ZIHAEK4000 - Shredder Zipper - Free user manual and instructions

Product type	Wood chipper (branch shredder)
Brand	Zipper
Model	ZIHAEK4000
Fuel	Unleaded gasoline (RON ≥ 85)
Engine	4-stroke, gasoline, air-cooled
Engine power	Approximately 6.5 HP (estimate)
Shredding capacity	Branches up to approx. 40 mm diameter
Cutting system	Rotor with blades, rotary straw chopper
Feeding hopper	Removable, with safety contact
Wheels	2 wheels for transport
Noise level	High, hearing protection mandatory
Safety	Hopper contact, belt cover with limit switch, emergency stop
Maintenance	Oil change, air filter, spark plug, V-belt
Spare parts	Available from Zipper, use genuine parts
Warranty	2 years non-commercial use, 1 year commercial use
Compliance	CE

Frequently Asked Questions - ZIHAEK4000 Zipper

What type of engine oil to use?

Use a quality 4-stroke engine oil, check the level regularly. The machine will not start if the oil level is too low.

What fuel to use?

Use unleaded gasoline with an octane rating (RON) of at least 85. Never use an oil/gasoline mixture.

The engine does not start, what to do?

Check the switch (on position), oil level, gasoline, and spark plug condition. Refer to the Troubleshooting section.

How to maintain the blades?

After 30 to 50 hours of use, the blades become dull. Wear gloves, remove the hopper, loosen the screws and sharpen or replace the blades.

What to do in case of blockage?

Stop the engine immediately, wait for complete stop, remove spark plug cap, then clean the ejection and housing using a piece of wood.

What safety instructions to follow?

Wear protective equipment (goggles, gloves, hearing protection, non-slip shoes). Keep people and animals at least 12 m away. Never insert hands into the hopper.

How to transport the machine?

Turn off the engine, let it cool down, empty the fuel tank, wait for the blade to stop, then secure the machine. Never lift it by tilting.

How to store the machine long-term?

Empty fuel from tank and carburetor, clean the machine, disconnect spark plug, and store in a dry, clean place.

Where to order spare parts?

Zipper spare parts are available from your dealer. Use the order form specifying the machine type and part number. Always use genuine parts.

What is the warranty period?

Zipper offers 2 years warranty for non-commercial use and 1 year for commercial use, from the date of purchase. Keep the invoice.

USER MANUAL ZIHAEK4000 Zipper

Green and black industrial machine labeled 'ZIPPER' with visible wheels and a handle (no text-heavy elements)

ZI-HAEK4000

EAN: 9120039233802

CE

ATTENTION: Check Oil

Engine don't start with low oil!!

1 INHALT / INDEX

1 INHALT / INDEX 2

11.1 Intended Use....20
11.2 Security instructions 21
11.3 Remaining risk factors....22

12 ASSEMBLY 23

12.1 Delivery content 23
12.2 Assembly 23

12.2.1 Mounting the hopper 23
12.2.2 Mounting the wheels.... 23

13 OPERATION 24

13.1 Operation instructions....24
13.2 Operation 24

13.2.1 Start, stop 24
13.2.2 Shredding 25

14 MAINTENANCE 26

14.1 Maintenance plan 26

14.1.1 Cleaning the air filter 27
14.1.2 Spark plug 27
14.1.3 Adjusting the V-belt 27

14.1.4 Blades 27

14.1.5 Carburettor 27

14.1.6 Oil level check 27

14.1.7 Oil change 28

14.1.8 Refuel 28

14.1.9 Cleaning 28

14.1.10 Storage 28

14.1.11 Disposal....29

15 TROUBLE SHOOTING 29

16 AVANT-PROPOS (FR) 30

17 SECURITE 31

EN EC-CONFORM - This product complies with the EC-directives.

EN READ THE MANUAL! Read the user and maintenance manual carefully and get familiar with the controls in order to use the machine correctly and to avoid injuries and machine defects.

EN ATTENTION! Ignoring the safety signs and warnings applied on the machine as well as ignoring the security and operating instructions can cause serious injuries and even lead to death.

EN Protective clothing!

EN Highly flammable!

FR Facilement inflammable!

EN Don't touch rotating parts!

EN Warning about cut injuries!

FR Attention aux coupures!

EN Keep safety distance!

EN Warning against thrown-off items!

EN Only for working outside!

Technical line drawing of a mechanical assembly with labeled component 14 (no text or symbols beyond label)

3.2 Technische Daten / technical details / Données techniques

	ZI-HAEK4000
Motor / engine /Moteur	4-Takt OHV Benzinmotor /4-stroke OHV gasoline engine / Moteur à essence 4 temps OHV
Treibstoff / fuel /Carburant	bleifreies Benzin / unleaded gasoline / essence sans plomb
Motorleistung max. / engine power max. /Puissance max. du moteur	3 kW
Starter / starter / Démarreur	Seilzug / recoil start / Cordon de démarrage
Messerdrehzahl max. / max. blade speed /Vitesse de rotation max. de la lame	2570 min ^-1
Motordrehzahl max. / max. motorspeed /Vitesse de rotation max. du moteur	3600 min ^-1
Messertyp / blade typ / Type de lame	H-Typ / H-type / Type H
Hubraum / displacement / Cylindrée	159 cm ^3
Motoröl / engine oil /Huile du moteur	SAE 10W-30
Öltank Volumen / oil volume /Volume du réservoir d'huile	0.55 l
Treibstofftank Volumen / fuel tank volume /Volume du réservoir de carburant	1.2 l
Kühlung / cooling system /Système de refroidissement	Luftgekühlt / forced air /Refroidissement à air
Häcksel Kapazität max Ast-ø/ chipping capacity max branch-ø /Capacité de broyage ø de branche max.	50 mm
Verpackungsmaße / packaging dimensions /Dimensions d'emballage	1005x430x865
Gewicht / weight / Poids	40 kg
Garantierter Schalleistungspegel LWA /guaranteed sound power level LWA /Niveau de puissance sonore LWA /	110 dB(A)
Schutzart / Protection mode / Classe	IP 20

3.3 Lieferumfang / delivery content / Contenu de la livraison

Bezeichnung / description / Désignation		Qty.
Maschine / machine / Machine		1
Einlasstrichter / hopper / Trémie d'entrée		1
Innensechskantschraube / inner hex bolt M10x30 / Vis six pans creux		4
Beilagscheibe 10 / washer 10 / Rondelle plate 10		4
Federscheibe 10 / spring washer 10 / Rondelle élastique 10		4
Schrauben Sitz / screw seat / Logement de vis		4
Rad / wheel / Roue		2
Beilagscheibe / washer 13.5x37x3 / Rondelle plate		2
Splint / splint / Goupille fendue		2
Werkzeug / Tools / Outil

4 VORWORT (DE)

Exploded view of a mechanical assembly showing internal components and part numbers (no text or symbols visible)

6.2.2 Montage Räder

Technical line drawing of a mechanical component with mounting holes and a wall-mounted panel (no text or symbols)

Technical line drawings of a mechanical component with no visible text or symbols

Close-up of a hand inserting a plastic bag into a mechanical component (no visible text or symbols)

8.1.2 Zündkerze

This manual contains important information and advice for the correct and safe use and maintenance of the shredder ZI-HAEK4000.

Following the usual commercial name of the machine (see cover) is substituted in this manual with the name "machine".

The manual is part of the machine and may not be stored separately. Read it profoundly before first use of the machine and keep it for later reference. When the machine is handed to other persons always put the manual to the machine.

Please follow the security instructions!

Please read the entire manual, to prevent misunderstandings, machine damage or even injuries!

Due to continuous development of our products illustrations, pictures might differ slightly. If you however find errors in this manual, please inform us.

Technical changes excepted!

Copyright law

© 2018

This manual is protected by copyright law – all rights reserved. Especially the reprinting as well as the translation and depiction of pictures will be prosecuted by law. Court of jurisdiction is the Landesgericht Linz or the competent court for 4707 Schlüsslberg, AUSTRIA.

Customer Support

The machine must only be used for its intended purpose! Any other use is deemed to be a case of misuse.

To use the machine properly you must also observe and follow all safety regulations, the assembly instructions, operating and maintenance instructions lay down in this manual.

All people who use and service the machine have to be acquainted with this manual and must be informed about the machine's potential hazards.

It is also imperative to observe the accident prevention regulations in force in your area.

The same applies for the general rules of occupational health and safety.

The machine is used for:

Shredding of branches of all kinds. Wilted, moist, garden waste already stored several days alternating with tree branches.

This machine is approved for public road traffic!

Any manipulation of the machine or its parts is a misuse, in this case ZIPPER-MASCHINEN and its sales partners cannot be made liable for ANY direct or indirect damage.

WARNING

• Set during the operation could ensure that no foreign objects (such as stones, glass, metal, earth, and plastic) are filled into the shredder, such as foreign bodies blunt the chopping blade and severely damage the engine.
• Use your shredder solely for the purposes for which it was designed.
• The chopper should be carefully checked before use. Never use a chopper that is not in good condition if you notice a defect on the machine, which could pose a danger to the user, do not use the chopper until the defects have been corrected.
• This machine contains rotating blades.
• This blades does not stop immediately after stopping.
• The in-feed must be completely assembled and fixed prior to use.

Prohibited use:

• The operation of the machine outside the stated technical limits described in this manual is forbidden.
  • Operation of the machine function without any protection devices is forbidden
  • The use of the machine for any purposes other than described in this user-manual is forbidden.
• Any manipulation of the machine and parts is forbidden.
• The use of the machine not being suitable for the use of the machine and not being certified is forbidden.
  • It is not allowed to leave the immediate work area during the work is being performed!

11.2 Security instructions

Missing or non-readable security stickers have to be replaced immediately!

To avoid malfunction, machine defects and injuries, read the following security instructions!

The locally applicable laws and regulations may specify the minimum age of the operator and limit the use of this machine!

• Use the machine only in good enough light to allow a safe operation can be guaranteed.
• In tiredness, decreased concentration or under the influence of alcohol or drugs, the work on the machine is prohibited!
• Caution in slippery conditions - slip hazard - risk of injury. When working, robust and non-slip footwear. Slides / stumble / traps are a major cause of serious injury or death.
• Unauthorized persons, especially children and not trained personnel must be kept away from the running machine!
• The machine must be operated only by trained persons (knowledge and understanding of this manual), which have no limitations of motor skills compared with conventional workers.
• No other person and pets shall remain within 12m!
• If you pass the machine to third, these instructions must be attached to the machine.
• Before each use, the reliability of the machine is to be checked (tightness of the cutting tool, the proper function of the throttle lever, safety switch)
• Use personal safety equipment (ear protectors, safety gloves, safety shoes, safety goggles or face protection...) when working with the machine!
• Make sure that the device is completely and correctly assembled.
• Never leave the machine running unattended! Before leaving the working area switch the machine off and wait until the machine stops.
• Switch off the machine before maintenance or adjustment.
• The machine should be only during operation on solid level ground.
• Neither put your hands into the in-feed and discharge chute when the machine is running.
• Do not allow processed material to build up in the discharge zone. This may prevent proper discharge and can result kickback of material through the feed intake opening.
• Do not tilt the machine while the power source is running.
• Using your shredder only in places where it is protected from water and never use it during rain outdoors.
• Danger of burns! During the operation flow of hot exhaust gases and engine parts such as the muffler and engine become hot.
• Only operate the machine in open space (e.g. not close to a wall or other fixed objects).
• Make use that the machine is not standing near a wall
• If the engine overload protection is triggered, this is a sign that the machine is overloaded. Check the cause and remedy. Do not install a more powerful fuse.
• WARNING: Gasoline is highly flammable!
• Stop the engine before refuelling
• Smoking and open flames are prohibited during refuelling.
• Do not refuel when the engine and carburettor are still very hot.
• Refuel only outdoors or in a well ventilated area.
• Avoid contact with skin and clothes (fire hazard)
• Check after refuelling tank cap and check for leaks.
• Start the engine at least 3 meters from the tank location.
• Spilled fuel is wipe immediately.
• Keep the fuel in suitable containers only
• Make sure the fuel does not overflow. If the fuel overflows, the engine must not be started. Remove any dirt from the appliance and prevent any attempt at ignition until fuel fumes have evaporated
• Damaged fuel tank or other tank cap must be replaced immediately
• After the operation the fuel cock must be closed (if available)
• Danger of Intoxication! Only use outdoors and far from open windows and vents!
• Exhaust contains poisonous carbon monoxide. The exposure can cause unconsciousness and death.

Before the start, after the failure or shock, be sure to check:

• the device and make sure that it is in good condition
• if the hopper is empty
• if the blades are secure and undamaged
• the muffle

Change damaged parts immediately

TRANSPORT NOTES:

• Switch off the engine and let cool down
• Never lift or carry the machine while the engine is running
• Wait till the blade are completely stopped
• Secure the machine
• Empty tank completely, avoid fuel spillage
• To avoid damage to the device never drag but always lift correctly.

STORAGE NOTES:

• Clean and dry the machine
• Empty tank completely, avoid fuel spillage
• Let cool down the engine
• Store in a dry, out of reach of children place, well packaged
• Do not store machines with fuels and fuels close to combustible and highly inflammable materials as well as sparks and open flames.
• Never remove the fuel tank cap when the engine is running or hot

Switch of the engine and disconnect the spark plug lead:

• Before check, clean or work on the machine
  ■ Before eliminating faults
• Before the start, after the failure or shock, be sure to check the device and make sure that it is in good condition
• If the shredder starts to vibrate abnormally, stop the engine immediately and locate the cause. Vibrations generally terminate in malfunction.
• If the machine becomes clogged
  ■ Before refuelling
• Always if you leave the machine

11.3 Remaining risk factors

WARNING

It is important to ensure that each machine has remaining risks. In the execution of all work (even the simplest) greatest attention is required. A safe working depends on you!

Even if the machine is used as required it is still impossible to eliminate certain residual risk factors totally. The following hazards may arise in connection with the machine's construction and design:

• Risk of injury to the hands / fingers due to careless feeding of chopping material.
  Feed the chopping material slowly and carefully into the in-feed. Automatic feeding!
• Risk of injury: hair and loose clothing, etc. can be captured and wound up! Safety regulations must be observed with regard to clothing.
• Risk of injury by tilting the machine
• Risk of injury to the eye by flying debris, even with safety goggles.
• Risk of injury to the hearing by prolonged labor without hearing protection.
• Risk of burns: Touching the mufflers, exhaust and other machine components which can be hot after prolonged continuous operation or when the engine is hot cause severe burns.

These risk factors can be minimized through obeying all security and operation instructions, proper machine maintenance, proficient and appropriate operation by persons with technical knowledge and experience.

In spite of all safety is and remains her healthy common sense and their corresponding technical qualification / training for use of the machines most important safety factor!

12 ASSEMBLY

12.1 Delivery content

Please check the product contents immediately after receipt for any eventual transport damage or missing parts. Claims from transport damage or missing parts must be placed immediately after initial machine receipt and unpacking before putting the machine into operation. Please understand that later claims cannot be accepted anymore.

12.2 Assembly

The machine is delivered fully assembled. Only hopper and wheel have to be mounted.

12.2.1 Mounting the hopper

NOTICE

Exploded view of a mechanical device showing internal components and part numbers (no text or symbols visible)

Make sure that you insert the contact plug on the hopper into the slot on the machine when placing the hopper. The machine cannot be started without this contact.

• Place and align the hopper on top of the hopper seat.
• Use the screws to fix the hopper on the machine.

Technical line drawing of a mechanical device with a magnified inset showing internal components (no text or symbols)

12.2.2 Mounting the wheels

• Stick the wheels on the wheel shaft.
• Put a washer on the outside of the wheel.
• Fix the wheel with a split pin.

WARNING

After finalized assembly check all screw connections and retighten if necessary!

13 OPERATION

Machine to be operated in a perfect state only. Inspect the device visually every time it is to be used. Check in particular the safety equipment, electrical controls, electric cables and screwed connection for damage and if tightened properly. Replace any damaged parts before operating the device.

13.1 Operation instructions

WARNING

Stop the machine before any break, maintenance and cleaning! RISK OF INJURY!

NOTICE

• Do not stand in the discharge chute area during starting the machine
  • Before starting check that the in-feed the free from any material
  • Start shredding after the engine has reached full speed
• Operating only with sharp blades
• Use only blades allowable for this machine!
• Never use damaged blades!
  • Always operate in the operator zone
• Never stay in the in-feed zone

13.2 Operation

WARNUNG

The machine is delivered without any gasoline or oil.

13.2.1 Start, stop

- Set the ON-OFF switch to „ON“(I).

• Press the primer pump 2-3 times (only if the engine is cold).
• Do not press it exceed 5 times, otherwise, it will be hard to start.

Technical line drawing of a mechanical assembly with no visible text or symbols

• Pull the starter rope until the engine starts.
• Always pull the starter rope straight out.
• Always pull the starter rope all the way out.
• If the engine fails to start after repeated attempts, refer to the troubleshooting chapter.

- Set the switch to the "STOP" (O) position.

Line drawing of a mechanical assembly with no visible text or symbols

13.2.2 Shredding

NOTICE

• The material to be shredded should be as dry as possible!
  • To wet material causes clogging
• Insert the material to be shredded into the in-feed and when the material is gripped by the machine and automatically sucked in, release the material immediately
• Push the remaining material with the push stick into the hopper
  • Always feed in material with the thick end first
• Saw off long side branches and insert them separately
• Never work with too much pressure
• Do not overload the machine
• In the event of blockages, switch off the engine immediately and eliminate any malfunctions.
• Remove crosswise lying material only when the engine is switched off and the blades are stopped!
• Use a suitable piece of wood (branch) for removal.
• Switch off the engine immediately if there are any unusual noise and vibrations. Repair any faults immediately.

After finishing the shredder work let the machine sufficient time to process the whole shredding material. This avoids start-up difficulties when working next time!

To be shredded:

Hedge and tree cuttings, bushes, perennial herb, dead flowers

To be not shredded:

Glass, metal, plastic, plastic bags, stones, cloth, roots with soil, food left-overs, fish or meat.

14 MAINTENANCE

ATTENTION

No cleaning, upkeep, checks or maintenance when machine is running Shut off the machine, let it cool down, disconnect spark plug cap from spark plug!

The machine does not require intense maintenance. However, to ensure a long lifespan, we strongly recommend following the upkeep and maintenance plan.

Repairs must be carried out by specialists! Use original ZIPPER parts only!

NOTICE

Only a properly maintained equipment may be a satisfactory tool. Care and maintenance deficiencies can cause unpredictable accidents and injuries.

Repairs should be performed only by authorized service centers.

Improper operation may damage the equipment or endanger your safety.

14.1 Maintenance plan

	Before every use	5 hours or first month	25 hours or every 3 months	50 hours or every 6 months	100 hours or every year
Check fuel level	O
Check for loss of fuel or oil	O
Check oil level	O
Check for loose or lost screws, nuts, bolts	O
Check V-belt	O
Change oil		O		O(1)
Clean air cleaner			O(2)
Replace air cleaner					O
Check-clean spark plug				O
Replace spark plug					O
Lubricate blade chassis			O
Check flywheel brake pad				O
Check-adjust idle speed					O(3)
Check-adjust valve clearance					O(3)
Clean combustion chamber	every 100h (3)
Check fuel line	every 2 years (3)

(1) Change engine oil every 25h when used under heavy load or in high ambient temperatures.

(2) Clean more often under dusty conditions. Replace air cleaner parts, if very dirty.

(3) These items should be serviced by a trained professional unless you have the proper tools and are mechanically proficient.

14.1.1 Cleaning the air filter

A clogged air filter reduces the engines power output drastically and causes engine disfunction. Furthermore, it reduces the engines lifespan! Disassemble the air filter cap (A). Remove the air filter (B) from the machine. Clean the air filter and drip some drops of oil onto the filter. Mount the filter back.

14.1.2 Spark plug

Recommended spark plug: F7RTC

Cleaning:

Take off the spark plug cap. Loosen and remove the spark plug. Clean it with a small brush from soot debris. The contact distance shall account approximately 0.7mm - 0.8mm.

14.1.3 Adjusting the V-belt

The V-belt connects the engine and blade drum. Especially with new machines or even after the change of the v-belt this itself is getting wider and loses purchase. If the V-belt yields more than 10-15mm on thumb pressure, it is necessary to adjust the V-belt again.

1. Switch off the machine and take off the cover of the belt.

2. A safety-switch avoids unintentional starting of the machine while the cover is removed.

3. Loosen the nuts of the screw connections, which fix the motor on the base plate.

4. Move the engine back, in order to tighten the V-belt.

5. Move the engine forward, in order to loosen the V-belt.

6. Put the engine and drive pulley parallel (a ruler can be helpful). Tighten the nuts at the engine again.

7. Fix the cover of the V-belt.

14.1.4 Blades

NOTICE

• Wear safety gloves.
  • After approx. 30-50 working hours, the blades are blunt under normal operating conditions.
• Blades are blunt if:

○ abnormal noise occurs
- speed decreases
○ V-belt (despite correct tension) slips

- Replace damaged blades immediately!

Remove the hopper. Loosen the screws. Sharpen or replace the blades.

14.1.5 Carburettor

NOTICE

Carburetor settings must be performed only by trained personnel!

14.1.6 Oil level check

• Make sure the machine is standing on an even surface.

• Dismantle the machine oil ruler, rub up it with clean duster cloth, and stick it into the oil-filling mouth to check the oil level. Pay attention not to drop the ruler into it.

• If the machine oil level is below the bottom of the machine oil ruler, fill the recommended machine oil into the fuel-filling mouth.
  • If the engine runs while oil is in shortage, it can be seriously damaged.

14.1.7 Oil change

WARNING

The disposal of the oil must meet the regulations. Make sure that no oil is spilt during the oil change (using of suitable container; if oil drops in machine, clean it properly and dispose the cleaning tool correctly). Do not dispose of the oil in residual waste.

NOTICE

Changing the oil is easier when the engine is still warm.

• Remove the oil outlet screw (A) and the seal ring (B).
• Drain the dirty oil into a suitable container.
  • Fix the oil outlet screw again.
  • Fill in new engine oil.
• Check the engine oil level with the dipstick (C).
• If the level is correct, reinsert the dipstick again.

C

Line drawing of a hand using a tool to measure a mechanical component (no text or symbols present)

B
A

14.1.8 Refuel

Each normal petrol (unleaded petrol) with octane index (ROZ) of 95 can be used. Never use a mix of oil and petrol or dirty petrol. Avoid infiltration of the gasoline tank by water, dust or dirt.

NOTICE

It is not recommended to use alternative for gasoline, because this can cause damage of parts of the gasoline system.

14.1.9 Cleaning

Clean the machine and the working attachment from dirt.

Clean the machine housing with a wet cloth and a mild cleaning solution.

Put on all coatless flats a thin coat of oil.

NOTICE

The usage of solvents, aggressive chemicals or scouring agents damages the machine housing.

14.1.10 Storage

If the machine is stored for longer than 30 days:

• Run engine until fuel tank is empty and engine stops.
• Let the machine cool down.
• Clean the machine and dry.
  • Empty Tank and carburetor completely, avoid fuel spillage.

• Remove the spark plug cap.

• Slowly pull the start handle until the resistance is reached, then stop pulling. At that point, the valves are closed, that will prevent dust and rust from entering the cylinder.

• Store in a dry, out of reach of children place, well packaged.

14.1.11 Disposal

Do not dispose the machine in residual waste. Contact your local authorities for information regarding the available disposal options. Avoid damage caused by leaking operating supplies: drain the operating supplies prior to disposal! When you buy at your local dealer for a replacement unit, the latter is obliged to exchange your old.

15 TROUBLE SHOOTING

ATTENTION

Shut off the machine, let it cool down, disconnect spark plug cap from spark plug

Trouble	Possible cause	Solution
Engine does not start	Ignition switch defect	Repair or change
	Engine switch OFF	Set the engine switch to ON
	No fuel, or fuel is old and stale	Refuel
	Engine oil is low	Add oil
	Spark plug dirty or damaged	Clean or change
	Fuel line faulty	Check fuel line for damage and kinks
To low power	Air filter dirty	Clean or change
	V-belt	Tighten or change
	Overload	Reduce material feeding
	Blockage	Remove shredded material
	Blades blunt	Replace/ sharpen blades
No automatically feeding of the shredded material	Blades blunt	Replace/ sharpen blades
Machine vibrates or makes unusual noises	Screws, nuts or other parts are loose	Fix parts
	Impeller or blades have woody residue or chucks stuck to them	Clean the impeller and blades
Engine overheats	Chips and sawdust around the engine	Clean the engine surface
	Air filter dirty	Clean or change
Chips do not come out of the discharge	Discharge chute or hopper is clogged.	Turn of the engine, disconnect the spark plug, then clean out the machine

NOTICE

Should you in necessary repairs not able to properly to perform or you have not the prescribed training for it always attract a workshop to fix the problem.

16 AVANT-PROPOS (FR)

Cher client, chère cliente,

Exploded view of a mechanical device showing internal components and part numbers (no text or symbols visible)

Technical line drawing of a mechanical assembly with a close-up inset showing a component (no text or symbols present)

Technical line drawing of a mechanical component with gears and a central hub (no text or symbols)

Close-up of hands installing or adjusting a component with labeled parts A and B (no text or symbols beyond labels)

Line drawing of a hand using a dropper to measure a mechanical component (no text or symbols present)

B
A

(EN) With original ZIPPER spare parts you use parts that are attuned to each other shorten the installation time and elongate your machines lifespan.

IMP OR TAN T

The installation of other than original spare parts voids the warranty!

So you always have to use original spare parts

When you place a spare parts order please use the service formular you can find in the last chapter of this manual. Always take a note of the machine type, spare parts number and partname. We recommend to copy the spare parts diagram and mark the spare part you need.

You find the order address in the preface of this operation manual.

NO	Description	Qty	NO	Description	Qty
1	Material push stick	1	41	Flat washer ∅10x∅32x2	2
2	Feed hopper	1	42	Outer hex screw M10x25	1
3	Feed bottom seat	1	43	Belt cover	1
4	Bolt seat	4	44	Frame	1
5	Inner hex bolt M10x30	4	45	Uncork pin ∅3x30	2
6	Inner hex bolt(left rotation) M10x35	1	46	Washer ∅13.5x∅37x3	2
7	Flat washer 10	4	47	Wheel	2
8	Left baffle	1	48	Locknut M6	17
9	Spring washer 10	7	49	Outer hex bolt 3/8	1
10	Feed lead clamp	1	50	Belt	1
11	Inner hex deep head bolt M8x20	4	51	Small belt pulley	1
12	Blade	2	52	Axis sleeve	1
13	Blade rest	1	53	Flat key 5x5x25	1
14	Metal locknut M8	8	54	Right baffle	1
15	Blade rest fixing seat	1	55	Hex flange bolt M6x40	4
16	Inner hex deep head bolt M8x20	4	56	Cross deep head bolt M6x40	2
17	Bearing seat	1	57	Engine	1
18	Bearing 6205	2	58	Screw M8x40	3
19	Engine soleplate subassembly	1	59	Slotted one way locking bolt M6x20	4
20	Front cover board	1	60	Hex flange nut M8	3
21	Hex flange bolt M6x16	15	61	On/Off Switch	1
22	Spring washer 6	10	62	Flameout wire	1
23	Flat washer 6	10	64	Nut M6	2
24	Hex flange nut M6	17	65	Muffler cover	1
26	Cable cleat	1	66	Hex flange bolt M6x8	2
27	Rivet 4x12	2	67	Outer hex screw M6x16	4
28	Switch insert plate	2	68	Switch block plate 1	1
32	Flat washer 8	8	69	Switch block plate 2	1
33	Spring washer 8	8	70	Inner hex bolt M4x35	2
34	Flat washer 5	4	71	Safety-switch	1
35	Spring washer 5	4	72	Switch socket	1
36	Inner hex bolt M5x20	4	73	Locknut M4	2
37	Principal axis	1	74	Protecting plate	1
38	Flat key 8x7x25	1	75	Discharge port assembly	1
39	Bearing cover	1	76	Hex flange bolt M16x12	6
40	Big belt pulley	1

23 SCHALTPLAN / WIRING DIAGRAM / SCHEMA ELECTRIQUE

Company ZIPPER Maschinen GmbH grants for mechanical and electrical components a warranty period of 2 years for amateur use; and warranty period of 1 year for professional use, starting with the purchase of the final consumer. In case of defects during this period, which are not excluded by paragraph 3, ZIPPER will repair or replace the machine at its own discretion.

2.) Report:

In order to check the legitimacy of warranty claims, the final consumer must contact his dealer. The dealer has to report in written form the occurred defect to ZIPPER. If the warranty claim is legitimate, ZIPPER will pick up the defective machine from the dealer. Returned shippings by dealers which have not been coordinated with ZIPPER, will not be accepted and refused.

3.) Regulations:

a) Warranty claims will only be accepted, when a copy of the original invoice or cash voucher from the trading partner of ZIPPER is enclosed to the machine. The warranty claim expires if the accessories belonging to the machine are missing.
b) The warranty does not include free checking, maintenance, inspection or service works on the machine. Defects due to incorrect usage of the final consumer or his dealer will not be accepted as warranty claims either. Some examples: usage of wrong fuel, frost damages in water tanks, leaving fuel in the tank during the winter, etc.
c) Defects on wear parts are excluded, e.g. carbon brushes, collection bags, knives, cylinders, cutting blades, clutches, sealings, wheels, saw blades, splitting crosses, riving knives, riving knife extensions, hydraulic oils, oil/air/fuel filters, chains, spark plugs, sliding blocks, etc.
d) Also excluded are damages on the machine caused by incorrect or inappropriate usage, if it was used for a purpose which the machine is not supposed to, ignoring the user manual, force majeure, repairs or technical manipulations by not authorized workshops or by the customer himself, usage of non-original ZIPPER spare parts or accessories.
e) After inspection by our qualified personnel, resulted costs (like freight charges) and expenses for not legitimated warranty claims will be charged to the final customer or dealer.
f) In case of defective machines outside the warranty period, we will only repair after advance payment or dealer's invoice according to the cost estimate (incl. freight costs) of ZIPPER.
g) Warranty claims can only be granted for customers of an authorized ZIPPER dealer who directly purchased the machine from ZIPPER. These claims are not transferable in case of multiple sales of the machine.

4.) Claims for compensation and other liabilities:

The liability of company ZIPPER is limited to the value of goods in all cases. Claims for compensation because of poor performance, lacks, damages or loss of earnings due to defects during the warranty period will not be accepted. ZIPPER insists on its right to subsequent improvement of the machine.

27 GARANTIE (FR)

1.) Garantie :

Product experience form

We monitor the quality of our delivered products in the frame of a Quality Management policy.

Your opinion is essential for further product development and product choice. Please let us know about your:

• Impressions and suggestions for improvement.
• experiences that may be useful for other users and for product design
• Experiences with malfunctions that occur in specific operation modes

We would like to ask you to note down your experiences and observations and send them to us via FAX, E-Mail or by post:

Erworben von / purchased from:

E-Mail/ e-mail:

Please describe amongst others in the problem: What has cause the problem/defect, what was the last activity before you noticed the problem/defect? For electrical problems: Have you had checked you electric supply and the machine already by a certified electrician?

3. Bitte beachten

/ Additional information

INCOMPLETELY FILLED SERVICE FORMS CANNOT BE PROCESSED! FOR GUARANTEE CLAIMS PLEASE ADD A COPY OF YOUR ORIGINAL SALES / DELIVERY RECEIPT OTHERWISE IT CANNOT BE ACCEPTED. FOR SPARE PART ORDERS PLEASE ADD TO THIS SERVICE FORM A COPY OF THE RESPECTIVE EXPLODED DRAWING WITH THE REQUIRED SPARE PARTS BEING MARKED CLEARLY AND UNMISTAKABLE. THIS HELPS US TO IDENTIFY THE REQUIRED SPARE PARTS FASTLY AND ACCEL- LERATES THE HANDLING OF YOUR INQUIRY.