METABO NR65AK2S - Stapler

NR65AK2S - Stapler METABO - Free user manual and instructions

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Product Type Pneumatic stapler / nailer for metal connectors
Brand Metabo
Model NR65AK2S
Operating Pressure 80 - 120 psi (5.4 - 8.3 bar)
Dimensions (L × H × D) 300 × 335 × 85 mm (NR65AK2S)
Weight 2.6 kg (NR65AK2S)
Magazine Capacity Up to 44 nails (long magazine)
Compatible Nail Type Flat head nails, .131" to .162" gauge, 38 to 64 mm length
Air Consumption 0.063 ft³/cycle (1.8 l/cycle) at 100 psi
Air Connection 3/8 NPT thread
Power Source Compressed air (clean, dry and regulated)
Trigger Mechanism Sequential (one nail at a time)
Lockout Function Prevents firing when 5 or fewer nails remain
Applications Fastening pre-punched metal connectors to wood (joist hangers, straps, etc.)
Safety Safety glasses mandatory; do not point at yourself or others; keep fingers away from trigger when not in use
Lubrication Hitachi pneumatic tool oil (or equivalent) before each use
Routine Maintenance Drain filter, clean magazine, check pusher lever
Spare Parts and Repairability Replacement parts available from an authorized Hitachi/Metabo service center

Frequently Asked Questions - NR65AK2S METABO

What air pressure should I use for the Metabo NR65AK2S nailer?
The recommended air pressure is between 80 and 120 psi (5.4 to 8.3 bar). Set the lowest pressure that allows proper driving.
What types of nails should I use with this nailer?
Use only genuine Hitachi flat head nails, .131" to .162" gauge, 38 mm to 64 mm length. Using other nails may cause malfunction or injury.
How to properly lubricate the nailer?
Use Hitachi pneumatic tool oil (or equivalent). If you don't have an in-line lubricator, add 5 to 10 drops into the air fitting twice a day.
What should I do if nails jam in the tool?
First disconnect the air hose. Insert a rod into the nose and tap with a hammer to clear the nail, then remove it with a flathead screwdriver. If jams are frequent, contact an authorized service center.
Can I use the nailer without wearing safety glasses?
No, absolutely mandatory. The operator and all bystanders must wear safety glasses with side shields meeting ANSI Z87.1. Ordinary glasses are not sufficient.
What is the maximum magazine capacity?
The magazine can hold up to 44 nails (long strip) or 2 nails (short strip). Use strips of at least 5 nails for proper operation.
How to change the nail length?
First remove all nails from the magazine. The nail exit position can be adjusted in two positions: low for 38 mm, high for 64 mm. Adjust before loading new strips.
The nailer does not work, what should I check?
Check air pressure (80-120 psi), oil level, pusher lever condition, and clear any jams. If the problem persists, consult the troubleshooting guide or contact an authorized repair center.
Can I use this nailer to drive nails into concrete or solid metal?
No, dangerous. This nailer is designed only for fastening pre-punched metal connectors to wood. Driving nails into concrete or metal without a hole can cause ricochet and serious injury.
How to maintain the nailer after a long period of inactivity?
Apply a thin coat of grease to steel parts to prevent corrosion. Store the tool in a warm, dry place, out of reach of children. Before using, perform the lubrication and test operations described in the manual.

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USER MANUAL NR65AK2S METABO

Instruction and safety manual

Improper use of this Nailer can result in death or serious injury!

This Manual contains important information about product safety.

Read and understand this Manual before operating the Nailer.

Never allow anyone who has not reviewed this manual to use the tool.

This manual should be stored in safe place.

Only for use with Pre-Punched Held Metal connector.

METABO NR65AK2S - Instruction and safety manual - 1

DANGER

ACCESSIONS 10
STANDARD ACCESSORIES. 10
OPTIONAL ACCESSORIES 10

APPLICATIONS 10

BEFORE OPERATION 10

WORKING ENVIRONMENT 10

AIR SUPPLY 11

LUBRICATION 11

COLD WEATHER CARE 12

SERVICE AND REPAIRS 18

PARTS LIST 58

TABLE DES MATIÈRES

François

Page Page

INFORMATION IMPORTANTE DE SECURITE ....20

DEFINITION DES MOTS DE SIGNALISATION ....20

EXPLICATION DE L'ACTION DE CLOUAGE DU CLOUEUR HITACHI 20

SECURITE

CONSIGNES DE SECURITE IMPORTANTES POUR L'UTILISATION DU CLOUEUR 21

RESPONSABILITIES DE L'EMPLOYEUR, DU PROPRIÉTAIRE DE L'OUTIL ET DE L'OPÉRATEUR DE L'OUTIL 26

UTILISATION

NOM DES PIECES 27

SPECIFICATIONS 27

SELECTION DES CLOUS 28

ACCESSIONS 28

ACCESSIONS STANDARD 28

ACCESSIONS EN OPTION 28

APPLICATIONS 28

IMPORTANT SAFETY INFORMATION

METABO NR65AK2S - IMPORTANT SAFETY INFORMATION - 1

Read and understand tool labels and all of the operating instructions, safety precautions and warnings in this manual before operating or maintaining this Nailer.

Failure to follow warnings could result in DEATH or SERIOUS INJURY

Most accidents that result from the operation and maintenance of Nailers are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.

Basic safety precautions are outlined in the "SAFETY" section of this Manual and in the sections which contain the operation and maintenance instructions.

Hazards that must be avoided to prevent bodily injury or machine damage are identified by DANGERS and WARNINGS on the Nailer and in this Manual.

NEVER use this Nailer for applications other than those specified in this Manual.

DEFINITIONS OF SIGNAL WORDS

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or may cause machine damage.

NOTE emphasizes essential information.

SINGLESEQUENTIAL ACTUATION MECHANISM:

First, press the push lever against the wood; next, pull the trigger to drive the fastener.

After nailing once, nailing will not be possible again until the Trigger is released and pressed again.

SAFETY

IMPORTANT SAFETY INSTRUCTIONS - FOR USING NAILERS

INSTRUCTIONS PERTAINING TO A RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS

General

To reduce the risks of electric shock, fire, and injury to persons, READ ALL THE INSTRUCTIONS BEFORE USING THE TOOL.

DANGER

  1. OPERATORS AND OTHERS IN WORK AREA MUST WEAR EYE PROTECTION (SAFETY GLASSES WITH SIDE SHIELDS).

METABO NR65AK2S - DANGER - 1

When operating the Nailer, always wear safety glasses with side shields, and make sure others in wo safety glasses, too.

Safety glasses must conform to the requirements of American National

Standards Institute, ANSI Z87.1 and provide protection against flying particles both from the front and side.

Ordinary eyeglasses do not provide adequate protection.

The employer must enforce the use of safety glasses by the Nailer operator and others in work area.

  1. NEVER USE REACTIVE GASES OR OTHER BOTTLED GASES. EXPLOSION MAY OCCUR.

METABO NR65AK2S - DANGER - 2

Never use reactive gases such as oxygen, combustible gases or any other bottled gases as a power source for the Nailer.

Use of the above gases is dangerous, as the Nailer will explode.

Use only clean, dry, regulated compressed air.

  1. NEVER DRIVE NAILS INTO METAL OR CONCRETE.

METABO NR65AK2S - DANGER - 3

  1. ALWAYS BE AWARE OF POSITION OF FIRING HEAD.

METABO NR65AK2S - DANGER - 4

METABO NR65AK2S - DANGER - 5

When the firing head is pointed away from work surface, injuries can occur.

  1. KEEP THE TOOL ALIGNED WITH THE PREPUNCHED METAL HOLE WHEN FIRING.

METABO NR65AK2S - DANGER - 6

Insert the nail point in direct alignment to punched metal hole.

Do not align with the surface at an angle of less than 50 degrees.

If the nail is driven into metal or concrete directly, it could ricochet and hurt yourself as well as others.

SAFETY — Continued

WARNING

6. NEVER POINT TOOL AT YOURSELF OR OTHERS IN WORK AREA.

METABO NR65AK2S - NEVER POINT TOOL AT YOURSELF OR OTHERS IN WORK AREA. - 1

Always assume that the Nailer contains fasteners.

Never point the Nailer toward yourself or others, whether it contains fasteners or not.

If fasteners are mistakenly driven, it can lead to severe injuries.

Never engage in horseplay with the Nailer.

Respect the Nailer as a working implement.

7. DO NOT PLACE FINGER ON TRIGGER AND KEEP FINGERS AWAY FROM TRIGGER WHEN NOT DRIVING FASTENERS TO AVOID ACCIDENTAL DISCHARGE.

Never carry the Nailer with f i nger on Trigger since you could drive a fastener unintentionally and injure yourself or someone else.

Always carry the Nailer by the handle only.

8. KNOW AND UNDERSTAND WHAT TRIGGER SYSTEM YOU ARE USING.

Read and understand section titled "METHODS OF OPERATION." (page 16)

When using tools, basic precautions should always be followed, Including the following:

1. Work area

(1) Keep the work area clean and well lighted.

Cluttered benches and dark areas increase the risks of electric shock, fire, and injury to persons.

(2) Do not operate the Nailer in explosive atmospheres, such as in the presence of flammable liquids, gases, or combustible dust.

The Nailer is able to create sparks resulting in the ignition of the dust or fumes.

(3) Keep bystanders, children, and visitors away while operating the Nailer. Distractions are able to result in the loss of control of the Nailer.

2. Personal safety

(1) Stay alert. Focus on your work and use common sense when working with the Nailer. Do not use the Nailer while tired, after having consumed drugs or alcohol, or while under the influence of medication.

A moment of inattention while operating the Nailer increases the risk of injury to persons.

(2) Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep hair, clothing, and gloves away from moving parts.

Loose clothes, jewelry, or long hair increases the risk of injury to persons as a result of being caught in (7) moving parts.

(3) Avoid unintentional starting. Be sure the switch is off before connecting to the air supply. Do not carry the Nailer with your finger on the switch or connect the Nailer to the air supply with the switch on.

(4) - Disconnect the Nailer from the air source before making adjustments, doing Nailer maintenance, clearing jams, touching the Push Lever, when not in use, leaving work area, leaving the Nailer outside of the operator's supervision or control, loading, or unloading the Nailer, handing it to another person, elevating, lowering or otherwise moving the Nailer to a new location. Never attempt to clear a jam or repair the Nailer unless you have disconnected air hose from the Nailer and removed all remaining fasteners from the Nailer. The Nailer should never be left unattended since people who are not familiar with the Nailer might handle it and injure the themselves. Such precautionary measures reduce the risk of injury to persons.
(5) Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the Nailer in unexpected situations.
(6) Use safety equipment. A dust mask, non-skid safety shoes and a hard hat must be used for the applicable conditions.

WARNING - Risk of hearing loss. Wear hearing protection.

Hearing protection shall have a Noise Reduction Rating (NRR) determined in accordance with US Environmental Protection Agency rules that is appropriate for noise exposure.

SAFETY — Continued

WARNING

(8) Always wear head protection. Always wear head protection to protect your head from flying objects.
(9) Do not attach the hose or Nailer to your body. Attach the hose to the structure to reduce the risk of loss of balance if the hose shifts.
(10) - Drive Nails into proper work surface only. Do not drive nail into other nails. This is able to cause the fastener to be deflected someone, or cause the Nailer to react and result in a risk of injury to persons.

3. Nailer use and care

(1) Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against the body is unstable and is able to lead to loss of control.
(2) Do not force the Nailer. Use the correct Nailer for the application. The correct Nailer will do the job better and safer at the rate for which the Nailer is designed.
(3) Do not use the Nailer if the switch does not turn the Nailer on or off. Any Nailer that cannot be controlled with the switch is dangerous and m repaired.

Never use Nailer which is defective or operating abnormally. If the Nailer appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a Hitachi authorized service center.

(4) Disconnect the Nailer from the air source before making any adjustments, changing accessories, or storing the Nailer. Such preventive safety measures reduce the risk of starting the Nailer unintentionally.
(5) Store the Nailer when it is idle out of reach of children and other untrained persons. A Nailer is dangerous in the hands of untrained users.
(6) Maintain the Nailer with care. Keep the Nailer Clean and lubricated for better and safer performance.

(7) Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the Nailer's operation.
If damaged, have the Nailer serviced before using. Because of high air pressure in the Nailer, cracks in the surface are dangerous. To avoid this, do not drop the Nailer or strike the Nailer against hard surfaces; and do not scratch or engrave signs on the Nailer. Many accidents are caused by poorly maintained Nailers. There is a risk of bursting if the Nailer is damaged.
(8) Do not use the Nailer that is not in proper working order. Tags and physical segregation shall be used for control.
(9) Use only accessories that are identified by Hitachi for the specific Nailer. Use of an accessory not intended for use with the specific Nailer, increases the risk of injury to persons.
(10) Use only those fasteners listed in the Accessories section of this manual. Fasteners not identified for use with this Nailer by Hitachi are able to result in a risk of injury to persons or Nailer damage when used in this Nailer.

4.4. Service

(1) Tool service must be performed only by qualified repair personnel.
(2) When servicing a Nailer, use only identical replacement parts. Use only authorized parts.
(3) Use only the lubricants supplied with the Nailer or specified by Hitachi.

5. Air source

(1) Never connect to an air source that is capable of exceeding 200 psi (13.7 bar 14kgf/cm^2 ) if a regulator fails.

Over pressurizing the Nailer is able to result in bursting, abnormal operation, breakage of the Nailer or serious injury to persons.

METABO NR65AK2S - Air source - 1

SAFETY — Continued

WARNING

DO NOT EXCEED 120 psi (8.3 bar 8.5 kgf/cm 2).

Use only clean, dry, regulated compressed air at the rated pressure or within the rated pressure range as marked on the Nailer.

Always verify prior to using the Nailer that the air source has been adjusted to the rated air pressure or within the rated air-pressure range.

(2) Never use reactive gases such as oxygen, carbon dioxide, combustible gases or any bottled gas as an air source for the Nailer. Such gases are capable of explosion and serious injury to persons.

6. Others

(1) Be careful of double fire and being hit by the Nailer due to spring back ("recoil").

After driving a nail, the Nailer may recoil causing it to move away from the work surface.

To reduce risk of injury always manage recoil by:

1) always maintaining control of the Nailer.
2) allowing recoil to move the Nailer away from work surface.
3) not resisting recoil such that the Nailer will be forced back into the work surface.
4) pulling the trigger rapidly and firmly after carefully positioning a nail into the pre-punched metal hole.
5) keeping face and body parts away from the Nailer.

(2) Never Use NON relieving coupler on Nailer. If a non relieving coupler is used on the Nailer, the Nailer can remain charged with air after disconnecting and thus will be able to drive a fastener even after disconnecting. The Nailer and air hose must have a hose coupling such that all pressure is removed from the Nailer when the coupling joint is disconnected.
(3) Check Push Lever before use. Make sure the Push Lever operates properly, and is not inoperable, disconnected, or altered. (The Push Lever may be called "Safety".) Never use the Nailer unless the Push Lever is operating properly, otherwise the Nailer could drive a fastener unexpectedly. Do not tamper with or remove the Push Lever, or otherwise cause the Push Lever to become inoperable.
(4) Keep all screws and covers tightly in place. Keep all screws and covers tightly mounted.

Check their condition periodically. Never use the Nailer if parts are missing or damaged.

(5) Do not load fasteners with Trigger or Push Lever depressed. When loading fasteners into the Nailer or when connecting the air hose,

1) do not depress the Trigger;
2) do not depress the Push Lever; and
3) keep the Nailer pointed downward.

(6) Keep hands and body away from firing head during use. Never place your hands or feet closer than 8 inches (200 mm) from the firing head. A serious injury can result if the fasteners are deflected by the workpiece, or are driven away from the point of entry.
(7) When working close to an edge of a workpiece or at steep angles, or driving fasteners into thin workpiece use care to minimize chipping, splitting or splintering, or free flight, ricochet or piercing of fasteners, which may cause injury.
(8) Never drive fasteners from both sides of a wall at the same time. The fasteners can be driven into and through the wall and hit a person on the opposite side.
(9) Use extra caution when driving the Nailer into existing walls or other blind areas to prevent contact with hidden objects or persons on other side (eg., wires, pipes).
(10) Check for live wires. Avoid the risk of severe electrical shock by checking for live electrical wires that may be hidden by walls, floors or ceilings. Turn off the breaker switch to ensure there are no live wires.
(11) Do not lift, pull or lower the Nailer by the hose.
(12) Do not disconnect air hose from Nailer with finger on Trigger. The Nailer can fire when reconnected to An air supply.
(13) Handle Nailer correctly. Operate the Nailer according to this Manual. Never allow the Nailer to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.
(14) Never use Nailer for applications other than those specified in this manual.
(15) Never modify or alter a Nailer. Doing so may cause it to malfunction and personal injuries may result.
(16)Only for installation purpose of pre-punched holed metal connector to wood stud.

SAFETY - Continued

WARNING

(17) Before each firing, be sure to position and insert the first nail point through the metal hole.

This tool and nails are designed for metal connector with pre-punched holes.

Drive nails into work surface only; never into materials too hard to penetrate.

If the nail is not positioned and insert properly, it could ricochet and hurt yourself or someone.

If you are not sure to position and insert the nail through the metal hole, never drive nails.

Never drive nails into metal. Only drive into pre-punched metal holes.

(18) Always point first nail protruded from nose away from yourself and others.

Keep your face, hands, feet and other body parts, as well as those of other persons away from the nose muzzle to avoid possible injury during use an carrying.

RESPONSIBILITIES OF EMPLOYER, TOOL OWNER AND TOOL OPERATOR

  1. Ensure that this MANUAL is available to operators and personnel performing maintenance.
  2. Train the operator in the safe use of the Nailer as described in this MANUAL.
  3. Ensure that only persons who have read and understand this MANUAL operate the Nailer.
  4. Ensure that Nailers are used only when operators and others in work area are wearing EYE PROTECTION, and other appropriate personal protective equipment such as HEAD, HEARING, FOOT PROTECTION.

  5. Enforce the use of EYE PROTECTION by operators and others in work area.

  6. Ensure that Nailers are kept in safe working order as described in this MANUAL.
  7. Maintain Nailers properly.
  8. Ensure that only qualified personnel shall repair Nailers.
  9. Ensure that Nailers that require repair are removed from service and that tags and physical segregation are used as a means of control.

SAVE THIS MANUAL AND KEEP IT AVAILABLE FOR OTHERS!

OPERATION

NOTE: The information contained in this Manual is designed to assist you in the safe operation of the Nailer.

Some illustrations in this Manual may show details or attachments that differ from those on your own Nailer.

NAME OF PARTS

METABO NR65AK2S - NAME OF PARTS - 1

SPECIFICATIONS

Model NR65AK2 NR65AK2(S)
Operating pressure 80 – 120 psi (5.4 – 8.3 bar 5.5 – 8.5 kgf/cm2)
Dimensions Length × Height × Width17-5/8" × 13-3/16" × 3-3/8" (448 mm × 335 mm × 85 mm)11-13/16" × 13-3/16" × 3-3/8" (300 mm × 335 mm × 85 mm)
Weight 6.4 lbs (2.9 kg) 5.7 lbs (2.6 kg)
Nail capacity Long magazine: 44 nails (2 strips) Short magazine: 22 nails (1 strip)
Air consumption.063 ft3/cycle at 100 psi (1.8 ltr/cycle at 6.9 bar) (1.8 ltr/cycle at 7 kgf/cm2)
Air inlet3/8 NPT Thread

NAIL SELECTION

WARNING

  • Be sure to use only the genuine HITACHI nails for the NR65AK2 / NR65AK2 (S). The use of any other nails can result in tool malfunction and/or nail breakdown, leading to serious injuries.

Only nails shown in the Table below can be driven with this Nailer.

Paper-collated strip nails Full-head nails 1-400-59-TOOLS Wear Eye Protector (8d) .131 x 1-1/2" (3.3 x 38 mm) (10d) .148 x 1-1/2" (3.8 x 38 mm) (10d) .148 x 2-1/2" (3.8 x 64 mm) (16d) .162 x 2-1/2" (4.1 x 64 mm)Min. Max..280" (7.1 mm) 1-1/2" (38 mm) .131" (3.3 mm).280" (7.1 mm) 2-1/2" (64 mm) .162" (4.1 mm)

ACCESSIONS

WARNING

  • Accessories other than those shown below can lead to malfunction and resulting injuries.

STANDARD ACCESSORIES

METABO NR65AK2S - STANDARD ACCESSORIES - 1

① Eye protection

OPTIONAL ACCESSORIES... sold separately

Pneumatic Tool Lubricant

.8 oz. (25 cc) oil feeder (Code No. 877153)

4 oz. (120 cc) oil feeder (Code No. 874042)

1 quart (1 ltr) can (Code No. 876212)

NOTE: Accessories are subject to change without any obligation on the part of HITACHI.

APPLICATIONS

DANGER

Pre-punched holed metal connector to wood stud installation only.
- Never drive nails into metal or concrete.

Metal hardware with pre-punched holes to wood stud installation only.

Straps, Joist hangers, framing anchors

BEFORE OPERATION

Read section titled "SAFETY" (pages 4-8).

Make sure of the followings before operation.

WORKING ENVIRONMENT

WARNING

  • No flammable gas, liquid or other flammable objects at worksite.
  • Clear the area of children or unauthorized personnel.

AIR SUPPLY

METABO NR65AK2S - AIR SUPPLY - 1

DANGER

METABO NR65AK2S - DANGER - 1

NEVER use reactive gases or other bottled gases. Explosion may occur.

METABO NR65AK2S - DANGER - 2

WARNING

  • Never connect Nailer to pressure which potentially exceeds 200 psi (13.7 bar 14 kgf/cm²) if a regulator fails.
  • Never use non relieving coupler on Nailer.

  • Power source

Use only clean, dry, regulated compressed air as a power source for this Nailer.
Air compressors used to supply compressed air to this Nailer must comply with the requirements of the latest version of ANSI Standard B 19.3 "Safety Standard For Compressors For Process Industries."
Moisture or oil in the air compressor may accelerate wear and corrosion in the Nailer. Drain daily.

  1. Filter-Regulator-Lubricator
    Use a regulator with a pressure range of 0 - 120 psi (0 - 8.3 bar 0 - 8.5 kgf/cm 2).
  2. Filter-regulator-lubricator units supply an optimum condition for the Nailer and extend the Nailer life.

These units should always be used.

Filter ........ The filter removes moisture and dirt mixed in compressed air. Drain daily unless fitted with an automatic drain. Keep the filter clean by regular maintenance.

Regulator.....The regulator controls the operating pressure for safe operation of the Nailer. Inspect the regulator before operation to be sure it operates properly.

Lubricator ....The lubricator supplies an oil mist to the Nailer.

Inspect the lubricator before operation to be sure the supply of lubricant is adequate.

Use Hitachi pneumatic tool lubricant.

METABO NR65AK2S - WARNING - 1

  1. Air hose

Compressed air supply hoses shall have a minimum working pressure rating equal to or greater than the pressure from the power source if a regulator fails, or 150 psi (10.4 bar 10.6kgf/cm^2 ), whichever is greater.

  1. Air consumption

Using the Air consumption table and the Air compressor size formula, find a correct compressor size.

Air consumption table

Operating pressurepsi(bar)(kgf/cm2)80(5.5)(5.6)90(6.2)(6.3)100(6.9)(7)
Air consumptionft3/cycle(ltr/cycle).05(1.4).056(1.6).063(1.8)

Air compressor size formula

Amount of air required

=number of Nailers

x average nails driven each minute per Nailer
× air consumption at given air pressure
x safety factor (always 1.2)

Example: 2 Nailers operating at 100 psi driving 30 nails per minute

Amount of air required
= 2× 30× .063(1.8)× 1.2
=4.5 CFM (ft 3/min) (180 ltr/min)

After making the calculations as shown above, you should find a compressor providing 4.5 CFM of air that is required.

LUBRICATION

It is important that the Nailer be properly lubricated.

Without proper lubrication, the Nailer will not work properly and parts will wear prematurely.

Use Hitachi pneumatic tool lubricant.

Do not use detergent oil or additives. These lubricants will harm the O-rings and other rubber parts. This will cause the Nailer to malfunction.

Filter-regulator-lubricator units should always be used.
Keep the lubricator filled with Hitachi pneumatic tool lubricant.
If a lubricator is not available, supply 5 - 10 drops of Hitachi pneumatic tool lubricant into the air plug on the Nailer twice a day.

COLD WEATHER CARE

Do not store the Nailer in a cold weather environment.

Keep the Nailer in a warm area until beginning the work.

If the Nailer is already cold, bring it in a warm area and allow the Nailer to warm up before use.

① Reduce the air pressure to 70 psi (4.9 bar 5kgf/cm^2 ).
② Remove all nails from the Nailer.
③ Connect the air hose and free-fire (blank-fire) the Nailer.

The lowered air pressure will be enough to fire the Nailer.

Slow speed operation tends to warm up the moving part.

CAUTION

  • Do not free-fi re the Nailer at high pressure.

TESTING THE NAILER

DANGER

METABO NR65AK2S - DANGER - 1

  • Operators and others in work area MUST wear safety glasses with side shields which conforms to ANSI Z87.1 specifications.

Ordinary eyeglasses do not provide adequate protection.

WARNING

  • Never use Nailer unless push lever is operating properly.
  • Do not push tool forward when positioning the first nail in metal hole. If pushing forward, nail head will be damaged and broken, or will cause jamming.

This tool has a Sequential Trip Mechanism (Single Shot) for use when precision nail placement is necessary.

You must first depress the nail point where you want to drive a nail and then pull the trigger.

After the nail is driven, completely release the trigger and lift the tool off the work surface.

This tool is not designed for contact trip operation (bounce fire), and not available for contact trip valve units.

And this tool has a new push lever (safety) mechanism, this is a different push lever mechanism from another nailers.

The position of the push lever when the nail feeder is pulled back is shown as below.

METABO NR65AK2S - WARNING - 1

When nails are loaded and the trigger is depressed, the push lever comes down and when the push lever touches the workpiece, a nails is driven.

METABO NR65AK2S - WARNING - 2

This tool is equipped with a lockout feature that prevents the tool from being activated when there are 5 or less nails in the magazine.

Before actually beginning the nailing work, test the Nailer by using the checklist below. Conduct the tests in the following order.

If abnormal operation occurs, stop using the Nailer and contact a Hitachi authorized service center immediately.

(1) DISCONNECT AIR HOSE FROM NAILER. REMOVE ALL NAILS FROM NAILER.

ALL SCREWS MUST BE TIGHTENED. If any screws are loose, tighten them.

METABO NR65AK2S - WARNING - 3

THE PUSH LEVER AND TRIGGER MUST MOVE SMOOTHLY WITH PULLING BACK THE NAIL FEEDER.

METABO NR65AK2S - WARNING - 4

(2) Adjust the air pressure to 70 psi (4.9 bar 5kgf/cm^2 ). Connect the air hose. Do not load any nails in the Nailer.

THE NAILER MUST NOT LEAK AIR.

Hold the Nailer downward and pull the trigger with pulling back the nail feeder.

(3) With finger off the trigger, depress the push lever against the workpiece.

(4) Without touching the trigger, first depress the push lever against the workpiece. Pull the trigger with pulling back the nail feeder.

(5) With the Nailer off the workpiece, pull the trigger.
Depress the push lever against the workpiece.
THE NAILER MUST NOT DRIVE.
(6) If no abnormal operation is observed, you may load nails in the Nailer. Drive nails into the workpiece that is the same type to be used in the actual application.
THE NAILER MUST DRIVE PROPERLY.

ADJUSTING AIR PRESSURE

METABO NR65AK2S - ADJUSTING AIR PRESSURE - 1

Adjust the air pressure at recommended operating pressure 80 - 120 psi (5.4 - 8.3 bar 5.5 - 8.5 kgf/cm 2) according to the length of nails and the hardness of workpiece.

The correct air pressure is the lowest pressure which will do the job. Using the Nailer at a higher than required air pressure unnecessarily over stresses the Nailer.

LOADING NAILS

METABO NR65AK2S - LOADING NAILS - 1

WARNING

  • When loading nails into Nailer,

1) do not depress trigger;
2) do not depress push lever; and
3) keep your face, hands feet and other body parts, as well as th persons away from the nose muzzle to avoid possible injury during usage and carrying.

  • Do not insert different length sized nail strips at the same time. If so, it could result in damaging nail strips and jamming.

METABO NR65AK2S - WARNING - 1

METABO NR65AK2S - WARNING - 2

Always point first nail protruded from the nose away yourself and others.

Keep your face, hands, feet, other body parts as well as those of other person away from the nose muzzle to avoid possible injury during usage and carrying.

METABO NR65AK2S - WARNING - 3

(1) Adjust the proper position of the nail gate of the magazine end for the nail length.

There are 2-positions, lower position for 1 - 1 / 2^ (38 mm) length and upper position for 2 - 1 / 2^ (64 mm) length.

METABO NR65AK2S - WARNING - 4

  • When nails are loaded in the magazine, the nail gate can not be changed to the other position.
    (2) Insert nail strips from rear of magazine.

METABO NR65AK2S - WARNING - 5

(3) Slide the nail strip forward in the magazine. The nail strip should pass over the nail stopper, which means it is in proper position.

METABO NR65AK2S - WARNING - 6

(4) Pull the nail feeder back with depressing the feeder plate knob to push the nail strip.

METABO NR65AK2S - WARNING - 7

NOTE: Use nail strip of more than 5 nails.

The Nailer is now ready to operate.

Removing the nails:

① Depress the feeder plate knob slightly and slowly slide the nail feeder forward.
② Remove the nails from the Nailer.

METABO NR65AK2S - WARNING - 8

NAILER OPERATION

Read section titled "SAFETY" (pages 4-8).

METABO NR65AK2S - NAILER OPERATION - 1

DANGER

METABO NR65AK2S - DANGER - 1

Operators and others in work area MUST wear safety glasses with side shields which conforms to ANSI Z87.1 specifications.

Ordinary eyeglasses provide adequate protection.

METABO NR65AK2S - DANGER - 2

WARNING

METABO NR65AK2S - WARNING - 1

  • Only person who h and understand this MANUAL should operate the Nailer.
    NEVER point tool at yourself or others in work area.

  • Keep fingers AWAY from trigger when not driving nails to avoid accidental discharge.

  • Know and understand what trigger system you are using. Please read and understand "Methods of Operation" below.
  • Never place your hands or body closer than 8 inches (200 mm) from fi ring head when using.
  • Do not drive nails into other nails; nails can ricochet and hurt someone.
  • Do not actuate Nailer unless Nailer is placed firmly against the workpiece.
  • Use only genuine HITACHI hardened nails for this NR65AK2.

  • Be sure to position and insert the first nail point through the hole in the metal connectors.
    Always point first nail protruded from the nose away from yourself and others.

  • Do not push tool forward when positioning the first nail in hole.
  • When working close to an edge of a workpiece or at steep angles, or driving fasteners into thin workpiece use care to minimize chipping, splitting or splintering, or free flight, ricochet or piercing of fasteners, which may cause injury.
  • Do not drive nails at an angle of less than 50 degrees, since the nails can ricochet and hurt yourself or someone else.
  • Never drive nails from both sides of a wall at the same time. Nails can be driven into and through the wall and hit a person on the opposite side.
  • Never use Nailer which is defective or operating abnormally.
  • Do not use Nailer as hammer.
  • Disconnect air hose from Nailer when:

1) it is not in use;
2) leaving work area;
3) elevating, lowering or otherwise moving it to another location;
4) handing it to another person;
5) performing any maintenance or repairs;
6) clearing a jam;
7) Nailer is outside of the operator's supervision or control;
8) Removing nails from the magazine; and
9) turning the top cover.

This tool has a Sequential Trip Mechanism (Single Shot) for use where precision nail placement.

You must first depress the nail point where you want to drive a nail and then pull the trigger.

After the nail is driven, completely release the trigger and lift the tool off the work surface.

This tool is not designed for contact trip operation (bounce fi re), and not available for contact trip valve units.

And this tool has a push lever (safety) mechanism, this is a different push lever mechanism from another nailers. The push lever is positioned on top at non fi ring and on bottom at fi ring.

This tool is equipped with a lockout feature that prevents the tool from being activated when there are 5 or less nails in the magazine.

METHODS OF OPERATION

There is a method of operation to drive nails with this Nailer.

It is intermittent operation (Trigger fire) only.

(1) Be sure to position and insert the first nail point through the hole in the metal connector with finger off the trigger.

Be sure to position the nail with triangle mark at noe muzzle.

METABO NR65AK2S - METHODS OF OPERATION - 1

Keep the tool vertically when driving.

METABO NR65AK2S - METHODS OF OPERATION - 2

To avoid the slipping nails, do not push the tool forward when positioning the first nail in metal hole. Keep the tool vertically and pull backward.

METABO NR65AK2S - METHODS OF OPERATION - 3

(2) Pull the trigger to drive a nail with keeping your face and hands away from the nose muzzle.

(3) Remove finger from the trigger.

Remove the nailer from workpiece and reposition into the next pre-punched metal hole.

Repeat same process.

(4) When charge the nail length, remove the all nails in the magazine.

METABO NR65AK2S - METHODS OF OPERATION - 4

WARNING

  • Keep your finger off the trigger except during nailing operation, because serious injury could result if the push lever accidentally contacts you or others in work area.
  • Keep hands and body away from the discharge area. The nail may bounce from the recoil of driving a nail, possibly causing injury.

NOTE

THIS is a SEQUENTIAL TRIP MECHANISM, and should be used in accordance with all warnings and instructions.

Always handle nails and package carefully. If nails are dropped, collating paper may be broken.

After nailing:

1) disconnect air hose from the Nailer;
2) remove all nails from the Nailer;
3) supply 5 - 10 drops of Hitachi pneumatic tool lubricant into the air plug on the Nailer; and
4) open the petcock on the air compressor tank to drain any moisture.

CHANGING THE EXHAUST DIRECTION

METABO NR65AK2S - CHANGING THE EXHAUST DIRECTION - 1

WARNING

  • When changing the exhaust direction, be sure to remove your finger from the trigger and disconnect the air hose from the nailer.

The direction of the exhaust vent can be changed by turning the top cover.

METABO NR65AK2S - WARNING - 1

MAINTENANCE

NOTE: The information contained in this Manual is designed to assist you in the safe maintenance of the Nailer.

Some illustrations in this Manual may show details or attachments that differ from those on your own Nailer.

MAINTENANCE AND INSPECTION

Read section titled "SAFETY" (pages 4-8).

WARNING

  • Disconnect air hose and remove all nails from Nailer when:

1) doing maintenance and inspection; and 2) clearing a jam.

  1. Clearing a jam

Remove a jammed nail in the following order:

① DISCONNECT AIR HOSE.
② Insert a rod into the outlet. Tap the rod with a hammer.

METABO NR65AK2S - WARNING - 1

③ Remove the jammed nail with a slotted screw driver.
In case of frequent jam, contact a Hitachi authorized service center.

  1. Inspecting the magazine

① DISCONNECT AIR HOSE.
② Clean the magazine. Remove plastic tips or wooden tips which may have accumulated in the magazine. Lubricate it with Hitachi pneumatic tool lubricant.

METABO NR65AK2S - WARNING - 2

METABO NR65AK2S - WARNING - 3

CAUTION

  • Check that the nail feeder slides smoothly by pulling it with finger. If not smooth, nails can be driven at an irregular angle and hurt someone.

  • Storing

  • When not in use for an extended period, apply a thin coat of the lubricant to the steel parts to avoid rust.
    Do not store the Nailer in a cold weather environment.

Keep the Nailer in a warm area.

  • When not in use, the Nailer should be stored in a warm and dry place.

Keep out of reach children.

  1. WARNING LABEL

Do not use the Nailer with missing or damaged WARNING LABEL.

A new WARNING LABEL is available from a Hitachi authorized service center.

METABO NR65AK2S - CAUTION - 1
Warning Label

  1. Maintenance chart (See page 18)
  2. Operator troubleshooting (See page 19)
  3. Service parts list

CAUTION

Repair, modification and inspection of Hitachi Power Tools must be carried out by a Hitachi Authorized Service Center.

This Parts List will be helpful if presented with the tool to the Hitachi Authorized Service Center when requesting repair or other maintenance. In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.

MODIFICATIONS

Hitachi Power Tools are constantly being improved and modifi ed to incorporate the latest technological advancements.

Accordingly, some parts may be changed without prior notice.

SERVICE AND REPAIRS

WARNING

  • Only service personnel trained by Hitachi, distributor or employer shall repair the Nailer.
  • Use only parts supplied or recommended by Hitachi for repair.

All quality Nailers will eventually require servicing or replacement of parts because of wear from normal use.

NOTE: Specifications are subject to change without any obligation on the part of HITACHI.

Maintenance chart

ACTION WHY HOW
Drain air line filter daily.Prevent accumulation of moisture and dirt.Open manual petcock.
Keep lubricator filled.Keep the Nailer lubricated.Fill with Hitachi pneumatic tool lubricant.
Clean fi liter element and blow air through fi liter in direction opposite to normal fl ow daily.Prevent clogging of filter with dirt.Follow manufacturer's instructions.
Clean magazine and feeder mechanism.Prevent a jam.Blow clean daily.
Keep push lever working properly.Promote operator safety and efficient Nailer operation.Blow clean daily.
Lubricate the Nailer after nailing.Extend the Nailer life.Supply 5 - 10 drops of lubricant into the Nailer.
Drain air compressor daily.Keep the Nailer operated properly.Open petcock on air compressor tank.

Operator troubleshooting

Most minor problems can be resolved quickly and easily using the table below.

If problems persist, contact a Hitachi authorized service center for assistance.

PROBLEM CHECK METHOD
Nailer operates, but no nail is driven. Check for a jam. Clear a jam.
Check function of nail feeder per page 17.Clean and lubricate.
Ribbon spring weakened or damaged?Replace ribbon spring
Check for proper nails. Use only recommended nails.
Weak drive. Slow to cycle.Check air pressure. Increase air pressure.(Do not exceed 120 psi (8.3 bar 8.5 kgf/cm 2).)
—— Use Hitachi pneumatic tool lubricant.
Driver blade worn? Contact Hitachi for replacement.
Piston O-ring worn or damaged?
Drives too deep. Check air pressure. Reduce air pressure.(Adjust 80 – 120 psi (5.4 – 8.3 bar 5.5 – 8.5 kgf/cm2))
Skipping nails. Intermittent feed.Check for proper nails. Use only recommended nails.
Check function of nail feeder per page 17.Clean and lubricate.
Ribbon spring weakened or damaged?Replace ribbon spring.
—— Use Hitachi pneumatic tool lubricant.
Piston O-ring cut or heavily worn?Contact Hitachi for replacement.
Nails jam. Driven nail is bent.Check for proper nails. Use only recommended nails.
Driver blade worn? Contact Hitachi for replacement.
Drives properly during normal operation, but does not drive fully at faster nailing speeds.Check inside diameter of air hose.Use larger air hose.

INFORMATION IMPORTANTE DE SECURITE

METABO NR65AK2S - INFORMATION IMPORTANTE DE SECURITE - 1

ACCESSIONS EN OPTION

Shinagawa Intercity Tower A, 15-1, Konan 2-chome, Minato-ku, Tokyo 108-6020, Japan

Distributed by

Koki Holdings America Ltd.

1111 Broadway Ave, Braselton, Georgia, 30517

Koki Holdings America Ltd. Canadian Branch

3405 American Drive, Units 9-10, Mississauga, ON, L4V 1T6

806

Code No.C99241461 T

Printed in Taiwan

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Product information

Brand : METABO

Model : NR65AK2S

Category : Stapler