Trumatic C 6002 EH - Boiler TRUMA - Free user manual and instructions

USER MANUAL Trumatic C 6002 EH TRUMA

1 Control panel 2 Power selector switch 3 Time switch ZUC 2 (Accessories) 4 Room temperature sensor 5 Cold water connection 6 Hot water connection 7 Gas connection 8 Hot air outlets 9 Circulating air return line 10 Waste gas discharge 11 Combustion air infeed 12 Electronic control unit 13 Power electronics 14 Overheating switch 230 V 15 Water container (12 litres) 16 Igniter 17 Burner 18 Heat exchanger 19 Overheating protector 20 Heating elements 230 V 21 Electrical safety/drainage valve Trumatic C 6002 EH The Trumatic C 6002 EH combination device com- bines the benefits of a sta- tionary electric heater with the considerable heating power of an independent gas heater. Irrespective of whether you just wish to have hot water in summer mode or just heat or heat and hot water in winter mode, 3 power selection options are available: – Gas only (propane/butane) for independent operation – Electricity only (230 V) for stationary operation on a camping site – or Gas and Electricity (simultaneously). Summer mode (hot water only) Either gas operation or 230 V electricity operation is used for preparing hot water. The water temperature can be set to 40°C or 60°C. For gas operation the de- vice automatically selects the smallest burner setting at 2000 W. The water tem- perature is controlled by the automatic controller, which is powered by 12 V from the vehicle battery. Depending on the fuse pro- tection at the camping site, power of 900 W (3.9 A) or 1800 W (7.8 A) can be manu- ally selected for electrical operation. Mixed operation (simultaneous gas and electricity) is not possible. With this setting the device automatically selects electri- cal operation at the selected power of 900 W or 1800 W. The gas burner is not enabled. Winter mode (heat and hot water) All 3 energy selection options can be used for winter de- ployment. With gas operation the device automatically selects the burner setting that is re- quired (2000 W, 4000 W or up to 6000 W) depending on the output requirement (cal- culated from difference be- tween selected temperature and current room tempera- ture). The circulation fan that is needed to distribute the warm air and the automatic room temperature and safety monitoring controller are powered by the vehicle battery (12 V). Depending on the fuse pro- tection at the camping site, power of 900 W (3.9 A) or 1800 W (7.8 A) can be manu- ally preselected for electrical operation. If the power require- ment is higher (e.g. heating up or low outside temperatures) gas operation or mixed operation must be selected, since the 230 V electrical heater is only a sec- ondary heater with maximum heating power of 1800 W. In mixed operation the full heating power of 7800 W (6000 W gas + 1800 W electricity) is available. This combination guarantees rapid heat-up times, even at extremely low outside tem- peratures. The heating power that is required (calculated from difference between selected temperature and current room temperature) is selected automatically by the unit. If the power require- ment is low (e.g. for main- taining room temperature), 230 V electrical operation is given priority. The gas burner is not enabled until the power requirement is higher, and is the first to switch off during heat-up operations. Heating is always possible in all operat- ing modes (gas, electric and mixed operation) with- out restrictions, with or without water. Function descriptionAlways observe the operating instructions and „Important operating notes“ prior to starting! The vehicle owner is responsi- ble for the correct operation of the appliance. Before using for the first time, it is essential to flush the entire water sup- ply through with clean warm water. If the heater is not being used, always drain the water contents if there is a risk of frost! There shall be no guarantee claims for damage caused by frost! Also drain the water prior to repair or maintenance work on the vehicle (in the work- shop!) as the electrical safety/ drain valve opens when the appliance is switched dead! Power selector switch

c = Electric operation 230 V, 1800 W d = Electric operation 230 V, 900 W e = Gas operation f = Mixed operation* (gas and electricity, 900 W) g = Mixed operation* (gas and electricity, 1800 W) h = Yellow „electric mode” indicator lamp

• Winter mode only! In summer mode the unit automatically selects elec- tric operation at the prese- lected electrical power of 900 W or 1800 W. Control panel Trumatic C 40° 60° 60°

j = Rotary switch for room temperature (1 – 9) k = Green „Operation“ monitor lamp l = Summer mode (water temperature 40°C or 60°C) m = Winter mode (heating without hot water requirement)

n = Winter mode (heating with hot water requirement) p = Rotary „Off“ switch q = Yellow „Boiler heating phase“ monitor lamp r = Red „Fault“ monitor lamp Please observe the vehicle manufacturer’s operating instructions when using vehicle-specific switches. Room thermostat

s = Room temperature sensor To measure the room temper- ature, an external room tem- perature sensor (s) is located in the vehicle. The location of the sensor is determined indi- vidually by the vehicle manu- facturer, depending on the vehicle type; consult the op- erating instructions for your vehicle for further details. The thermostat setting on the operating element (1 – 9) must be determined individu- ally depending on the heating requirement and the type of vehicle. For an average room temperature of about 23°C, we recommend a thermostat setting of about 6 – 8. Taking into operation Before start-up the following must be checked:

1. Is the cowl free?

Remove all covers, and open deck cowl if equipment is being used on boats.

2. Are the gas cylinder and

the quick-action stop valve in the gas pipe open?

3. Is the fuse protection for

the 230 V power supply at the camping site adequate for the selected output (900 W or 1800 W)?

4. Has the power supply

cable for the caravan been fully unwound from the cable reel? Heating is always possible in all operat- ing modes (gas, electric and mixed operation) with- out restrictions, with or without water. Summer mode (hot water only)

1. Select required type of

operation at power selector switch (gas or electrical operation). Mixed operation (gas and electricity) is not possible in summer mode. With this setting the unit automatically selects electric operation at the preselected electrical power of 900 W or 1800 W.

2. Set rotary switch to sum-

mer mode (l) 40°C or 60°C at control unit. The green „On” indicator lamp (k) and the yellow water heating indicator lamp (q) on the control unit illumi- nate when the equipment is switched on. During electrical operation the yellow indicator lamp (h) at the power selec- tor switch also illuminates to indicate 230 V operation. When the selected wa- ter temperature has been reached (40°C or 60°C) the equipment switches off and the yellow control lamp (q) goes off. Winter mode Heating with hot water requirement

1. Select required type of

operation at power selec- tor switch (gas, electrical or mixed operation).

2. Move rotary knob (j) on

the control panel to desired thermostat setting (1 – 9) for room temperature.

3. Move rotary switch on the

control panel to „n”. The green „On” indicator lamp (k) and the yellow water heating indicator lamp (q) on the control panel illumi- nate when the equipment is switched on. During electrical operation the yellow indicator lamp (h) at the power selec- tor switch also illuminates to indicate 230 V operation. Depending on operating mode (gas, electrical or mixed operation) and power requirement (temperature difference between selected and current room tempera- ture) the unit automatically selects the necessary power setting of up to 7800 W. The unit gradually reduces the power until the selected room temperature is reached. If this temperature has been reached but the water still has to be heated, the circula- tion fan switches off and the water continues to be heated to a temperature of 60°C at the lowest power setting. The water can be heated to up to 80°C depending on the heating power that is required to achieve the room temperature. The yellow indicator lamp (q) indicates the hot water heat- ing phase and goes off when the water temperature is reached (60°C). Heating without hot water requirement

1. Move rotary knob (j) on

the control panel to desired thermostat setting (1 – 9) for room temperature.

2. Select required type of

operation at power selec- tor switch (gas, electrical or mixed operation).

3. Move rotary switch on the

control panel to „m”. The green „On” indicator lamp (k) on the control panel illuminate when the equip- ment is switched on. During electrical operation the yel- low indicator lamp (h) at the power selector switch also illuminates to indicate 230 V operation. In this operating position the yellow indicator lamp (q) only illuminates at water tempera- tures of less than 10°C! Depending on operating mode (gas, electrical or mixed operation) and power requirement (temperature difference between selected and current room tempera- ture) the unit automatically selects the necessary power setting of up to 7800 W. When the selected roomtem- perature has been reached, the heater switches off (independent of the water temperature). The water is automati- cally heated as well if the boiler has been filled. The water temperature can reach up to 80°C depending on the power and the duration of the heating. Operating instructions11 Switching off Move rotary switch on the control panel to „p” to switch off. The fan can continue to run after switching off in order to utilise the residual heat. In order to prevent unintentional over- loading of the power sup- ply when resuming opera- tion, it is advisable to set the unit to gas operation at the power selector switch after switching off. Always drain water con- tents if there is a risk of frost! If the appliance is not to be used for a prolonged period, close the quick-acting valve in the gas supply line and turn off the gas cylinder. Gas operation fault If a fault occurs during gas operation the red indicator lamp (r) on the control panel illuminates. Possible causes can be found in the troubleshooting list. Unlocking takes place by switching off and then switching on again. Opening the window switch and closing it again is the equivalent to switching off/on at the control panel (e.g. performing a fault reset)! If a fault shut-off occurs during mixed operation (e.g. because of empty gas cylinder) the heater continues to run using electricity. Electrical operation fault If a fault occurs during elec- trical operation the yellow in- dicator lamp (h) on the power selector switch goes off. Possible causes can be found in the troubleshooting list. If the 230 V power sup- ply is interrupted for short periods during opera- tion the heating will resume as normal. Electrical safety/drain valve a = Control knob „closed“ b = Control knob „drain“ The safety/drain valve is held closed by a elec- trical coil. To save battery power, we recommend to open the valve if the vehicle is not in use for a prolonged period! If the temperature at the safety/drain valve is less than 4°C, the water contents may discharge on its own ac- cord if the appliance is not in operation (also if there is a failure)! To avoid water loss, switch the device on (Sum- mer or Winter mode) and close the safety/drain valve at the control knob by raising it up (position a). Without heater operation, the safety/drain valve can only be closed again at temperatures above 8°C! The draining socket of the electrical safety/drain valve must always be kept clear (free from slush, ice, leaves etc.)! There shall be no guarantee claims for damage caused by frost! Filling the water heater

1. Close electrical safety/drain

valve at the control knob by lifting up (position a). At temperatures of around 8°C and less, switch on the heater or water heater first, to make sure the valve does not open again!

2. Switch on power for water

pump (main switch or pump switch).

3. Open hot water taps in

kitchen and bathroom, (set preselecting mixing taps or single-lever fittings to „hot“). Leave taps open until the water heater has forced out air and filled up with water and water is flowing out of the taps. If just the cold water system is being oper- ated, without using the water heater, the heater tank also fills up with water. In order to avoid damage by frost, the water contents must be drained by operating the safety/drain valve, also when the water heater has not been used. As an alternative, two shutoff valves, resistant to hot water, can be fitted in front of the cold and hot water connection. When connecting to a central water supply (rural or city mains), a pres- sure reduction valve must always be installed to prevent pressures above 2.8 bar from developing in the water heater. Draining the water heater

1. Interrupt power for water

pump (main switch or pump switch).

2. Open hot water taps in

kitchen and bathroom.

3. Open electrical safety/drain

valve at control knob by pressing in (position b). The water heater content is now emptied to the outside through the safety/drain valve. Place a bucket beneath the outlet to check whether the water content has completely drained away (12 litres!). There shall be no guarantee claims for damage caused by frost! Operating instructions12 The water container used is made of stainless steel, which is foodstuff-compatible. Use wine vinegar for descal- ing the water heater, this being introduced into the ap- pliance via the water supply. Allow the product to react and then thoroughly flush out the appliance with plenty of fresh water. To sterilise the water we recommend „Certisil-Argento“. Other products, particularly those containing chlorine are unsuitable. To avoid infestation by micro- organisms, the boiler must be heated to 70°C at regular intervals (only possible in winter operation). Do not use the water as drinking water! Fuses 12 V The 12 V fuses for the device are located on the electronic control unit (12). The fine-wire fuse must only be replaced by a fuse of the same design. F1: 6.3 A, slow-acting F2: 1.6 A, slow-acting Fuse 230 V The fuses and power connec- tion cables must always be replaced by experts! Disconnect all poles of the unit from the mains before opening the housing containing the power electronics. The 230 V fuse of the unit is in the power electronics (13) on the unit. This fine fuse must always be replaced with a fuse of the same type: 10 A, slow, inter- rupting capacity „H“. Overheating protection 230 V The 230 V heating facility has a mechanical overheat- ing switch. If the 12 V power supply is interrupted during operation or during the after- run period, for example, the temperatures within the unit could trigger the overheating protection. To reset the overheating pro- tection, let the heater cool down, slide cover on power electronics (13) upwards and push in the red button. Always use original Truma spare parts for maintenance and repair work.

1. If the cowl has been

placed near or directly be- neath an opening window, the device must be equipped with an automatic shut-off device in order to prevent operation with the window open.

2. The integrity and tight fit of

the exhaust gas double duct must be checked regularly, particularly at the end of long trips. Also check the mount- ing of the appliance and the cowl.

3. Following a blow-back

(misfire) always have the ex- haust gas system checked by an expert!

4. Always keep the cowl for

the exhaust duct and com- bustion air intake free of con- tamination (slush, ice, leaves etc.).

5. The liquid gas burner oper-

ates fan-supported, which ensures trouble-free function even when on the move. National restrictions must be observed with regard to operation when on the move.

6. The installed temperature

limiter shuts off the gas sup- ply if the appliance becomes too hot. Therefore do not shut the warm air outlets and the opening for the returning circulating air.

7. The installer or vehicle

owner must apply the yellow sticker with the warning in- formation, which is enclosed with the appliance, to a place in the vehicle where it is clearly visible to all users (e.g. on the wardrobe door)! Ask Truma to send you stickers, if necessary.

8. Directive 2004/78/EC stipu-

lates that a safety shut-off device is required if motor homes are being heated while driving. The safety shut-off device is also recom- mended for safety reasons if caravans are being heated while driving. The Truma SecuMotion gas pressure regulator meets this requirement. If no Truma SecuMotion gas pressure regulator is installed, the gas cylinder must be closed whilst driving and information signs must be attached to the cylinder cabinet and in the vicinity of the control panel. Maintenance Important operating notes13 If the gas system is leaking or if there is a smell of gas: – extinguish all naked flames – do not smoke – switch off the appliances – shut off the gas cylinder – open windows and door – do not actuate any electrical switches – have the entire system checked by an expert! Repairs may only be carried out by an expert! A new O-ring must always be installed after dismantling the exhaust duct!

1. Any modifications to the

unit (including the exhaust duct and the cowl) or the use of spare parts and accesso- ries that are important to the operation of the system (e.g. the time switch) that are not original Truma parts and failure to follow the installa- tion and operating instruc- tions will cancel the warranty and indemnify Truma from any liability claims. It also be- comes illegal to use the appli- ance, and in some countries this even makes it illegal to use the vehicle.

2. The operating pressure

of the gas supply must cor- respond with the operat- ing pressure of the device (30 mbar).

3. Liquid gas systems must

comply with the technical and administrative regula- tions of the respective coun- try of use (e.g. EN 1949 for vehicles or EN ISO 10239 for boats in Europe). National di- rectives and regulations (e.g. DVGW worksheet G 607 for vehicles and G 608 for boats in Germany) must be com- plied with. The testing of the gas sys- tem must be repeated every two years by a qualified specialist and, if appropriate, confirmed on the inspection certificate (in Germany, for example, DVGW Worksheet G 607 for motor vehicles or G 608 for boats). The vehicle owner is always responsible for arranging the inspection.

4. Liquid gas equipment must

not be used when refuelling, in multi-storey car parks, in garages or on ferries.

5. During the initial operation

of a brand new appliance (or after it has not been used for some time), a slight amount of fumes and smell may be noticed for a short while. It is a good idea to heat the device up several times in mixed/summer operation (60°C) and to make sure that the area is well ventilated.

6. If the burner makes an

unusual noise or if the flame lifts off, it is likely that the regulator is faulty and it is essential to have it checked.

7. Items sensitive to heat

(e.g. spray cans) must not be stored in the installation area, since excess temperatures may under certain circum- stances be incurred there.

8. Only pressure regulators

that comply with EN 12864 (in vehicles) and EN ISO 10239 (for boats) with a fixed delivery pressure of 30 mbar must be used for the gas system. The flow rate of the pressure regulator must cor- respond to at least the maxi- mum consumption of all de- vices installed by the system manufacturer. For vehicles we recommend the Truma SecuMotion gas pressure regulator and the Truma DuoComfort automatic changeover valve for the two-cylinder system. At temperatures of around 0°C or less the gas pressure regulator and the changeover valve must be operated using the EisEx de-icing system. Controller connecting hoses that meet national regula- tions must always be used in the respective country for which the equipment is destined. These hoses must be checked regularly for brit- tleness. Winter-proof special hoses must always be used if the equipment is operated during the winter. Pressure regulating equip- ment and hoses must be replaced with new ones no more than 10 years after the date of manufacture (every 8 years if used commercially). This is the responsibility of the operator. MODIMIDOFRSASO

Truma Timer ZUC 2 complete with 3 m connecting cable (part no. 34042-01). Remote control for electrical safety/drain valve, complete with 3 m connecting cable (part no. 34170-01). The electrical accessories are fitted with a plug and can be connected individually. Extension cables for the con- trol panel, the ZUC 2 timer and remote control panel for the drain valve are available if required. Cowl extension KVC for winter camping (part no. 34070-01). The cowl extension must be removed whilst driving. Double-skin leadthrough for caravan-double-skin roofs (part no. 34080-01). As standard, Truma supplies a suitable cover frame, in ag- ate grey colour, for every con- trol panel/every time switch. Shrouding frames are avail- able in different colours as a special accessory, and side sections for finishing off the shrouding frames are also available in 8 different colours. Please contact your dealer. Clip rows (part no. 34000-65900). For installing several Truma control panels next to one another. Surface-mounting frame for Truma control panel (part no. 40000-52600). Combination with the side pieces is not possible. Accessories General safety notes14

The manufacturer grants a warranty for malfunctions in the appliance which are based on material or produc- tion faults. In addition to this, the statutory warranty claims against the seller remain valid. A claim under warranty shall not pertain: – for parts subject to wear and in cases of natural wear and tear, – as a result of using com- ponents in the units that are not original Truma parts and using unsuitable gas pressure regulators, – as a consequence of failure to respect Truma instruc- tions for installation and use, – as a consequence of improper handling, – as a consequence of im- proper transport packing, not arranged by Truma.

2. Scope of warranty

The warranty is valid for malfunctions as stated under item 1, which occur within 24 months after conclusion of the purchase agreement between the seller and the final consumer. The manufac- turers will make good such defects by subsequent fulfil- ment, i.e. at their discretion either by repair or replace- ment. In the event of manu- facturers providing service under warranty, the term of the warranty shall not re- commence anew with regard to the repaired or replaced parts; rather, the old warranty period shall continue to run. More extensive claims, in particular claims for compen- satory damages by purchas- ers or third parties, shall be excluded. This does not affect the rules of the product liability law. The manufacturer shall bear the cost of employing the Truma customer service for the removal of a malfunction under warranty – in par- ticular transportation costs, travelling expenses, job and material costs, as long as the service is carried out in Ger- many. The warranty does not cover customer service work in other countries. Additional costs based on complicated removal and installation conditions of the appliance (e.g. removal of furniture or parts of the vehi- cle body) do not come under warranty.

3. Raising the case of

warranty The manufacturer's address is: Truma Gerätetechnik GmbH & Co. KG, Wernher-von-Braun Straße 12, 85640 Putzbrunn. In Germany, always notify the Truma service centre if problems are encountered; in other countries the relevant service partners should be contacted (see list of ad- dresses). Any complaints are to be described in detail. In addition, the properly com- pleted guarantee certificate is to be presented, or the fac- tory number of the unit and the date of purchase given. In order for the manufactur- ers to be able to determine whether an incident subject to guarantee has occurred, the end user must, at his own risk, bring the device to the manufacturers or send it to them. If there is damage to heaters (heat exchangers), the gas pressure regulator must also be sent back to the factory. In instances of the device being sent to the works, dispatch is to be effected by freight transport. In cases under guarantee, the works shall bear the transport costs or the costs of delivery and return. If the damage is deemed not to be a warranty case, the manufacturer shall notify the customer and shall specify repair costs which shall not be borne by the manufacturer; in this case, the customer shall also bear the shipping costs. Technical data termined in accordance with EN 624 or Truma test conditions Type of gas: Liquid gas (propane/butane) Operating pressure: 30 mbar Water contents: 12 litres Heating up time from approx. 15°C to approx. 60°C: Summer-/gas operation: approx. 30 minutes (measured according to EN 15033) Summer-/electrical operation (1800 W): approx. 45 min. Winter mode: approx. 60 min. upward (depending on the heat output) Water pressure: max. 2.8 bar Rated thermal output: Liquid gas: 2000 W, 4000 W, 6000 W Electrical: 900 W, 1800 W Gas consumption: 170 – 480 g/h Air delivery volume: max. 287 m³/h (free-blowing without warm-air duct) Current input at 12 V: Heater + water heater: 0.2 – 5.6 A Heating up of water heater: 0.4 A Stand-by: 0.001 A Current input of electrical safety/drain valve at 12 V:

Current input of 230 V: 900 W (3.9 A) or 1800 W (7.8 A) Weight: approx. 18.7 kg (without water contents) Declaration of conformity : The Trumatic C 6002 EH has been tested by the DVGW and complies with the gas equipment directive (90/396/EEC) and the other applicable EC directives. The following CE Product Ident. No. is available for EU countries: CE-0085AS0122. The heater complies with heater directive 2001/56/EC and supple- ments 2004/78/EC and 2006/119/EC and bears the type approval number: e1 00 0146. The heater complies with vehicle engine interference suppres- sion directive 72/245/EEC with supplements 2004/104/EC and 2005/83/EC, and bears type approval number: e1 03 2499. The heater complies with EMC directive 89/336/EEC and low voltage directive 73/23/EEC. The right to effect technical modifications is reserved! Manufacturer´s terms of warranty15 Gas operation

• No control lamp lights up when the system is switched on (winter and summer mode).

• The green indicator lamp comes on when the equip- ment is switched on, but the heater is not operating.

• The red monitor lamp flash- es after the heating system has been switched on.

• About 30 seconds after the heating has been switched on, the red monitor lamp lights up and remains steady.

• Heating switches to fault mode after an extended period of operation. Electrical operation 230 V

• The green indicator lamp on the control panel illu- minates when the unit is switched on, the yellow in- dicator lamp on the power selector switch does not illuminate and the heating does not become warm. Water supply

• When the heating system is switched off, the elec- trical safety/drain valve opens. – The valve remains open even after the heating has been switched on.

• The electrical safety/drain valve will no longer close. – The valve remains open even after the heating has been switched on.

• Liquid gas heating systems

• Air-conditioning systems

• Hot-water production systems

• Convenience accessories for gas systems