CMEG100 - Grinder Craftsman - Free user manual and instructions

Product Type	Small Angle Grinder (Grinder)
Brand	Craftsman
Model	CMEG100
Wheel Diameter	114 mm (4-1/2 in)
Power	6.0 A
Supply Voltage	120 V ~
No Load Speed	Not specified (estimated ~10,000 rpm)
Weight	Approximately 1.8 kg (estimated)
Dimensions (L x W x H)	Not specified (approximately 300 x 100 x 100 mm)
Cord Length	Not specified (estimated 2 m)
Protection Class	Class II (Double Insulation)
Main Functions	Grinding, sanding, wire brushing, abrasive cutting
Compatible Accessory Types	Type 27/42/1/41 wheels, flap discs, wire brushes, sanding pads
Auxiliary Handle	Yes, can be mounted on left or right
Safety Guard	Type 1 and Type 27 provided, tool-free adjustable
Spindle Lock	Yes, for accessory change
Switch	Slide switch with spring return
Maintenance and Cleaning	Clean vents with dry compressed air at least once a week
Safety	Wear PPE (safety glasses, hearing protection, dust mask); use auxiliary handle; check accessory condition
Spare Parts and Repairability	Repairs by Craftsman authorized service center; use identical parts
Warranty	3-year limited, 90-day satisfaction guarantee
Customer Service	1-888-331-4569

Frequently Asked Questions - CMEG100 Craftsman

What is the maximum wheel diameter for the Craftsman CMEG100?

The grinder accepts wheels with a maximum diameter of 114 mm (4-1/2 in).

How to install the safety guard on the CMEG100 grinder?

Open the guard release lever, align the guard tabs with the slots on the gear housing, push the guard until it engages, rotate it to the desired position, then close the lever to lock it.

Can I use wire brushes with the CMEG100?

Yes, cup brushes and threaded hub wire brushes screw directly onto the spindle. Be sure to wear gloves and do not overload the brush.

How to clean the Craftsman CMEG100 grinder?

Unplug the tool, then clean the ventilation vents with dry compressed air at least once a week. Do not use solvents.

What if the grinder does not start?

Check that the cord is plugged in, the fuse is not blown, and the circuit breaker is not tripped. If the problem persists, contact an authorized service center.

What is the function of the spindle lock button?

It locks the spindle rotation to facilitate installation or removal of accessories. Only operate it when the tool is switched off and unplugged.

What types of wheels are recommended for cutting with the CMEG100?

Use type 1/41 or 27/42 cut-off wheels with a suitable safety guard (type 1/41 for cut-off wheels).

Can this grinder be used for sanding?

Yes, with a backing pad and abrasive discs. The safety guard is not required for sanding with conventional discs.

How to change the wheel on the Craftsman CMEG100?

Unplug the tool, press the spindle lock button, loosen the clamping nut with the provided wrench, remove the used wheel, install the new wheel against the backing flange, then tighten the nut while holding the lock.

Where can I find accessories for the CMEG100?

Craftsman accessories are available at local retailers or authorized service centers. For more information, call 1-888-331-4569.

USER MANUAL CMEG100 Craftsman

6.0 A 4-1/2" (114 mm) Small Angle Grinding Meuleuse à petit angle 114 mm (4-1/2 po) 6,0 A Esmeriladoras Angulares Pequeñas de 114 mm (4-1/2") 6,0 A

CMEG100

IF YOU HAVE QUESTIONS OR COMMENTS, CONTACT US.
POUR Toute QUESTION OU TOUT COMMENTAIRE, NOUS CONTACTER.
SI TIÈNE DUDAS O COMENTARIOS, CONTACTENOS.

1-888-331-4569 WWW.CRAFTSMAN.COM

English (original instructions) 1

Definitions: Safety Alert Symbols and Words

This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and your risk of personal injury or property damage.

D. IGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WPNING:Indicates a potentially hazardous situation which,if not avoided,could result in death or serious injury.

CAITION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

(Used without word) Indicates a safety related message.

NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

Fig. A

COMPONENTS

1 Spindle
2 Spindle lock button
3 Unthreaded backing flange
4 Threaded locking flange
5 Auxiliary handle
6 Guard
7 Guard release lever
8 Slider switch
9 Wrench (not pictured)

WARNING: Read all safety warnings and all

Instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

WARNING: Never modify the product or any part of it. Damage or personal injury could result.

WARNING: To reduce the risk of injury, read the instruction manual.

If you have any questions or comments about this or any product, call CRAFTSMAN toll free at: 1-888-331-4569.

6.0 A 4-1/2" (114 mm) Small Angle Grinding CMEG100

GENERAL POWER TOOL SAFETY WARNINGS

WARNING: Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

SAVE ALL WARNING AND INSTRUCTIONS FOR FUTURE REFERENCE

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1) Work Area Safety

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2) Electrical Safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.

3) Personal Safety

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under

the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

4) Power Tool Use and Care

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/ or remove the battery, pack if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
h) Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5) Service

a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

SAFETY INSTRUCTIONS FOR ALL OPERATIONS

SafetyWarnings Common for Grinding, Sanding,Wire Brushing,or Abrasive Cutting-Off Operations

a) This power tool is intended to function as a grinder, sander, or wire brush, or cut-off tool. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
b) Operations such as polishing are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.
c) Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.
d) The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.
e) The outside diameter and the thickness of your accessory must be within the capacity rating of

your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.

f) Threaded mounting of accessories must match the grinder spindle thread. For accessories mounted by flanges, the arbor hole of the accessory must fit the locating diameter of the flange. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
g) Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time.
h) Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.
i) Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.
j) Hold the power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
k) Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.
1) Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
m) Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.

English

n) Regularly clean the power tool's air vents. The motor's fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
o) Do not operate the power tool near flammable materials. Sparks could ignite these materials.
p) Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.
q) Do not use Type 11 (flaring cup) wheels on this tool. Using inappropriate accessories can result in injury.
r) Always use auxiliary handle. Tighten the handle securely. The auxiliary handle should always be used to maintain control of the tool at all times.
s) When starting the tool with a new or replacement wheel, or a new or replacement wire brush installed, hold the tool in a well protected area and let it run for one minute. If the wheel has an undetected crack or flaw, it should burst in less than one minute. If the wire brush has loose wires, they will be detected. Never start the tool with a person in line with the wheel. This includes the operator.
t) To prevent the spindle end from contacting the bottom of the hole of the abrasive product, use accessories that have a threaded hole depth of at least 21mm . Failure to use an accessory with the appropriate thread depth could result in damage to the abrasive product and injury to the operator or persons in the area.
u) The arbor size of hubbed wheels, flanges, backing pads or any other accessory must properly fit the spindle of the power tool. Accessories with arbor holes that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.

Kickback and RelatedWarnings

Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory's rotation at the point of the binding.

For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel's movement at the point of pinching. Abrasive wheels may also break under these conditions.

Kickback is the result of tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below:

a) Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start up. The operator can control torque reaction or kickback forces, if proper precautions are taken.
b) Never place your hand near the rotating accessory. Accessory may kickback over your hand.
c) Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel's movement at the point of snagging.
d) Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
e) Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.

SafetyWarnings Specific for Grinding and Abrasive Cutting-Off Operations

a) Use only wheel types that are recommended for your power tool and the specific guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe.
b) The grinding surface of center depressed wheels must be mounted below the plane of the guard lip. An improperly mounted wheel that projects through the plane of the guard lip cannot be adequately protected.
c) The guard must be securely attached to the power tool and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The guard helps to protect the operator from broken wheel fragments, accidental contact with wheel and sparks that could ignite clothing.
d) Wheels must be used only for recommended applications. For example: do not grind with the side of cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter.
e) Always use undamaged wheel flanges that are of correct size and shape for your selected wheel. Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-off wheels may be different from grinding wheel flanges.
f) Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst.

Additional SafetyWarnings Specific for Abrasive Cutting-Off Operations

a) Do not "jam" the cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut. Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage.
b) Do not position your body in line with and behind the rotating wheel. When the wheel, at the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you.
c) When wheel is binding or when interrupting a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate and take corrective action to eliminate the cause of wheel binding.
d) Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully reenter the cut. The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece.
e) Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback. Large workpieces tend to sag under their own weight. Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel.
f) Use extra caution when making a "pocket cut" into existing walls or other blind areas.

The protruding wheel may cut gas or water pipes, electrical wiring or objects that can cause kickback.

SafetyWarnings Specific for Sanding Operations

a) Do not use excessively oversized sanding disc paper. Follow manufacturers recommendations, when selecting sanding paper. Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback.

SafetyWarnings Specific for Wire Brushing Operations

a) Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin.
b) If the use of a guard is recommended for wire brushing, do not allow any interference of the wire wheel or brush with the guard. Wire wheel

or brush may expand in diameter due to work and centrifugal forces.

c) Safety goggles or safety glasses with side shields and a full face shield compliant with ANSI Z87.1 MUST be worn by the operator and others that are within 50^ (15.2m) of the use of this product.

Additional SafetyWarnings

WARNING: To reduce the risk of injury, use only stories rated at least equal to the maximum speed marked on the tool.
WARNING: To reduce the risk of injury, always use proper guards when grinding.
WARNING: Do not use Type 1/41 flat cut-off abrasive diamond wheels without proper guard.
WARNING: The grinding wheel or accessory may be worn during coastdown of the tool when shut off. If grinding wheel or accessory loosens, it may dismount from the machine and may cause serious personal injury.
WARNING: Do not operate this tool for long periods of time. Vibration caused by the operating action of this tool may cause permanent injury to fingers, hands, and arms. Use gloves to provide extra cushion, take frequent rest periods, and limit daily time of use.
WARNING: When not in use, place grinder on a stable surface where it will not move inadvertently, roll or cause a tripping or falling hazard.
CAUTION: To reduce the risk of personal injury, extra care when working in a corner or edge because a sudden sharp movement of the tool may be experienced when the wheel or other accessory contacts a secondary surface or a surface edge.

Additional Safety Information

WARNING: ALWAYS use safety glasses. Everyday glasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:
ANSI Z87.1 eye protection (CAN/CSA Z94.3)
ANSI S12.6 (S3.19) hearing protection,
- NIOSH/OSHA/MSHA respiratory protection.

WARNING: Some dust created by power sanding, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,
  crystalline silica from bricks and cement and other masonry products, and
  arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated

ENGLISH

area, and work with approved safety equipment, sushM . . . strokes per minute...read all

as those dust masks that are specially designed to OPM........ oscillations per documentation

minute ../min or .hriRevolutions or

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.

A. Reciprocations per

W....... .watts minute

or AC....alternating2current... two phase

or AC/DC....alternating or alternating current

direct current 2N two phase

Class II

Construction

(double insulated) three phase

n_0 .. no load speed alternating current

n .rated speed3N three phase

WARNING: Use of this tool can generate and/or disperse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

WARNING: Always wear proper personal hearing protection that conforms to ANSI S12.6 (S3.19) during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss.

Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long hair can be caught in moving parts.
- An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is, 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.

When using more than one extension to make up the total length, be sure each individual extension contains at least the minimum wire size. The following table shows

the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heat gauge. The lower the gauge number, the heavier the

Minimum Gauge for Cord Sets

Volts

Total Length of Cord in Feet (meters)

120 V 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7)

240 V 50 (15.2) 100 (30.5) 200 (61.0) 300 (91.4)

Ampere Rating

More

Not

Than

More

Than

0618161614

61018161412

10 12 16 16 14 12

12 16 14 12 Not Recommended

The label on your tool may include the following symbols. The symbols and their definitions are as follows:

V ./min..per minute

Hz . hertz BPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

min . minutes IPM . . .impacts per minutAn accidental start-up can cause injury.

or DC....direct current RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Class I Construction minute

(grounded) sfpm surface feet per

minute

SAVE THESE INSTRUCTIONS FOR FUTURE USE

COMPONENTS (FIG.A)

Motor

Measure your power supply agrees with the nameplate working. Voltage decrease of more than 10% will cause loss

of power and overheating. These tools are factory tested; if this tool does not operate, check power supply.

Intended Use

Your heavy-duty small angle grinder has been designed for professional grinding, sanding, wire brush, and cut-off applications at various work sites (i.e., construction sites).

DO NOT use under wet conditions or in presence of flammable liquids or gases.

DO NOT let children come into contact with the tool.

Supervision is required when inexperienced operators use this tool.

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of serious personal injury, turn unit off and disconnect it from power source before making any adjustments or

minute removing/installing attachments or accessories.

r minutAn accidental start-up can cause injury.

Attaching the Auxiliary Handle (Fig. A)

WARNING: This handle SHOULD BE USED AT ALL TO maintain complete control of the tool.

Always make sure the handle is tight.

Screw the auxiliary handle 5 tightly into one of the threaded mounting holes of the gear case.

Guards

CAUTION: Guards must be used with all grinding wheels, cutting wheels, sanding flap discs,

wire brushes, and wire wheels. The tool may

be used without a guard only when sanding with

conventional sanding discs. Refer to Figure A to see

guards provided with the unit. Some applications may

require purchasing the correct guard from your local

dealer or authorized service center.

NOTE: Edge grinding and cutting can be performed with Type 27 wheels designed and specified for this purpose; 0.25'' (6.35 mm) thick wheels are designed for surface grinding while thinner Type 27 wheels need to be examined for the manufacturer's label to see if they can be used for surface grinding or only edge grinding/cutting. A Type 1/41 guard must be used for any wheel where surface grinding is forbidden. Cutting can also be performed by using a Type 41 wheel and a Type 1/41 guard.

NOTE: See the Accessories Chart to select the proper guard / accessory combination.

Mounting and Removing Guard (Type 1 and Type 27)

Mounting Guard (Fig. C)

1. Open the guard release lever 7, and align the lugs on the guard 11 with the slots on the gear case cover.
2. Push the guard down until the guard lugs engage and rotate freely in the groove on the gear case hub.
3. With the guard latch open, rotate the guard into the desired working position. The guard body should be positioned between the spindle and the operator to provide maximum operator protection.
4. Close the guard latch to secure the guard on the gear case cover. You should not be able to rotate the guard by hand when the latch is closed. Do not operate the grinder with a loose guard or the clamp lever in open position.

Fig.C

Removing Guard (Fig. D)

To remove the guard, open the guard latch, rotate the guard so that the lugs on the guard are aligned with the slots on the gear case cover, and pull the guard away from the gear case cover.

NOTE: The guard is pre-adjusted to the diameter of the gear case hub at the factory. If, after a period of time, the guard becomes loose, tighten the adjusting screw 12 with latch in the closed position and guard installed on the tool.

Fig. D

CAUTION: Do not tighten the adjusting screw with the pitch in the open position. Undetectable damage to the guard or the mounting hub may result. If the guard cannot be tightened by the guard latch, do not use the tool and take the tool and guard to a service center to repair or replace the guard.

Flanges and Wheels

CAUTION: Turn unit off and unplug the tool before making any adjustments or removing or installing attachments or accessories.

Mounting Non-Hubbed Wheels (Fig. E, F)

WARNING: Failure to properly seat the flanges and/or wheel could result in serious injury (or damage to the tool or wheel).

CAUTION: Included flanges must be used with depressed center Type 27/42 grinding wheels and Type 1/41 cutting wheels. See the Accessories Chart for more information.

WARNING: A closed, two-sided cutting wheel guard is required when using abrasive cutting wheels or diamond coated cutting wheels.

WARNING: Use of a damaged flange or guard or fail- use proper flange and guard can re sult in injury due to wheel breakage and wheel contact. See the

Accessories Chart for more information.

Depressed center Type 27 grinding wheels must be used with included flanges.

1. Place the tool on a table, guard up.
2. Install the unthreaded backing flange 3 on spindle 1 with the raised center (pilot) facing the wheel.
3. Place wheel 13 against the backing flange, centering the wheel on the raised center (pilot) of the backing flange.

English

1. While depressing the spindle lock button, thread the threaded locking flange 4 on spindle. NOTE: If the wheel you are installing is more than 1/8" (3.17 mm) thick, place the threaded clamp nut on the spindle so that the raised section (pilot) fits into the center of the wheel. If the wheel you are installing is 1/8" (3.17 mm) thick or less, place the threaded clamp nut on the spindle so that the raised section (pilot) is not against the wheel.

Fig. E

1. To remove the wheel, depress the spindle lock button and loosen the threaded locking flange.

Mounting Sanding Backing Pads (Fig. G)

NOTE: Use of a guard with sanding discs that use backing pads, often called fiber resin discs, is not required. Since a guard is not required for these accessories, the guard may or may not fit correctly if used.

WARNING: Failure to properly seat the clamp nut pad could result in serious injury (or damage to the tool or wheel).

WARNING: Proper guard must be reinstalled for grinding wheel, cutting wheel, sanding flap disc, wire brush or wire wheel applications after sanding applications are complete.

1. Place or appropriately thread backing pad 15 on the spindle.
2. Place the sanding disc 16 on the backing pad 15.

3. While depressing spindle lock button 2, thread the sanding clamp nut 17 on spindle, piloting the raised hub on the clamp nut into the center of san ding disc and backing pad.

4. Tighten the clamp nut by hand. Then depress the spindle lock button while turning the sanding disc until the sanding disc and clamp nut are snug.

5. To remove the wheel, grasp and turn the backing pad and sanding pad while depressing the spindle lock button.

Mounting and Removing Hubbed Wheels (Fig. A)

Hubbed wheels install directly on the spindle. Thread of accessory must match thread of spindle.

1. Remove backing flange by pulling away from tool.
2. Thread the wheel on the spindle 1 by hand.
3. Depress the spindle lock button 2 and use a wrench to tighten the hub of the wheel.
4. Reverse the above procedure to remove the wheel.

NOTICE: Failure to properly seat the wheel before turning the tool on may result in damage to the tool or the wheel.

Mounting Wire Cup Brushes and Wire Wheels (Fig. A)

WARNING: Failure to properly seat the brush/wheel can result in serious injury (or damage to the tool or wheel).

CAUTION: To reduce the risk of personal injury, work gloves when handling wire brushes and wheels. They can become sharp.

CAUTION: To reduce the risk of damage to the wheel or brush must not touch guard when mounted or while in use. Undetectable damage could occur to the accessory, causing wires to fragment from accessory wheel or cup.

Wire cup brushes or wire wheels install directly on the threaded spindle without the use of flanges. Use only wire brushes or wheels provided with a threaded hub. These accessories are available at extra cost from your local dealer or authorised service center.

1. Place the tool on a table, guard up.
2. Thread the wheel on the spindle by hand.

3. Depress spindle lock button 2 and use a wrench on the hub of the wire wheel or brush to tighten the wheel.

4. To remove the wheel, reverse the above procedure.

NOTICE: To reduce the risk of damage to the tool, properly seat the wheel hub before turning the tool on.

Prior to Operation

• Install the guard and appropriate disc or wheel. Do not use excessively worn discs or wheels.
• Be sure the backing and threaded locking flange are mounted correctly. Follow the instructions given in the Accessories Chart.
  Make sure the disc or wheel rotates in the direction of the arrows on the accessory and the tool.
• Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time.

OPERATION

WARNING: To reduce the risk of serious personal injury, turn unit off and disconnect it from power source before making any adjustments or removing/installing attachments or accessories.

An accidental start-up can cause injury.

Proper Hand Position (Fig. H)

WARNING: To reduce the risk of serious personal injury, ALWAYS use proper hand position as shown.

WARNING: To reduce the risk of serious personal injury, AYHS hold securely in anticipation of a sudden reaction.

Proper hand position requires one hand on the auxiliary handle 5, with the other hand on the body of the tool. Fig.H

Slide Switch (Fig. A)

CAUTION: Hold the auxiliary handle 5 and body of tool firmly to maintain control of the tool at start up and during use and until the wheel or accessory stops rotating. Make sure the wheel has come to a complete stop be fore laying the tool down.

CAUTION: Allow the tool to reach full speed before turning tool to the work surface. Lift the tool from the work surface before turning the tool off.

• To start the grinder, push the slider switch 8 forward using the edge of the slider toward the rear of the unit. Release the slider switch to turn the grinder off.
• For continuous operation, slide and depress the switch forward until it locates the lock ON position.
• To turn the tool off, press the rear of the slider switch. A spring action returns the switch to the OFF position.

Spindle Lock (Fig. A)

1. The spindle lock button 2 is provided to prevent the spindle from rotating when installing or removing wheels. Operate the spindle lock only when the tool is turned off, unplugged from the power supply, and has come to a complete stop.
2. Do not engage the spindle lock while the tool is operating. Damage to the tool will result and attached accessory may spin off possibly resulting in injury.
3. To engage the lock, depress the spindle lock button and rotate the spindle until you are unable to rotate the spindle further.

Surface Grinding, Sanding and Wire Brushing (Fig. 1)

CAITION: Always use the correct guard per the actions in this manual.

WARNING: Metal dust build-up. Extensive use or flasks in metal applications can result in the increased potential for electric shock. To reduce this risk, insert an RCD before use and clean the ventilation slots daily by blowing dry compressed air into the ventilation slots in accordance with the below maintenance instructions.

To perform work on the surface of a workpiece:

1. Allow the tool to reach full speed before touching the tool to the work surface.
2. Apply minimum pressure to the work surface, allowing the tool to operate at high speed. Material removal rate is greatest when the tool operates at high speed.

ENGLISH

1. Maintain an appropriate angle between the tool and work surface. Refer to the chart according to particular function.

Function Angle

Grinding 20^30^

Sanding with Flap Disc 5^ - 10^

Sanding with Backing Pad 5^ - 15^

Wire Brushing 5^ - 10^

1. Maintain contact between the edge of the wheel and the work surface.

2. If grinding, sanding with flap discs or wire brushing move the tool continuously in a forward and back motion to avoid creating gouges in the work surface.

3. If sanding with a backing pad, move the tool constantly in a straight line to prevent burning and swirling of work surface.

NOTE: Allowing the tool to rest on the work surface without moving will damage the work piece.

1. Remove the tool from work surface before turning tool off. Allow the tool to stop rotating before laying it down.

CAITION: Use extra care when working over an egg as a sudden sharp movement of grinder may be experienced.

Precautions to Take When Working on a Painted Workpiece

1. Sanding or wire brushing of lead based paint is NOT RECOMMENDED due to the difficulty of controlling the contaminated dust. The greatest danger of lead poisoning is to children and pregnant women.
2. Since it is difficult to identify whether or not a paint contains lead without a chemical analysis, we recommend the following precautions when sanding any paint:

Personal Safety

1. No children or pregnant women should enter the work area where the paint sanding or wire brushing is being done until all clean up is completed.
2. A dust mask or respirator should be worn by all persons entering the work area. The filter should be replaced daily or whenever the wearer has difficulty breathing. NOTE: Only those dust masks suitable for working with lead paint dust and fumes should be used. Ordinary painting masks do not offer this protection. See your local hardware dealer for the proper N.I.O.S.H. approved mask.
3. NO EATING, DRINKING or SMOKING should be done in the work area to prevent ingesting contaminated paint particles. Workers should wash and clean up BEFORE eating, drinking or smoking. Articles of food, drink, or smoking should not be left in the work area where dust would settle on them.

Environmental Safety

1. Paint should be removed in such a manner as to minimize the amount of dust generated.
2. Areas where paint removal is occurring should be sealed with plastic sheeting of 4 mils thickness.
3. Sanding should be done in a manner to reduce tracking of paint dust outside the work area.

Cleaning and Disposal

1. All surfaces in the work area should be vacuumed and thoroughly cleaned daily for the duration of the sanding project. Vacuum filter bags should be changed frequently.
2. Plastic drop cloths should be gathered up and disposed of along with any dust chips or other removal debris. They should be placed in sealed refuse receptacles and disposed of through regular trash pick-up procedures. During clean up, children and pregnant women should be kept away from the immediate work area.
3. All toys, washable furniture and utensils used by children should be washed thoroughly before being used again.

Edge Grinding and Cutting (Fig. J)

WARNING: Do not use edge grinding/ cutting wheels for surface grinding applications because these wheels are not designed for side pressures encountered with surface grinding. Wheel breakage and injury may result.

CAUTION: Wheels used for edge grinding and cutting may break or kick back if they bend or twist while the tool is being used. In all edge grinding/cutting operations, the open side of the guard must be positioned away from the operator.

NOTICE: Edge grinding/cutting with a Type 27 wheel must be limited to shallow cutting and notching—less than 13mm in depth when the wheel is new. Reduce the depth of cutting/notching equal to the reduction of the wheel radius as it wears down. Refer to the Accessories Chart for more information. Edge grinding/cutting with a Type 41 wheel requires usage of a Type 1/41 guard.

1. Allow the tool to reach full speed before touching the tool to the work surface.
2. Apply minimum pressure to the work surface, allowing the tool to operate at high speed. Grinding/cutting rate is greatest when the tool operates at high speed.
3. Position yourself so that the open-underside of the wheel is facing away from you.
4. Once a cut is begun and a notch is established in the workpiece, do not change the angle of the cut. Changing the angle will cause the wheel to bend and may cause wheel breakage. Edge grinding wheels are not designed to withstand side pressures caused by bending.

English

Fig. J

1. Remove the tool from the work surface before turning the tool off. Allow the tool to stop rotating before laying it down.

MAINTENANCE

WARNING: To reduce the risk of serious personal injury, turn unit off and disconnect it from power source before making any adjustments or removing/installing attachments or accessories.

An accidental start-up can cause injury.

Accessories

WARNING: Since accessories, other than those used by CRAFTSMAN, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only CRAFTSMAN recommended accessories should be used with this product.

Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact CRAFTSMAN, call 1-888-331-4569.

VersatrackTM (Fig. K)

WARNING: To reduce the risk of serious personal injury, turn unit off and disconnect it from power source before making any adjustments or removing/installing attachments or accessories.

An accidental start-up can cause injury.

WARNING: To reduce the risk of serious personal injury, do not use a damaged VersatrackTM peg hook or VersatrackTM Trackwall. A damaged VersatrackTM peg hook or VersatrackTM Trackwall will not support the weight of the tool.

WARNING: To reduce the risk of serious personal injury, DO NOT suspend tool overhead or suspend objects from the peg hook. ONLY suspend tool on the Versatrack™ Trackwall using the peg hook.

WARNING: Ensure that the tool weight does not exceed the maximum rated weight for the selected Versatrack™ hook.

WARNING: When hanging objects on a Versatrack™ trackwall rail, adequately space the tools in order to not exceed 75 lb (35 kg) per linear foot.

IMPORTAnT: VersatrackTM accessories mount compatible tools securely to the VersatrackTM Trackwall system.

1. Turn tool off, disconnect it from power source and remove accessories.

CAITION: Any product with exposed cutting teeth have them covered securely if it is to be on the VersatrackTM Trackwall.

1. Mount the peg hook 10 to the VersatrackTM Trackwall. 3. Slide the tool loop 18 onto the peg hook on the tool. nOTE: VersatrackTM accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact CRAFTSMAN, call 1-888-331-4569. Fig.K

Cleaning

WARNING: Blow dirt and dust out of all air vents with dry air at least once a week. To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when performing this.

WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Repairs

WARNING: To assure product SAFETY and BILITY, repairs, maintenance and adjustment (including power cord repairs, and brush inspection and replacement, when applicable) should be performed by a CRAFTSMAN factory service center or a CRAFTSMAN authorized service center. Always use identical replacement parts.

Register Online

Thank you for your purchase. Register your product now for:

• WARRAnTY sERViCE: Registering your product will help you obtain more efficient warranty service in case there is a problem with your product.
• COnFiRMAtiOn OF OWnERshiP: In case of an insurance loss, such as fire, flood or theft, your registration of ownership will serve as your proof of purchase.
  FOR YOUR SAFETY: Registering your product will allow us to contact you in the unlikely event a safety notification is required under the Federal Consumer Safety Act.

Register online at www.craftsman.com/registration

ENGLISH

Three Year Limited Warranty

CRAFTSMAN will repair or replace, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.craftsman.com or call 1-888-331-4569. This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. THIS LIMITED WARRANTY IS GIVEN IN LIEU OF ALL OTHERS, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, AND EXCLUDING ALL INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces.

90 DAY MONEY BACK GUARANTEE

If you are not completely satisfied with the performance of your CRAFTSMAN Power Tool or Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund - no questions asked.

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained in the packaging, call the local company or see website for warranty information.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-888-331-4569 for a free replacement.

TROUBLESHOOTING GUIDE

BE SURE TO FOLLOW SAFETY RULES AND INSTRUCTIONS

For assistance with your product, visit our website at www.craftsman.com for a list of service centers, or call CRAFTSMAN at 1-888-331-4569.

PROBLEM CAUSE CORRECTION

Unit will not start. Cord not plugged in. Plug tool into a working outlet.

Circuit fuse is blown. Replace circuit fuse. (If the product repeatedly causes the circuit fuse to blow, discontinue use immediately and have it serviced at an authority service center.)

Circuit breaker is tripped. Reset circuit breaker. (If the product repeatedly causes the circuit fuse blow, discontinue use immediately and have it serviced at an authority service center.)

Cord or switch is damaged. Have cord or switch replaced at an authorized service center.

ACCESSIONS CHART

4 1/2" (115 mm) Grinding Wheels		4 1/2" (115 mm) Grinding Wheels
Type 27 guard	Type 27 guard	Type 27 guard	Type 27 guard
Unthreaded backing flange	Type 27 hubbed wheel	Hubbed sanding flap disc	Unthreaded backing flange
Type 27 depressed center wheel			Non-hubbed sanding flap disc
			Threaded locking flange
Threaded locking flange
4 1/2" (115 mm) Cutting Wheels		Wire Wheels
Type 1/41 guard*	Type 1/41 guard*	Type 27 guard	Type 27 guard
Unthreaded backing flange	Unthreaded backing flange	3" (76 mm) wire cup brush	4" (100 mm) wire cup brush
Abrasive cutting wheel	Diamond cutting wheel	Sanding Discs
Threaded locking flange	Threaded locking flange	Rubber backing pad
		Sanding disc
		Sanding clamp nut

REEMPLACEMENT Gratisuit DES ETIQUETTES

PROBLEM CAUSE POSSIBLE SOLUTION POSSIBLE

Additional SafetyWarnings

or AC.....corrientealterma

PROBLEMA CAUSA POSIBLE SOLUCION POSIBLE