-130*
3/3240-6045-6555-7575-9590-110110-130*140-160*

GENERAL OPTIONS / ACCESSORIES

DRIVE ROLL KITS

WIRE SIZE DRIVE ROLL KIT
SOLID.023" - .030"(0.6 - 0.8 MM)KP2529-1
.035" (0.9 MM) KP2529-2
CORED .030- .045" (0.9 MM) KP2529-3

KITS AND OPTIONS

OPTIONAL KITS
TYPEPRODUCT NUMBERDETAILS
GENERALK520UTILITY CART (150 CU FT. BOTTLE CAPACITY)
K2275-1WELDING CART (80 CU FT. BOTTLE CAPACITY)
K3071-1CANVAS ACCESSORY BAG
K2528-1INNERSHIELD WELDING KIT
KP4140-1REPLACEMENT SCREEN SHIELD
SPOOL- GUNK3269-1 MAGNUM PRO 100SG SPOOL GUN
TIG *K1782-6PTA-17V UltraFlex Torch 12.5'
K960-1Twistmate Adapter
KP508Torch Accessory Kit
K4104-1Foot Amptrol Adapter
K870Foot Amptrol
K2265-1TIG MATE TIG STARTER PACK

* All three items required for TIG Welding

** Includes Everything required to start TIG Welding.

Foot Amptrol & Adapter not included.

LINCOLN ELECTRIC POWER MIG 210 MP - KITS AND OPTIONS - 1

text_image Replacement screen shield available by ordering KP4140-1

Slots are present on the sides of the black frame. Use a small flat head screw driver to remove the frame.

LINCOLN ELECTRIC POWER MIG 210 MP - KITS AND OPTIONS - 2

text_image FRAME FULL FLANGE ON TOP COVER NOTCH IN LOWER RIGHT (VIEWED FROM REAR)

ROUTINE MAINTENANCE

LINCOLN ELECTRIC POWER MIG 210 MP - ROUTINE MAINTENANCE - 1

WARNING

LINCOLN ELECTRIC POWER MIG 210 MP - WARNING - 1

Before carrying out service, maintenance and/or repair jobs, fully disconnect power to the machine.

LINCOLN ELECTRIC POWER MIG 210 MP - WARNING - 2

Use Personal Protective Equipment (PPE), including safety glasses, dust mask and gloves to avoid injury. This also applies to persons who enter the work area.

LINCOLN ELECTRIC POWER MIG 210 MP - WARNING - 3

MOVING PARTS can injure.

  • Do not operate with doors open or guards off.
  • Stop engine before servicing.
  • Keep away from moving parts.

LINCOLN ELECTRIC POWER MIG 210 MP - WARNING - 4

Have qualified personnel do all maintenance and troubleshooting work.

GENERAL MAINTENANCE

In extremely dusty locations, dirt may clog the air passages causing the welder to run hot. Blow dirt out of the welder with low-pressure air at regular intervals to eliminate excessive dirt and dust build-up on internal parts.

The fan motor has a sealed bearing, which requires no service.

DRIVE ROLLS AND GUIDE PLATES

After every coil of wire, inspect the wire drive mechanism. Clean it as necessary by blowing with low pressure compressed air. Do not use solvents for cleaning the idle roll because it may wash the lubricant out of the bearing. All drive rolls are stamped with the wire sizes they will feed. If a wire size other than that stamped on the roll is used, the drive roll must be changed.

GUN TUBES AND NOZZLES

  1. Replace worn contact tips as required.
  2. Remove spatter from inside of gas nozzle and from tip after each 10 minutes of arc time or as required.

GUN CABLE CLEANING

To help prevent feeding problems, clean cable liner after using approximately 300 pounds (136 kg) of electrode. Remove the cable from the wire feeder and lay it out straight on the floor. Remove the contact tip from the gun. Using an air hose and only partial pressure, gently blow out the cable liner from the gas diffuser end.

Excessive pressure at the beginning of the cleaning procedure may cause the dirt to form a plug.

Flex the cable over its entire length and again blow out the cable. Repeat this procedure until no further dirt comes out. If this has been done and feed problems are experienced, replace the liner.

LINCOLN ELECTRIC POWER MIG 210 MP - GUN CABLE CLEANING - 1

CAUTION

PERIODIC MAINTENANCE

LINER REMOVAL, INSTALLATION AND TRIMMING INSTRUCTIONS FOR MAGNUM PRO 175L

NOTE: The variation in cable lengths prevents interchanging of liners between guns. Once a liner has been cut for a particular gun, it should not be installed in another gun unless it can meet the liner cutoff length requirement.

  1. Remove the gas nozzle from the gun by unscrewing counterclockwise
  2. Remove the contact tip from the gun by unscrewing counterclockwise
  3. Remove the gas diffuser from the gun tube by unscrewing counter clockwise.
  4. Lay the gun and cable out straight on a flat surface. Loosen the set screw located in the brass connector at the wire feeder end of the cable. Pull the liner out of the cable.
  5. Insert a new untrimmed liner into the connector end of the cable. Be sure the liner bushing is stenciled appropriately for the wire size being used.
  6. Fully seat the liner bushing into the connector. Tighten the set screw on the brass cable connector. At this time, the gas diffuser should not be installed onto the end of the gun tube.
  7. With the gas nozzle and diffuser removed from the gun tube, be sure the cable is straight, and then trim the liner to the length shown in the Figure D.2. Remove any burrs from the end of the liner.
  8. Screw the gas diffuser onto the end of the gun tube and securely tighten.
  9. Replace the contact tip and nozzle.

FIGURE E.1
LINCOLN ELECTRIC POWER MIG 210 MP - PERIODIC MAINTENANCE - 1

text_image 1-1/4"(31.8 mm) Liner Trim Length Gas Diffuser Gas Nozzle or Gasless Nozzle Set Screw Brass Cable Connector Liner Assembly (Liner bushing to be sealed tight against brass cable connector)

Liner Trim Length

LINCOLN ELECTRIC POWER MIG 210 MP - PERIODIC MAINTENANCE - 2

If for any reason you do not understand the procedures or are unable to perform the maintenance or repairs safely, contact your Lincoln Authorized Service Facility for technical troubleshooting assistance before you proceed.

WWW.LINCOLNELECTRIC.COM/LOCATOR

HOW TO USE TROUBLESHOOTING GUIDE

LINCOLN ELECTRIC POWER MIG 210 MP - HOW TO USE TROUBLESHOOTING GUIDE - 1

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

Capacitor Discharge Procedure:

Do not operate with panels removed. Before servicing or installing kits, disconnect machine from power and wait a minimum of two minutes prior to removing sheet metal.

This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMPTOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled "POSSIBLE CAUSE" lists the obvious external possibilities that may contribute to the machine symptom.

This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.

LINCOLN ELECTRIC POWER MIG 210 MP - Step 3. RECOMMENDED COURSE OF ACTION - 1

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

Observe all Safety Guidelines detailed throughout this manual

PROBLEMS (SYMPTOMS)POSSIBLE CAUSERECOMMENDED COURSE OF ACTION
Major physical or electrical damage is evident."Do not Plug in machine or turn it on." Contact your local Authorized Field Service Facility.If all recommended possible areas of misadjustment have been checked and the problem persists,Contact your local Lincoln Authorized Field Service Facility.
No wire feed, weld output or gas flow when gun trigger is pulled. Fan does NOT operate.1. Make sure correct voltage is applied to the machine.2. Make certain that power switch is in the ON position.3. Make sure circuit breaker is reset.
No wire feed, weld output or gas flow when gun trigger is pulled. Fan operates normally.1. The thermostat may be tripped due to overheating. Let machine cool. Weld at lower duty cycle.2. Check for obstructions in air flow. Check Gun Trigger connections. See installation section.3. Gun trigger may be faulty.
No wire feed when gun trigger is pulled. Fan runs, gas flows and machine has correct open circuit voltage (33V) - weld output.1. If the wire drive motor is running make sure that the correct drive rolls are installed in the machine.2. Check for clogged cable liner or contact tip.3. Check for proper size cable liner and contact tip.4. Check if the spool gun switch, located in the wire drive compartment, is set to the desired location.
Low or no gas flow when gun trigger is pulled. Wire feed, weld output and fan operate normally.1. Check gas supply, flow regulator and gas hoses.2. Check gun connection to machine for obstruction or leaky machine.

LINCOLN ELECTRIC POWER MIG 210 MP - CAUTION - 1

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

Observe all Safety Guidelines detailed throughout this manual

PROBLEMS (SYMPTOMS)POSSIBLE CAUSERECOMMENDED COURSE OF ACTION
Arc is unstable - Poor starting.1. Check for correct input voltage to machine.2. Check for proper electrode polarity for process.3. Check gun tip for wear or damage and proper size - Replace.4. Check for proper gas and flow rate for process. (For MIG only.)5. Check work cable for loose or faulty connections.6. Check gun for damage or breaks.7. Check for proper drive roll orientation and alignment.8. Check liner for proper size.If all recommended possible areas of misadjustment have been checked and the problem persists,Contact your local Lincoln Authorized Field Service Facility.
Error Code003,010,013 Is displayed on screen1. Communication error between display P.C. board and power control board.1. Cycle power to machine2. Contact your local Lincoln Authorized Field Service Facility.

LINCOLN ELECTRIC POWER MIG 210 MP - CAUTION - 1

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER MIG® 210 MP WIRING DIAGRAM
LINCOLN ELECTRIC POWER MIG 210 MP - CAUTION - 1

text_image POWER CONTROL BOARD OPTIONAL TIG FOOT PEDAL KIT GND2 LCD DISPLAY T5 MAN OUTPUT RECTIFIER X5 1 501C 2 502A 6 506D 11 511B 15 515E GNDF X8 1 802 3 803 4 804 5 805 6 806 805 4 802 3 B03 2 X2 X4 1 401 2 403 3 404 4 406 5 407 6 ON/OFF SWITCH S1 ON/OFF SWITCH OUTPUT RECTIFIER TX1 102B GND3 104B Y3 TX2 OUTPUT CHOKE 102A 901 902 X6 X1 X2 X9 WIRE FEED MOTOR 202B 202A o + 501 201 SPOOL GUN SWITCH (LOCATED ABOVE WIRE DRIVE) 201 202A J1 502 602 601 MAGNUM 100SG SPOOL GUN (OPTIONAL) MOTOR EITHER MAGNUM 175L PUSH GUN LINCOLN® ELECTRIC B M25121PRINT

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.

POWER MIG® 210 MP DIMENSION PRINT
LINCOLN ELECTRIC POWER MIG 210 MP - CAUTION - 2

text_image 210 MP 10.76 13.94 19.03 LINCOLN ELECTRIC 210 MP

M25229

Manual del operador

POWER MIG® 210 MP

LINCOLN ELECTRIC POWER MIG 210 MP - POWER MIG® 210 MP - 1

natural_image Line drawing of a Lincoln Electric welding machine (no text or symbols on the device body)
natural_image Illustration of a person in protective gear pouring liquid from a lamp onto a mechanical component (no text or symbols)
text_image Diagram showing three scenarios of a parking lot with no parking, including a car stop sign and a vehicle icon.

LINCOLN ELECTRIC POWER MIG 210 MP - POWER MIG® 210 MP - 2

LOS CAMPOS ELECTROMAGNÉTICOS PUEDEN SER PELIGROSOS.

LINCOLN ELECTRIC POWER MIG 210 MP - LOS CAMPOS ELECTROMAGNÉTICOS PUEDEN SER PELIGROSOS. - 1

FIGURA A.2 FIGURA A.3
LINCOLN ELECTRIC POWER MIG 210 MP - LOS CAMPOS ELECTROMAGNÉTICOS PUEDEN SER PELIGROSOS. - 2

text_image POWER MG 210 MP POWER MG 210MP ① ② ③
natural_image Pure electrical circuit lines without any symbols
natural_image Pure electrical circuit lines without any symbols
text_image MIG Steel C25 120 V Press To Select
text_image Setup 75% Argon / 25% CO₂ Press to continue
text_image Diameter Select .025 .030 .035 Press To Select
text_image Thickness Select 10 Ga Press To Select
text_image 280 in min 19.0 v .030" 10 Ga C25 MIG Steel Press Select for Options 0 A 0.0 V
natural_image Two symbolic icons: a hand symbol inside a hexagon and a thermometer with a black dot (no text or labels)

Paso 2. CAUSA POSIBLE.

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.

POWER MIG® 210 MP - PLANO DIMENSIONAL
LINCOLN ELECTRIC POWER MIG 210 MP - Paso 2. CAUSA POSIBLE. - 1

text_image 210 MP 10.76 13.94 19.03 LINCOLN ELECTRIC 210 MP

M25229

natural_image Line drawing of a Lincoln Electric electrical testing device (no text or symbols on the device body)
natural_image Illustration of a person in protective gear using a tool to burn or burn with a red flame, no text or symbols present

LINCOLN ELECTRIC POWER MIG 210 MP - Paso 2. CAUSA POSIBLE. - 2

natural_image Silhouette of a person in a welding helmet holding tools and equipment (no text or symbols)

PORTER UNE PROTECTION CORRECTE DES YEUX, DES OREILLES ET DU CORPS

text_image Diagram showing three house scenarios with no parking and car symbols, ending with a vehicle icon

LINCOLN ELECTRIC POWER MIG 210 MP - PORTER UNE PROTECTION CORRECTE DES YEUX, DES OREILLES ET DU CORPS - 1

LES CHAMPS ÉLECTRIQUES ET MAGNÉTIQUES PEUVENT ÊTRE DANGEREUX.

LINCOLN ELECTRIC POWER MIG 210 MP - LES CHAMPS ÉLECTRIQUES ET MAGNÉTIQUES PEUVENT ÊTRE DANGEREUX. - 1

natural_image Pure electrical circuit lines without any symbols
natural_image Pure electrical circuit lines without any symbols
text_image MIG Steel C25 120 V Press To Select
text_image Setup 75% Argon / 25% CO₂ Press to continue
text_image Ø Diameter Select .025 .030 .035 Press To Select
text_image Thickness Select 10 Ga Press To Select
text_image 280 in min 19.0 v .030" 10 Ga C25 MIG Steel Press Select for Options 0 A 0.0 V
natural_image Two symbolic icons: a hand symbol inside a hexagon and a thermometer with a black dot (no text or labels)

OPTIONS D'ÉQUIPEMENT DISPONIBLES

LINCOLN ELECTRIC POWER MIG 210 MP - OPTIONS D'ÉQUIPEMENT DISPONIBLES - 1

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.

DIMENSIONS POUR POWER MIG® 210 MP
LINCOLN ELECTRIC POWER MIG 210 MP - OPTIONS D'ÉQUIPEMENT DISPONIBLES - 2

text_image 210 MP 10.76 13.94 19.03 LINCOLN ELECTRIC 210 MP

M25229

Power MIG 210MP - 12630

Index of Sub Assemblies - 12630

KEY PART NUMBER DESCRIPTION QTY
P-1059-A INDEX OF SUB ASSEMBLIES AR
P-1059-B.2 MISCELLANEOUS ITEMS AR
1 P-1059-C CASE FRONT ASSEMBLY AR
2 P-1059-D CENTER PANEL ASSEMBLY AR
3 P-1059-E BASE ASSEMBLY AR
4 P-1059-F WIRE DRIVE ASSEMBLY AR
5 P-1059-G CASE BACK & WRAPAROUND AR

Index of Sub Assemblies - 12630

LINCOLN ELECTRIC POWER MIG 210 MP - Index of Sub Assemblies - 12630 - 1

text_image Exploded view diagram of an electronic device with numbered parts for identification

P-1059-A.jpg

Miscellaneous Items

KEY PART NUMBER DESCRIPTION QTY
K4076-1 MAGNUM PRO 175L 10FT 1
9SS19303 GAS HOSE ASBLY 1
9SM15479-5 TWIST MATE CONNECTOR 1
9SS25805 GAS REGULATOR (FROM HARRIS) 1
9SS15599-12 120V POWER INPUT CORD 1
9SS15599-13 230V POWER INPUT CORD W/PLUG 1
9SG8034 HARNESS 1
K2528-1 045 INNER SHIELD KIT 1
K2275-1 WIRE FEEDER WELDER CART 1
K520-1UTILITY CART
KP2529-1.025 SMOOTH DRIVE ROLL KIT
KP2529-2.035 SMOOTH DRIVE ROLL KIT
KP2529-3.030/.045 KNURLED DRIVE ROLL KIT
KP2531-1INNER WIRE GUIDE - .025-.035 STEEL
KP2531-2.045 STEEL WIRE GUIDE KIT

Case Front Assembly

KEY PART NUMBER DESCRIPTION QTY
1 9SG8001 CASE FRONT 1
2 9SM25203 EXTRUDED HANDLE 1
3 9SS8025-92 SELF TAPPING SCREW 4
4 9ST10800-59 SWITCH 1
5 9ST11525-1 SPEED NUT#10-24 4
6 9SL16598 NAMEPLATE 1
7 9SS31130-2 U/I PC BD. ASBLY1
8 9SM25144 FRONT PANEL1
9 9SS30203 FRAME R-0010-423-11
10KP4140-1REPLACEMENT SCREEN SHIELD1
119ST10082-27 SEMS SCREW4
129SS23055BUTTON COVER2
139SM22778-1KNOB 1.0"2
149SM22778-2KNOB 1.5"1
9SCF000371#10-24X.50HHCS-FULL-GR2-31474
169SL16598 NAMEPLATE 2
179SL16746 TRAY DOOR2

Case Front Assembly

LINCOLN ELECTRIC POWER MIG 210 MP - Case Front Assembly - 1

text_image Exploded view diagram of a device with numbered parts for identification

P-1059-C.jpg

Center Panel Assembly

KEY PART NUMBER DESCRIPTION QTY
1 9SL16518 CENTER PANEL 1
2 9SCF000018 3/8-16X.625HHCS 1
3 9SE106A-16 LOCKWASHER 1
4 9SS9262-120 PLAIN WASHER 1
5 9ST10781-10 BOW WASHER 1
6 9SS18423-1 BRAKE PLATE 1
7 9SS24227-1 SPINDLE SHAFT1
8 9SS24226SPINDLE SPACER1
9 9ST9968-5WING NUT1
109SM15445-1WIRE REEL SPINDLE1
119ST10800-65 SWITCH1
129ST13086-225SPOOL GUN DECAL1
139ST13086-226WARNING DECAL1
149SL12379-5WIRE DRIVE ASSEMBLY1
9SS8025-116 SELF TAPPING SCREW3
169SS31129-1 POWER CONTROL PC BD. ASBLY1
179SS29965-1 METRIC SEMS SCREW10
189ST10397-20 PLUG BUTTON 1

Center Panel Assembly

LINCOLN ELECTRIC POWER MIG 210 MP - Center Panel Assembly - 1

text_image Exploded view diagram of an electronic device with numbered components for identification

P-1059-D.jpg

Base Assembly

KEY PART NUMBER DESCRIPTION QTY
1 9SG8009 BASE 1
2 9SS30696 DECAL CARRIER - POS/NEG DECALS 1
3 9SS30184 TWIST MATE OUTPUT RECEPTACLE 2
4 9SS30213 LOCKING INPUT RECEPTACLE 1
5 9SS9225-63 THREAD FORMING SCREW (CUTTING) 3
6 9ST13260-4 DECAL-EARTH GROUND CONN 1
7 9SS31182 CIRCUIT BREAKER ASBLY 1
8 9SS31118 GAS SOLENOID 1
9 9SS9262-188 PLAIN WASHER 1
109ST14370-1 CONDUIT LOCKNUT1
119SG8034 HARNESS1
129ST10642-365FLEX TUBE1
139ST9274-3GROMMET1
149SM25116OUTPUT CHOKE ASSEMBLY1
159SS8025-91 SELF TAPPING SCREW4
169SS8025-96 SELF TAPPING SCREW6
179SM25202STUD COVER1
9SS8025-91 SELF TAPPING SCREW1
199SS28393-4 OUTPUT SNUBBER ASBLY1
209SS30237 TWIST MATE WIRE DRIVE LEAD1

Base Assembly

LINCOLN ELECTRIC POWER MIG 210 MP - Base Assembly - 1

text_image Exploded view diagram of a device with numbered components for identification

P-1059-E.jpg

Wire Drive Assembly

KEY PART NUMBER DESCRIPTION QTY
1 9SL12379-5 WIRE DRIVE ASSEMBLY 1
2 KP2531-2 .045 STEEL WIRE GUIDE KIT 1
3 9SS26234-1 DRIVE ROLL GEAR 1
4 9SM20860 HUB 1
5 9SS26238 TWIST LOCK 1
6 9ST14731-109 SCREW 1
7 KP2529-3 .030/.045 KNURLED DRIVE ROLL KIT 1
8 9ST13858-4 MOLDED HAND SCREW 1
9 9SS26899 OUTER WIRE GUIDE ASBLY 1
109SS26237 WIRE GUIDE KNOB 2
119ST14557-28 HOSE NIPPLE 1
129SS26452 INSULATING WASHER 3
139SCF000013 1/4-20X.625HHCS 1
9SE106A-2 LOCKWASHER 1
9SS9262-98 PLAIN WASHER 1
169SS8025-116 SELF TAPPING SCREW 3

Wire Drive Assembly

LINCOLN ELECTRIC POWER MIG 210 MP - Wire Drive Assembly - 1

text_image Exploded view diagram of a mechanical device with numbered parts for identification

P-1059-F.jpg

Case Back & Wraparound

KEY PART NUMBER DESCRIPTION QTY
1 9SG8002 CASE BACK 1
2 9SM25277 FAN ASSEMBLY 1
3 9SS8025-91 SELF TAPPING SCREW 4
4 9SG7839 WRAP AROUND 1
5 9SS8025-92 SELF TAPPING SCREW 5
6 9SS20601-7 WARNING DECAL 1
7 9SS30277-1 WARRANTY DECAL 1
8 9SS25898-1 HINGE (DOOR) 2
9SS8025-92 SELF TAPPING SCREW 2
9SM25121 WIRING DIAGRAM 1
11 9SM25019 DOOR1
12 9SS25898-2 HINGE (PANEL)2
9SS8025-92 SELF TAPPING SCREW 2
14 9SS21033DOOR LATCH1
15 9ST14882-1DOOR BUMPER2
16 9SS27368-2 DECAL - 7IN LINCOLN LOGO2
17 9SS30185RATING PLATE1
18 9SS27370-2 NASCAR LOGO1
19 9SS27369-1 DECAL - POWER MIG FAMILY NAME2
20 9SS28039-2 DECAL GREEN INITIATIVE1
21 9SL16599PROCEDURE DECAL1

Case Back & Wraparound

LINCOLN ELECTRIC POWER MIG 210 MP - Case Back & Wraparound - 1

text_image Exploded view diagram of a computer motherboard with numbered components for identification

P-1059-G.jpg

LINCOLN ELECTRIC POWER MIG 210 MP - Case Back & Wraparound - 2LINCOLN ELECTRIC POWER MIG 210 MP - Case Back & Wraparound - 3LINCOLN ELECTRIC POWER MIG 210 MP - Case Back & Wraparound - 4LINCOLN ELECTRIC POWER MIG 210 MP - Case Back & Wraparound - 5
WARNINGDo not touch electrically live parts of electrode with skin or wet clothing.Insulate yourself from work and ground.Keep flammable materials away.Wear eye, ear and body protection.
SpanishAVISO DE PRECAUCIONNo toque las partes o los electrodos bajo carga con la piel o ropa moja-da.Aislese del trabajo y de la tierra.Mantenga el material combustible fuera del área de trabajo.Protéjase los ojos, los oídos y el cuerpo.
FrenchATTENTIONNe laissez ni la peau ni des vête-ments mouillés entrer en contact avec des pièces sous tension.Isolez-vous du travail et de la terre.Gardez à l'écart de tout matériel inflammable.Protégez vos yeux, vos oreilles et votre corps.
GermanWARNUNGBerühren Sie keine stromführenden Teile oder Elektroden mit Ihrem Körper oder feuchter Kleidung!Isolieren Sie sich von den Elektroden und dem Erdboden!Entfernen Sie brennbarres Material!Tragen Sie Augen-, Ohren- und Kör-perschutz!
PortugueseATENÇÃONão toque partes elétricas e elec-trodos com a pele ou roupa molha-da.Isole-se da peça e terra.Mantenha inflamáveis hem guarda-dos.Use proteção para a vista, ouvido e corpo.
Japanese注意事項通電中の電気部品、又は溶材にヒフやぬれた布で触れないこと。施工物やアースから身体が絶縁されている様にして下さい。燃えやすいものの側での溶接作業は絶対にしてはなりません。目、耳及び身体に保護具をして下さい。
Chinese警告皮肤或濕衣物切勿接觸帶電部件及錚條。使你自己與地面和工件絶縁。把一切易燃物品移離工作場所。佩戴眼、耳及身體勞動保護用具。
Korean위험전도체나 용접봉을 젖은 형갑 또는 피부로 절대 접촉치 마십시오.모재와 접지를 접촉치 마십시오.인화성 물질을 접근 시키지 마시요.눈, 귀와 몇에 보호장구를 착용하십시오.
Arabicتحذيرلا تلمس الاجزاء التي يسری فيها التيارال.ceهربائي أو الالكترود بجلد الجسم أو بالملابس المبللة بالமاء.• ضع عازلا على جسمك خلال العمل.ضع #: √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∞ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∪ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∦ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∨ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∭ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∮ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∥ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∤ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∶ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∸ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∫ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∯ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∟ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∧ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∩ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∜ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∠ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∡ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∢ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∑ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ ∞ √ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∩ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∝ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∤ ∞ ∞ ∞ \text{ وجسمك.}

READ AND UNDERSTAND THE MANUFACTURER'S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE USED AND FOLLOW YOUR EMPLOYER'S SAFETY PRACTICES.

CUSTOMER ASSISTANCE POLICY

The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment, consumables, and cutting equipment. Our challenge is to meet the needs of our customers and to exceed their expectations. On occasion, purchasers may ask Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer's particular purpose, with respect to such information or advice. As a matter of practical consideration, we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given, nor does the provision of information or advice create, expand or alter any warranty with respect to the sale of our products.

Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements.

Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectric.com for any updated information.

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Product information

Brand : LINCOLN ELECTRIC

Model : POWER MIG 210 MP

Category : Welding machine