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USER MANUAL 6815 MILWAUKEE
WARNING READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term "power tool" in the warnings refers to your mains-operated (cored) power tool or battery-operated (cordless) power tool.
WORK AREA SAFETY
- Keep work area clean and well lit. Cluttered or dark areas invite accidents.
- Do not operate power tools in explosive atmospheres, such as in the presence of ammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
- Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
- Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
- Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
- Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
- Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
- When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
- If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
PERSONAL SAFETY
- Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
-
Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
-
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
- Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
POWER TOOL USE AND CARE
- Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
- Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
- Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. - Maintain power tools. Check for misalignment or blinding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
- Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
- Use the power tool, accessories and tool blts etc., In accordance with these Instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
SERVICE
Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
SPECIFIC SAFETY RULES
- Hold tools by Insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will make exposed metal parts of the tool "live" and shock the operator.
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Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.
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WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
- lead from lead-based paint
crystalline silica from bricks and cement and other masonry products, and - arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to jitter out microscopic particles.
SPECIFICATIONS
| Capacity Minimum Radius | ||||||
| Cat. No. Steel Stainless | Volts AC/DC RPM Left Right | |||||
| 6805 | 1.5 mm (16 GA) | 1.2 mm (18 GA) | 120 | 4000 | 1/2" | 1" |
| 6815 | 1.9 mm (14 GA) | 1.5 mm (16 GA) | 120 | 4000 | 3/4" | 1" |

FUNCTIONAL DESCRIPTION
- Motor housing
- Power cord
- Toggle switch (not shown)
- Guard
- Locking nut
- Blade positioning screw
- Lower blade clamping screw (not shown)
- Lower blade
- Upper blade
10.Yoke
11.Gear case
SYMBOLOGY
| Double Insulated |
| Volts |
| Alternating Current/ Direct Current |
| Amps |
| Strokes per Minute |
| Underwriters Laboratories, Inc., United States and Canada |
GROUNDING
WARNING Improperly connecting the grounding wire can result in the risk of electric shock. Check with a qualia edlectrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the cord or plug is damaged. If damaged, have it repaired by a MIL WUAKEE service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualia edlectrician.
Grounded Tools: Tools with Three Prong Plugs Tools marked Grounding Required have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet (See Figure A). If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock.
The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool's grounding system and must never be attached to an electrically "live" terminal.
Your tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in Figure A.

Double Insulated Tools Tools with Two Prona F
Tools marked Double Insulated do not require grounding. They have a special double insulation system which satisfies OSHA requirements and complies with the applicable standards of Underwriters Laboratories, Inc., the Canadian Standard Association and the National Electrical Code. Double Insulated tools may be used in either of the 120 volt outlets shown in Figures B and C.
EXTENSION CORDS
Grounded tools require a three wire extension cord. Double insulated tools can use either a two or three wire extension cord. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage. Refer to the table shown to determine the required minimum wire size.
The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. When using more than one extension cord to make up the total length, be sure each cord contains at least the minimum wire size required. If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum wire size.
Guidelines for Using Extension Cords - If you are using an extension cord outdoors, be sure it is marked with the suffix x "W-A" ("W" in Canada) to indicate that it is acceptable for outdoor use. - Be sure your extension cord is properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it.
- Protect your extension cords from sharp objects, excessive heat and damp or wet areas.
| Recommended Minimum Wire Gauge For Extension Cords* | |||||
| Extension Cord Length | |||||
| Nameplate Amperes | 25' | 75' | 100' | 150' | |
| 0 - 2.0 | 18 | 18 | 18 | 18 | 16 |
| 2.1 - 3.4 | 18 | 18 | 18 | 16 | 14 |
| 3.5 - 5.0 | 18 | 18 | 16 | 14 | 12 |
| 5.1 - 7.0 | 18 | 16 | 14 | 12 | 12 |
| 7.1 - 12.0 | 16 | 14 | 12 | 10 | -- |
| 12.1 - 16.0 | 14 | 12 | 10 | -- | -- |
| 16.1 - 20.0 | 12 | 10 | -- | -- | -- |
Based on limiting the line voltage drop to f ve volts at 150% of the rated amperes.
READ AND SAVE ALL INSTRUCTIONS FOR FUTURE USE.
OPERATION
| WARNING To reduce the risk of injury, always unplug tool before attaching or removing accessories or making adjustments. Use only speculcally recommended accessories. Others may be hazardous. |
| WARNING To reduce the risk of Injury, wear safety goggles or glasses with side shields. |
In all cutting operations, keep the shear at right angles to the surface of the workpiece and the back as low as possible for fast cutting. Use an even forward pressure to insure efficient operation. To obtain the least amount of metal distortion and smoothest edge, keep waste portion of metal to the right of the shear. Cutting line should be lubricated before cutting 16 gauge steel or heavier.
Blade Clearance
The clearance between the blades is not set at the time of manufacture. Cleaner edges and longer blade life will result when the gap is properly set for the gauge of the metal to be cut. Use 20% of the material thickness for an approximate blade clearance setting. Make minor adjustments, if necessary.

To adjust the gap: 1. Unplug the tool and loosen the lower blade clamping screw 1/3 of a turn with the socket wrench provided.
2. Turn the blade positioning screw, on the side of the yoke, in or out to decrease or increase the gap.
NOTE: If lowerblade clamping screw is loose more than a 1/3 of a turn, the blade cleanness may be misadjusted.
3. Measure the clearance with the feeler gauge provided.
4. When the desired setting has been achieved, tighten the blade clamping screw and locking nut on the blade positioning screw.
| Steel gauge | Decimel equiv. | Feeler gauge* |
| 14 | 0.075" (1.9 mm) | 0.016" (0.40 mm) |
| 16 | 0.060" (1.5 mm) | 0.012" (0.30 mm) |
| 18 | 0.050" (1.3 mm) | 0.010" (0.25 mm) |
| 20 | 0.036" (0.9 mm) | 0.008" (0.30 mm) |
| 22 | 0.030" (0.8 mm) | 0.006" (0.15 mm) |
| 24 | 0.024" (0.6 mm) | 0.004" (0.10 mm) |
Make minor adjustments if necessary.
Sharpening Blades
The cutting angles must be maintained. When blade replacement is necessary always replace the blades in sets. This will produce cuts of consistent quality.


MAINTENANCE
WARNING To reduce the risk of injury, always unplug your tool before performing any maintenance. Never disassemble the tool or try to do any rewiring on the tool's electrical system. Contact a MIL.WAUKEE service facility for ALL repairs.
Maintaining Tools
Keep your tool in good repair by adopting a regular maintenance program. Before use, examine the general condition of your tool. Inspect guards, switches, tool cord set and extension cord for damage. Check for loose screws, misalignment, binding of moving parts, improper mounting, broken parts and any other condition that may affect its safe operation. If abnormal noise or vibration occurs, turn the tool off immediately and have the problem corrected before further use. Do not use a damaged tool. Tag damaged tools "DO NOT USE" until repaired (see "Repairs").
Under normal conditions, reclamation is not necessary until the motor brushes need to be replaced. After six months to one year, depending on use, return your tool to the nearest MILWAUKEE service facility for the following:
Lubrication
- Brush inspection and replacement
- Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)
- Electrical inspection (switch, cord, armature, etc.)
- Testing to assure proper mechanical and electrical operation
WARNING To reduce the risk of injury, electric shock and damage to the tool, never Immerse your tool In liquid or allow a liquid to a ow inside the tool.
Cleaning
Clean dust and debris from vents. Keep the tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean your tool since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include: gasoline, turpentine, facquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use it ammable or combustible solvents around tools.
Repairs
If your tool is damaged, return the entire tool to the nearest service center.
Brush Life
Proper care and lubrication are important factors in prolonging the useful life of this tool. This tool has been lubricated at the factory. Under normal conditions, relubrication is not necessary until brush replacement is called for. The need for brush replacement is indicated by one or more of the following:
- Excessive arcing between brushes and commutators
- Infeasient or interrupted operation
- Failure of the tool to start
ACCESSIONS
WARNING To reduce the risk of injury, always unplug the tool before attaching or removing accessories. Use only speci-cally recommended accessories. Others may be hazardous.
For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog or go on-line to www.milwaukeetool.com. To obtain a catalog, contact your local distributor or a service center.
LIMITED WARRANTY - USA AND CANADA
Every MILWAUKEE power tool (including cordless product - tool, battery pack(s) - see separate & distinct CORDLESS BATTERY PACK LIMITED WARRANTY statements & battery charger and Work Lights) is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part on an electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for a period of iive (5) years after the date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents.
The warranty period for, Job Site Radios, M12TM Power Port, M18TM Power Source, and Trade Titan™ Industrial Work Carts is one (1) year from the date of purchase. The warranty period for a LED Work Light and LED Upgrade Bulb is a limited LIFETIME WARRANTY to the original purchaser only, if during normal use the LED bulb falls the Work Light or Upgrade Bulb will be replaced free of charge.
*This warranty does not cover Air Nails & Stapler, Airless Paint Sprayer, Cordless Battery Packs, Gasoline Driven Portable Power Generators, Hand Tools, Hoist - Electric, Lever & Hand Chain, M12TM Heated Jackets. Reconditioned product and Test & Measurement products. There are separate and distinct warranties available for these products.
Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE power tool product. The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested.
ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNUTIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALGEOLED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO PROFITS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTYMENTS, WRITTEN OR ORAL TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTYES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTIBILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH WARRANTYER IS NOT PERMITTED BY LAW, SUCH IMPLIED WARRANTYES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. This warranty applies to product sold in the U.S.A. and Canada only.
Please consult the 'Service Center Search' in the Parts & Service section of MILWAUKEE's website www.milwaukeetool.com or call 1.800.SAWDUST (1.800.729.3878) to locate your nearest service facility for warranty and non-warranty service on a Milwaukee electric power tool.
LIMITED WARRANTY - MEXICO, CENTRAL AMERICA AND CARIBBEAN
TECHTRONIC INDUSTRIES' warranty is for 5 year since the original purchase date.
This warranty card covers any defect in material and workmanship on this Power Tool.
To make this warranty valid, present this warranty card, sealed/stamped by the distributor or store where you purchased the product, to the Authorized Service Center (ASC). Or, if this card has not been sealed/stamped, present the following information:
Call toll-free 1800 832 1949 to find the nearest ASC, for service, parts, accessories or components.
Procedure to make this warranty valid
Take the product to the ASC, along with the warranty card sealed/stamped by the distributor or store where you purchased the product, and there any faulty piece or component will be replaced without cost for you. We will cover all
Exceptions
This warranty is not valid in the following situations:
a) When the product is used in a different manners from the end-user guide or Instruction manual.
b) When the conditions of use are not normal,
c) When the product was modified or repaired by people not authorized by TECHTRONIC INDUSTRIES.
Note: If cord set is damaged, it should be replaced by an Authorized Service Center to avoid electric risks.
SERVICE AND ATTENTION CENTER
Model:
Date of Puchp60-3547
DistribuTSPsS10MMAERCIALIZED BY:
TECHTRONIC INDUSTRIES MEXICO, S. P.
TECHTRONIC INDUSTRIES MEXICO, 2015
Miguel Hidalgo, Distrito Federal, Mexico
Av Presidente Mazarik 29 Piso 7, 11570 Chapultepec Morales
Miguel Hidalgo, Distrito Federal, Mexico
C.V.
Av Presidente Mazarik 29 Piso 7, 11570 Chapultepec Morales
RÉGLES DE SECURITÉ GÉNÉRALES RELATIVES AUX OUTILS ELECTRIQUES
Ea 10000000000000000000000000000000000000000000000000000000000000000000000000000000000
UNITED STATES MIL WAUKEE Service
MIL WAUKEE prides itself in producing a premium quality product that is NOTHING BUT HEAVY DUTY®. Your satisfaction with our products is very important to us! If you encounter any problems with the operation of this tool, or you would like to locate the factory Service/Sales Support Branch or authorized service station nearest you, please call... Additionally, we have a nationwide network of authorized Distributors ready to assist you with your tool and accessory needs. Check your "Yellow Pages" phone directory under "Tools-Electric" for the names & addresses of those nearest you or see the 'Where To Buy' section of our website.
1-800-SAWDUST
(1.800.729.3878)
Monday-Friday
7:00 AM - 6:30 PM
Central Time
or visit our website at
www.milwaukeetool.com
For service information, use the 'Service Center Search' icon found in the 'Parts & Service' section.
Contact our Corporate After Sales Service Technical Support about ...
-Technical Questions
-Service/Repair Questions
Warranty
call: 1-800-SAWDUST
fax: 1.800.638.9582
email:metproductsupport@milwaukeetool.com
Register your tool online at www.milwaukeetool.com and...
- receive important notifications regarding your purchase
- ensure that your tool is protected under the warranty
- become a HEAVY DUTY club member
CANADA - Service MILWAUKEE
MILWAUKEE prides itself in producing a premium quality product that is NOTHING BUT HEAVY DUTY®. Your satisfaction with our products is very important to us!
If you encounter any problems with the operation of this tool, or you would like to locate the factory Service/Sales Support Branch or authorized service station nearest you, please call...
1.800.268.4015
Monday-Friday 7:00-4:30 CST
fax: 866.285.9049
Milwaukee Electric Tool (Canada) Ltd
140 Fernstaff Court, Unit 4 18129 111 Avenue NW
Vaughan, ON L4K 3L8 Edmonton, AB T5S 2P2
Additionally, we have a nationwide network of authorized Distributors ready to assist you with your tool and accessory needs. Call 1.800.268.4015 to find the names and addresses of the closest retailers or consult "Where to buy" on our Web site www.milwaukeetool.com
Milwaukee Electric Tool (Canada) Ltd
140 Fernstaff Court, Unit 4 18129 111 Avenue NW Vaughan, ON L4K 3L8 Edmonton, AB T5S 2P2
MILWAUKEE ELECTRIC TOOL CORPORATION
13135 West Lisbon Road • Brookfield, Wisconsin, U.S.A. 53005