RP 210 - Multitools RIDGID - Free user manual and instructions

USER MANUAL RP 210 RIDGID

WARNING Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

SAVE ALL WARNINGS AND INSTRUCTIONS

FOR FUTURE REFERENCE! The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. Work Area Safety

• Keep your work area clean and well lit. Cluttered or dark areas invite accidents.

• Do not operate power tools in explosive atmo- spheres, such as in the presence of flam mable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes.

• Keep children and by-standers away while oper- ating a power tool. Distractions can cause you to lose control. Electrical Safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adap - ter plugs with earthed (grounded) power tools. Un modified plugs and matching outlets will reduce risk of electric shock.

• Avoid body contact with earthed or grounded sur- faces such as pipes, radiators, ranges and refrig- erators. There is an increased risk of electrical shock if your body is earthed or grounded.

• Do not expose power tools to rain or wet condi- tions. Water entering a power tool will increase the risk of electrical shock.

• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of elec- tric shock.

• If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock. Safety Symbols In this operator’s manual and on the product, safety symbols and signal words are used to communicate important safe- ty information. This section is provided to improve understanding of these signal words and symbols. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE indicates information that relates to the protection of property. This symbol means read the operator’s manual carefully before using the equipment. The operator’s manual contains important information on the safe and proper operation of the equipment. This symbol means always wear safety glasses with side shields or goggles when handling or using this equipment to reduce the risk of eye injury. This symbol indicates the risk of hands, fingers or other body parts being crushed. This symbol indicates the risk the electrical shock.

• The text used in the General Power Tool Safety Warnings section of this manual is verbatim, as required, from the applicable UL/CSA 60745 standard. This section contains general safety practices for many different types of power tools. Not every precaution applies to every tool, and some do not apply to this tool. NOTICEDANGERWARNINGCAUTION3 Personal Safety

• Stay alert, watch what you are doing and use com- mon sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. A mo - ment of inattention while operating power tools may result in serious personal injury.

• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.

• Remove any adjusting key or wrench before turn- ing the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in per- sonal injury.

• Do not overreach. Keep proper footing and bal- ance at all times. This enables better control of the power tool in unexpected situations.

• Dress properly. Do not wear loose clothing or jewel ry. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.

• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards. Power Tool Use And Care

• Do not force power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it is designed.

• Do not use power tool if the switch does not turn it ON and OFF. Any power tool that cannot be con- trolled with the switch is dangerous and must be repaired.

• Disconnect the plug from the power source and/or the battery pack from the power tool before mak- ing any adjustments, changing accessories, or storing power tools. Such preventive safety mea- sures reduce the risk of starting the power tool acci- dentally. RP 210 Press Tool

• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the pow - er tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s op - er ation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly main- tained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations dif- ferent from those intended could result in a hazardous situation. Battery Tool Use And Care

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

• Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.

• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.

• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact acciden - tally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns. Service

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.Failure to follow all instructions and warnings may result in property damage and/or serious injury. The EC Declaration of Conformity (890-011-320.10) will accompany this manual as a separate booklet when required. If you have any question concerning this RIDGID

product: – Contact your local RIDGID distributor. – Visit www.RIDGID.com or www.RIDGID.eu to find your local Ridge Tool contact point. – Contact Ridge Tool Technical Service Department at [e-mail], or in the U.S. and Cana da call [phone]. Description, Specifications And Standard Equipment Description The RP 210 Press Tool, when used with appropriate jaws, is designed to mechanically press fittings onto tubing to create a water-tight and permanent seal. When the switch on the RP 210 is depressed, an internal electric motor powers a hydraulic pump which forces fluid into the cylinder of the tool, forcing the ram forward and apply- ing thousands of pounds of pressing force onto specially designed fittings. Attachments are also available for other uses. The entire cycle duration is approximately five (5) seconds. Once the cycle begins to deform a fitting, it will automat- ically continue until completion, even if the trigger switch is released. The LED displays on the back of the tool indi- cate problems such as improper temperature, open attachment mounting pin or maintenance required. Figure 1 – RP 210-B Press Tool And Compact Series Jaw Specific Safety Information WARNING This section contains important safety information that is specific to this tool. Read these precautions carefully before using the RP 210 Press Tool to reduce the risk of electrical shock or serious personal injury. SAVE THESE INSTRUCTIONS! A compartment in the RP 210 carrying case is included to keep this manual with the machine for use by the operator. Press Tool Safety

• Use the RP 210 Press Tool only with RIDGID Com - pact pressing attachments (jaws, press ring, actu- ator, etc.). Other uses or modifying the RP 210 Press Tool for other applications may damage the press tool, damage the attachments and/or cause personal injury.

• Keep your fingers and hands away from pressing attachments during press cycle. Your fingers or hands can be crushed, fractured or amputated if they become caught between the jaws or between these components and any other object.

• Never attempt to repair damaged jaws, press ring, actuator or other attachments. An attachment that has been welded, ground, drilled or modified in any manner can shatter during pressing resulting in serious injury. Discard the entire damaged jaws. Replace with new jaws. Never replace individual components except for damaged jaw return springs. Please call Ridge Tool Company, Technical Services for availability.

• Large forces are generated during product use that can break or throw parts and cause injury. Stand clear during use and wear appropriate protective equipment, including eye protection.

• Only use RIDGID Press Tools and Jaws when speci fied by the press fittings manufacturer. Use of incorrect equipment and methods can cause incom- plete joints, damage the equipment, void warranties or cause severe personal injury or death.

• Before operating a RIDGID RP 210 Press Tool, read and understand: – This operator’s manual, – The attachment instructions, – The battery/charger manual, – The fitting manufacturer’s installation instructions, – The instructions for any other equipment used with this tool,

RP 210 Press Tool LED DisplayPanel (Rear)Scissor StyleJaw SetJaw ArmAttachmentMounting PinBatteryTool HousingSwitchHandle Jaw SideplateSelection of appropriate materials and join- ing methods is the responsibility of the system designer and/or installer. Before any installation is attempted, care- ful evaluation of the specific service environment, includ- ing chemical environment and service temperature, should be completed. Consult Press Fitting System manufac- turer for selection information. Tool Inspection WARNING Daily before use, inspect your press tool and cor rectany problems to reduce the risk of serious injuryfrom electric shock, crushing injures, attachmentfailure and other causes, and prevent tool damage.

1. Make sure that the press tool battery is removed.

Inspect the battery for damage. If any damage or modifications are found, do not use until the battery has been properly repaired or re placed.

2. Clean any oil, grease or dirt from the equipment,

especially the handles and controls. This helps to pre vent the machine or controls from slipping from your grip.

3. Inspect the press tool for any of the following:

• Proper assembly, maintenance and completeness.

• Any broken, worn, missing, misaligned or binding parts.

• Make sure that the attachment mounting pin moves smoothly between the fully open and full closed position and locks into each. Confirm that the switch moves freely and does not bind or stick.

• Presence and readability of warning labels. See Figure 3.

• Any other condition which may prevent safe and nor- mal operation. If any problems are found, do not use the press tool until the problems have been repaired.

4. Inspect and maintain the tool attachments, battery

• charger and any other equipment or material in use as directed in their instructions. Specifications RP 210-B Battery Press Tool: Motor Voltage p. 18
• V DC Amperage p. 18
• Amp Power p. 324
• Watts Weight p. 5
• .6 lbs. (2.5 Kg) (Tool Only - No Battery) Ram Force p. 5
• ,400 lbs. (24kN) Operating Temperature Range p. 15
• °F to 140°F (-10°C to 60°C) 0°F to 140°F (-20°C to 60°C) with Battery Maintained Above 15°F (-10°C) or By Using Higher Capa city Batteries. See Cold Weather Operation. Duty Cycle Crimp /min. The Press Tool serial number plate is located at the bot- tom of the handle as shown in Figure 2. The first 4 digits indicate the month and year of the manufacture. (10 = year, 05 = month). Figure 2 – Press Tool Serial Label NOTE! RIDGID jaws and attachments are offered in two “series” p. 3

• Compact Series These series are not interchangeable. Only stan- dard series jaws will work with standard series tools (RP 330, RP 340, 320-E, CT-400). Similarly, only compact series jaws will work with the com- pact series tools (Compact 100-B, RP 200, RP 210). Please refer to the standard tool’s operator's manuals for further information on standard tools and jaws.

RP 210 Press Tool NOTICEFigure 3 – Press Tool Warning Label

5. With dry hands, insert a fully charged battery. Press

the ON/OFF button on the LED panel one time to turn the press tool ON. The green, red and yellow LED on the display panel should all blink one time on power up, and then the green LED will remain on to indicate that the tool is ready for use. For use in cold weather (temperatures below 15°F (-10°C)), see Cold Weath - er Operation Section . If any other conditions exist, use the Diagnostic Codes information on Page 12

determine the next step and do not use the tool until it is working properly. With your hands and fingers away from the tool ram, test the operation of the switch to confirm proper operation. When used with an attachment, once the tool sees enough load it will lock on to ensure that a complete press is made.

6. Once the operation has been checked, with dry

hands remove the battery. Tool And Work Area Set-Up WARNING Set up the press tool and work area according tothese procedures to reduce the risk of injury fromelectric shock, fire, crushing injuries and othercauses, and prevent tool and system damage.

1. Check work area for:

• Flammable liquids, vapors or dust that may ignite. If present, do not work in area until sources have been identified and corrected. The press tool is not explosion proof and can cause sparks.

• Clear, level, stable and dry place for operator. Do not use the machine while standing in water.

2. Inspect the work to be done and determine the correct

RIDGID tool and attachment(s) for the application. Using an incorrect attachment for an application can cause injury, damage the tool and make incomplete connections. For a complete listing of RIDGID attach- ments available for this tool, see the Ridge Tool Catalog on line at www.RIDGID.com or call Ridge Tool Technical Services [phone]. Make sure that the tool and attachment have been inspected as directed in their instructions.

3. Evaluate the work area and determine if any barriers

are needed to keep bystanders out. Bystanders can distract the tool operator during use.

4. Confirm that the battery is removed and fully open the

attachment mounting pin. See Figure 4. If there is an attachment in the tool, slide it out of the tool.

5. Slide the correct attachment into the press tool as

shown in Figure 5 and fully close the attachment mounting pin. The tool will not operate unless the mounting pin is fully closed. Figure 4 – Fully Open Attachment Mounting PinFigure 5 – Slide Attachment Into Tool

RP 210 Press Tool Warning Label7 Figure 6 – Opening The Scissor-Style JawsFigure 7 – Placing Scissor-Style Jaw Set Around FittingFigure 8 – RP 210 Tool Square To Tubing

3. Make sure the jaw set and tool are square to the

tubing and de press the tool switch (Figure 8). Keep fingers and hands away from the jaw set to avoid crushing injuries in jaw set and between jaw set and sur roundings. The press cycle takes about five (5) seconds. Once a press cycle begins and the rollers contact the jaw arms, the tool will lock-on and auto- Operating Instructions WARNING Always wear eye protection to protect your eyesagainst dirt and other foreign objects.Keep your fingers and hands away from the toolattachment during the press cycle. Your fingers orhands can be crushed, fractured or amputated inthe attachment or tool or between the attach-ment, work piece and other objects.Follow operating instructions to reduce the risk ofinjury from crushing and other causes and to pre-vent tool damage. Preparing The Connection These instructions are generalized practices for several types of press tool attachments. Always follow the specific instructions for the press tool attachment being used and the fitting manufacturers specific installation instructions. Failure to follow the specific attachment and fit- ting installation instructions may result in improper press connections that can lead to extensive property damage.

1. Make sure that the work area is free of bystanders and

other distractions and that the tool and work area has been properly set up.

2. Prepare the connection according to the fitting man-

ufacturers instructions.

3. With dry hands, insert a fully charged battery. Depress

ON/OFF button on display panel one time to turn tool ON. All three light emitting diodes (LED’s) will blink once. Then, the green LED should be solidly illumin ated indicating the tool is ready to press. Tool will au to - matically turn OFF if left unused for ten (10) minutes.

4. Make sure the tubing is inserted to the proper depth in

fitting, as specified in the appropriate fitting system’s operator's manual. Pressing A Fitting With Typical Scissor Jaws

1. Squeeze jaw arms to open the jaws

2. Place open jaws around the fitting

(Figure 7) . Make sure the contour of the jaw set is properly aligned with the contour of the fitting as specified in Fitting Manu - facturer's Installation Instructions . Do not hang the jaw set and tool from fitting. Tool could unexpectedly drop and cause serious injury or death. RP 210 Press Tool NOTICEmatically complete the press cycle. Releasing the switch will not stop the tool once the pressing process has begun. This assures consistent, repeatable press joint integrity.

4. Press jaw arms to open the jaw set.

5. Remove the RP 210 and jaw set from tube. Avoid

sharp edges that may have formed on the fitting dur- ing the pressing operation. Pressing A Fitting With Typical Actuator And Press Ring Set

1. Open the appropriate press ring and place at right

angle onto the fitting (Figure 9). Align ring with fitting according to fitting system’s operator’s manual. Re - check insertion depth before completing press pro- cess.

2. Squeeze actuator arms to open the actuator assem-

bly. Engage actuator ends into the actuator pockets in the press ring (Figure 10) . Make sure actuator ends are fully engaged in pockets. Do not attempt to hang tool and actuator from press ring. Tool could unex- pectedly drop causing serious injury or death. Depress the tool switch. The press cycle takes about five (5) seconds. Once a press cycle begins and the rollers contact the actuator arms, the tool will lock-on and automatically complete the press cycle. Releasing the trigger will not stop the tool once the pressing process has begun. This assures consistent, repeat- able press joint integrity. To avoid pinch point injuries, keep fingers away from actuator and press ring during the press cycle. Figure 9 – Installing Press Ring Onto Fitting Figure 10 – Attaching Actuator To Press Ring

3. After cycle is complete, squeeze actuator arms to

open and separate actuator from press ring. Remove the press ring from fitting by manually grasping ring halves and opening assembly. Avoid any sharp edges which may have formed on fitting during pressing operation. The RP 210-B Press Tool will turn off auto- matically if the battery is too low to successfully com- plete a pressed connection. This will be indicated by blinking of the green LED. A fully charged battery should be inserted in the tool and the pressed connection should be repeated as indicated above. To retract the rollers and remove the tool from the fitting if battery dies or tool malfunctions during pressed connection, it is necessary to press the pressure re lease button on the right hand side of the tool (Figure 11). If this happens, the connection will need to be pressed again to ensure completion. Figure 11 – Pressure Release Button Inspecting The Pressed Connection

1. Inspect the pressed fitting. If the fitting is supplied with

a control ring and/or a control label by the fitting man ufacturer, remove it. Control rings and labels are supplied by the manufacturer to indicate that the fitting has not yet been pressed.

RP 210 Press Tool Pressure ReleaseButton NOTICEMaintenance Instructions WARNING Make sure battery is removed from tool before per-forming maintenance or making any adjustment. Cleaning And Lubrication

1. Wipe the tool clean daily with a clean dry cloth.

2. Inspect the attachment mounting pin and lubricate the

pin with silicone lubricant as needed.

3. Check return springs in attachments with each use.

Attachments should open and close freely with only moderate finger effort required. Required Maintenance At RIDGID Authorized Service Center After 30,000 cycles, the tool will show a blinking yellow LED on the display panel as long as the tool is turned on to indicate that it is time for maintenance and recalibration. The tool will not run if it is not serviced within 2,000 more cycles (32,000 total) after the yellow blinking LED begins. Accessories WARNING The following tool accessories have been de signedto function with the RP 210 Press Tools. Otheraccessories suitable for use with other tools maybecome hazardous when used on the RP 210. Toprevent serious injury, use only accessories specif-ically designed and recommended for use with theRP 210, such as those listed below.Ridge Tool Company provides Compact Pressingattachments designed specifically for use withRIDGID Compact Press Tools. Only use attachmentsthat are specifically designed to press the fitting sys-tem you are installing. For a complete listing ofRIDGID attachments available for this tool, see theRidge Tool Catalog on line at www.RIDGID.com orcall Ridge Tool Technical Service Department [phone]. Look for the following:

• Excessive misalignment of the tubes. Note that a slight amount of misalignment at the pressed con- nection is considered normal.

• Tubes that are not fully inserted into the fitting – dou ble check the insertion marks made on the tube to see that they are still aligned with the end of the fitting.

• Incorrect jaw or ring alignment with the fitting con- tour, distorted or deformed fitting.

• Any other issues per the fitting manufacturer. If any of these problems are found, then removal of the fitting is required and a new fitting and tube will need to be prepared and pressed in its place.

2. Test system in accordance with normal practice and

local codes. Cold Weather Operation As temperature drops, all batteries experience perfor- mance degradation. The lowest temperature at which a tool and 1.1Ah battery can make a complete press is 15°F (-10°C). At temperatures below this, the 1.1Ah bat- tery is not able to provide sufficient power to the press tool. Pressing at temperatures down to 0°F (-20°C) can be done by warming the 1.1Ah battery above 15°F (-10°C) or using a larger capacity battery (2.0Ah, 2.2Ah, 3.3Ah or 4.0Ah). The red and green LED’s on the tool will glow when the tool temperature is between 0°F (-20°C) and 15°F (-10°C). If using a 1.1Ah battery, the tool may not be able to press the connection completely. If this occurs, the tool will stop in the middle of the press cycle and will not release from the connection. To remove the tool from the con- nection, press the pressure release button on the right hand side of the tool (shown in Figure 11) . This con- nection then must be repressed while using either a 1.1Ah battery above 15°F (-10°C) or using a 2.0Ah, 2.2Ah, 3.3Ah or 4.0Ah battery to ensure a complete connection. To use the press tool between 0°F (-20°C) and 15°F (-10°C) either:

• Use a 2.0Ah, 2.2Ah, 3.3Ah or 4.0Ah battery.

• Or maintain the 1.1Ah battery temperature above 15°F (-10°C). This can be done by placing the bat- tery in an interior pocket when not in use or allow- ing the battery to sit in a conditioned room until it is sufficiently warm. If the tool temperature is below 0°F (-20°C), only the red LED will be on and the tool will not operate unless warmed to above 0°F (-20°C).

RP 210 Press Tool CatalogNo. Description31023 Carrying Case (Plastic) RP 210-B Press Tool AccessoriesService And Repair WARNING Improper service or repair can make machine unsafe to operate. Service and repair on this RP 210 Press Tool must be per- formed by a RIDGID Authorized Service Center. The tool fasteners have been marked to indicate if service has been performed by unauthorized individuals. For any repairs or maintenance, contact the Ridge Tool Technical Service Department at [phone] or www.RIDGID.com for nearest authorized press tool ser- vice outlet. For information on your nearest RIDGID Independent Service Center or any service or repair questions:

• Contact your local RIDGID distributor.

• Visit www.RIDGID.com or www.RIDGID.eu to find your local RIDGID contact point.

• Contact Rdge Tool Technical Service Department at [e-mail], or in the U.S. and Canada call [phone]. Disposal Parts of the RIDGID RP 340 Press Tool contain valuable materials and can be recycled. There are companies that specialize in recycling that may be found locally. Dispose of the com ponents in compliance with all appli- cable regulations. Contact your local waste management authority for more information. For EC Countries: Do not dispose of elec- trical equipment with household waste! According to the European Guideline 2002/ - 96/ EC for Waste Electrical and Electronic Equipment and its implemen tation into nation- al legislation, electrical equipment that is no longer usable must be collected separately and disposed of in an environmentally correct manner.

RP 210 Press Tool Storage Remove battery from tool and store tool and battery in case. Avoid storing the tool, batteries or charger in extreme heat or cold. The tool temperature sensor will not allow the tool to turn on if oil temperature is not within the temper- ature range of 0°F (-20°C) to 104°F (40°C). So it may be neces sary to allow the tool to warm or cool to a temper- ature within the operating range by placing it in a condi- tioned room before use. This will be indicated by a red glowing LED on the display panel. Store the carrying case in a dry, secured, locked area that is out of reach of children and people unfamiliar with the RP 210 Press Tool. The tool is dan- gerous in the hands of untrained users. WARNING Catalog No. Capacity Region 44693 18V 2.0 Ah North & Latin America, Australia 44698 18V 4.0 Ah North & Latin America, Australia 43323 18V 2.0 Ah Europe & China 43328 18V 4.0 Ah Europe & China 31013 18V 1.1 Ah North & Latin America, Australia 32743 18V 2.2 Ah North & Latin America, Australia 31018 18V 3.3 Ah North & Latin America, Australia 32473 18V 1.1 Ah Europe & China 28218 18V 2.2 Ah Europe & China 28448 18V 3.3 Ah Europe & China Battery Packs All listed batteries will work with any model RBC 20 charger. The differencebetween batteries for different regions is in label markings. Catalog Plug No. Voltage Region Type 43458 120V North America A 43333 230V Europe C 43468 120V China A 44418 230V Australia & Latin America I 44793 100V Japan A 44833 230V United Kingdom G 44798 — North America Charger Cord A 44808 — Europe Charger Cord C 44803 — China Charger Cord A 44813 — Australia & LA Charger Cord I 44818 — Japan Charger Cord A 44828 — United Kingdom Charger Cord G RBC 20 Advanced Lithium Battery Chargers & Cords11 RP 210 Press Tool

Parts are available online at RIDGIDParts.com