C8FSHE - Saw METABO - Free user manual and instructions

USER MANUAL C8FSHE METABO

Technical line drawing of a mechanical cutting machine with no visible text or symbols

SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL

WARNING

IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury!

This manual contains important information about product safety. Please read and understand this manual BEFORE operating the power tool. Please keep this manual available for other users and owners before they use the power tool. This manual should be stored in safe place.

INSTRUCTIONS DE SECURITE ET MODE D'EMPLOI

⚠ AVERTISSEMENT

IMPORTANT SAFETY INFORMATION

Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before operating or maintaining this power tool.

Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.

Basic safety precautions are outlined in the "SAFETY" section of this Instruction Manual and in the sections which contain the operation and maintenance instructions.

Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power tool and in this Instruction Manual.

NEVER use this power tool in a manner that has not been specifically recommended by metabo HPT.

MEANINGS OF SIGNAL WORDS

WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury.

CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or may cause machine damage.

NOTE emphasizes essential information.

MEANINGS OF SYMBOLS

Symbols

WARNING

The following show symbols used for the machine. Be sure that you understand their meaning before use.

To reduce the risk of injury, user must read instruction manual.

Always wear eye protection.

Always wear hearing protection.

⚠️ CAUTION Do not stare at operating lamp.

V | v o l t s

Hz hertz

A | a m p e r e s

no no load speed

Class II Construction

---/min revolutions per minute

\~ alternating current

SAFETY

GENERAL POWER TOOL SAFETY WARNINGS

WARNING:

Read all safety warnings, instructions, illustrations and specifications provided with this power tool.

Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1) Work area safety

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents

b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.

Power tools create sparks which may ignite the dust or fumes.

c) Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators.

There is an increased risk of electric shock if your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.

Use of a cord suitable for outdoor use reduces the risk of electric shock.

f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.

Use of an RCD reduces the risk of electric shock.

3) Personal safety

a) Stay alert, watch what you are doing and use common sense when operating a power tool.

Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye protection.

Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.

Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power tool on.

A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper footing and balance at all times.

This enables better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles.

A careless action can cause severe injury within a fraction of a second.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application.

The correct power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools.

Such preventive safety measures reduce the risk of starting the power tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use.

Many accidents are caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

h) Keep handles and grasping surfaces dry, clean and free from oil and grease.

Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5) Service

a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

PRECAUTION

Keep children and infi rm persons away.

When not in use, tools should be stored out of reach of children and infi rm persons.

SAFETY INSTRUCTIONS FOR MITER SAWS

a) Miter saws are intended to cut wood or wood-like products, they cannot be used with abrasive cut-off wheels for cutting ferrous material such as bars, rods, studs, etc.

Abrasive dust causes moving parts such as the lower guard to jam. Sparks from abrasive cutting will burn the lower guard, the kerf insert and other plastic parts.

b) Use clamps to support the workpiece whenever possible. If supporting the workpiece by hand, you must always keep your hand at least 100 mm from either side of the saw blade. Do not use this saw to cut pieces that are too small to be securely clamped or held by hand.

If your hand is placed too close to the saw blade, there is an increased risk of injury from blade contact.

c) The workpiece must be stationary and clamped or held against both the fence and the table. Do not feed the workpiece into the blade or cut "freehand" in any way.

Unrestrained or moving workpieces could be thrown at high speeds, causing injury.

d) Push the saw through the workpiece. Do not pull the saw through the workpiece. To make a cut, raise the saw head and pull it out over the workpiece without cutting, start the motor, press the saw head down and push the saw through the workpiece.

Cutting on the pull stroke is likely to cause the saw blade to climb on top of the workpiece and violently throw the blade assembly towards the operator.

e) Never cross your hand over the intended line of cutting either in front or behind the saw blade.

Supporting the workpiece “cross handed” i.e. holding the workpiece to the right of the saw blade with your left hand or vice versa is very dangerous.

f) Do not reach behind the fence with either hand closer than 100 mm from either side of the saw blade, to remove wood scraps, or for any other reason while the blade is spinning.

The proximity of the spinning saw blade to your hand may not be obvious and you may be seriously injured.

g) Inspect your workpiece before cutting. If the workpiece is bowed or warped, clamp it with the outside bowed face toward the fence. Always make certain that there is no gap between the workpiece, fence and table along the line of the cut.

Bent or warped workpieces can twist or shift and may cause binding on tile spinning saw blade while cutting. There should be no nails or foreign objects in the workpiece.

h) Do not use the saw until the table is clear of all tools, wood scraps, etc., except for the workpiece.

Small debris or loose pieces of wood or other objects that contact the revolving blade can be thrown with high speed.

i) Cut only one workpiece at a time.

Stacked multiple workpieces cannot be adequately clamped4or braced and may bind on the blade or shift during cutting.

j) Ensure the miter saw is mounted or placed on a level, firm work surface before use.

A level and firm work surface reduces the risk of the miter saw becoming unstable.

k) Plan your work. Every time you change the bevel or miter angle setting, make sure the adjustable fence is set correctly to support the workpiece and will not interfere with the blade or the guarding system.

Without turning the tool "ON" and with no workpiece on the table, move the saw blade through a complete simulated cut to assure there will be no interference or danger of cutting the fence.

I) Provide adequate support such as table extensions, saw horses, etc. for a workpiece that is wider or longer than the table top.

Workpieces longer or wider than the miter saw table can tip if not securely supported. If the cut-off piece or workpiece tips, it can lift the lower guard or be thrown by the spinning blade.

m) Do not use another person as a substitute for a table extension or as additional support.

Unstable support for the workpiece can cause the blade to bind or the workpiece to shift during the cutting operation pulling you and the helper into the spinning blade.

n) The cut-off piece must not be jammed or pressed by any means against the spinning saw blade.

If confined, i.e. using length stops, the cut-off piece could get wedged against the blade and thrown violently.

o) Always use a clamp or a fixture designed to properly support round material such as rods or tubing.

Rods have a tendency to roll while being cut, causing the blade to "bite" and pull the work with your hand into the blade.

p) Let the blade reach full speed before contacting the workpiece.

This will reduce the risk of the workpiece being thrown.

q) If the workpiece or blade becomes jammed, turn the miter saw off. Wait for all moving parts to stop and disconnect the plug from the power source and/or remove the battery pack. Then work to free the jammed material.

Continued sawing with a jammed workpiece could cause lass of control or damage to the miter saw.

r) After finishing the cut, release the switch, hold the saw head down and wait for the blade to stop before removing the cut-off piece.

Reaching with your hand near the coasting blade is dangerous.

s) Hold the handle firmly when making an incomplete cut or when releasing the switch before the saw head is completely in the down position.

The braking action of the saw may cause the saw head to be suddenly pulled downward, causing a risk of injury.

SPECIFIC SAFETY RULES FOR USE OF THIS POWER TOOL

WARNING: The following specific operating instructions must be observed when using this POWER TOOL in order to avoid injury:

DO's

ALWAYS OBSERVE THE FOLLOWING RULES TO ASSURE SAFE USE OF THIS TOOL:

1. Review this Manual and familiarize yourself with the safety rules and operating instructions for this POWER TOOL before attempting to use it.

2. Remove all packing materials attached or connected to the tool before attempting to operate it.

3. Always confirm that the POWER TOOL is clean before using it. 4 or Always wear snug-fitting clothing, non-skid footwear (preferably with steel toes) and eye protection when operating the POWER TOOL.

4. Always handle the POWER TOOL carefully. If the POWER TOOL falls or strikes against a hard object, it might become deformed or cracked or sustain other damage.

5. Always cease operating the saw at once, if you notice any abnormality whatsoever.

6. Always confirm that all components are mounted properly and securely before using the tool.

7. When replacing the saw blade, always confirm that the rpm rating of the new blade is correct for use on this tool.

8. Always shut off the power and wait for the saw blade to completely stop rotating before doing any maintenance or adjustments.

9. During slide cutting, always push the saw blade away from the operator.

10. Always clamp or otherwise secure the workpiece to the fence; otherwise the workpiece might be thrust from the table and cause bodily harm.

11. During miter or bevel cutting, always wait for the rotation of the blade to stop completely before lifting the saw blade.

12. Always make a trial run first before attempting any new use of the saw.

13. Always handle the saw blade with care when dismounting and mounting it.

14. Always confirm that the workpiece is free of nails or other foreign objects before beginning a cut.

15. Always keep your hands out of the path of the saw blade.

16. Always confirm that the lower guard is in the proper place before using the saw.

17. Always confirm that the lower guard does not obstruct the sliding motion of the saw before attempting slide cutting.

18. Inspect the tool power cords periodically.

19. Always confirm that the proper lengths and types of extension cords are being utilized, if necessary, before starting the tool.

20. Always confirm that the motor air vents are fully open before using the tool.

21. Always wait until the motor has reached full speed before starting a cut.

22. Always keep the handles dry, clean and free of oil and grease. Hold the tool firmly when in use.

23. Always use outboard stands to provide support for long workpieces that overhang the table of the slide compound miter saw.

24. Always operate the tool after ensuring the workpiece is fixed properly with a vise assembly.

25. The operating instructions provided with the tool shall direct the user to secure the tool to supporting structure if, during normal operation, there is a tendency for the tool to tip over, slide, or walk on the supporting surface.

26. Ensure before each cut that the machine is stable.

27. If the saw blade should become jammed, switch the machine off and hold the workpiece until the saw blade comes to a complete stop. To prevent kickback, the workpiece may not be moved until after the machine has come to a complete stop.

Correct the cause for the jamming of the saw blade before restarting the machine.

1. Use only saw blades that are marked with a maximum permitted speed equal or higher than the no-load speed marked on the POWER TOOL.

2. Use only a saw blade diameter in accordance with the markings on the POWER TOOL.

3. Replace the table insert when worn.

DON'Ts

NEVER VIOLATE THE FOLLOWING RULES TO ASSURE SAFE USE OF THIS TOOL:

1. Never operate the POWER TOOL unless you fully understand the operating instructions contained in this Manual.
2. Never leave the POWER TOOL unattended without first unplugging the power cord.
3. Never operate the POWER TOOL when you are tired, after you have taken any medications, or have consumed any alcoholic beverages.
4. Never use the POWER TOOL for applications not specified in the instruction manual.
5. Never operate the tool while wearing loose clothing, a necktie or jewelry, or while your hair is uncovered, to protect against getting caught in the moving machinery.
6. Never reach around the saw blade.
7. Never touch any moving parts, including the blade, while the saw is in use.
8. Never remove any safety devices or blade guards; use of the tool without them would be hazardous.
9. Never lock the lower guard; always confirm that it slides smoothly before using the tool.
10. Never damage the power cord of the tool.
11. Never attempt to move a plugged-in POWER TOOL while your finger is on the starting switch.
12. Never use the POWER TOOL if the starting switch does not turn on and off properly.
13. Never use the POWER TOOL if the plastic housing or the handle is cracked or deformed.
14. Never use the POWER TOOL near flammable liquids or gases because sparking can cause an explosion.
15. Never clean plastic components with solvents because the plastic may dissolve.
16. Never operate the saw unless all the blade guards are in place.

17. Never raise the saw blade from the workpiece until it has first come to a complete stop.

18. When slide cutting, never pull the handle toward the operator, since this could cause the saw blade to kick up from the workpiece. Always push the handle away from the operator in a single, smooth motion.

19. Never place your limbs inside of the line next to warning sign "while the tool is being operated. This may cause hazardous conditions.
20. Never use abrasive type blades on this saw.
21. Never expose to rain or use in damp locations.
22. Never cut ferrous metals or masonry.
23. Do not stand in a line with the saw blade In front of the machine. Always stand aside of the saw blade. This protects your body against possible kickback. Keep hands, fingers and arms away from the rotating saw blade.
24. Do not cross your arms when operating the tool arm.

WARNING :

FOR YOUR OWN SAFETY READ THIS INSTRUCTION MANUAL BEFORE OPERATING THE SLIDE COMPOUND MITER SAW

1. Always wear eye protection when using the slide compound miter saw.
2. Always keep hands out of the path of the saw blade.
3. Never operate the saw without the guards in place.
4. Never perform any freehand operation with the slide compound miter saw.
5. Never reach around the saw blade.
6. Always turn off tool and wait for saw blade to stop before moving workpiece or changing settings.
7. Always disconnect power before changing blade or servicing.
8. Saw blade diameter is 8-1/2" (216mm).
9. No load speed is 5,500/min.
10. To reduce the risk of injury, return carriage to the full rear position after each crosscut operation.

REPLACEMENT PARTS

When servicing use only identical replacement parts. Repairs should be conducted only by a metabo HPT authorized service center.

USE PROPER EXTENSION CORD

Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.

MINIMUM GAGE FOR CORD SETS

	Total Length of Cord in Feet (Meter)
		0 – 25(0 – 7.6)	26 – 50(7.9 – 15.2)	51 – 100(15.5 – 30.5)
Ampere Rating		AWG
More Than	Not More Than
0 – 6		18	16	16
6 – 10		18	16	14
10 – 12		16	16	14
12 – 16		14	12	Not Recommended

WARNING:

Avoid electrical shock hazard. Never use this tool with a damaged or frayed electrical cord or extension cord. Inspect all electrical cords regularly. Never use in or near water or in any environment where electric shock is possible.

To ensure safer operation of this power tool, metabo HPT has adopted a double insulation design. "Double insulation" means that two physically separated insulation systems have been used to insulate the electrically conductive materials connected to the power supply from the outer frame handled by the operator. Therefore, either the symbol "☐" or the words and "Double insulation" appear on the power tool or on the nameplate.

Although this system has no external grounding, you must still follow the normal electrical safety precautions given in this Instruction Manual, including not using the power tool in wet environments.

To keep the double insulation system effective, follow these precautions:

* Only metabo HPT AUTHORIZED SERVICE CENTER should disassemble or assemble this power tool, and only genuine metabo HPT replacement parts should be installed.
* Clean the exterior of the power tool only with a soft cloth moistened with soapy water and dry thoroughly.
* Never use solvents, gasoline or thinners on plastic components; otherwise the plastic may dissolve.

SAVE THESE INSTRUCTIONS

AND

MAKE THEM AVAILABLE TO

OTHER USERS

AND

OWNERS OF THIS TOOL!

NOTE: The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the power tool. Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own power tool.

NAME OF PARTS

Gear case Spindle cover Dust bag Hinge Holder (A) Laser marker (Only C8FSHE • C8FSHE(S)) Sub fence Vise assembly Fence (B) Sub Table Motor head Lock-off button Handle Light (Only C8FSHE • C8FSHE(S)) Saw blade Rotation direction Lower guard Fence (A) Sub Table Indicator (For miter scale) Table insert Turntable Lever Side handle

Fig. 1

Switch (For light) (Only C8FSHE • C8FSHE(S)) Switch (For laser marker) (Only C8FSHE • C8FSHE(S)) Trigger switch Locking pin Motor Adjuster (For laser marker) (Only C8FSHE • C8FSHE(S)) Slide securing knob Indicator (For bevel scale) Guard Set pin Holder Clamp lever Sub Table Base

Fig. 2

SPECIFICATIONS

Item	Model	C8FSHE • C8FSHE(S) / C8FSE • C8FSE(S)
Motor Type Series commutator motor
	Power source Single-phase AC 60Hz
	Voltage (Volts) 120
	Full-load current (Amp) 9.2
Laser Marker(Only Model C8FSHE • C8FSHE(S))	Maximum output <1mW CLASS II Laser Product
	Wave length 400 ~ 700 nm
	Laser medium Laser Diode
Applicable saw blade		Outside Dia. 8-1/2" (216mm)Hole Dia. 5/8" (15.9mm)Maximum kerf 7/64" (2.8mm)
No load speed 5,500/min
Max. sawing dimension		Head Turntable	Max. sawing dimension
	Miter	0	0	Max. HeightMax. Widthor* Max. HeightMax. WidthWith aux. board	2-9/16"12-1/4"	(65mm)(312mm)
					2-15/16"10-5/6"	(75mm)(262mm)
					1-3/16	(30mm)
		0	Left 45° orRight 45°	Max. HeightMax. Widthor* Max. HeightMax. WidthWith aux. board	2-9/16"8-21/32"	(65mm)(220mm)
					2-15/16"7-1/4"	(75mm)(185mm)
					13/16"	(20mm)
		0	Right 57°	Max. HeightMax. Widthor* Max. HeightMax. WidthWith aux. board	2-9/16"6-11/16"	(65mm)(170mm)
					2-15/16"5-1/2"	(75mm)(140mm)
					13/16"	(20mm)
	Bevel	Left 45°	0	Max. HeightMax. Widthor* Max. HeightMax. WidthWith aux. board	1-25/32"12-1/4"	(45mm)(312mm)
					1-15/16"9-15/16"	(50mm)(252mm)
					1-3/16"	(30mm)
		Right 5°	0	Max. HeightMax. Widthor* Max. HeightMax. WidthWith aux. board	2-3/8"12-1/4"	(60mm)(312mm)
					2-3/4"9-15/16"	(70mm)(252mm)
					1-3/16"	(30mm)
	Compound	Left 45°	Left 45° orRight 45°	Max. HeightMax. Widthor* Max. HeightMax. WidthWith aux. board	1-25/32"8-21/32"	(45mm)(220mm)
					1-15/16"6-11/16"	(50mm)(170mm)
					1-3/16"	(30mm)
		Right 5°	Left 45° orRight 45°	Max. HeightMax. Widthor* Max. HeightMax. WidthWith aux. board	2-3/8"8-21/32"	(60mm)(220mm)
					2-3/4"6-11/16"	(70mm)(170mm)
					1-3/16"	(30mm)
Miter sawing range		Left 0° - 45° Right 0° - 57°
Bevel sawing range		Left 0° - 48° Right 0° - 5°
Compound sawing range		Left (Bevel) 0° - 45°, Left and Right (Miter) 0° - 45°
		Right (Bevel) 0° - 5°, Left and Right (Miter) 0° - 45°
Net weight		C8FSHE • C8FSHE(S) 36.2 lbs. (16.7 kg) / C8FSE • C8FSE(S) 36.2 lbs. (16.4kg)
Cord		2 Conductor type cable 6 ft. (1.8m)

When cutting the workpiece which has the dimension of “*” there might be some possibility of the lower end of the circular saw to touch with the workpiece, even if the motor head is located at the lower limit position. Pay attention when cutting the workpiece. For further details, refer to “PRACTICAL APPLICATIONS” on page 16. Mount the auxiliary board on the fence surface (Refer ( ) the thickness of auxiliary board). Refer to "5. Cutting large workpieces" on page 18 (Fig. 27).

ACCESSORIES

WARNING:

Accessories for this power tool are mentioned in this Instruction Manual.

The use of any other attachment or accessory can be dangerous and could cause injury or mechanical damage.

STANDARD ACCESSORIES

1 8-1/2" (216mm) TCT Saw blade(1 piece)No. of teeth 24Code No. 998840 (C330274)	2 Dust bag (1 piece)For how to use, refer to page 23. For how to use, refer to page 17.	3 Vise Assembly w/knob bolt(1 piece)	4 10mm BOX wrench(1 piece)
	5 Holder (1 piece)For how to use, refer to page 14. For how to use, refer to page 14.	6 Side handle (1 piece)	7 Sub table Assembly (2 piece)

Fig. 3

OPTIONAL ACCESSORIES...sold separately

① Extension Holder and Stopper (Code No. 321553)
② Saw blade 8-1/2" (216mm) TCT Saw blade (Total teeth: 36) (Code No. 998860)
③ Saw blade 8-1/2" (216mm) TCT Saw blade (Total teeth:60) (Code No.998862)
④ Saw blade 8-1/2" (216mm) TCT Saw Blade for aluminum (Total teeth: 60) (Code No.998864)
⑤ Crown molding Vise Ass'y (Code No. 329782) (Include Crown molding Stopper (L))
⑥ Crown molding Stopper (L) (Code No. 321374)
⑦ Crown molding Stopper (R) (Code No. 321373)

NOTE: Accessories are subject to change without any obligation on the part of the metabo HPT.

APPLICATIONS

Wood and aluminum sash.

Make the following preparations before operating the power tool:

1. Installation

5-13/16"(148mm) 11/32" (9mm) 3 Holes 11-21/32" (296mm) 9-19/32" (244mm)

5/16" (8mm) BoltBase 1" (25mm) thick bench Work Bench 5/16" (8mm) Nut

Fig. 4

Attach the power tool to a level, horizontal work bench in accordance with Fig. 4.

Select 5/16" (8mm) diameter bolts suitable in length for the thickness of the work bench.

Bolt length should be at least 1-9/16" (40mm) plus the thickness of the work bench.

For example, use 2-9/16" (65mm) or larger bolts for a 1" (25mm) thick work bench.

The holder attached to the rear of the base helps stabilize the power tool.

6mm Bolt Holder Adjust the holder until its bottom surface contacts the work bench surface. Move

Holder adjustment:

Loosen the 6mm bolt with the supplied 10mm box wrench.

Adjust the holder until its bottom surface contacts the work bench surface.

After adjustment, firmly tighten the 6mm bolt.

Fig. 5

2. Install the side handle (Fig. 6)

Install the side handle that came enclosed with this unit.

Tumtable Side handle Tighten Fig. 6

3. Releasing the locking pin

Handle Locking pin Pull

Fig. 7

When the power tool is prepared for shipping, its main parts are secured by a locking pin.

Move the handle slightly so that the locking pin can be disengaged.

NOTE: Lowering the handle slightly will enable you to disengage the locking pin more easily and safely.

The lock position of the locking pin is for carrying and storage only.

4. Installing the dust bag, holder, stopper and vises

(The holder and stopper are optional accessories.)

Attach the dust bag and vise assembly as indicated in Fig. 1 and Fig. 2.

BEFORE USING

1. Make sure the power source is appropriate for the tool.

⚠ WARNING: Never connect the power tool unless the available AC power source is of the same voltage as that specified on the nameplate of the tool. Never connect this power tool to a DC power source.

1. Make sure the trigger switch is turned OFF.

⚠ WARNING: If the power cord is connected to the power source with the trigger switch turned ON the power tool will start suddenly and can cause a serious accident.

1. Check the saw blade for visible defects.
   Confirm that the saw blade is free of cracks or other visible damage.
2. Confirm that the saw blade is attached securely to the power tool.

Using the supplied 10mm box wrench, tighten the bolt on the saw blade spindle to secure the saw blade.

For details, see Fig. 47-a, Fig. 47-b, Fig. 47-c and Fig. 47-d in the section on "SAW BLADE MOUNTING AND DISMOUNTING".

1. Check the lower guard for proper operation.

Lower guard

Fig. 8

Lower guard is designed to protect the operator from coming into contact with the saw blade during operation of the tool.

Always check that the lower guard moves smoothly and covers the saw blade properly.

⚠ WARNING: NEVER OPERATE THE POWER TOOL if the lower guard does not function smoothly.

1. Confirm the position of the spindle lock before using the tool.
   After installing the saw blade, confirm that the spindle lock has been returned to the retract position before using the power tool (see Fig. 47-b).
2. Check the lower limit position of the Saw Blade.
   Although it was adjusted before shipment, carefully check the height of the saw blade. Confirm that the saw blade can be lowered 13/32" to 7/16" (10mm to 11mm) below the table insert. For details, see the section on "Checking the saw blade lower limit position".
3. Check the Power Receptacle.
   To prevent overheating, accidental stopping or intermittent operation, confirm that the power cord plug fits properly in the electrical receptacle and does not fall out after it is inserted. Repair or replace the receptacle if it is faulty.
4. Confir rm the tool's power cord is not damaged.

Repair or replace the power cord if an inspection indicates that it is damaged

AFTER CONNECTING THE POWER PLUG TO AN APPROPRIATE AC POWER SOURCE, CHECK THE OPERATION OF THE TOOL AS FOLLOWS:

10. Trial Run

After confirming that no one is standing behind, the power tool start and confirm that no operating abnormalities exist before attempting a cutting operation.

11. Inspect the rotating stability of the saw blade.

For precise cutting, rotate the saw blade and check for deflection to confirm that the blade is not noticeably unstable; otherwise vibrations might occur and cause an accident.

BEFORE CUTTING

1. Cutting a groove on the guard

Handle Lower Guard Vise Assembly Fence (B) Sub table Workpiece 6 mm Knob Bolt Holder (A) Guard Fence (A)

Fig. 9

Holder (A) has a guard (see Fig. 9) into which a groove must be cut when using the tool for the first time. Loosen the 6 mm knob bolt to retract the guard slightly.

After placing a suitable wooden piece to sit on the fence and the table surfaces, fix it with the vise. Slide the motor head backwards to the end. Then tighten the slide securing knob. After the switch has been turned on and the saw blade has reached maximum speed, slowly lower the handle to cut a groove on the guard. (See P. 18 "4. Cutting narrow workpieces")

CAUTION

Do not cut the groove too quickly; otherwise the guard might become damaged.

Do not use slide cutting for grooving tasks.

2. Positioning the table insert

6mm Machine Screw Workpiece Saw Blade Table insert

[Right angle cutting]
Fig. 10-a

6mm Machine Screw Workpiece Saw Blade Table insert

[Left bevel angle cutting]
Fig. 10-b

Table inserts are installed on the turntable. When shipping the tool from the factory, the table inserts are so fixed that the saw blade does not contact them. The burr of the bottom surface of the workpiece is remarkably reduced, if the table insert is fixed so that the gap between the side surface of the table insert and the saw blade will be minimum. Before using the tool, eliminate this gap in accordance with the following procedure.

(1) Right angle cutting

Loosen the three 6mm machine screws, then secure the left side table insert and temporarily tighten the 6mm machine screws of both ends. Then fix a workpiece (about 7-7/8" (200mm) wide) with the vise assembly and cut it off. After aligning the cutting surface with the edge of the table insert, securely tighten the 6mm machine screws of both ends. Remove the workpiece and securely tighten the 6mm center machine screw. Adjust the right hand table insert in the same way.

(2) Left bevel angle cutting

Adjust the table insert in the manner shown in Fig. 10-b following the same procedure for right angle cutting.

CAUTION: After adjusting the table insert for right angle cutting, the table insert will be cut to some extent if it is used for bevel angle cutting.

When bevel cutting operation is required, adjust the table insert for bevel angle cutting.

3. Checking the saw blade lower limit position

Check that the saw blade can be lowered 13/32" to 7/16" (10mm to 11mm) below the table insert as shown in Fig. 11-a.

When you replace a saw blade with a new one, adjust the lower limit position so that the saw blade will not cut the turntable or complete cutting cannot be done.

To adjust the lower limit position of the saw blade, follow the procedures (1) indicated below. (Fig. 11-b)

Furthermore, when changing the position of a 8mm depth adjustment bolt that serves as a lower limit position stopper of the saw blade.

(1) Turn the 8 mm depth adjustment bolt, change the height where the bolt head and the hinge contacts, and adjust the lower limit position of the saw blade.

NOTE: Confirm that the saw blade is adjusted so that it will not cut into the turntable.

8mm Depth adjustment bolt Gear case Hinge Saw blade Turntable Hinge Gear case 8mm Depth adjustment bolt

Fig. 11-a Fig. 11-b

1. Lower limit position of saw blade when cutting a large workpiece

NOTE: When cutting a workpiece exceeding 2-9/16" (65mm) in height in right-angle cutting or 1-25/32"(45mm) in left bevel angle cutting or 2-3/8" (60mm) in right bevel angle cutting, adjust the lower limit position so that the base of the motor head (see Fig. 11-a) will not come in contact with the workpiece.

6mm Depth adjustment bolt Turn Hinge

Fig. 12

To adjust the lower limit position of the saw blade, follow the procedure (1) shown in Fig. 12.

(1) Lower the motor head, and turn the 6 mm depth adjustment bolt and make adjustments so that there can be a clearance of 5/64" to 1/8" (2 mm to 3 mm) between the lower limit position of the motor head and the top of the workpiece at the saw blade's lower limit position where the head of the 6 mm depth adjustment bolt contacts the hinge.

1. Confirmation for use of sub fence

WARNING: In the case of left bevel cutting, turn the sub fence counterclockwise. Unless it is turned counterclockwise, the main body or saw blade may contact the sub fence, resulting in an injury.

Left bevel angle cutting Sub Fence Turn Right bevel angle cutting Right angle cutting Fence (B)

Fig. 13

This power tool is Equipped with a sub fence.

In the case of right angle cutting and right bevel angle cutting, use the sub fence. Then, you can realize stable cutting of the material with a wide back face.

In the case of left bevel cutting, raise the sub fence up as illustrated in Fig. 13 and then turn it counterclockwise.

6. Oblique angle

Before the power tool is shipped from the factory, it is adjusted for 0^ , right angle, left 45^ bevel cutting angle with the 8mm bolt (A) and 8mm bolt (B).

When changing the adjustment, change the height of the 8mm bolt (A) or 8mm bolt (B) by turning them.

When changing the bevel angle to the left 45^ and over, pull the set pin on the direction shown in Fig. 14-a and incline the motor head to the left.

When changing the bevel angle to the right, pull the set pin on the direction shown in Fig. 14-a and incline the motor head to the right.

When adjusting the motor head to 0^ , always return the set pin to its initial position as shown in Fig. 14-b.

Indicator (For bevel scale) Set pin Pull 8mm Bolt (B) (Stopper for left 45° bevel angle)

Fig. 14-a

8mm bolt (A) (Stopper for 0°) Return Set pin

Fig. 14-b

7. Securing the workpiece

⚠ WARNING: Always clamp or vise to secure the workpiece to the fence; otherwise the workpiece might be thrust from the table and cause bodily harm.

8. Installing the sub table

8 mm bolt 6 mm knob bolt Steel square Holder Height adjustment bolt 8 mm Sub table Base surface

Fig. 15

Using an item such as a steel square, match the upper surfaces of the base surface and sub table. Adjust the vertical level of the sub table by turning the 8 mm height adjustment bolt. After the adjustment, secure the holder with the 8 mm bolt on the rear of the base, and secure the 6 mm knob bolt of the sub table.

Always use the sub table during operation and fix properly with 8 mm bolt. (Fig. 15)

9. Position adjustment of laser line (Only Model C8FSHE • C8FSHE(S))

WARNING:

* Make sure before plugging the power plug into the receptacle that the main body and the laser marker are turned off.
* Exercise utmost caution in handling a switch trigger for the position adjustment of the laser line, as the power plug is plugged into the receptacle during operation. If the switch trigger is pulled inadvertently, the saw blade can rotate and result in unexpected accidents.
* Do not remove the laser marker to be used for other purposes.

CAUTION:

Technical line drawing of a mechanical clamp or lever mechanism with an arrow indicating direction (no text or symbols present)

Fig. 16

CAUTION LASER RADIATION -DO NOT STARE INTO BEAM Maximum Output: <1mW Wavelength: 400~700nm CLASS I LASER PRODUCT. Koki Holdings Co., Ltd. Minato-ku Tokyo 108-6020 Japan -

Technical line drawing of a mechanical assembly with no visible text or symbols

AVOID EXPOSURE Laser radiation is emitted from this aperture. CAUTION Laser radiation when open. Do not stare into beam.

Fig. 17

* Laser radiation- Do not stare into beam.
* Laser radiation on work table. Do not stare into beam.
If your eye is exposed directly to the laser beam, it can be hurt.
* Do not dismantle it.
* Do not give strong impact to the laser marker (main body of tool); otherwise, the position of a laser line can go out of order, resulting in the damage of the laser marker as well as a shortened service life.
* Keep the laser marker lit only during a cutting operation. Prolonged lighting of the laser marker can result in a shortened service life.
* Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

NOTE:

* Perform cutting by overlapping the ink line with the laser line.
* When the ink line and the laser line are overlapped, the strength and weakness of light will change, resulting in a stable cutting operation because you can easily discern the conformity of lines. This ensures the minimum cutting errors.
* In outdoor or near-the-window operations, it may become difficult to observe the laser line due to the sunlight. Under such circumstances, move to a place that is not directly under the sunlight and engage in the operation.
* Do not tug on the cord behind the motor head or hook your finger, wood and the like around it; otherwise, the cord may come off and the laser marker may not be lit up.

Switch (For laser marker) Laser line

Fig. 18

Ink lining can be easily made on this tool to the laser marker. A switch lights up the laser marker. (Fig. 18)

Depending upon your cutting choice, the laser line can be aligned with the left side of the cutting width (saw blade) or the ink line on the right side.

The laser line is adjusted to the width of the saw blade at the time of factory shipment. Adjust the positions of the saw blade and the laser line taking the following steps to suit the use of your choice.

Workpiece Saw Blade Marking (pre-marked) Cutting Width

Fig. 19

(1) Light up the laser marker and make a groove of about 3/16" (5mm) deep on the workpiece that is about 25/32" (20mm) in height and 5-29/32"(150mm) in width. Hold the grooved workpiece by vise as it is and do not move it. For grooving work, refer to "11. Groove cutting procedures" on page 22.

Vise Assembly Move Laser Line Groove Adjuster Turn

Fig. 20

(2) Then, turn the adjuster and shift the laser line. (If you turn the adjuster clockwise, the laser line will shift to the right and if you turn it counterclockwise, the laser line will shift to the left.) When you work with the ink line aligned with the left side of the saw blade, align the laser line with the left end of the groove. (Fig. 20) When you align it with the right side of the saw blade, align the laser line with the right side of the groove.

Laser Line Marking (pre-marked)

Fig. 21

(3) After adjusting the position of the laser line, draw a right-angle ink line on the workpiece and align the ink line with the laser line. When aligning the ink line, slide the workpiece little by little and secure it by vise at a position where the laser line overlaps with the ink line. Work on the grooving again and check the position of the laser line. If you wish to change the laser line's position, make adjustments again following the steps from (1) to (3).

NOTE: Check and make sure on a periodic basis if the position of the laser line is in order. As regards the checking method, draw a right-angle ink line on the workpiece with the height of about 25/32" (20mm) and the width of 5-29/32"(150mm), and check that the laser line is in line with the ink line [The deviation between the ink line and the laser line should be less than the ink line width (0.5mm)]. (Fig. 21)

PRACTICAL APPLICATIONS

WARNING: * To avoid personal injury, never remove or place a workpiece on the table while the tool is being operated.

* Never place your limbs inside of the line next to warning sign while the tool is being operated. This may cause hazardous conditions (see Fig. 22).

Warning Sign Line Warning Sign Line

Fig. 22

1. Switch operation

Lock-off button Switch trigger

Fig. 23

The tool will not start unless the Lock-off button is pressed while the switch is pulled back.

The Lock-off button can be engaged by pressing it from the left.

After the switch is on, the saw blade will continue to operate as long as you pull on the switch trigger, even if you release the Lock-off button.

When the switch is released, the Lock-off button automatically disengages to prevent inadvertent motor startup.

WARNING: Never lock the Lock-off button in depressed position. Pulling back the switch would then cause the tool to suddenly start operating, which could result in injury.

2. Using the Vise Assembly (Standard accessory)

6mm wing bolt (B) Screw holder Knob Vise plate Fence Vise shaft 6mm wing bolt (A) Workpiece

Fig. 24

(1) The vise assembly can be mounted on either the left fence {Fence (B)} or the right fence {Fence (A)} by loosening the 6mm wing bolt (A).
(2) The screw holder can be raised or lowered according to the height of the workpiece by loosening the 6mm wing bolt (B). After the adjustment, firmly tighten the 6mm wing bolt (B) and fix the screw holder.
(3) Turn the upper knob and securely fix the workpiece in position (Fig. 24).

WARNING: Always firmly clamp or vise to secure the workpiece to the fence; otherwise the workpiece might be thrust from the table and cause bodily harm.

CAUTION: Always confirm that the motor head (see Fig. 1) does not contact the vise assembly when it is lowered for cutting. If there is any danger that it may do so, loosen the 6 mm wing bolt (B) and move the vise assembly to a position where it will not contact the saw blade.

3. Cutting Operation

Adjusting Line Marking (pre-marked) Marking (pre-marked) (Front View)

Fig. 25

(1) As shown in Fig. 25 the width of the saw blade is the width of the cut. Therefore, slide the workpiece to the right (viewed from the operator's position) when length ⑥ is desired, or to the left when length ④ is desired.

(Only Model C8FSHE • C8FSHE(S))

If a laser marker is used, align the laser line with the left side of the saw blade, and then align the ink line with the laser line.

(2) Once the saw blade reaches maximum speed, push the handle down carefully until the saw blade approaches the workpiece.
(3) Once the saw blade contacts the workpiece, push the handle down gradually to cut into the workpiece.
(4) After cutting the workpiece to the desired depth, turn the power tool OFF and let the saw blade stop completely before raising the handle from the workpiece to return it to the full retract position.

⚠️ CAUTION: * Increased pressure on the handle will not increase the cutting speed. On the contrary, too much pressure may result in overload of the motor and/or decreased cutting efficiency.

⚠ WARNING: * Confirm that the trigger switch is turned OFF and the power plug has been removed from the receptacle whenever the tool is not in use.

* Always turn the power off and let the saw blade stop completely before raising the handle from the workpiece. If the handle is raised while the saw blade is still rotating, the cut-off piece may become jammed against the saw blade causing fragments to scatter about dangerously.
* Every time one cutting or deep-cutting operation is finished, turn the switch off, and check that the saw blade has stopped. Then raise the handle, and return it to the full retract position.
* Be absolutely sure to remove the cut material from the top of the turntable, and then proceed to the next step.
* Continued cutting operation can result in overload of the motor. Touch the motor and if it's hot, stop your cutting operation once and rest for 10 minutes or so, and then restart your cutting operation.

4. Cutting narrow workpieces (Press cutting)

Handle Hinge Press Down Holder (A) Workpiece

Fig. 26

Slide the hinge down to holder (A), then tighten the slide securing knob (see Fig. 2) as indicated in Fig. 26.

Lower the handle to cut the workpiece.

Using the power tool this way will permit cutting of workpieces of up to 2-9/16" (65mm) square.

5. Cutting large workpieces

Auxiliary Board 6mm Nut Fence 6mm Flad Hd. Screw

Fig. 27

There may be case when a complete cutting cannot be done depending on the height of workpiece. In this case, mount an auxiliary board with the 6mm flat head screws and the 6mm nuts using the 7mm holes on the fence surface (two holes on each side). (Fig. 27)

Refer to page 8 "SPECIFICATIONS" for the thickness of the auxiliary board.

6. Cutting wide workpieces (Slide cutting)

① Pull Forward ③ Push Rearward to Cut Then press down on the handle and s ② Press Down Handle Workpiece

Fig. 28

(1) Workpieces up to 2-9/16" (65mm) high and 12-1/4" (312mm) wide: Loosen the slide securing knob (see Fig. 2), grip the handle and slide the saw blade forward.

he saw blade back to

cut the workpiece as indicated in Fig. 28. This facilitates cutting of workpieces of up to 2-9/16" (65mm) in height and 12-1/4" (312mm) in width.

(2) Workpieces up to 2-15/16" (75mm) high and 10-5/16" (wide: Workpieces of up to 2-15/16" (75mm) in height and up to 10-5/16" (262mm) in width can be cut in the same manner as described in paragraph 6-(1) above.

CAUTION:

* When cutting a workpiece of 2-9/16" (65mm) height, adjust the lower limit position of the motor head so that the gap between the lower edge of the motor head and the workpiece will be 3/32" to 1/8" (2 to 3mm) at the lower limit position.

* If the handle is pressed down with excessive or lateral force, the saw blade may vibrate during the cutting operation and cause unwanted cutting marks on the workpiece, thus reducing the quality of the cut.

Accordingly, press the handle down gently and carefully.

* In slide cutting, gently push the handle back (rearwards) in a single, smooth operation.

Stopping the handle movement during the cut will cause unwanted cutting marks on the workpiece.

WARNING:

* For slide cutting, follow the procedures indicated above in Fig. 28. Forward slide cutting (toward the operator) is very dangerous because the saw blade could kick upward from the workpiece. Therefore, always slide the handle away from the operator.

* Always return the carriage to the full rear position after each crosscut operation in order to reduce the risk of injury.

* Never put your hand on the side handle during the cutting operation because the saw blade comes close to the side handle when the motor head is lowered.

7. Bevel cutting procedures

Holder (A) Set pin Indicator (For bevel scale) Bevel scale Pull Clamp lever Tighten Loosen

Fig. 29

(1) Loosen the clamp lever and bevel the saw blade to the left or to the right. When tilting the motor head to the right pull the set pin towards the rear.
(2) Adjust the bevel angle to the desired setting while watching the bevel angle scale and indicator, then secure the clamp lever.
(3) Follow the procedures indicated in paragraphs 4,5 and 6 above. For maximum dimensions for bevel cutting, refer to "SPECIFICATIONS" table on page 8.

WARNING: When the workpiece is secured on the left or right side of the blade, the short cut-off portion will come to rest on the right or left side of the saw blade. Always turn the power off and let the saw blade stop completely before raising the handle from the workpiece.

If the handle is raised while the saw blade is still rotating, the cut-off piece may become jammed against the saw blade causing fragments to scatter about dangerously.

When stopping the bevel cutting operation halfway, start cutting after pulling back the motor head to the initial position.

Starting from halfway, without pulling back, causes the lower guard to be caught in the cutting groove of the workpiece and to contact the saw blade.

CAUTION: When cutting a workpiece of 1-15/16" (50mm) height in the left 45° bevel cutting position or a workpiece of 2-3/4" (70mm) height in the right 5° bevel cutting position, adjust the lower limit position of the motor head so that the gap between the lower edge of the motor head and the workpiece will be 5/64" to 1/8" (2 to 3mm) at the lower limit position (refer to "3. Checking the saw blade lower limit position" on page 13).

8. Miter cutting procedures

Indicator (For miter scale) Side Handle Tighten Turn the turntable Lever Loosen Pull up Turntable Miter Scale Miter Scale

Fig. 30

Angle Scale Grade Scale Miter Scale

Fig. 31

3/10 3/10 3/10 1 2 3 10

Fig. 32

(1) Loosen the side handle and pull up the lever for angle stoppers. Then, adjust the turntable until the indicator aligns with desired setting on the miter scale (Fig. 30).
(2) Re-tighten the side handle to secure the turntable in the desired position.
(3) The miter scale (Fig. 31) indicates both the cutting angle on the angle scale and the gradient on the grade scale.
(4) The gradient, which is the ratio of the height to the base of the triangular section to be removed, may be used for setting the miter scale instead of the cutting angle, if desired (see Fig. 31).
(5) Therefore, to cut a workpiece at a grade of 2/10, set the indicator to position ⓐ as indicated in Fig. 31.

NOTE: * Positive stops are provided at the right and left of the 0° center setting, at 15°, 22.5°, 31.6° and 45° settings.

Check that the miter scale and the tip of the indicator are properly aligned.

* Operation of the saw with the miter scale and indicator out of alignment, or with the side handle not properly tightened, will result in poor cutting precision.

9. Compound cutting procedures

Compound cutting can be performed by following the instructions in 7 and 8 above. For maximum dimensions for compound cutting, refer to “SPECIFICATIONS” table on page 8.

CAUTION: Always secure the workpiece with the right or left hand and cut it by sliding the round portion of the saw backwards with the left hand.

It is very dangerous to rotate the turntable to the left during compound cutting because the saw blade may come into contact with the hand that is securing the workpiece.

In case of compound cutting (angle + bevel) by left bevel, tur counterclockwise, and engage in the cutting operation.

10. Crown molding cutting procedures

Fig. 33 shows two common crown molding types having angles of (θ) 38° and 45°.

For the typical crown molding fittings, see Fig. 34.

upper surface Ceiling θ° lower surface Wall

Fig. 33

Ceiling Wall ① ② ③ ④ Inside corner Outside corner

Fig. 34

The table below shows the miter angle and the bevel angle settings that are ideal for the two crown molding types.

NOTE: For convenience, positive stops are provided for the miter setting (left and right 31.6°) positions.

For miter cut setting

If the turntable has been set to either of the angles described, move the turntable adjusting side handle a little to the right and left to stabilize the position and to properly align the miter angle scale and the tip of the indicator before the operation starts.

For bevel cut setting

Move handle on bevel section to the left and check that the position is stable and that the bevel angle scale and the tip of the indicator are properly aligned. Then tighten the clamp lever.

Type of Crown Molding	To process crown molding at positions 1 and 4 in Fig. 34.		To process crown molding at positions 2 and 3 in Fig. 34.
	Miter Angle Setting	Bevel Angle Setting	Miter Angle Setting	Bevel Angle Setting
45° Type	right 35.3°(↓mark)	left 30°(↓mark)	left 35.3°(↓mark)	left 30°(↓mark)
38° Type	right 31.6°(↓mark)	left 33.9°(↓mark)	left 31.6°(↓mark)	left 33.9°(↓mark)

30^ and 33.9^ left slant setting method

Holder (A) Set pin Indicator (For bevel scale) Bevel Scale Push Loosen Clamp lever Tighten

Fig. 35

(1) Loosen the clamp lever and slant to the left a little at a time while pushing the set pin into the main unit. At this time, the fixing pin will enter one step and fit into the 30^ left slant and 33.9^ left slant setting slots.
(2) With the set pin in the slot as described above, setting to the 30^ left slant position is possible by pushing to the right side.
(3) Also, with the set pin in the slot as described above, setting to the 33.9^ left slant position is possible by pushing to the left side.
(4) Look at the bevel scale and indicator to recheck whether or not the settings match and then tighten the clamp lever.

(1) Setting to cut crown moldings at positions ① and ④ in Fig. 34 (see Fig. 36; tilt the motor head to the left):

① Turn the turntable to the right and set the Miter Angle as follows:

* For 45° type crown moldings: 35.3° ( ↓mark)
* For 38° type crown moldings: 31.6° (↓mark)

② Tilt the motor head to the left and set the Bevel Angle as follows:

* For 45° type crown moldings: 30° (↓mark)
* For 38° type crown moldings: 33.9° ( ↓ mark)

③ Position the crown molding so that the upper surface (A) in Fig. 33) contacts the fence as indicated in Fig. 38.

(2) Setting to cut crown moldings at positions ② and ③ in Fig. 34 (see Fig. 37; tilt the head to the left):

① Turn the turntable to the left and set the Miter Angle as follows:

* For 45° type crown moldings: 35.3° ( ↓ mark)
* For 38° type crown moldings: 31.6° (↓mark)

② Tilt the head to the left and set the Bevel Angle as follows:

* For 45° type crown moldings: 30° (↓ mark)
* For 38° type crown moldings: 33.9° (↓mark)

③ Position the crown molding so that the lower surface (® in Fig. 33) contacts the fence as in Fig. 39.

Head Bevel angle scale Fence Miter angle scale Base Turntable

Fig. 36

Head Bevel angle scale ② Fence Base Turntable Miter angle scale

Fig. 37

Fence A B Table on Base

Fig. 38

Fence Table on Base

Fig. 39

Cutting method of crown molding without tilting the saw blade.

Crown molding Vise Ass'y (optional accessories) 6mm Knob Bolt 6mm Wing Bolt 6mm Knob Bolt Crown molding Stopper (R) (optional accessories) 6mm Wing Bolt Crown molding Stopper (L) (optional accessories)

Fig. 40-a

Crown molding vise ass'y (Optional accessories) 6mm knob bolt Knob Fence 6mm wing bolt Crown molding

Crown molding stopper (L) Crown molding stopper (R) (Optional accessories)
Fig. 40-b

(1) Crown molding Stopper (L) and (R) (optional accessories) allow easier cuts of crown molding without tilting the saw blade. Install them in the base both-sides side to be shown in Fig. 40-a. After inserting Tighten the 6mm knob bolts to secure the crown molding Stoppers.

[Optional accessories used]

• Crown molding Vise Ass'y (Include Crown molding Stopper (L))
• Crown molding Stopper (L)
• Crown molding Stopper (R)

(2) The crown molding vise (B) (Optional accessory) can be mounted on either the left fence (Fence (B)) or the right fence (Fence (A)). It can unite with the slope of the crown molding and vice can be pressed down.

Then turn the upper knob, as necessary, to securely attach the crown molding in position. To raise or lower the vise assembly, first loosen the 6mm knob bolt.

After adjusting the height, firmly tighten the 6mm wing bolt; then turn the upper knob, as necessary, to securely attach the crown molding in position. (see Fig. 40-b)

⚠ WARNING: Always firmly clamp or vise to secure the crown molding to the fence; otherwise the crown molding might be thrust from the table and cause bodily harm. Do not bevel cutting. The main body or saw blade may contact the sub fence, resulting in an injury.
CAUTION: Always confirm that the motor head (see Fig. 1) does not contact the crown molding vise ass'y when it is lowered for cutting. If there is any danger that it may do so, loosen the 6mm knob bolt and move the crown molding vise ass'y to a position where it will not contact the saw blade.

Position crown molding with its WALL CONTACT EDGE against the guide fence and its CEILING CONTACT

EDGE against the crown molding Stoppers as shown in Fig. 40-b.

Adjust the crown molding Stoppers according to the size of the crown molding.

Tighten the 6mm wing bolt to secure the crown molding Stoppers.

Refer to the lower table for the miter angle.

	Position in Fig. 34 Miter angle Finished piece
For inside corner	1	Right 45° Save the right side of blade
	2	Left 45°	Save the left side of blade
For outside corner	3		Save the right side of blade
	4	Right 45° Save the left side of blade

11. Groove cutting procedures

Cut grooves with saw blade ① ②

Fig. 41

6mm Depth adjustment bolt Turn Hinge

Fig. 42

Grooves in the workpiece can be cut as indicated in Fig. 41 by adjusting the 6mm depth adjustment bolt.

Cutting depth adjustment procedure:

(1) Lower the motor head, and turn the 6 mm depth adjustment bolt by hand. (Where the head of the 6 mm depth adjustment bolt contacts the hinge.)
(2) Adjust to the desired cutting depth by setting the distance between the saw blade and the surface of the base (see b in Fig. 41).
(3) The 8mm wing nut must be properly tightened after the adjustment has been completed.

NOTE: When cutting a single groove at either end of the workpiece, remove the unneeded portion with a chisel.

12. Using the Light (Only Model C8FSHE • C8FSHE(S))

⚠ WARNING: Check to ascertain that the main unit and light are off before plugging the cord into the power socket. The light lens reaches high temperatures during and immediately after use and should not be touched under any circumstances. Failure to observe this may result in burns.

⚠️ CAUTION: Do not subject the light to strong impact.

Failure to observe this may result in damage to the light or a reduced life span.

Only switch the light on when cutting.

Do not shine the light continuously into the eyes.

Failure to observe this may result in damage to the eyes.

Wipe all dirt that adheres to the light lens with a soft cloth gently so that the light is not scratched or damaged.

Scratches on the light lens may result in less luminance.

The light switch is fitted with an anti-dust cover. Make sure that the switch cover is not scratched or otherwise damaged.

There are cases in which shavings may enter the switch and prevent the light from functioning.

Light fitting Light lens Switch (For light) Switch (For laser marker) (Also serves as light power switch) Fig. 43

(1) Insert the plug on the main unit into a power socket.
(2) Turning on the laser marker switch.
(3) Set the light switch into the upper position (ON) to light it, and into the lower position (OFF) to switch it off. (See Fig. 43)
(4) Move the light fitting to the right and left to adjust the lighting position.

NOTE: The light will not light up if the laser marker switch is turned off.

13. Cutting easily-deformed materials, such as aluminum sash

Materials such as aluminum sash can easily deform when tightened too much in a vise assembly. This will cause inefficient cutting and possible overload of the motor.

When cutting such materials, use a wood plate to protect the workpiece as shown in Fig. 44. Set the wood plate near the cutting section.

When cutting aluminum materials, coat the saw blade with cutting oil (non-combustible) to achieve smooth cutting and a fine finish.

In addition, in case of a U-shaped workpiece, use the wood plate as shown in Fig. 45 to ensure stability in the lateral direction, and clamp it near the cutting section of the workpiece and tighten it using both the vise assembly and the clamp available in the market.

Fence Vise assembly Wood plate Aluminum sash Wood plate

Fig. 44

Vise assembly Clamp Wood plate Wood plate Aluminum sash

Fig. 45

14. How to use the dust bag (Standard accessory)

Dust bag Duct Right angle Base

Fig. 46

(1) When the dust bag has become full of sawdust, dust will be blown out of the dust bag when the saw blade rotates. Check the dust bag periodically and empty it before it becomes full.
(2) During bevel and compound cutting, attach the dust bag at a right angle to the base surface as shown in Fig. 46.

CAUTION: Empty the dust bag frequently to prevent the duct and the lower guard from becoming clogged.

Sawdust will accumulate more quickly than normal during bevel cutting.

SAW BLADE MOUNTING AND DISMOUNTING

WARNING: * To prevent an accident or personal injury, always turn off the trigger switch and disconnect the power plug from the receptacle before removing or installing a saw blade.

If cutting work is done in a state where the bolt is not sufficiently tightened, the bolt can get loose, the blade can come off, and the lower guard can get damaged, resulting in injuries.

Also, check that the bolts are properly tightened before plugging the power plug into the receptacle.

* If the bolts are attached or detached using tools other than the 10mm box wrench (standard accessory), excessive or improperly tightening occurs, resulting in injury.

1. Mounting the saw blade (Fig. 47-a, Fig. 47-b, Fig. 47-c and Fig. 47-d)

(1) Use the accessory 10mm box wrench to loosen the 6mm bolt fastening the spindle cover and then remove the spindle cover.
(2) Press in spindle lock and loosen bolt with 10mm box wrench (standard accessory). Since the bolt is left-hand threaded, loosen by turning it to the right as shown in Fig. 47-c.

NOTE: If the spindle lock cannot be easily pressed in to lock the spindle, turn the bolt with 10mm box wrench (standard accessory) while applying pressure on the spindle lock. The saw blade spindle is locked when the spindle lock is pressed inward.

(3) Remove the bolt and washer (D)

6mm Bolt Spindle Cover

Fig. 47-a

Spindle Lock

Fig. 47-b

10 mm Box Wrench Spindle Lock Tighten Loosen Lower Guard Washer (D) Bolt

Fig. 47-c

Saw blade Bolt Washer (D) Washer (D) 5/8" (15.9mm)

Fig. 47-d

(4) Lift the lower guard and mount the saw blade.

WARNING: When mounting the saw blade, confirm that the rotation indicator mark on the saw blade and the rotation direction of the gear case(see Fig. 1) are properly matched.
(5) Thoroughly clean washer (D) and the bolt, and install them onto the saw blade spindle.
(6) Press in the spindle lock and tighten the bolt by turning it to the left by standard accessorie's wrench (10mm box wrench) as indicated in Fig. 47-c.

⚠️ CAUTION: * A dust guide is installed inside behind the gear case.

When removing or installing the saw blade, do not make contact with the dust guide. Contact may break or chip saw blade tips.

* Confirm that the spindle lock has returned to the retract position after installing or removing the saw blade.
* Tighten the bolt so it does not come loose during operation. Confirm the bolt has been properly tightened before the power tool is started.

1. Dismounting the saw blade

Dismount the saw blade by reversing the mounting procedures described in paragraph 1 above. The saw blade can easily be removed after lifting the lower guard.

CAUTION: Never attempt to install saw blades larger than 8-1/2" (216mm) in diameter. Always install saw blades that are 8-1/4" (210mm) to 8-1/2" (216mm) in diameter.

TRANSPORTATION OF THE MAIN BODY

The vice assembly could be dropped during transportation. Either remove the assembly or slip a piece of wood between the vice to firmly secure it.

Drop the head and insert the locking pin (see P. 10 "Releasing the locking pin").

Turn and loosen the side handle, turn the turntable as far right as it will go, and secure the turntable by turning the handle to the fixed position. This will make the main body even more compact.

When transporting the main body, carry it in your arms, holding the grip located on the base with both hands or carry handle.

Carry Handle Head Side Handle Vice Assembly Piece of wood to secure the vice Base Grip

Fig. 48

MAINTENANCE AND INSPECTION

WARNING: To avoid an accident or personal injury, always confirm that the trigger switch is turned OFF and the power plug has been disconnected from the receptacle before performing any maintenance or inspection of this tool.

1. Inspecting the saw blade

Always replace the saw blade immediately upon the first sign of deterioration or damage.

A damaged saw blade can cause personal injury and a worn saw blade can cause ineffective operation and possible overload to the motor.

CAUTION: Never use a dull saw blade. When a saw blade is dull, its resistance to the hand pressure applied by the tool handle tends to increase, making it unsafe to operate the power tool.

2. Inspecting the carbon brushes (Fig. 49 and Fig. 50)

The carbon brushes in the motor are expendable parts.

If the carbon brushes become excessively worn, motor trouble might occur.

Therefore, inspect the carbon brushes periodically and replace them when they have become worn to the wear limit line as shown in Fig. 49.

Also, keep the carbon brushes clean so that they will slide smoothly within the brush holders.

The carbon brushes can easily be removed after removal of the brush caps (see Fig. 50) with a slotted (minus) screwdriver.

Wear Limit Line 21 3/16" (5mm) 15/32" (12mm) No. 21 indicates the last two numbers of carbon brush Code No.

Fig. 49

Brush cap Groove for driver

Fig. 50

3. About Handling the Motor (see Fig. 1)

Winding of the motor is said to be the heart of this tool. Exercise utmost caution not to damage the winding by exposing it to wash oil or water.

NOTE: Accumulation of dust and the like inside the motor can result in a malfunction.

After using the motor for 50 hours or so, carry out no-load running, and blow in the dry air from a wind hole at the motor's rear. Such action is effective to discharge dust and the like.

4. Inspecting the screws

Regularly inspect each component of the power tool for looseness.

Re-tighten screws on any loose part.

WARNING: To prevent personal injury, never operate the power tool if any components are loose.

5. Inspecting the lower guard for proper operation

Before each use of the tool, test the lower guard (see Fig. 8) to assure that it is in good condition and that it moves smoothly.

Never use the tool unless the lower guard operates properly and it is in good mechanical condition.

6. Storage

After operation of the tool has been completed, check that the following has been performed:

(1) Trigger switch is in OFF position,
(2) Power plug has been removed from the receptacle,

When the tool is not in use, keep it stored in a dry place out of the reach of children.

7. Lubrication

Lubricate the following sliding surfaces once a month to keep the power tool in good operating condition for a long time (see Fig. 1 and Fig. 2). Use of machine oil is recommended.

Oil supply points:

* Rotary portion of hinge
* Rotary portion of vise assembly
* Rotary portion of holder (A)

8. Cleaning

Duct Lower Guard Air gun

Fig. 51

Clean the machine, duct and lower guard by blowing with dry air from an air gun or other tool.

Periodically remove chips, dust and other waste material from the surface of the power tool, especially from the inside of the lower guard with a damp, soapy cloth. To avoid a malfunction of the motor, protect it from contact with oil or water.

If the laser line becomes invisible due to chips and the like adhered onto the window of the laser marker's light-emitting section, wipe and clean the window with a dry cloth or a soft cloth moistened with soapy water, etc.

SERVICE AND REPAIRS

All quality power tools will eventually require servicing or replacement of parts because of wear from normal use. To assure that only authorized replacement parts will be used and that the double insulation system will be protected, all service (other than routine maintenance) must be performed by an AUTHORIZED metabo HPT POWER TOOL REPAIR CENTER ONLY.

NOTE: Specifications are subject to change without any obligation on the part of metabo HPT.

INFORMATIONS IMPORTANTES DE SÉCURITÉ

CHOSES A NE PAS FAIRE

POUR GARANTIR UNE UTILISATION EN TOUTE SÉCURITÉ, NE JAMAIS VIOLER LES CONSIGNES SUIVANTES:

Technical line drawing of a mechanical clamp or lever mechanism with an arrow indicating direction (no text or symbols present)

Fig. 16

CAUTION LASER RADIATION DO NOT STARE INTO BEAM Maximum Output: <1mW Wavelength: 400~700nm CLASS II LASER PRODUCT. Koki Holdings Co., Ltd. Minato-ku Tokyo 108-6020 Japan -

Technical line drawing of a mechanical assembly with no visible text or symbols

Fig. 17

AVOID EXPOSURE Laser radiation is emitted from this aperture. CAUTION Laser radiation when open. Do not stare into beam.

APPLICATIONS PRATIQUES

AVERTISSEMENT:

TRANSPORT DU CORPS PRINCIPAL

* Section rotative du support (A)

1. Nettoyage

PIEZAS DE REEMPLAZO N T E S D E

Circular diagram with a curved arrow and a circle, no text or symbols present

Technical line drawing of a mechanical clamp or bracket with a curved arrow indicating direction (no text or symbols present)

Fig. 16

CAUTION LASER RADIATION -DO NOT STARE INTO BEAM Maximum Output:<1mW Wavelength:400~700nm CLASS I LASER PRODUCT. Koki Holdings Co., Ltd. Minato-ku Tokyo 108-6020 Japan -

Medical illustration showing surgical procedure with instruments and a directional arrow (no text or labels)

Fig. 17

AVOID EXPOSURE Laser radiation is emitted from this aperture. CAUTION Laser radiation when open. Do not stare into beam.

Superfi cie superior Techo Superfi cie inferior Pared

Fig. 33

Techo Pared ① ② ③ ④ Esquina interior Esquina exterior

Fig. 34

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

● Lead from lead-based paints,
● Crystalline silica from bricks and cement and other masonry products, and
● Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

AVERTISSEMENT:

Shinagawa Intercity Tower A, 15-1, Konan 2-chome, Minato-ku, Tokyo 108-6020, Japan

Distributed by

Koki Holdings America Ltd.

1111 Broadway Ave,

Braselton, Georgia, 30517

Koki Holdings America Ltd. Canadian Branch

3405 American Drive, Units 9-10, Mississauga, ON, L4V 1T6