DPB183 - Electric saw MAKITA - Free user manual and instructions

Product type	Cordless portable band saw
Brand	Makita
Model	DPB183
Dimensions (L x W x H)	392 mm x 174 mm x 242 mm
Net weight (without wheel cover)	3.6 - 3.9 kg
Power source	18 V DC (lithium-ion battery)
Blade speed (variable)	0 - 3.2 m/s (0 - 190 m/min)
Blade size	Length 835 mm, width 13 mm, thickness 0.5 mm
Maximum cutting capacity	Round piece: 66 mm diameter; rectangular piece: 66 mm x 66 mm
Compatible batteries	BL1815N, BL1820, BL1820B, BL1830, BL1830B, BL1840, BL1840B, BL1850, BL1850B, BL1860B
Compatible chargers	DC18RC, DC18RD, DC18RE, DC18SD, DC18SE, DC18SF, DC18SH
Sound pressure level (LpA)	80 dB(A) with uncertainty K=3 dB(A)
Vibration (metal cutting)	2.5 m/s² or less (K=1.5 m/s²)
Main features	Trigger with safety button, speed adjustment dial (6 positions), LED light, hanging hook, overload/overheat/deep discharge protection system
Maintenance and cleaning	Clean rubber tires with a dry cloth; remove wax, chips and dust after use; use only Makita replacement parts
Safety	Hearing protection recommended; use only specified blades; do not use cutting oil; keep hands away from the blade
Spare parts and repairability	Optional accessories: band saw blades, cutting wax, handle 36; repairs by Makita authorized service center
Intended uses	Cutting plastic and ferrous metals

Frequently Asked Questions - DPB183 MAKITA

What is the maximum cutting capacity of the Makita DPB183?

The maximum cutting capacity is 66 mm for round pieces and 66 mm x 66 mm for rectangular pieces.

Which batteries are compatible with the DPB183 saw?

Compatible batteries are Makita models: BL1815N, BL1820, BL1820B, BL1830, BL1830B, BL1840, BL1840B, BL1850, BL1850B, BL1860B.

How do I adjust the blade speed on the DPB183?

Use the speed adjustment dial located on the tool. Turn it from number 1 (1.3 m/s) to number 6 (3.2 m/s) to adjust the speed continuously.

How do I change the band saw blade?

Ensure the tool is turned off and the battery is removed. Turn the blade tension lever clockwise to loosen, open the wheel cover, remove the old blade, install the new one following the direction of the arrows, then close the cover and tighten the lever.

What type of lubricant should I use for cutting metal?

Use only Makita cutting wax. Never use cutting oil, as this could cause the blade to slip or come off suddenly.

Does the DPB183 saw have a light?

Yes, it has a LED light that turns on when you pull the trigger and turns off about 10 seconds after releasing the trigger.

What are the dimensions of the DPB183 saw?

The dimensions (L x W x H) are 392 mm x 174 mm x 242 mm (without the wheel cover).

How do I use the hanging hook?

The hook allows you to temporarily hang the tool. To use it, lift it to the open position. When not in use, lower it to the closed position to avoid snagging.

What should I do if the tool overheats?

The tool stops automatically and the light flashes. Allow the tool and battery to cool down before restarting. If the problem persists, contact a Makita service center.

What materials can be cut with the DPB183?

The tool is designed for cutting plastic and ferrous metals. For cast iron, do not use cutting wax.

USER MANUAL DPB183 MAKITA

Technical line drawing of a mechanical assembly (no text or symbols visible)

Technical line drawing of a mechanical device with labeled component (no text or symbols beyond label)

Technical line drawing of a mechanical device with labeled component (no text or symbols beyond label)

Technical line drawing of a mechanical device with labeled component '1' (no text or symbols beyond label)

Technical line drawing of a vehicle seatbelt assembly (no text or symbols)

Technical line drawing of a mechanical assembly with a close-up detail view (no text or symbols)

Technical line drawing of a mechanical assembly with no visible text or symbols

Mechanical assembly diagram showing a disassembly or repair process with a black arrow indicating the step, labeled 'Fig.19' (no text or symbols on the diagram itself)

Technical line drawing of a mechanical assembly with labeled component 1 (no text or symbols beyond label)

SPECIFICATIONS

Model: DPB183
Max. cutting capacity Round workpiece 66 mm dia.
		Rectangular workpiece 66 mm x 66 mm
Blade speed 0 - 3.2 m/s		(0 - 190 m/min)
Blade size Length 835 mm
	Width 13 mm
	Thickness 0.5 mm
Dimensions (L x W x H) without wheel cover 392 mm x 174 mm x 242 mm
Rated voltage D.C. 18 V
Net weight without wheel cover 3.6 - 3.9 kg

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
- Specifications may differ from country to country.
- The weight may differ depending on the attachment(s), including the battery cartridge. The lightest and heaviest combination, according to EPTA-Procedure 01/2014, are shown in the table.

Applicable battery cartridge and charger

Battery cartridge	BL1815N / BL1820 / BL1820B / BL1830 / BL1830B / BL1840 / BL1840B / BL1850 / BL1850B / BL1860B
Charger	DC18RC / DC18RD / DC18RE / DC18SD / DC18SE / DC18SF / DC18SH

• Some of the battery cartridges and chargers listed above may not be available depending on your region of residence.

WARNING: Only use the battery cartridges and chargers listed above. Use of any other battery cartridges and chargers may cause injury and/or fire.

Intended use

The tool is intended for cutting in plastic and ferrous materials.

Noise

The typical A-weighted noise level determined according to EN60745-2-20:

Sound pressure level ( L_pA ): 80 dB(A)

Uncertainty (K) : 3 dB(A)

The noise level under working may exceed 80 dB (A).

NOTE: The declared noise emission value(s) has been measured in accordance with a standard test method and may be used for comparing one tool with another.

NOTE: The declared noise emission value(s) may also be used in a preliminary assessment of exposure.

WARNING: Wear ear protection.

WARNING: The noise emission during actual use of the power tool can differ from the declared value(s) depending on the ways in which the tool is used especially what kind of workpiece is processed.
WARNING: Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

Vibration

The vibration total value (tri-axial vector sum) determined according to EN60745-2-20:

Work mode: cutting metal

Vibration emission (ah,M): 2.5 m/s ^2 or less

Uncertainty (K) : 1.5 m/s ^2

NOTE: The declared vibration total value(s) has been measured in accordance with a standard test method and may be used for comparing one tool with another.

NOTE: The declared vibration total value(s) may also be used in a preliminary assessment of exposure.

⚠ WARNING: The vibration emission during actual use of the power tool can differ from the declared value(s) depending on the ways in which the tool is used especially what kind of workpiece is processed.
WARNING: Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

EC Declaration of Conformity

For European countries only

The EC declaration of conformity is included as Annex A to this instruction manual.

SAFETY WARNINGS

General power tool safety warnings

WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Cordless Portable Band Saw Safety Warnings

1. Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessories contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
2. Use only blades which are listed in "SPECIFICATIONS".
3. Check the blade carefully for cracks or damage before operation. Replace cracked or damaged blade immediately.
4. Secure the workpiece firmly. When cutting a bundle of workpieces, be sure that all workpieces are secured together firmly before cutting.
5. Cutting workpieces covered with oil can cause the blade to come off unexpectedly. Wipe off all excess oil from workpieces before cutting.
6. Never use the cutting oil as a cutting lubricant. Use only Makita cutting wax.
7. Hold the tool firmly.
8. Keep hands away from rotating parts.

9. When cutting metal, be cautious of hot flying chips.

10. Do not leave the tool running unattended.

11. Do not touch the blade or the workpiece immediately after operation; they may be extremely hot and could burn your skin.

Important safety instructions for battery cartridge

1. Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

2. Do not disassemble battery cartridge.

3. If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.

4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.

5. Do not short the battery cartridge:

(1) Do not touch the terminals with any conductive material.
(2) Avoid storing battery cartridge in a container with other metal objects such as nails, coins, etc.
(3) Do not expose battery cartridge to water or rain.

A battery short can cause a large current flow, overheating, possible burns and even a breakdown.

1. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 °C (122 °F).

2. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.

3. Be careful not to drop or strike battery.

4. Do not use a damaged battery.

5. The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements.

For commercial transports e.g. by third parties, forwarding agents, special requirement on packaging and labeling must be observed.

For preparation of the item being shipped, consulting an expert for hazardous material is required. Please also observe possibly more detailed national regulations.

Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging.

1. When disposing the battery cartridge, remove it from the tool and dispose of it in a safe place. Follow your local regulations relating to disposal of battery.

2. Use the batteries only with the products specified by Makita. Installing the batteries to non-compliant products may result in a fire, excessive heat, explosion, or leak of electrolyte.

3. If the tool is not used for a long period of time, the battery must be removed from the tool.

SAVE THESE INSTRUCTIONS.

⚠️CAUTION: Only use genuine Makita batteries.

Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting causing res, personal injury and damage. It will also void the Makita warranty for the Makita tool and charger.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.
2. Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.
3. Charge the battery cartridge with room temperature at 10 °C - 40 °C (50 °F - 104 °F). Let a hot battery cartridge cool down before charging it.
4. Charge the battery cartridge if you do not use it for a long period (more than six months).

FUNCTIONAL DESCRIPTION

⚠️CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool.

Installing or removing battery cartridge

⚠️CAUTION: Always switch off the tool before installing or removing of the battery cartridge.

⚠️CAUTION: Hold the tool and the battery cartridge firmly when installing or removing battery cartridge. Failure to hold the tool and the battery cartridge ☐rmly may cause them to slip o your hands and result in damage to the tool and battery cartridge and a personal injury.

▶ Fig.1: 1. Red indicator 2. Button 3. Battery cartridge

To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge.

To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely.

⚠CAUTION: Always install the battery cartridge fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.

⚠️CAUTION: Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being inserted correctly.

Indicating the remaining battery capacity

Only for battery cartridges with the indicator

▶ Fig.2: 1. Indicator lamps 2. Check button

Press the check button on the battery cartridge to indicate the remaining battery capacity. The indicator lamps light up for a few seconds.

Indicator lamps Remaining			capacity
Lighted Off	Blinking
			75% to 100%
			50% to 75%
			25% to 50%
			0% to 25%
			Charge the battery.
			The battery may have malfunctioned.

NOTE: Depending on the conditions of use and the ambient temperature, the indication may differ slightly from the actual capacity.

Indicating the remaining battery capacity

Country specific

▶ Fig.3: 1. Battery indicator

When you pull the switch trigger, the LED display shows the remaining battery capacity. The remaining battery capacity is shown as the following table.

Battery indicator status Remaining			battery capacity
On Off Blinking
			50% to 100%
			20% to 50%
			0% to 20%
			Charge the battery

NOTE: When the LED display goes oil, the tool is turned oil to save the battery power. To check the remaining battery capacity, slightly pull the switch trigger.

NOTE: The LED display goes o□ approximately one minute after releasing the switch trigger.

NOTE: When the LED display lights up and the tool stops even with a recharged battery cartridge, cool down the tool fully. If the status will not change, stop using and have the tool repaired by a Makita local service center.

Tool / battery protection system

The tool is equipped with a tool/battery protection system. This system automatically cuts off power to the motor to extend tool and battery life. The tool will automatically stop during operation if the tool or battery is placed under one of the following conditions:

Overload protection

When the battery is operated in a manner that causes it to draw an abnormally high current, the tool automatically stops without any indication. In this situation, turn the tool off and stop the application that caused the tool to become overloaded. Then turn the tool on to restart.

Overheat protection

When the tool is overheated, the tool stops automatically and the lamp starts blinking. In this situation, let the tool and battery cool before turning the tool on again.

Overdischarge protection

When the battery capacity is not enough, the tool stops automatically. In this case, remove the battery from the tool and charge the battery.

Hook

⚠CAUTION: Never hang the tool at high or potentially unstable location.

The hook is convenient for hanging the tool temporarily. To use the hook, simply lift up hook until it snaps into the open position.

When not in use, always lower hook until it snaps into the closed position.

Open position

▶ Fig.4: 1. Hook

Closed position

▶ Fig.5: 1. Hook

Switch action

WARNING: Before installing the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the "OFF" position when released.
WARNING: NEVER defeat the lock-off button by taping down or some other means. A switch with a negated lock-off button may result in unintentional operation and serious personal injury.
WARNING: NEVER use the tool if it runs when you simply pull the switch trigger without pressing the lock-off button. A switch in need of repair may result in unintentional operation and serious personal injury. Return tool to a Makita service center for proper repairs BEFORE further usage.

To prevent the switch trigger from being accidentally pulled, a lock-off button is provided. To start the tool, depress the lock-off button and pull the switch trigger. Tool speed is increased by increasing pressure on the switch trigger. Release the switch trigger to stop.

▶ Fig.6: 1. Lock-off button 2. Switch trigger

Speed adjusting dial

▶ Fig.7: 1. Speed adjusting dial

The tool speed can be infinitely adjusted between 1.3 m/s and 3.2 m/s by turning the adjusting dial. Higher speed is obtained when the dial is turned in the direction of number 6; lower speed is obtained when it is turned in the direction of number 1. Select the proper speed for the workpiece to be cut.

NOTICE: When changing the speed dial from "6" to "1", turn the dial counterclockwise. Do not turn the dial clockwise forcibly.

NOTICE: Plastic materials may melt when cutting at high speeds.

Lighting up the front lamp

CAUTION: Do not look in the light or see the source of light directly.

Pull the switch trigger to light up the lamp. The lamp keeps on lighting while the switch trigger is being pulled. The lamp goes out approximately 10 seconds after releasing the switch trigger.

▶ Fig.8: 1. Lamp

NOTE: Do not apply impact to the lamp, which may cause damage or shorted service time to it.

NOTE: Use a dry cloth to wipe the dirt off the lens of the lamp. Be careful not to scratch the lens of lamp, or it may lower the illumination.

NOTE: When the tool is overheated, the lamp blinks for one minute, and then goes off. In this case, cool down the tool before operating again.

ASSEMBLY

CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.

Installing or removing the band saw blade

CAUTION: Oil on the band saw blade can cause the blade to slip or come off unexpectedly. Wipe off all excess oil with a cloth before installing the band saw blade.
⚠️ CAUTION: Always wear protective gloves when handling the band saw blade.
CAUTION: Use caution when handling the band saw blade to avoid cut by the sharp edge of the blade teeth.
CAUTION: Keep your body away from the band saw blade when checking the blade movement.
CAUTION: When turning the blade tightening lever clockwise to release the tension on the band saw blade, point the tool downward because the band saw blade may come off unexpectedly.

To install the band saw blade:

1. Turn the blade tightening lever clockwise until it stops to loosen the wheel.
   ▶ Fig.9: 1. Tighten 2. Loosen 3. Blade tightening lever
2. Open the wheel cover.
   ▶ Fig.10: 1. Wheel cover 2. Hook

NOTICE: When opening the wheel cover, open and release both the hooks simultaneously. Opening only one hook may cause crack on the wheel cover.

1. Match the direction of the arrows on the band saw blade and on the wheels.
2. Insert the non-serrated side of the band saw blade into the upper holder and lower holder. Make sure the band saw blade in both upper and lower holder touches to the bottom bearings.
   ▶ Fig.11: 1. Lower holder 2. Upper holder 3. Bottom bearing
3. With pressing the middle part of the band saw blade, position the blade around one wheel. Moving the wheel to A side makes it easier to do so.
   ▶ Fig.12: 1. Wheel 2. Rubber tire
4. Position the band saw blade on the other wheel similarly.
5. Position the edge of the band saw blade on rubber tire.
6. Hold the band saw blade in place and turn the blade tightening lever counterclockwise until it stops. This places proper tension on the band saw blade.
7. Close the wheel cover.

NOTICE: Make sure that the band saw blade is correctly positioned around the wheels.

NOTICE: Start and stop the tool two or three times to make sure that the band saw blade runs properly on the wheels.

To remove the band saw blade, follow the installation procedure in reverse.

Adjusting blade track

When the band saw blade tends to slip out from the wheel, adjust the blade track. To adjust, insert the hex wrench into the adjustment hole as illustrated and make a quarter turn clockwise. After that, check if the band saw blade does not slip out. If it still slips out, make another quarter turn and check until the band saw blade does not slip out.

▶ Fig.13: 1. Hex wrench 2. Adjustment hole

Adjusting the stopper plate position

In the ordinary operation, protrude the stopper plate to the A side fully.

When the stopper plate hits against the obstacles such as a wall or the like at the finishing of a cut, loosen two bolts and slide it to the B side in the figure.

After sliding the stopper plate, secure it by tightening two bolts firmly.

▶ Fig.14: 1. Stopper plate 2. Bolts 3. Band saw blade

Installing side grip (handle)

Optional accessory

Screw the side grip securely into the position of the tool as shown in the figure.

▶ Fig.15

OPERATION

CAUTION: Always insert the battery cartridge all the way until it locks in place. If you can see the red indicator on the upper side of the button, it is not locked completely. Insert it fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.

CAUTION: Always hold the handle. Never hold the tool body or guards. Hands may slip from these locations and contact with the band saw blade. It may result in personal injury.

⚠️ CAUTION: Make sure that the wheel cover is closed securely.

CAUTION: Make sure to hold the tool firmly when turning on or off the tool or when cutting. Otherwise the tool may fall and cause personal injury.

CAUTION: Always wear gloves to protect your hands from hot flying chips when cutting metal.

⚠️ CAUTION: Keep your body and face away from the band saw blade and flying chips.

For stable cut, always keep at least two teeth in the cut.

▶ Fig.16

Apply the band saw blade to the suitable cutting position on the workpiece as illustrated.

▶ Fig.17

1. Hold the tool as illustrated.

Before turning on the tool, always make sure that the stopper plate contacts the workpiece and the band saw blade is clear of the workpiece.

▶ Fig.18

1. Turn the tool on. Gently lower the blade into the cut. The weight of the tool or slightly pressing the tool will supply adequate pressure for the cutting. Do not force the tool.

▶ Fig.19

1. As you reach the end of a cut, release pressure and lift the tool slightly so that the tool will not fall against the workpiece.

NOTICE: Applying excessive pressure to the tool or twisting of the band saw blade may cause bevel cutting or damage to the blade.

NOTICE: When not using the tool for a long period of time, remove the band saw blade from the tool.

NOTICE: If the tool is operated continuously until the battery cartridge has discharged, allow the tool to rest for 15 minutes before proceeding with a fresh battery.

Cutting lubricant

Optional accessory

⚠️CAUTION: Never use cutting oil or apply excessive amount of wax to the band saw blade. It may cause the blade to slip or come off unexpectedly.
⚠CAUTION: When cutting cast iron, do not use any cutting wax.

When cutting metals, use Makita cutting wax as a cutting lubricant. To apply the cutting wax to the teeth of the band saw blade, remove a cap of the cutting wax, start the tool and cut into the cutting wax as illustrated.

▶ Fig.20: 1. Cutting wax

MAINTENANCE

⚠️CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.

NOTICE: Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

Cleaning

⚠CAUTION: Wax and chips on the rubber tires on the wheel may cause the band saw blade to slip and come off unexpectedly. Use a dry cloth to remove wax and chips from the rubber tires.

After use, remove wax, chips and dust from the tool, rubber tires on the wheel and the band saw blade.

Replacing rubber tires on the wheels

Replace the rubber tires when the band saw blade slips or does not track properly because of badly worn tires. To replace the rubber tire, ask for the Makita Authorized or Factory Service Centers.

OPTIONAL ACCESSORIES

CAUTION: These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

• Makita genuine battery and charger
• Band saw blades
• Cutting wax
• Grip 36

NOTE: Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.

SPÉCIFICATIONS

WAARSCHUWING: Draag hoorbescherming.

VEILIGHEIDSWAAR- SCHUWINGEN

▶ Fig.20: 1. Snijwas

ONDERHOUD

OPTIONELE ACCESSOIRES