CB 3612DA - Saw METABO - Free user manual and instructions

USER MANUAL CB 3612DA METABO

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SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL

WARNING

IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury! This manual contains important information about product safety. Please read and understand this manual BEFORE operating the power tool. Please keep this manual available for other users and owners before they use the power tool. This manual should be stored in safe place.

INSTRUCTIONS DE SECURITE ET MODE D'EMPLOI

AVERTISSEMENT

IMPORTANT SAFETY INSTRUCTIONS

Read all of the safety precautions, warnings and operating instructions in the Instruction Manual before operating or maintaining this power tool.

Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.

Basic safety precautions are outlined in the "SAFETY" section of this Instruction Manual and in the sections which contain the operation and maintenance instructions.

Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power tool and in this Instruction Manual.

NEVER use this power tool in a manner that has not been specifically recommended by metabo HPT.

MEANINGS OF SIGNAL WORDS

WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.

CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or may cause machine damage.

NOTE emphasizes essential information.

SAFETY

GENERAL POWER TOOL SAFETY WARNINGS

WARNING

Read all safety warnings and all instructions.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1) Work area safety

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents

b) Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock.

3) Personal safety

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye protection.

Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off -position before connecting to power source and/or battery pack, picking up or carrying the tool.

Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on.

A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times.

This enables better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.

Loose clothes, jewellery or long hair can be caught in moving parts.

g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

Use of dust collection can reduce dust-related hazards.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off.

Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.

Such preventive safety measures reduce the risk of starting the power tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation.

If damaged, have the power tool repaired before use.

Many accidents are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.

Use of the power tool for operations different from those intended could result in a hazardous situation.

5) Battery tool use and care

a) Recharge only with the charger specified by the manufacturer.

A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

b) Use power tools only with specifically designated battery packs.

Use of any other battery packs may create a risk of injury and fi re.

c) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another.

Shorting the battery terminals together may cause burns or a fire.

d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, fl ush with water. If liquid contacts eyes, additionally seek medical help.

Liquid ejected from the battery may cause irritation or burns.

6) Service

a) Have your power tool serviced by a qualified repair person using only identical replacement parts.

This will ensure that the safety of the power tool is maintained.

-WARNING-

To reduce the risk of injury, user must read instruction manual.

SPECIFIC SAFETY RULES AND SYMBOLS

1. Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring.

Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.

1. Securely fasten the workpiece to be cut.

If the workpiece is not securely fastened, it may shift position and cause damage to the band saw blade and/or injury.

1. ALWAYS wear ear protectors when using the tool for extended periods.

Prolonged exposure to high intensity noise can cause hearing loss.

1. NEVER touch the band saw blade with bare hands after operation.

2. Because the cordless band saw operates by battery power, be aware of the fact it can begin to operate at any time.

3. When working at elevated locations, clear the area of all other people and be aware of conditions below you.

4. NEVER touch rotating parts.

NEVER place your hands, fingers or other body parts near the tool's rotating parts.

1. NEVER operate without all guards in place.

NEVER operate this tool without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety feature, be sure to replace the guard or safety feature before resuming operation of the tool.

1. Use right tool.

Don't force small tool or attachment to do the job of a heavy-duty tool.

Don't use tool for purpose not intended —for example— don't use band saw for cutting tree limbs or logs.

1. NEVER use a power tool for applications other than those specified.

NEVER use a power tool for applications other than those specified in the Instruction Manual.

1. Handle tool correctly.

Operate the tool according to the instructions provided herein. Do not drop or throw the tool. NEVER allow the tool to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.

1. Keep all screws, bolts and covers tightly in place.

Keep all screws, bolts, and plates tightly mounted.

Check their condition periodically.

1. Do not use power tools if the plastic housing or handle is cracked.

Cracks in the tool's housing or handle can lead to electric shock. Such tools should not be used until repaired.

1. Band saw blade and accessories must be securely mounted to the tool.

Prevent potential injuries to yourself or others. Band saw blade and accessories which have been mounted to the tool should be secure and tight.

1. Keep motor air vent clean.

The tool's motor air vent must be kept clean so that air can freely flow at all times. Check for dust build-up frequently.

1. NEVER use a tool which is defective or operating abnormally.

If the tool appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a metabo HPT authorized service center.

1. NEVER leave tool running unattended. Turn power off.

Don't leave tool until it comes to a complete stop.

1. Carefully handle power tools.

Should a power tool be dropped or struck against hard materials inadvertently, it may be deformed, cracked, or damaged.

1. Do not wipe plastic parts with solvent.

Solvents such as gasoline, thinner benzine, carbon tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents. Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry thoroughly.

1. ALWAYS wear eye protection that meets the requirement of the latest revision of ANSI Standard Z87.1.

1. ALWAYS wear a mask or respirator to protect yourself from dust or potentially harmful particles generated during operation.

2. ALWAYS firmly grip the handle while operating.

3. ALWAYS be careful with buried object such as an underground wiring.

Touching these active wiring or electric cable with this tool, you may receive an electric shock.

Confirm if there are any buried object such as electric cable within the wall, floor or ceiling where you are going to operate here after.

1. Do not use the product if the tool or the battery terminals (battery mount) are deformed.
   Installing the battery could cause a short circuit that could result in smoke emission or ignition.
2. Keep the tool's terminals (battery mount) free of swarf and dust.
   ○ Prior to use, make sure that swarf and dust have not collected in the area of the terminals.
   During use, try to avoid swarf or dust on the tool from falling on the battery.
   When suspending operation or after use, do not leave the tool in an area where it may be exposed to falling swarf or dust.

Doing so could cause a short circuit that could result in smoke emission or ignition.

1. Definitions for symbols used on this tool

V.....volts

==......direct current

SFPM......surface feet

no ......no load speed

ADDITIONAL SAFETY WARNINGS

1. Always hold the tool firmly with both hands on handle and front handle (Fig. 1). Do not touch the metal part.

Front handle Handle

Fig. 1

1. Make sure that the area to be cut is absolutely of any hidden obstructions including electrical wiring, water, or gas pipes. Cutting into the aforementioned may result in electric shock or short circuit, gas leak or other hazards that can cause serious accidents or injuries.
3. Make sure to securely hold the tool during operation. Failure to do so can result in accidents or injuries.
4. Setting up and checking the work environment. Check if the work environment is suitable by following the precaution.

5. Dust particles such as silica or asbestos are hazardous to your health. When working with materials containing these components, take appropriate dust-proofing measures.

6. Working with metal can cause sparks. Make sure there are no fl ammable and combustible materials in the vicinity and that they are stored in a safe location.

7. During operation, do not put your hands, face, or other body parts near the rotating band saw blade or other rotating parts. Doing so may result in injury.
8. If the main unit is accidentally dropped or suffers any impact, carefully inspect the band saw blade, the unit, etc. to be sure there are no damages, cracks, or deformations. Injury may result if there are any damages, cracks, or deformations.
9. During operation, if the unit is not running smoothly, or there are abnormal sounds or vibrations, promptly switch off the unit, discontinue use and contact a metabo HPT Authorized Service Center for inspection and/or repairs.

Continuing use under these conditions may result in injury.

1. When using this unit continuously, the unit may overheat, leading to damage in the motor and switch. Please leave it without using it for approximately 15 minutes.
2. Follow the instruction manual and make sure that the band saw blade and accessories are properly installed. Improper installation may result in injury from parts coming loose.
3. Securely fasten the workpiece to be cut.

If the workpiece is not securely fastened, it may shift position and cause damage to the band saw blade and/or injury.

1. To avoid having the band saw blade clamped between the cut surfaces during or immediately after cutting, set up a support stand to bear the weight of the workpiece, placing it near the section to be cut. If the band saw blade becomes clamped, it may result in injury.
2. If the section to be cut off is large, set up another stable support stand to bear the weight of that section as well. Not using such a support may result in injury.
3. During operation, do not wear cloth work gloves or other similar hand protection that may get caught in the unit.

Getting caught in the rotating section of the tool may result in injury.

1. Prior to operation, verify the safety of the surrounding area and run the blade briefly to make sure that there are no abnormalities in the vibrations of the unit or in the band saw blade.

If there are such abnormalities, unexpected movements may occur and cause injury.

1. When working in a high location, ensure that there are no people below.

Dropping the workpiece or the cordless tool from a high location may result in an accident.

1. Do not apply any sudden impact to the workpiece with the band saw blade.

Doing so may damage the band saw blade and/or result in injury.

1. Use the product's own weight or press gently to cut a workpiece.

Applying unnecessary force while cutting can result in detachment of or damage to the band saw blade which may cause injury.

1. Do not touch the band saw blade, the workpiece, or shavings with bare hands immediately after cutting, as they will be hot.

Doing so may result in burns.

1. Remove any shavings adhering to the band saw blade or blade pulley rubbers as well as any shavings that accumulates inside the pulley guard (A), (B).

The shavings may cause the band saw blade to detach or slip, and result in injury.

1. If the switch lock won't return to its original position, promptly discontinue use and contact a metabo HPT Authorized Service Center for repairs.

2. Use of a band saw blade other than one authorized by the manufacture or a band saw blade with any abnormalities may result in damage to the band saw blade and/or injury.

3. When switching the power on, verify that the band saw blade is not in contact with the workpiece to be cut or any surrounding objects.

Failure to do so may result in the main unit being dropped and/or injury.

1. In order to prevent accidents, when taking a break from operation or after operation, be sure to switch off the power and remove the battery from the cordless tool.

2. If the band saw blade locks up while cutting, promptly switch off the power and stop it from running.

Failure to do so may result in damage to the band saw blade.

1. The motor may stop in the event the tool is overloaded. In this should occur, release the tool's switch and eliminate the cause of the overload.

2. Do not leave the tool running unattended on the floor, table or other locations. Doing so may result in injury.

3. For cutting efficiency, switch the mode of the application tool according to task conditions and workpieces to be cut.

4. Do not use two or more batteries continuously. Doing so will not only pose a problem to the unit body, but may also cause the temperature of the unit body to rise, or lead to burn injuries.

5. After use, be sure not to place the tool near chips or sawdust before it comes to a full stop as the tool may suck in those particles.

6. After use, if the unit will not be used for a long period, remove the band saw blade from the unit body and store the band saw blade.

If the band saw blade is left installed in the unit body for a long period, the lifespan of the band saw blade will become shorter.

IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER OR ADAPTER

The term “charger or adapter” in the safety instructions refers to your battery charger or AC/DC adapter.

WARNING

Death or serious bodily injury could result from improper or unsafe use of charger or adapter. To avoid these risks, follow these basic safety instructions:

READ ALL INSTRUCTIONS

1. This manual contains important safety and operating instructions for battery charger Model UC18YSL3 or AC/DC adapter Model ET36A.

2. Before using charger or adapter, read all instructions and cautionary markings on (1) charger or adapter, (2) battery, and (3) product using battery.

3. When charging the battery with a battery charger, reduce the risk of injury by charging metabo HPT rechargeable battery multi volt type series and BSL18 series. Other type of batteries may burst causing personal injury and damage.

4. Do not expose charger or adapter to rain or snow.

5. Use of an attachment not recommended or sold by the charger or adapter manufacturer may result in a risk of fire, electric shock, or injury to persons.

6. To reduce risk of damage to electric plug and cord, pull by plug when disconnecting charger or adapter.

7. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.

8. An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If extension cord must be used make sure:

a. That blades of extension cord are the same number, size, and shape as those of plug on charger or adapter:

b. That extension cord is properly wired and in good electrical condition; and

c. That wire size is large enough for AC ampere rating of charger or adapter as specified in Table 1.

Table 1 RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS FOR CHARGER OR ADAPTER

AC Input Rating Amperes* AWG Size of Cord
Equal to or greater than	but less than	Length of Cord, Feet (Meter)
		25 (7.5)	50 (15)	100 (30)	150 (45)
0	2	18	18	18	16
2	3	18	18	16	14
3	4	18	18	16	14

* If the input rating of a charger or adapter is given in watts rather than in amperes, the corresponding ampere rating is to be determined by dividing the wattage rating by the voltage rating-for example:

$$ \frac {1 2 5 0 \text { watts }}{1 2 5 \text { volts }} = 1 0 \text { amperes } $$

1. Do not operate charger or adapter with damaged cord or plug-replace them immediately.

2. Do not operate charger or adapter if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman.

3. Do not disassemble charger or adapter; take it to a qualified serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.

4. To reduce risk of electric shock, unplug charger or adapter from receptacle before attempting any maintenance or cleaning. Removing the battery will not reduce this risk.

5. This AC/DC adapter is for use only with specific tools, including CB3612DA. The adapter might be suitable for use with other metabo HPT battery operated tools. It is necessary to confirm suitability by referencing the instruction manual of the specific tool or by consulting our web site https://www.metabo-hpt.com/. Failure to confirm suitability before using the adapter with specific tools could result in fire hazard.

IMPORTANT SAFETY INSTRUCTIONS FOR USE OF THE BATTERY AND CHARGER OR ADAPTER

You must charge the battery before you can use the power tool. Before using the model UC18YSL3 battery charger, be sure to read all instructions and cautionary statements on it, the battery and in this manual.

CAUTION USE ONLY metabo HPT BATTERY TYPE BSL36B18. OTHER TYPES OF BATTERIES MAY BURST AND CAUSE INJURY!

Follow these instructions to avoid the risk of injury:

WARNING

Improper use of the battery or battery charger can lead to serious injury. To avoid these injuries:

1. NEVER disassemble the battery or AC/DC adapter.
2. NEVER incinerate the battery or AC/DC adapter, even if it is damaged or is completely worn out. The battery can explode in a fi re.
3. NEVER short-circuit the battery or AC/DC adapter.
4. NEVER insert any objects into the charger or adapter's air vents. Electric shock or damage to the charger or adapter may result.
5. NEVER use outdoors. Keep the battery or AC/DC adapter away from direct sunlight and use only where there is low humidity and good ventilation.
6. NEVER charge when the temperature is below 14^ F ( -10^ C) or above 104^ F ( 40^ C). (UC18YSL3)
   NEVER use when the temperature is below 14^ F ( -10^ C) or above 104^ F ( 40^ C). (ET36A)
7. NEVER connect two charger or adapter together.
8. NEVER insert foreign objects into the hole for the battery or the charger or adapter.
9. NEVER use a booster transformer.
10. NEVER use DC power.
11. NEVER store the battery or charger or adapter in places where the temperature may reach or exceed 104^ F ( 40^ C) such as inside metal box or car.
12. NEVER expose the battery or charger or adapter to rain or wet conditions.
13. ALWAYS operate charger or adapter on standard household electrical power (120 volts). Using the charger or adapter on any other voltage may overheat and damage the charger.
14. ALWAYS wait at least 15 minutes between charges to avoid overheating the charger. (UC18YSL3)
15. ALWAYS disconnect the power cord from its receptacle when the charger or adapter is not in use.
    [The information below applies only to ET36A]

16. Do not use the product if the tool or the AC/DC adapter terminals (AC/DC adapter mount) are deformed. Installing the AC/DC adapter could cause a short circuit that could result in smoke emission or ignition.

17. Keep the tool's terminals (AC/DC adapter mount) free of swarf and dust.
    ○ Prior to use, make sure that swarf and dust have not collected in the area of the terminals.
    During use, try to avoid swarf or dust on the tool from falling on the AC/DC adapter.
    When suspending operation or after use, do not leave the tool in an area where it may be exposed to falling swarf or dust.
    Doing so could cause a short circuit that could result in smoke emission or ignition.

18. The product is intended for Use in Pollution Degree 2 or PD2 environments. Operate only in areas of non-conductive pollution. A temporary conductivity caused by condensation is normally expected.
19. This is a precision machine so do not drop or expose to impact.
20. Do not use this product near a pacemaker or other similar implanted device, which may be affected by a magnetic fi eld produced by this product.
21. The adapter, power supply box and the inside of the DC cord generates a boosted high voltage of 380 V so please be careful of the following.
    ○ Do not disassemble the product.
22. Do not drop or expose to impact. In the event the product is damaged from strong impact, do not use the product.
    ○ Do not use the product in areas exposed to rain, snow, iron powder or wet condition.
    ○ Do not touch the product with wet hands.
    ○ Do not spill or pour liquid onto the product.
    ○ Do not pull the cord with excessive force.
    ○ Use the product in a well-ordered work environment.

CAUTION

1. When the mesh of the vent is plugged by objects such as wood shavings, try to keep the objects out when you clear the mesh.

(If not properly maintained, the temperature protective feature could shut the product off )

1. When the temperature protective feature frequently cuts the power off, do not overload the machine with continued work, but let the machine rest for a little before continuing operation.

2. The machine does get hot. However, this does not indicate an abnormality.

Keep the electricity running and operate the internal fan to cool the machine before carrying it elsewhere. When carrying the product, make sure to use the cord armor. The case may be hot so please be careful.

1. During use, do not pull the cord to move the Box. Doing so may result in damage.

2. Do not use more that a single cord reel of 30 meters. Doing so may result in damage.

3. During use, if the machine stops running after the Box's LED lamp blinks, confi rm the power supply environment.

4. Do not drag the cord when using or carrying the machine.
   Doing so may tear the cord insulation or break the cord which could result in electric shock.
5. Do not stretch the cord out any more than required.
   When using tools such as gardening clippers or circular saws, always make sure of the power cord's position to avoid cutting the cord during operation.
6. To use the AC/DC adapter after it shuts down due to high temperature, disconnect the box's power plug, wait for the LED lamp to go out and then reconnect the box's power plug.
   If the machine cuts off even after sufficiently cooling it off with the built-in fan, discontinue use as there may be a problem with the machine.
7. Do not use this product near a radio. Doing so could cause noise from the radio, making it difficult to listen to a broadcast.
8. This is a power source for multi volt products. Do not use with 18 V products or chargers. Doing so could result in damage.
9. Overload behavior may differ when compared with BSL36B18 battery use.
   With the battery where the LED should blink on the main unit, the LED on the AC/DC adapter may blink instead.

PRECAUTIONS FOR AC/DC ADAPTER

The adapter equips with the protection function to stop the output. In the cases of 1 to 2 described below, when using this product, even if you are pulling the switch, the motor may stop. This is not the trouble but the result of protection function.

1. If the tool is overloaded, output may stop. In this case, release the switch of tool and eliminate causes of overloading.
2. If the adapter is overheated under overload work, output may stop. In situations like this, discontinue use of the adapter and detach it from the tool. Allow the adapter to cool in a location such as a shaded area with good air circulation.

CAUTION ON LITHIUM-ION BATTERY

To extend the lifetime, the lithium-ion battery equips with the protection function to stop the output.

In the cases of 1 to 3 described below, when using this product, even if you are pulling the switch, the motor may stop. This is not the trouble but the result of protection function.

1. When the battery power remaining runs out, the motor stops.

In such case, charge it up immediately.
2. If the tool is overloaded, the motor may stop. In this case, release the switch of tool and eliminate causes of overloading. After that, you can use it again.
3. If the battery is overheated under overload work, the battery power may stop.

In this case, stop using the battery and let the battery cool. After that, you can use it again.

Furthermore, please heed the following warning and caution.

WARNING

In order to prevent any battery leakage, heat generation, smoke emission, explosion and ignition beforehand, please be sure to heed the following precautions.

1. Make sure that swarf and dust do not collect on the battery.
   ○ During work make sure that swarf and dust do not fall on the battery.
   ○ Make sure that any swarf and dust falling on the power tool during work do not collect on the battery.
   ○ Do not store an unused battery in a location exposed to swarf and dust.
   Before storing a battery, remove any swarf and dust that may adhere to it and do not store it together with metal parts (screws, nails, etc.).
2. Do not pierce battery with a sharp object such as a nail, strike with a hammer, step on, throw or subject the battery to severe physical shock.
3. Do not use an apparently damaged or deformed battery.
4. Do not use the battery in reverse polarity.
5. Do not connect directly to an electrical outlets or car cigarette lighter sockets.
6. Do not use the battery for a purpose other than those specified.
7. If the battery charging fails to complete even when a specified recharging time has elapsed, immediately stop further recharging.
8. Do not put or subject the battery to high temperatures or high pressure such as into a microwave oven, dryer, or high pressure container.
9. Keep away from fire immediately when leakage or foul odor are detected.
10. Do not use in a location where strong static electricity generates.
11. If there is battery leakage, foul odor, heat generated, discolored or deformed, or in any way appears abnormal during use, recharging or storage, immediately remove it from the equipment or battery charger, and stop use.
12. Do not immerse the battery or allow any fluids to flow inside. Conductive liquid ingress, such as water, can cause damage resulting in fire or explosion. Store your battery in a cool, dry place, away from combustible and flammable items. Corrosive gas atmospheres must be avoided.

CAUTION

1. If liquid leaking from the battery gets into your eyes, do not rub your eyes and wash them well with fresh clean water such as tap water and contact a doctor immediately.

If left untreated, the liquid may cause eye-problems.

1. If liquid leaks onto your skin or clothes, wash well with clean water such as tap water immediately. There is a possibility that this can cause skin irritation.
2. If you find rust, foul odor, overheating, discolor, deformation, and/or other irregularities when using the battery for the first time, do not use and return it to your supplier or vendor.

WARNING

If an electrically conductive foreign object enters the terminals of the lithium ion battery, a short-circuit may occur resulting in the risk of fire. Please observe the following matters when storing the battery.

Do not place electrically conductive cuttings, nails, steel wire, copper wire or other wire in the storage case.
○ Either install the battery in the power tool or store by securely pressing into the battery cover until the ventilation holes are concealed to prevent short-circuits (See Fig. 4).

REGARDING LITHIUM-ION BATTERY TRANSPORTATION

When transporting a lithium-ion battery, please observe the following precautions.

WARNING

Notify the transporting company that a package contains a lithium-ion battery, inform the company of its power output and follow the instructions of the transportation company when arranging transport.

● Lithium-ion batteries that exceed a power output of 100 Wh are considered to be in the freight classification of Dangerous Goods and will require special application procedures.
- For transportation abroad, you must comply with international law and the rules and regulations of the destination country.
- If the BSL36B18 is installed in the power tool, the power output will exceed 100 Wh and the unit will be classified as Dangerous Goods for freight classification.

Power Output Wh 2 to 3 digit number

Fig. 2

USB DEVICE CONNECTION PRECAUTIONS

When an unexpected problem occurs, the data in a USB device connected to this product may be corrupted or lost. Always make sure to back up any data contained in USB device prior to use with this product. Please be aware that our company accepts absolutely no responsibility for any data stored in a USB device that is corrupted or lost, nor for any damage that may occur to a connected device.

SAVE THESE INSTRUCTIONS AND MAKE THEM AVAILABLE TO OTHER USERS AND OWNERS OF THIS TOOL!

FUNCTIONAL DESCRIPTION

NOTE

The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the power tool.

NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safety instructions contained in this manual.

Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own power tool.

NAME OF PARTS

1. Cordless Band Saw (CB3612DA)

Battery Motor (built-in) Housing Switch lock Switch Handle Front handle Dial for setting band saw blade circumferential speed Pulley guard (A) Duster plate Guide plate Band saw blade Tension lever Pulley guard (B)

Name plate LED light Hook Pulley guard (C) Blade pulley (A) Guide rollers Blade pulley (B)

Fig. 3

2. Battery 3. Battery Charger

Battery cover Ventilation holes Battery Latch Terminals

Fig. 4 Fig. 5

Cord Charge indicator lamp Ventilation holes Guide rail Body Nameplate

4. AC/DC Adapter

(optional accessories...sold separately)

AC cord Plug Box Error lamp Cord armor Cord armor DC cord Cord armor Power lamp Terminals Latch Adapter Error lamp Cord armor Ventilation holes Fig. 6

SPECIFICATIONS

1. Cordless Band Saw

Model CB3612DA
Motor DC brushless motor
Band Saw Blade dimensions 44 – 7/8" × 1/2" × 0.020" (1 140 × 12.5 × 0.5 mm)
No-Load Band Saw blade speed	Standard Mode (1 – 5) 200 – 640 SFPM (60 – 195 m/min)
	Auto Mode (A) 395 SFPM (120 m/min)
Max. cutting capacity	Round pipe 4 – 23/32" (120 mm)
	Square pipe 5" × 4 – 23/32" (127 mm × 120 mm)
Power supply	Type*	Li-ion battery Model BSL36B18 / AC/DC adapter Model ET36A (sold separately)
	Voltage 36 V
Overall length 20 – 15/32" (520 mm)
Weight		16.5 lbs. (7.5 kg) (BSL36B18 attached)

* Existing batteries (BSL3660/3626/3620, BSL18xx and BSL14xx series, etc.) cannot be used with this tool. If using the AC/DC adapter, please read and understand its manual before operating the power tool.

1. Battery Charger

Model	UC18YSL3
Input power source	Single phase: AC 120 V 60 Hz
Charging time(At a temperature of 68°F (20°C))	BSL36B18 : Approx. 52 min
Charging voltage	DC 14.4 – 18 V
Charging current	DC 8.0 A
Weight	1.3 lbs. (0.6 kg)

NOTE: The charging time may vary according to temperature and power source voltage.

3. AC/DC Adapter

Model ET36A
Input power source Single phase: AC 120 V 60 Hz
Output voltage 36 V
Operating temperature range 14°F (-10°C) – 104°F (40°C)
Weight	Adapter : 1.8 lbs. (0.8 kg)Box : 2.6 lbs. (1.2 kg)

NOTE

Due to metabo HPT's continuing program of research and development, the specifications herein are subject to change without prior notice.

Electronic control

○ Soft-start
○ Overload protection

This protection feature cuts off the power to the motor in the event of overloading of motor or a conspicuous reduction in rotational speed during operation.

When the overload protection feature has been activated, the motor may stop.

In this case, release the tool switch and eliminate causes of overloading.

After that you can use it again.

○ Overheat protection

This protection feature cuts off the power to the motor and stops the power tool in the event of overheating of motor during operation.

When the overheat protection feature has been activated, the motor may stop.

In this case, release the tool switch and cool it down in a few minutes.

After that you can use it again.

ASSEMBLY AND OPERATION

APPLICATIONS

○ Cutting various types of soft steel materials including conduit pipes, stainless steel pipes, lining steel pipes and steel rods
○ Cutting nonferrous metal materials including power and communication cables and aluminum window frames
○ Cutting plastic (thermoplastic material cannot be cut as the band saw blade may become wedged in the material which is prone to melting when heated by cutting friction

REMOVAL AND INSTRUCTION METHOD OF BATTERY OR AC/DC ADAPTER

○ How to install the battery or AC/DC adapter.

Align the battery or AC/DC adapter with the groove in tool housing and slip it into place.

Always insert it all the way until it locks in place with a little click, If not, it may accidentally fall out of the tool, causing injury to you or someone around you (Fig. 7).

○ How to remove the battery or AC/DC adapter.

Withdraw battery or AC/DC adapter from the tool housing while pressing the latch (2 pcs) of the battery or AC/DC adapter (Fig. 7).

Pull out Battery Latch Push Insert

Fig. 7

CHARGING METHOD

NOTE

Before plugging into the receptacle, make sure the following points.

○ The power source voltage is stated on the nameplate.
○ The cord is not damaged.

WARNING

Do not charge at voltage higher than indicated on the nameplate.

If charged at voltage higher than indicated on the nameplate, the charger will burn up.

1. Connect the charger's power cord to a receptacle. When the power cord is connected, the charge indicator lamp will blink in red. (At 1-second intervals)

WARNING

Do not use the electrical cord if damaged. Have immediately.

1. Insert the battery into the charger.

Firmly insert the battery into the charger as shown in Fig. 8.

Battery Charge indicator lamp Guide rail

Fig. 8

3. Charging

When inserting a battery in the charger, the charge indicator lamp will blink in blue.

e When the battery becomes fully recharged, the charge indicator lamp will light up in green.(See Table 2)

(1) Charge indicator lamp indication

The indications of the charge indicator lamp will be as shown in Table 2, according to the condition of the battery charger or the battery.

Table 2

Indications of the charge indicator lamp
Charge indicator lamp (RED / BLUE / GREEN / PURPLE)	Before charging	Blinks (RED)	Lights for 0.5 seconds. Does not light for 0.5 seconds. (off for 0.5 seconds)	Plugged into power source
	While charging	Blinks (BLUE)	Lights for 0.5 seconds. Does not light for 1 second. (off for 1 second)	Battery capacity at less than 50%
		Blinks (BLUE)	Lights for 1 second. Does not light for 0.5 seconds. (off for 0.5 seconds)	Battery capacity at less than 80%
		Lights (BLUE)	Lights continuously	Battery capacity at more than 80%
	Charging complete	Lights (GREEN)	Lights continuously(Continuous buzzer sound: about 6 seconds)
	Overheat standby	Blinks (RED)	Lights for 0.3 seconds. Does not light for 0.3 seconds. (off for 0.3 seconds)	Battery overheated. Unable to charge. (Charging will commence when battery cools)
	Charging impossible	Flickers (PURPLE)	Lights for 0.1 seconds. Does not light for 0.1 seconds. (off for 0.1 seconds)(Intermittent buzzer sound: about 2 seconds)	Malfunction in the battery or the charger

(2) Regarding the temperature of the rechargeable battery.

The temperatures for rechargeable batteries are as shown in the Table 3, and batteries that have become hot should be cooled for a while before being recharged.

Table 3

Rechargeable batteries	Temperatures at which the battery can be recharged
BSL36B18	32^ - 122^ (0^ - 50^)

(3) Regarding recharging time (At 68°F (20°C))

Table 4 Charging time

Battery\Charger	UC18YSL3
BSL36B18	Approx. 52 min.

NOTE

The recharging time may vary according to the ambient temperature.

1. Disconnect battery charger from the receptacle.

CAUTION

Do not pull the plug out of the receptacle by pulling on the cord.

Make sure to grasp the plug when removing from receptacle to avoid damaging cord.

1. Remove the battery from the battery charger.

Supporting the battery charger with hand, pull out the battery from the battery charger.

NOTE

Be sure to pull out the battery from the battery charger after use, and then keep it.

Regarding electric discharge in case of new batteries, etc.

As the internal chemical substance of new batteries and batteries that have not been used for an extended period is not activated, the electric discharge might be low when using them the first and second time. This is a temporary phenomenon, and normal time required for recharging will be restored by recharging the batteries 2 – 3 times.

How to make the batteries perform longer

(1) Recharge the batteries before they become completely exhausted.

When you feel that the power of the tool becomes weaker, stop using the tool and recharge its battery.

If you continue to use the tool and exhaust the electric current, the battery may be damaged and its life will become shorter.

(2) Avoid recharging at high temperatures.

A rechargeable battery will be hot immediately after use. If such a battery is recharged immediately after use, its internal chemical substance will deteriorate, and the battery life will be shortened. Leave the battery and recharge it after it has cooled for a while.

CAUTION

- When the battery charger has been continuously used, the battery charger will be heated, thus constituting the cause of the failures. Once the charging has been completed, give 15 mir rest until the next charging.

- If the battery is charged while it is heated because it has been left for a long time in a location subject to direct sunlight or because the battery has just been used, the charge indicator lamp of the charger lights for 0.3 seconds, does not light for 0.3 seconds (off for 0.3 seconds). In such a case, first let the battery cool, then start charging.

- When the charge indicator lamp flickers (at 0.2-second intervals), check for and take out any foreign objects in the charger's battery installation hole. If there are no foreign objects, it is probable that the battery or charger is malfunctioning. Take it to your authorized Service Center.

HOW TO RECHARGE USB DEVICE

When an unexpected problem occurs, the data in a USB device connected to this product may be corrupted or lost. Always make sure to back up any data contained in USB device prior to use with this product.

Please be aware that our company accepts absolutely no responsibility for any data stored in a USB device that is corrupted or lost, nor for any damage that may occur to a connected device.

WARNING

○ Prior to use, check the connecting USB cable for any defect or damage.

Using a defective or damaged USB cable can cause smoke emission or ignition.

When the product is not being used, cover the USB port with the rubber cover.

Buildup of dust etc. in the USB port can cause smoke emission or ignition.

NOTE

The time required for charging will be lon a USB device and battery are being simultaneously charged.
There may be an occasional pause during USB recharging.
When a USB device is not being charged, turn the USB power switch OFF and remove the USB device from the charger.

Failure to do so may not only reduce the battery life of a USB device, but may also result in unexpected accidents.

(1) Select a charging method

Depending on the charge method selected, either the battery is inserted into the charger or the power cord is plugged into an outlet.

○ Charging a USB device by battery (Fig. 9-a)
○ Charging a USB device from a electrical outlet (Fig. 9-b)
○ Charging a USB device and battery from a electrical outlet (Fig. 9-c)

Simple line drawing of a device with a top-mounted device connected to a wall-mounted device (no text or symbols)

a

Simple line drawing of a device with a cylindrical component and connected cable (no text or symbols)

b

Simple line drawing of a medical device with a tube and cable, no text or symbols present

C
Fig. 9

(2) Turn the USB power switch ON (Fig. 10)

When you turn the USB power switch ON, the USB power indicator lamp will light up.

Rubber cover USB cable USB port USB power indicator lamp USB power switch

Fig. 10

(3) Connect the USB cable. (Fig. 10)

Pull back the rubber cover and firmly plug commercially available USB cable (appropriate to the device being charged) into the USB port.

When the power cord is not plugged into an outlet and the battery runs out of power, power output will stop and the USB power indicator lamp will shut off.
When the USB power indicator lamp goes out, change the battery or plug the power cord into an electrical outlet.

(4) When charging is completed

g er The USB power indicator lamp will not go out when a USB device has been completely charged.

To verify charge status, check the USB device.

Turn the USB power switch OFF and unplug the power cord from the electrical outlet. (Fig. 10)
○ Remove the battery from the charger and place the rubber cover over the USB port.

PRIOR TO OPERATION

1. Preparing and checking the work environment Make sure that the work site meets all the conditions laid forth in the precautions.
2. How to use the Hook The hook can be used to hang up the unit temporarily during operations (Fig. 11).

Hook

Fig. 11

CAUTION

The hook should never be used to hang the uniton your person.

When using the hook, check to make sure that the main unit will not slip and fall, or become unstable by the wind, etc.

Never hang the unit from your belt or trousers as this could cause accidents.

1. Adjusting the positions of bearing holders (Fig. 12)

WARNING

Securely tighten the M8 bolt.

Insufficient tightening will not only negatively affect cutting precision, but may also damage the band saw blade leading to personal injury.

Adjust the spacing between bearing holders according to the size of the workpiece, and secure them using M8 bolts.

M8 bolt Loosen Tighten Bearing holder

Fig. 12

NOTE

Cutting with excessively large spacing between bearing holders may shorten the life of the band saw blade or adversely affect cutting precision.

4. Guide plate protrusion adjustment

CAUTION

- Be sure to switch power OFF and disconnect the battery from the body when adjusting protrusion of guide plate.

In the ordinary operation, protrude the guide plate to the A side fully.

Loosen two M6 fl at-head screws, then slide the guide plate and secure it by tightening two M6 fl at-head screws firmly.

When the guide plate strikes against the obstacles like a wall or the like at the finishing of a cut, slide it at the appropriate position. (See Fig. 13)

Hexagonal bar wrench (4 mm) A Band saw blade M6 fl at-head screw Guide plate

Fig. 13

5. Switch operation (Fig. 14)

Drawing the switch while pressing the switch lock to either direction indicated by arrow will revolve the band saw blade while lighting up the LED light.

After the switch is activated and remains drawn, the band saw blade will continue revolving even if the Switch Lock is released.

In addition, the LED light will remain lit.

When you release the switch, the revolution of the band saw blade will stop and the LED light will automatically be extinguished in approximately 15 seconds.

CAUTION

Do not look directly into the light from the LED lamp. Continuous and direct exposure to the light from the LED lamp can injure your eyes.

LED light 1 Switch lock Switch 2 OFF

Fig. 14

NOTE

○ Using a soft cloth, wipe off any foreign matter that has adhered to the lens of the LED light, being careful not to scratch the lens.

Scratches on the LED light may reduce the brightness of the light.

○ When cleaning the lens of the LED light, do not wipe with gasoline, paint thinner, etc.

Doing so will damage the lens.

6. Adjusting operating speed (Fig. 15)

CAUTION

Use the band saw blade circumferential speed setting dial to select the circumferential speed best suited for the workpiece.

Using a band saw blade circumferential speed unsuited to cut a workpiece will not only negatively affect cutting precision, but can also cause damage to the band saw blade.

This unit is equipped with an electronic control circuit that allows the circumferential speed of the band saw blade to be freely adjusted.

Prior to operation, use the band saw blade circumferential speed setting dial to set a mode that suits the properties, thickness and task conditions of the workpiece being cut.

○ In Standard Mode, the circumferential speed or the band saw blade can be freely set from 1 to 5 on the dial.
On the dial, 1 is the lowest speed and 5 is the highest speed.
In Standard Mode, the circumferential speed that is set with the dial is maintained even when load changes.
○ In AUTO Mode ("A" on the dial), noise can be reduced and the duration of operation can be extended by lowing the circumferential speed when there is no load.
In AUTO Mode, if a load is applied during operation, the circumferential speed is automatically increased. (Equivalent of 5 on the dial)
Additionally, if the load becomes lighter after cutting is completed, the circumferential speed is automatically decreased, reducing power consumption when there is no load.

Dial for setting band saw blade circumferential speed

Fig. 15

Table 5 Operating Speed

Mode Dial		Band saw blade circumferential speed (guideline)	Uses
			Bi-Metal
Standard Mode	1 Low Speed 200	SFPM (60 m/min)	Diffi cult-to-cut materials such as stainless steel and alloysSteel materials(Thick materials including cylindrical rods, shaped steel, and steel pipe)(Thickness of 0.18" (4.6 mm) or more)Steel materials(Thin materials including steel pipe)(Thickness of 0.18" (4.5 mm) or less)
	2 305 SFPM (93 m/min)
	3 417 SFPM (127 m/min)
	4 528 SFPM (161 m/min)
	5 High Speed 640	SFPM (195 m/min)
AUTO Mode* A		395 SFPM (120 m/min)(Idle operation)	Steel materials(Thin materials including steel pipe)(Thickness of 0.18" (4.5 mm) or less)
		640 SFPM (195 m/min)(Cutting operation)

* Circumferential speeds may vary from those stated above depending on operating conditions.

7. Replacing the band saw blade

WARNING

• When replacing the band saw blade, be sure to switch off the power and remove the battery from the cordless tool.
  ● Use caution when changing or inspecting the band saw blade as it may sometimes spring out.

CAUTION

● Wear gloves when changing the band saw blade.
● The band saw blade is hot immediately after operation. Remove it only after it has cooled.

• Verify that there are no nicks, cracks, or other abnormalities on the band saw blade before installing it.
  ● Wipe off any oil or grime adhering to the band saw blade before installing it on the blade pulleys.
  Additionally, wipe off any shavings or grime adhering to the blade pulley rubbers.
  If a band saw blade that has oil or grime adhering to it is installed on the blade pulleys, the band saw blade may slip or come loose.
• When installing the band saw blade, do not twist or bend its joint.
  Doing so may damage the band saw blade.

How to install

(1) Loosen the tension lever in the direction indicated in the figure. (Fig. 16)

Tension lever Loosen

Fig. 16

(2) Being careful of the direction of revolution and the facing of the band saw blade (see figure), place the band saw blade in Guide roller, installing the band saw blade until it comes into contact with the Band saw blade back ball bearing support.
(3) Holding the band saw blade in place so it doesn't come loose, seat the band saw blade in Blade pulley. (Fig. 17)

Rotation direction Band saw blade back holder Guide rollers Band saw blade

Fig. 17

(4) Holding the band saw blade in place, turn the Tension lever in the direction for tightening and secure the band saw blade. (Fig. 18)

At this point, make sure that the blade of the band saw blade is not protruding from the edges of Blade pulley.

At this point, rotate Blade pulley (A) in the revolving direction with your hands and make sure the band saw blade does not come loose.

Blade pulley (A) Band saw blade Blade pulley (B)

Fig. 18

(5) See Steps (3) to (5) of "8. Inspection before operation" on page 19 when conducting a trial operation.

NOTE

Minimize warm-up cutting with the band saw blade. Warm-up cutting shortens the lifespan of the band saw blade.

How to remove (Fig. 19)

(1) Loosen the tension lever in the direction indicated in the figure. (Fig. 16) (2) Remove the band saw blade first from pulley guard (C) (① in the figure), then from blade pulley (A) and blade pulley (B), and lastly from the guide rollers section (② in the figure) to remove it completely.

Band saw blade Pulley guard (C) Blade pulley (A) Guide rollers Blade pulley (B)

Fig. 19

CAUTION: on lithium-ion battery

To extend the lifetime, the lithium-ion battery equips with the protection function to stop the output. Therefore, if the tool is overloaded, the motor may stop. However, this is not the trouble but the result of protection function. In this case, release the switch of tool and eliminate the causes of overloading.

1. Inspection before operation

WARNING

Check the following items before you use the unit. Before taking steps (1) and (2), you must turn off the switch and remove the battery from the main tool unit to perform inspection.

(1) Make sure that the switch is turned off. (See "5. Switch operation" on page 17.)
(2) Before use, be sure to confirm that the band saw blade is a regular product, and free from any chipping, cracks, or deformation. Check that the band saw blade is installed correctly.
(3) Install the battery. (Fig. 7)
(4) Check the switch lock action. (See "5. Switch operation" on page 17.)
(5) Run the trial operation.

Ensure surrounding safety before starting operation, then idle the unit to make sure that no anomalies are found in unit body vibration and the band saw blade.

(6) Check battery insertion

CAUTION

• When switching on the tool, make sure the band saw blade is not in contact with the workpiece. Failure to do so may result in injury.
  ● For cutting efficiency, switch the band saw blade speed according to operating conditions and workpiece to be cut.
• Do not apply any unnecessary pressure when operating the tool. Doing so may damage the band saw blade.
  ● After use, be sure not to place the tool near chips before it comes to a full stop as the tool may suck in those particles.

OPERATION

WARNING

• Be absolutely sure to keep the switch turned off and the battery removed to prevent any accident.
  ● During operation, do not place hands near the application tool of the unit.

CAUTION

• If the band saw blade is locked during cutting, immediately turn off the switch and stop operation.
  ● Hold the handle and front handle with both hands when using the unit.
• If the unit will not be used over a long period of time, remove the band saw blade from the unit body and store it in an appropriate place.

If the band saw blade is left installed in the unit body for a long period, the lifespan of the band saw blade will become shorter.

NOTE

○ Select a band saw blade (the band saw blade's teeth/inch) and a band saw blade operating speed that is suitable for properties and thickness of the workpiece to be cut.
When using a new band saw blade, be sure to set the band saw blade operating speed setting dial to "1" and perform 1–2 warm-up cuts with a light cutting load (while pulling slightly upward on the product) on an object with an outer diameter of 3/4" or less such as cylindrical rod (carbon steel).
Failure to perform warm-up cuts may result in nicks on the blade edge and decreased cutting precision.
Do not cut thermoplastic material. It can melt from cutting friction heat which can result in the band saw blade becoming wedged in the material, causing the motor to lock up.
○ Do not cut hard materials such as hardened steel.
○ If there is a gap between the guide plate and the workpiece, the piece may erratically shift position and cause breakage to the band saw blade.

○ Do not apply excessive loads to the band saw blade.
When the workpiece is thin (0.08" thick or less), cut with the tool slightly raised up.
○ About continuous operation

This tool is equipped with a temperature protection circuit for safeguarding the motor as well as the electronic motor drive control components.

If the tool is operated continuously, the temperature of the unit may rise and activate the temperature protection circuit, automatically stopping operation. If this happens, allow the machine to sufficiently cool.

Once the temperature has decreased, the tool is ready to be used again.

In the event the storage battery is changed during continuous operation, allow the cordless tool to rest for about 15 minutes before resuming use.

If operation is resumed soon after the battery is changed, the temperatures of the motor, switch, etc. will become high and may result in malfunction or damage.

○ About holding the unit and applying force

Hold the tool securely with both hands.

When holding the unit, make sure the band saw blade is perpendicular to the workpiece.

Additionally, there is no need to push the unit with any excessive force.

Be aware that applying any excessive prying or pressing force to the tool may result in the unit's malfunction or damage.

Two simple line drawings of a person holding a box with 'WW' and 'X' symbols, no text or labels present.

For stable cut, always keep at least two teeth in the cut.

Diagram showing four types of sawing tools with corresponding icons: circle, cross, blade, and base.

Select the proper cutting position for your workpiece by referring to the figure.

1. Cutting Operation

(1) Make sure that the switch is turned off. (See "5. Switch operation" on page 17.)
(2) Set the saw blade circumferential speed according to the quality and thickness of the material to cut. (See "6. Adjusting operating speed" on page 17.)
(3) Install the battery. (Fig. 7)
(4) Press the workpiece against the guide plate (Fig. 20) Press the workpiece against the guide plate in a position where there is no contact with the band saw blade.

Band saw blade Guide plate Workpiece

Fig. 20

(5) Press the switch and cut (Fig. 21)

When the revolutions are stable, avoid any sudden impact to the band saw and gently bring the band saw to the workpiece to cut.

When completing a cut, hold the tool firmly, so it will not fall against the workpiece.

Technical line drawing of a mechanical assembly with hands operating a component (no text or symbols)

Fig. 21

1. About Remaining Battery Indicator

You can check the battery's remaining capacity by pressing the remaining battery indicator switch to light the indicator lamp. (Fig. 22, Table 6)

The indicator will shut off approximately 3 seconds after the remaining battery indicator switch is pressed.

It is best to use the remaining battery indicator as a guide since there are slight differences such as ambient temperature and the condition of the battery. Also, the remaining battery indicator may vary from those equipped to a tool or charger.

Remaining battery indicator lamp Remaining battery indicator switch

Display panel

Fig. 22

Table 6

State of lamp Battery Remaining Power
	Lights;The battery remaining power is over 75%
	Lights;The battery remaining power is 50% – 75%.
	Lights;The battery remaining power is 25% – 50%.
	Lights;The battery remaining power is less than 25%
	Blinks;The battery remaining power is nearly empty. Recharge the battery soonest possible.
	Blinks;Output suspended due to high temperature. Remove the battery from the tool and allow it to fully cool down.
	Blinks;Output suspended due to failure or malfunction. The problem may be the battery so please contact your dealer.

As the remaining battery indicator shows somewhat differently depending on ambient temperature and battery characteristics, read it as a reference.

NOTE

Do not give a strong shock to the switch panel or break it. It may lead to a trouble.

3. LED light warning signals (Fig. 23)

This product features functions that are designed to protect the tool itself as well as the battery. While the switch is pulled, if any of the safeguard functions are triggered during operation, the LED light will blink as described in Table 7. When any of the safeguard functions are triggered, immediately remove your finger from the switch and follow the instructions described under corrective action.

Line drawing of a hand using a handheld device to adjust LED light (no text or symbols on the device itself)

Fig. 23

Table 7

Indications of the indicator lamp
	Status	Power Lamp (GREEN)	Error lamp (RED)		Indicates
Adapter	Before use	Blinks	Light off		Plugged into power source
	Power on	Lights	Light off		Tool can be used
	Power suspended	Blinks Lights	Blinks	Lights for 0.5 seconds. Does not light for 0.5 seconds. (off for 0.5 seconds)	Adapter cannot be used due to high temperature. (Can be used once th adapter is cooled)
				Lights for 0.1 seconds. Does not light for 0.1 seconds. (off for 0.1 seconds)	Overload
Box	Power suspended		Blinks	Lights for 0.5 seconds. Does not light for 0.5 seconds. (off for 0.5 seconds)	Cannot be used because the temperature in the box is too high (Can be used once th box is cooled)

MAINTENANCE AND INSPECTION

WARNING: Be sure to tuned off the switch and pull out the battery. Be sure to wear gloves when handling the band saw blade.

1. Replacing the band saw blade (See page 18)

If the band saw blade becomes dull, it can result in overburdening the motor and the various parts of the tool as well as decrease efficiency.

Do not delay in replacing the band saw blade.

1. Blade pulley rubbers inspection (Fig. 24)

The blade pulley rubbers are installed on the outer circumferences of the blade pulleys (2 places). (Fitted type)

When replacing the band saw blade, inspect the blade pulley rubbers for sagging or damage.

If there is sagging or damage, request a replacement from metabo HPT Authorized Service Center, as it may result in the band saw blade running unstable or coming loose.

NOTE

Periodically remove any shavings, etc. that has adhered to the blade pulley rubbers.

Failure to do so may result in slippage of the band saw blade and/or injury.

Blade pulley (A) Blade pulley (B) Blade pulley rubber

Fig. 24

1. Inspection of band saw blade back ball bearing supports (Fig. 25)

Periodically inspect the band saw blade back ball bearing supports inside the bearing holders for wear. If the band saw blade back ball bearing supports are worn, there will be excessive force on the band saw blade that could result in damage to the band saw blade.

If the band saw blade back ball bearing supports are worn, arrange for replacements from metabo HPT Authorized Service Center.

Band saw blade back ball bearing support Guide rollers Band saw blade

Fig. 25

1. Inspection of band saw blade guide rollers and adjustment of gaps (Fig. 26)

After continued use of the unit, the gaps between the band saw blade guide rollers may become wider.

If the gaps become wider, the band saw blade may till, resulting in reduced cutting precision.

Periodically inspect whether the gaps between the band saw blade guide rollers are appropriate (bearings are lightly touching the band saw blade), and make any adjustments if necessary.

Additionally, if the band saw blade guide rollers are damaged, arrange for replacements from metabo HPT Authorized Service Center.

① Remove the band saw blade.

(See pages 18, 19 "7. Replacing the band saw blade".)

② Use a flathead screwdriver to loosen the bearing pins.

Place the band saw blade between the guide rollers and tighten the bearing pins, adjusting as necessary to make sure that the blade is lightly in contact with the supports.

③ Install the band saw blade.

(See pages 18, 19 "7. Replacing the band saw blade".)

Guide rollers Bearing pin Tighten Loosen Band saw blade

Fig. 26

5. Check the Screws

Loose screws are dangerous. Regularly inspect them and make sure they are tight.

CAUTION

Using this power tool with loosened, screws is extremely dangerous.

6. Maintenance of the motor

The motor unit winding is the very "heart" of the power tool.

Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.

7. Check for Dust

Dust may be removed with a soft cloth or a cloth dampened with soapy water.

Do not use bleach, chlorine, gasoline or thinner, for they may damage the plastics.

Clean up any sawdust that has accumulated in pulley guards (A) and (B) on a regular basis.

8. Inspection of terminals (tool and battery or AC/DC adaptor)

Check to make sure that swarf and dust have not collected on the terminals.

On occasion check prior, during and after operation.

CAUTION

Remove any swarf or dust which may have collected on the terminals.

Failure to do so may result in malfunction.

9. Disposal of the exhausted battery

WARNING

Do not dispose of the exhausted battery. The battery must explode if it is incinerated. The product that you have purchased contains a rechargeable battery. The battery is recyclable. At the end of its useful life, under various state and local laws, it may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste offi cials for details in your area for recycling options or proper disposal.

10. Storage

Storing in a place below 104^ F ( 40^ C) and out of the reach of children.

NOTE

Storing lithium-ion batteries

Make sure the lithium-ion batteries have been fully charged before storing them.

Prolonged storage (3 months or more) of batteries with a low charge may result in performance deterioration, significantly reducing battery usage time or rendering the batteries incapable of holding a charge.

However, significantly reduced battery usage time may be recovered by repeatedly charging and using the batteries two to five times.

If the battery usage time is extremely short despite repeated charging and use, consider the batteries dead and purchase new batteries.

11. Service and repairs

All quality power tools will eventually require servicing or replacement of parts because of wear from normal use. To assure that only authorized replacement parts will be used, all service and repairs must be performed by a metabo HPT AUTHORIZED SERVICE CENTER, ONLY.

CAUTION

In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.

Important notice on the batteries for the metabo HPT cordless power tools

Please always use one of our designated genuine batteries. We cannot guarantee the safety and performance of our cordless power tool when used with batteries other than these designated by us, or when the battery is disassembled and modified (such as disassembly and replacement of cells or other internal parts).

ACCESSORIES

WARNING

ALWAYS use Only authorized metabo HPT replacement parts and accessories. NEVER use replacement parts or accessories which are not intended for use with this tool. Contact metabo HPT if you are not sure whether it is safe to use a particular replacement part or accessory with your tool.

The use of any other attachment or accessory can be dangerous and could cause injury or mechanical damage.

NOTE

Accessories are subject to change without any obligation on the part of the metabo HPT.

STANDARD ACCESSORIES

CB3612DA(WC)	1 Band Saw Blade (Bi-Metal 18 TPI)....12 Battery (BSL36B18)....13 Battery Charger (UC18YSL3)....14 Battery cover (Code No. 329897)....15 Plastic Case (Code No. 376268)....1
CB3612DA(NN)	1 Band Saw Blade (Bi-Metal 18 TPI)....1Battery, battery charger, plastic case and battery cover are not contained.

OPTIONAL ACCESSORIES.....sold separately

○ Battery (BSL36B18)
○ Battery charger (UC18YSL3)
○ Battery cover (Code No. 329897)
○ Band Saw Blade (Bi-Metal 18 TPI) (3pcs/pack) (Code No. 376364M)

TROUBLE SHOOTING

Use the inspections in the table below if the tool does not operate normally. If this does not remedy the problem, consult your dealer or the metabo HPT Authorized Service Center.

1. Power tool

Symptom Possible	cause Remedy
The unit does not run/is stopped	The battery capacity is depleted Charge the storage battery.
The unit has stopped suddenly	The unit is overloaded Get rid of the cause of the large load.
	The storage battery is overheated	Allow the storage battery to cool sufficiently.
The band saw blade has come loose	There is oil or grime adhering to the band saw blade or workpiece	Wipe off oil or grime that is adhering to the band saw blade or workpiece.
	The band saw blade is not installed correctly	Install the band saw blade correctly.(See “7. Replacing the band saw blade”)
The band saw blade is becoming bound in the workpiece	A band saw blade operating speed appropriate for the workpiece is not being used	Select the correct band saw blade operating speed.(See “6. Adjusting operating speed”)
Cutting precision is poor	The band saw blade is worn away	Replace the band saw blade with a new one.
	A band saw blade operating speed appropriate for the workpiece is not being used	Select the correct band saw blade operating speed.(See “6. Adjusting operating speed”)
	The band saw blade is not installed correctly	Install the band saw blade correctly.(See “7. Replacing the band saw blade”)
	The gaps between the band saw blade ball bearing supports have become wide	Correctly adjust the gaps.(See “4. Inspection of band saw blade guide rollers and adjustment of gaps”)
	A band saw blade that is not authorized by the manufacturer is being used	Use a band saw blade that is authorized by the manufacturer.
	Sufficient warm-up cuts have not been performed	With the band saw blade operating speed setting dial set to “1”, perform 1 or 2 warm-up cuts with a light cutting load such as a cylindrical rod (carbon steel, etc.) with an outer diameter of 3/4" or less.
Battery cannot be installed	Attempting to install a battery other than that specified for the tool.	Please install a multi volt type battery.
Cutting takes a long time	The band saw blade is facing the wrong directionDirection of rotation	Install the band saw blade correctly.(See “7. Replacing the band saw blade”)Direction of rotation
	The band saw blade operating speed is not appropriate for the workpiece	Select the correct band saw blade operating speed.(See “6. Adjusting operating speed”)
	The band saw blade is worn away Replace the band saw blade.
	The remaining battery supply is low Charge the storage battery.
There are large vibrations during cutting	The band saw blade edge is chipped Replace the band saw blade.
	The band saw blade operating speed is not appropriate for the workpiece	Select the correct band saw blade operating speed.(See “6. Adjusting operating speed”)
The blade edge frequently becomes chipped	The unit is being pressed too hard during cutting	Cut using the unit's own weight or while pressing gently.
	The band saw blade has impacted against the workpiece	Bring the band saw blade near the workpiece slowly and gently begin cutting.
	The workpiece has moved during cutting	Fasten the workpiece firmly with a vice, etc.
	The band saw blade operating speed is not appropriate for the workpiece	Select the correct band saw blade operating speed.(See “6. Adjusting operating speed”)

1. Charger

Problem Possible Cause Possible Solution
The charge indicator lamp is rapidly fl ickers purple, and battery charging doesn't begin.	The battery is not inserted all the way.	Insert the battery firmly.
	There is foreign matter in the battery terminal or where the battery is attached.	Remove the foreign matter.
The charge indicator lamp blinks red, and battery charging doesn't begin.	The battery is not inserted all the way.	Insert the battery firmly.
	The battery is overheated.	If left alone, the battery will automatically begin charging if its temperature decreases, but this may reduce battery life. It is recommended that the battery be cooled in a well-ventilated location away from direct sunlight before charging it.
Battery usage time is short even though the battery is fully charged.	The battery's life is depleted. Replace the battery with a new one.
The battery takes a long time to charge.	The temperature of the battery, the charger, or the surrounding environment is extremely low.	Charge the battery indoors or in another warmer environment.
	The charger's vents are blocked, causing its internal components to overheat.	Avoid blocking the vents.
	The cooling fan is not running.	Contact a metabo HPT Authorized Service Center for repairs.
The USB power lamp has switched off and the USB device has stopped charging.	The battery's capacity has become low.	Replace the battery with one that has capacity remaining.
		Plug the charger's power plug into an electric socket.
USB power lamp does not switch off even though the USB device has finished charging.	The USB power lamp lights up green to indicate that USB charging is possible.	This is not a malfunction.
It is unclear what the charging status of a USB device is, or whether its charging is complete.	The USB power lamp does not switch off even when charging is complete.	Examine the USB device that is charging to confi rm its charging status.
Charging of a USB device pauses midway.	The charger was plugged into an electrical socket while the USB device was being charged using the battery as the power source.	This is not a malfunction.The charger pauses USB charging for about 5 seconds when it is differentiating between power sources.
	A battery was inserted into the charger while the USB device was being charged using a power socket as the power source.
Charging of the USB device pauses midway when the battery and the USB device are being charged at the same time.	The battery has become fully charged.	This is not a malfunction.The charger pauses USB charging for about 5 seconds while it checks whether the battery has successfully completed charging.
Charging of the USB device doesn't start when the battery and the USB device are being charged at the same time.	The remaining battery capacity is extremely low.	This is not a malfunction.When the battery capacity reaches a certain level, USB charging automatically begins.

1. AC/DC adapter

Problem Possible Cause Possible Solution
The adapter's error lamp is blinking red and the tool does not operate when switched on.	Output is suspended because the tool or the AC/DC adapter is overheated.	Allow the tool and AC/DC adapter to sufficiently cool down.
The adapter's error lamp rapidly blinks red and the motor does not operate when the tool is switched on.	Output is suspended because the tool is overloaded.	Remove the cause of the overload.
During protective operation, the LED will blink differently for AC/DC adapter use and battery use.		This is not a malfunction.

CONSIGNES DE SÉCURITÉ IMPORTANTES

on Desserrer

Fig. 16

Two simple electrical circuit symbols: one with a circular element and 'WW' label, the other with a cross symbol and 'WW' label (no text or numbers present)

Diagram showing six different mechanical or structural states with symbols: circle, cross, and various sawtooth-like shapes.

Technical line drawing of a mechanical assembly with hands and a black arrow indicating a component (no text or symbols present)

Fig. 21

Simple line drawing of a device with a piping bag and power outlet (no text or symbols)

a

Diagram of a device with a cylindrical component connected to an electrical outlet (no text or symbols visible)

b

Simple line drawing of a device with a plug and cable, no text or symbols present

C
Fig. 9

Two simple line drawings of a stylized figure with circles and crosses, no text or symbols present.

Diagram showing four different types of sawing or mechanical components with directional arrows, including a circle and cross symbol.

Technical line drawing of a mechanical assembly with hands and a black arrow indicating a component (no text or symbols present)

Fig. 21

ruptor si Luz LED

Fig. 23

Tabla 7

Line drawing of a quill pen in an inkwell (no text or symbols)

Line drawing of a quill pen in an inkwell (no text or symbols)

Line drawing of a quill pen in an inkwell (no text or symbols)

WARNING:

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints,
• Crystalline silica from bricks and cement and other masonry products, and
• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

AVERTISSEMENT:

Please contact Koki Holdings America Ltd. at 1-800-59-TOOLS (toll free), or metabo HPT AUTHORIZED POWER TOOL SERVICE CENTER regarding COLLECTION.

Pour le RAMASSAGE, contacter Koki Holdings America Ltd. au 1-800-59-TOOLS (appel gratuit), ou UN SERVICE APRÈS-VENTE D'OUTILS ÉLECTRIQUE AGRÉÉ PAR metabo HPT.

Minato-ku, Tokyo 108-6020, Japan

Distributed by

Koki Holdings America Ltd.

1111 Broadway Ave,

Braselton, Georgia, 30517

Koki Holdings America Ltd. Canadian Branch

3405 American Drive, Units 9-10,

Mississauga, ON, L4V 1T6