Power T5002 - Receiver Rockford Fosgate - Free user manual and instructions

USER MANUAL Power T5002 Rockford Fosgate

Dear Customer, Congratulations on your purchase of the world's finest brand of car audio amplifiers.At Rockford Fosgate we are fanatics about musical reproduction at its best, and we are pleased you chose our product.Through years of engi- neering expertise, hand craftsmanship and critical testing procedures, we have created a wide range of products that reproduce music with all the clarity and richness you deserve. For maximum performance we recommend you have your new Rockford Fosgate product installed by an Authorized Rockford Fosgate Dealer, as we provide specialized training through Rockford Technical Training Institute (RTTI). Please read your warranty and retain your receipt and original carton for possible future use. Great product and competent installations are only a piece of the puzzle when it comes to your system. Make sure that your installer is using 100% authentic installation accessories from Connecting Punch in your installation. Connecting Punch has everything from RCA cables and speaker wire to Power line and battery connectors. Insist on it! After all, your new system deserves nothing but the best. To add the finishing touch to your new Rockford Fosgate image order your Rockford accessories, which include everything from T-shirts to jackets and hats. To get a free brochure on Rockford Fosgate products and Rockford accessories, visit our web site at: www.rockfordfosgate.com or, in the U.S. call 1-800-669-9899 or FAX [phone]. For all other countries, call +001-480-967-3565 or FAX [phone].

Visit our web site for the latest information on all Rockford products. GETTING STARTED Welcome to Rockford Fosgate! This manual is designed to provide information for the owner, salesperson and installer. For those of you who want quick information on how to install this product, please turn to the Installation Section of this manual. Other information can be located by using the Table of Contents.We, at Rockford Fosgate, have worked very hard to make sure all the information in this manual is current. But, as we are constantly finding new ways to improve our product, this information is subject to change without notice. www.rockfordfosgate.com This symbol with “WARNING” is intended to alert the user to the presence of important instructions. Failure to heed the instructions will result in severe injury or death. This symbol with “ CAUTION” is intended to alert the user to the presence of important instructions. Failure to heed the instructions can result in injury or unit damage.

WARNING:RISK OF ELECTRIC SHOCK. Use extreme caution when handling or

making speaker connections.The voltage at the speaker terminals can cause injury or death. Read and understand the instructions in this manual before making any connections. CAUTION:To prevent injury and damage to the unit, please read and follow the instructions in this manual.We want you to enjoy this system, not get a headache. CAUTION If you feel unsure about installing this system yourself, have it installed by a qualified Rockford Fosgate technician. CAUTION Before installation, disconnect the battery negative (-) terminal to prevent damage to the unit, fire and/or possible injury. Either a Model T8004, or T15004 Power 4-Channel Amplifier Installation & Operation Manual Mounting Hardware Kit Para-Punch Remote Bass Kit with Cord The hardware kit included with each amplifier contains the mounting hardware necessary to secure the amplifier to the vehicle.1

1. Power LED (Top of unit) – This Blue LED illuminates when the unit is turned on.

2. Thermal LED (Top of unit) – This Red LED illuminates if the amplifier reaches the third stage of

thermal protection.The amplifier will shut down to cool if this occurs.

3. Protect LED (Top of unit) – This Yellow LED illuminates if a short circuit or too low of an impedance

is detected at the speaker connections.The amplifier will automatically shut down if this occurs.

4. Fuses – These ANL fuses are easily accessible in case of failure.Always replace fuses with same type and

rating. See Specifications for fuse ratings.

5. 3-Stage Convection Cooling – The 3-stage thermal design consits of a 3-speed variable fan, integrated

PCB plenum and focused mass heat distribution utilizing a highly efficient cast aluminum heatsink.This superior design keeps the amplifiers internal components cool,maximizes the amplifier potential, reduces distortion and increases efficiency.

6. Speaker Terminals – The heavy duty, nickel-plated clamp wire connectors (

and -) will accept wire sizes from 8 AWG to 18 AWG.

WARNING:RISK OF ELECTRIC SHOCK. Use extreme caution when handling or

making speaker connections.The voltage at the speaker terminals can cause injury or death.Always ensure the amplifier is off or disconnected from power prior to making any type of speaker connection.

7. Remote Bass – The Para-Punch Remote Bass connection is made with a RJ-45 cable and can be installed

in a variety of ways for easy control access. One control is used to boost low frequency information to overcome road noise and put the bass in your face.This Bass control is a narrow band adjustment variable from 0dB to +18dB with a Gyrator based Punch EQ that eliminates frequency shift with boost. The other control is used for adjusting center frequency variable from 35Hz to 70Hz.

DESIGN FEATURES5 DESIGN FEATURES INSTALLATION INSTALLATION CONSIDERATIONS The following is a list of tools needed for installation: Volt/Ohm Meter Wire strippers Wire crimpers Wire cutters #2 Phillips screwdriver Battery post wrench Hand held drill w/assorted bits 1/8" diameter heatshrink tubing Assorted connectors Adequate Length—Red Power Wire Adequate Length—Remote Turn-on Wire Adequate Length—Black Grounding Wire

8. Infrasonic Filter – A 28Hz High Pass filter designed to prevent frequencies below the audio range

from being applied to the subwoofer from the amplifier. Consequently improving subwoofer performance and power handling, particularly in vented enclosures.

9. Gain Control – The input gain control is preset to match the output of most source units.It can be

adjusted to match output levels from a variety of source units.

10. Variable Crossover – Is a built-in adjustable filter selectable for High-Pass (HP),All Pass (AP), or

Low-Pass (LP) operation variable from 40Hz to 400Hz in x1 mode, and 400-4000Hz in x10 mode.

11. Frequency Multiply Switch – Used to set the multiplier for the crossover frequencies between x1

and x10.A setting of x1 leaves the adjustable crossover frequency from 40-400Hz.A setting of x10 changes the adjustable crossover frequency to 400-4000Hz

13. RCA Input Jacks – The industry standard RCA jacks provide an easy connection for signal level input.

They are nickel-plated to resist the signal degradation caused by corrosion.

14. RCA Active Pass-Thru Jacks – This Active Pass-Thru provides a convenient source for daisy-chaining

an additional amplifier without running an extra set of RCA cables from the front of the vehicle to the rear amplifier location.

15. 2/4 Channel Switch – Pressing this switch in, switches the inputs to a 2-channel mode, allowing

connection to only the front inputs with a 4-channel output.

16. Preamp Output Crossover – Is used to set the crossover output for the Pass-Thru Jacks

selectable for High-Pass (HP),All Pass (AP), or Low-Pass (LP) operation. If set to HP or LP the frequency of th Pass-Thru outputs will be the same frequency selected for the main crossover.

17. Remote Terminal – This heavy duty, platinum-plated wire connector will accept wire sizes from

12 AWG to 24 AWG.This terminal is used to remotely turn-on and turn-off the amplifier when +12V DC is applied.

Power Terminals – The power and ground connectors on the amplifier are platinum-plated and will accommodate up to 1/0 AWG wire maximizing the input current capability of the amplifier.6 INSTALLATION This section focuses on some of the vehicle considerations for installing your new amplifier. Pre-planning your system layout and best wiring routes will save installation time.When deciding on the layout of your new system, be sure that each component will be easily accessible for making adjustments. CAUTION:If you feel unsure about installing this system yourself, have it installed by a qualified technician. CAUTION:Before installation, disconnect the battery negative (-) terminal to prevent damage to the unit, fire and/or possible injury. Before beginning any installation, follow these simple rules:

1. Be sure to carefully read and understand the instructions before attempting to install the unit.

2. For safety, disconnect the negative lead from the battery prior to beginning the installation.

3. For easier assembly, we suggest you run all wires prior to mounting your unit in place.

4. Route all of the RCA cables close together and away from any high current wires.

5. Use high quality connectors for a reliable installation and to minimize signal or power loss.

6. Think before you drill! Be careful not to cut or drill into gas tanks, fuel lines, brake or hydraulic lines,

vacuum lines or electrical wiring when working on any vehicle.

7. Never run wires underneath the vehicle. Running the wires inside the vehicle provides the best

8. Avoid running wires over or through sharp edges. Use rubber or plastic grommets to protect any

wires routed through metal, especially the firewall.

9. ALWAYS protect the battery and electrical system from damage with proper fusing. Install the

appropriate fuse holder and fuse on the +12V power wire within 18" (45.7 cm) of the battery terminal.

10. When grounding to the chassis of the vehicle, scrape all paint from the metal to ensure a good, clean

ground connection. Grounding connections should be as short as possible and always be connected to metal that is welded to the main body, or chassis, of the vehicle. MOUNTING LOCATIONS Engine Compartment Never mount this unit in the engine compartment. Mounting the unit in the engine compartment will void your warranty. Trunk Mounting Mounting the amplifier vertically will provide adequate cooling of the amplifier. Mounting the amplifier on the floor of the trunk will provide the best cooling of the amplifier. Mounting the amplifier upside down to the rear deck of the trunk will not provide proper cooling and will severely affect the performance of the amplifier and is strongly not recommended. Passenger Compartment Mounting Mounting the amplifier in the passenger compartment will work as long as you provide a sufficient amount of air for the amplifier to cool itself. If you are going to mount the amplifier under the seat of the vehicle, you must have at least 1" (2.54cm) of air gap around the amplifier's heatsink. Mounting the amplifier with less than 1" (2.54cm) of air gap around the amplifier's heatsink in the passenger compartment will not provide proper cooling and will severely affect the performance of the amplifier and is strongly not recommended.7 INSTALLATION

BATTERY AND CHARGING

Amplifiers will put an increased load on the vehicle's battery and charging system.We recommend checking your alternator and battery condition to ensure that the electrical system has enough capacity to handle the increased load of your stereo system. Stock electrical systems which are in good condition should be able to handle the extra load of any Punch Series amplifier without problems, although battery and alternator life can be reduced slightly.To maximize the performance of your amplifier, we suggest the use of a heavy duty battery and an energy storage capacitor.

CAUTION:If you do not feel comfortable with wiring your new unit, please see your local Authorized Rockford Fosgate Dealer for installation. CAUTION:Before installation, disconnect the battery negative (-) terminal to prevent damage to the unit, fire and/or possible injury. CAUTION:Avoid running power wires near the low level input cables, antenna, power leads, sensitive equipment or harnesses.The power wires carry substantial current and could induce noise into the audio system.

1. Plan the wire routing. Keep RCA cables close together but isolated from the amplifier's power cables

and any high power auto accessories, especially electric motors.This is done to prevent coupling the noise from radiated electrical fields into the audio signal.When feeding the wires through the firewall or any metal barrier, protect them with plastic or rubber grommets to prevent short circuits. Leave the wires long at this point to adjust for a precise fit at a later time.

2. Prepare the RED wire (power cable) for attachment to the amplifier by stripping 5/8" of insulation

from the end of the wire. Insert the bared wire into the B+ terminal and tighten the set screw to secure the cable in place. NOTE:The B+ cable MUST be fused 18" or less from the vehicle's battery. Install the fuseholder under the hood and ensure connections are water tight.

3. Trim the RED wire (power cable) within 18" of the battery and splice in a inline fuse holder. See

Specifications for the rating of the fuse to be used. DO NOT install the fuse at this time.

4. Strip 1/2" from the battery end of the power cable and crimp a large ring terminal to the cable. Use

the ring terminal to connect to the battery positive terminal.

5. Prepare the BLACK wire (Ground cable) for attachment to the amplifier by stripping 5/8" of

insulation from the end of the wire. Insert the bare wire into the GROUND terminal and tighten the set screw to secure the cable in place. Prepare the chassis ground by scraping any paint from the metal surface and thoroughly clean the area of all dirt and grease. Strip the other end of the wire and attach a ring connector. Fasten the cable to the chassis using a non-anodized screw and a star washer. NOTE:Keep the length of the BLACK wire (Ground) as short as possible.Always less than 30"(76.2cm).

6. Prepare the Remote turn-on wire for for attachment to the amplifier by stripping 5/8" of insulation

from the end of the wire. Insert the bared wire into the REMOTE terminal and tighten the set screw to secure the wire in place. Connect the other end of the Remote wire to a switched 12 volt positive source.The switched voltage is usually taken from the source unit's remote amp on lead. If the source unit does not have this output available, the recommended solution is to wire a mechanical switch in line with a 12 volt source to activate the amplifier.

7. Securely mount the amplifier to the vehicle or amp rack.

Be careful not to mount the amplifier on cardboard or plastic panels. Doing so may enable the screws to pull out from the panel due to road vibration or sudden vehicle stops.8 Power Connection

8. Connect from source signal by plugging the RCA cables into the input jacks at the amplifier.

CAUTION:Always ensure power is off or disconnected at the amplifier before connecting RCA cables. Failure to do so may cause injury, damage to the amplifier and/or connected components.

9. Connect the speakers. Strip the speaker wires 1/2" and insert into the speaker terminal and tighten

the set screw to secure into place. Be sure to maintain proper speaker polarity. DO NOT chassis ground any of the speaker leads as unstable operation may result.

WARNING:RISK OF ELECTRIC SHOCK. Use extreme caution when handling or

making speaker connections.The voltage at the speaker terminals can cause injury or death.Always ensure the amplifier is off or disconnected from power prior to making any type of speaker connection.

10. Perform a final check of the completed system wiring to ensure that all connections are accurate.

Check all power and ground connections for frayed wires and loose connections which could cause problems. Install inline fuse near battery connection. NOTE:Follow the diagrams for proper signal polarity. CAUTION:These amplifiers are not recommended for impedance loads below 1 stereo and 2 bridged. INSTALLATION9 INSTALLATION 2-Channel Wiring Mono Bridged

• Gain (Front & Rear) - is set independently to suit application.

• Crossover (Front & Rear) - is set independently to suit application.10 Stereo Bridged

• 2/4 CHN. SWITCH out to set to 4 CHN.

• Gain (Front & Rear) - is set independently to suit application.

• Crossover (Front & Rear) - is set independently to suit application. 4-Channel Wiring INSTALLATION11 OPERATION

PARA-PUNCH REMOTE BASS

Mounting and installation

1. Find a location that gives easy access to the remote.

NOTE:You can mount this unit in a variety of ways. Remove the back housing by using a small flat screwdriver in the slotted hole at the back.The housing can be installed with the mounting tab up or down, or left off for in panel installation.

2. Route the cable for the remote and connect to the amplifier.

Outside Panel Install

4. Slip the remote onto the mounting

clip until it snaps into place.

5. Connect the cable to the remote.

6. Cut out a 2”x 7/8” hole in the panel,

with a maximum panel thickness of 3/8”. Ensure there is enough room within the panel area for connection.

7. Route the cable through the hole and connect to

8. Press the remote into the panel cutout until it clicks

boost amplifier bass frequencies. CAUTION:Overexcursion and subsequent damage may occur at high levels of boost

10. Right Knob-Center Frequency Control:

Turn clockwise to select the center frequency desired (35Hz-70Hz).

Mounting Clip12 SLOPE SWITCH (Crossover) Do the following individually for each channel. Used to select between a 12dB/octave Butterworth or 24dB/octave Linkwitz-Riley filter. If you are unsure as to the correct setting of this feature, consult your local Authorized Rockford Fosgate dealer for the correct recommended setting for your specific system. When in doubt, select the 24dB setting. ADJUSTING GAIN Do the following individually for each channel. To adjust the gain setting, turn the amplifier gains all the way down (counter-clockwise).Turn the source unit volume up until distortion is audible and then turn it down a bit until the distortion is inaudible.This will be about all the way up on most source units. Next, increase the amplifier gain setting until adequate volume is achieved. Rockford Fosgate source units do not distort, so the volume can be used at maximum setting. NOTE:Best signal to noise and dynamic range are realized with the gain at minimum. Most users find adequate gain and volume is achieved at about halfway in the adjustment range. CAUTION:Avoid setting the amplifier gain very high as noise and distortion will increase significantly. NOTE:For a more in depth setting procedure, contact Rockford Technical Support.

ADJUSTING CROSSOVER FREQUENCY

Do the following individually for each channel. Placing the switch in the HP position sets the amplifier to the High Pass mode, enabling frequencies above the cut-off point to pass, adjustable between 40-400Hz in x1 mode or 400-4000Hz in x10 mode. Placing the switch in the AP position sets the amplifier to the All Pass mode, preventing any crossover adjustment, allowing all frequencies to pass. Placing the switch in the LP position sets the amplifier to the Low Pass mode, enabling frequencies below the cut-off point to pass, adjustable between 40-400Hz in x1 mode or 400-4000Hz in x10 mode. Turn the crossover adjustment knob all the way down.With the system playing, turn the crossover adjustment knob up slowly until the desired crossover point is achieved. FREQUENCY MULTIPLY SWITCH (Crossover) Do the following individually for each channel. This switch sets the multiplier for the crossover frequencies. Placing the switch in the x1 position (Out Position) sets the adjustable crossover frequency to 40-400Hz. Placing the switch in the x10 position (In Position) sets the adjustable crossover frequency to 400-4000Hz. Infrasonic Filter Infrasonic Filter GainGain Crossover Crossover Front Channel Rear Channel Preamp Output Crossover 2/4-Channel Switch Pass-Thru Outputs OPERATION13 OPERATION PREAMP OUTPUT CROSSOVER (Pass-Thru) Is used to set the crossover output for the Pass-Thru Jacks. Placing the switch in the HP position sets the output of the Pass-Thru to the High Pass mode, enabling frequencies above the frequency set at the main crossover to pass. Placing the switch in the AP position sets the output of the Pass-Thru to the All Pass mode, allowing all frequencies to pass. Placing the switch in the LP position sets the output of the Pass-Thru to the Low Pass mode, enabling frequencies below the frequency set at the main crossover to pass. INFRASONIC FILTER Do the following individually for each channel. Placing the switch to "ON" engages a 28Hz infrasonic filter limiting the amount of low frequency information going to the woofer. Set this to your personal preference while listening to the system one way, then the other. NOTE: We recommend using the infrasonic filter when using vented enclosures with this amplifier. TROUBLESHOOTING NOTE:If you are having problems after installation follow the Troubleshooting procedures below. Procedure 1: Check Amplifier for proper connections. Verify that POWER light is on. If POWER light is on skip to Step 3, if not continue.

1. Check in-line fuse on battery positive cable. Replace if necessary.

2. Check fuse(s) on amplifier. Replace if necessary.

3. Verify that Ground connection is connected to clean metal on the vehicle’s chassis. Repair/replace if

4. Verify there is 10.5 - 15.5 Volts present at the positive battery and remote turn-on cable.Verify quality

connections for both cables at amplifier, stereo, and battery/fuseholder. Repair/replace if necessary. Procedure 2: Protect or Thermal light is on.

1. If the Protect light is on, this is a sign of a possible short in the speaker connections. Check for

proper speaker connections and use an ohm meter to check for possible shorts in the speaker wiring. Too low of a speaker impedance may also cause Protect to light.

2. If the Thermal light is on, this is usually a sign of driving the amplifier at very high power levels without

adequate airflow around the amplifier. Shut off the system and allow to cool. Check for proper speaker impedance, rewire if needed. Low battery voltage may also cause Thermal to light. Check that the vehicle charging system is maintaining proper voltage. If the previous items do not solve the problem, a fault may be in the amplifier, call customer service for support. Procedure 3: Check Amplifier for audio output.

1. Verify good RCA input connections at stereo and amplifier. Check entire length of cables for kinks,

splices, etc.Test RCA inputs for AC volts with stereo on. Repair/replace if necessary.

1. Disconnect input signal to amplifier and turn amplifier on and off.

2. If the noise is eliminated, connect the REMOTE lead of amplifier to source unit with a delay turn-on

1. Use a different 12 Volt source for REMOTE lead of amplifier (i.e. battery direct).

2. If the noise is eliminated, use a relay to isolate the amplifier from noisy turn-on output.

Continuous Power Rating (RMS) - Measured at 14.4 Battery Volts 4 Load Per Channel 50 Watts x 4 125 Watts x 4 2 Load Per Channel 100 Watts x 4 250 Watts x 4 1 Load Per Channel 200 Watts x 4 375 Watts x 4 4 Load Bridged 200 Watts x 2 500 Watts x 2 2 Load Bridged 400 Watts x 2 750 Watts x 2 Dimensions: Height 2.6" (6.60cm) 2.6" (6.60cm) Width 12.8" (32.51cm) 12.8" (32.51cm) Length 23" (58.42cm) 33" (83.82cm) Amplifier Fuse Rating (Amp/Type) (1) 150A / ANL (1) 250A / ANL Battery Fuse Rating (Amp) External 150A 250A (Not Supplied) Signal-to-Noise Ratio >80dB A-weighted @ 2Vrms Crossover Slope Selectable 12dB/octave Butterworth or 24dB/octave Linkwitz-Riley Crossover Frequency (Multiplier x1) variable from 40Hz to 400Hz Crossover Frequency (Multiplier x10) variable from 400Hz to 4000Hz Frequency Response 20Hz to 20kHz ±0.5dB Bandwidth 20Hz to 200kHz ±3dB Slew Rate 30 Volts/µS IM Distortion (IHF) <0.05% Signal Voltage Adjustment Range Variable from 150mV to 4V (RCA Input) Protection NOMAD - Internal analog-computer output protection circuitry limits power in case of overload, plus short protection. Thermal switch shuts down the amplifier in case of overheating. Equalization (Variable Punch Bass) Variable from 0dB to +18dB @ variable 35 to 70Hz Input Impedance 10k ohms Infrasonic Filter Selectable 12dB/Octave, -3dB @ 28Hz These specifications are Amplifier Power Standard CEA-2006 Compliant Specifications subject to change without notice TROUBLESHOOTING Procedure 5: Check Amplifier if you experience excess Engine Noise.

1. Route all signal carrying wires (RCA, Speaker cables) away from power and ground wires.

2. Bypass any and all electrical components between the stereo and the amplifier(s). Connect stereo

directly to input of amplifier. If noise goes away the unit being bypassed is the cause of the noise.

3. Remove existing ground wires for all electrical components. Reground wires to different locations.

Verify that grounding location is clean, shiny metal free of paint, rust etc.

4. Add secondary ground cable from negative battery terminal to the chassis metal or engine block of

5. Have alternator and battery load tested by your mechanic.Verify good working order of vehicle

electrical system including distributor, spark plugs, spark plug wires, voltage regulator etc.15

LIMITED WARRANTY INFORMATION

Rockford Corporation offers a limited warranty on Rockford Fosgate products on the following terms: Length of Warranty Source Units,Speakers, Signal Processors and PUNCH Amplifiers – 1 Year POWER Amplifiers – 2 Years Type RF Amplifiers – 3 Years Any Factory Refurbished Product – 90 days (receipt required) What is Covered This warranty applies only to Rockford Fosgate products sold to consumers by Authorized Rockford Fosgate Dealers in the United States of America or its possessions. Product purchased by consumers from an Authorized Rockford Fosgate Dealer in another country are covered only by that country’s Distributor and not by Rockford Corporation. Who is Covered This warranty covers only the original purchaser of Rockford product purchased from an Authorized Rockford Fosgate Dealer in the United States. In order to receive service, the purchaser must provide Rockford with a copy of the receipt stating the customer name, dealer name, product purchased and date of purchase. Products found to be defective during the warranty period will be repaired or replaced (with a product deemed to be equivalent) at Rockford's discretion. What is Not Covered

1. Damage caused by accident, abuse, improper operations,water, theft, shipping

2.Any cost or expense related to the removal or reinstallation of product

3. Service performed by anyone other than Rockford or an Authorized Rockford Fosgate

Service Center 4.Any product which has had the serial number defaced,altered, or removed

5. Subsequent damage to other components

6.Any product purchased outside the U.S. 7.Any product not purchased from an Authorized Rockford Fosgate Dealer Limit on Implied Warranties Any implied warranties including warranties of fitness for use and merchantability are limited in duration to the period of the express warranty set forth above.Some states do not allow limitations on the length of an implied warranty, so this limitation may not apply.No person is authorized to assume for Rockford Fosgate any other liability in connection with the sale of the product. How to Obtain Service Contact the Authorized Rockford Fosgate Dealer you purchased this product from. If you need further assistance, call 1-800-669-9899 for Rockford Customer Service.You must obtain an RA# (Return Authorization number) to return any product to Rockford Fosgate.You are responsible for shipment of product to Rockford. EU Warranty This product meets the current EU warranty requirements, see your Authorized dealer for details. Ship to: Electronics Rockford Corporation Warranty Repair Department 2055 E. 5th Street Tempe,AZ 85281 RA#:_______________________ Ship to: Speakers Rockford Acoustic Design Speaker Returns 2356 Turner Ave. NW Grand Rapids, MI 49544 RA#:___________________2 Français INTRODUCTION