CMCS4000M1 - Saw Craftsman - Free user manual and instructions

USER MANUAL CMCS4000M1 Craftsman

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English (original instructions) 1

Definitions: Safety Alert Symbols and Words

This instruction manual uses the following safety alert symbols and words to alert you to hazardous situations and your risk of personal injury or property damage.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
(### without word) Indicates a safety related message.

NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

Fig. A

Technical diagram of a device with numbered components and exploded views, including labeled parts 1 through 11.

COMPONENTS

1 On/Off switch
2 Cutting cart
3 Cutting cart lock pin
4 Wrench
5 Splash hood
6 Flip hood

7 Cutting cart fence
8 Cutting cart stop
9 20 V MAX* battery slot
10 Edge guide
11 Edge guide lock

WARNING: Read all safety warnings and all

instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

WARNING: To reduce the risk of injury, read the instruction manual.

If you have any questions or comments about this or any product, call CRAFTSMAN toll free at: 1-888-331-4569.

20V MAX\* Wet Tile Saw CMCS4000

IMPORTANT SAFETY WARNINGS AND INSTRUCTIONS

WARNING: To reduce risk of injury:

before any use, be sure everyone using this tool reads and understands all safety instructions and other information contained in this manual.

- Save these instructions and review frequently prior to use and in instructing others.

1. KEEP GUARDS IN PLACE and in working order.

2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.

3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

4. DON'T USE IN DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted.

5. KEEP CHILDREN AWAY. All visitors should be kept safe distance from work area.

6. MAKE WORKSHOP KID PROOF with padlocks, master switches, or by removing starter keys.

7. DON'T FORCE TOOL. It will do the job better and safer at the rate for which it was designed.

8. USE RIGHT TOOL. Don't force tool or attachment to do a job for which it was not designed.

9. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Nonslip footwear is recommended. Wear protective hair covering to contain long hair.

10. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

11. SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and it frees both hands to operate tool.

12. DON'T OVERREACH. Keep proper footing and balance at all times.

13. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

14. DISCONNECT TOOLS before servicing; when changing accessories, such as blades, bits, cutters, and the like.

15. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off position before attaching battery.

16. USE RECOMMENDED ACCESSORIES. Consult the owner's manual for recommended accessories. The use of improper accessories may cause risk of injury to persons.

17. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.

18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function – check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
19. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
20. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don't leave tool until it comes to a complete stop.

Additional Safety Rules for Wet Tile Saw

TION: Wear appropriate hearing protection use. Under some conditions and duration of noise from this product may contribute to loss.

ION: Do not connect unit to power source until ete instructions are read and understood.

• Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
• Keep hands out of path of saw blade. NEVER CUT A PIECE WHERE HAND WOULD BE 3" (76 mm) OR LESS FROM BLADE.
• Do not perform any operation freehand, that is without holding the workpiece firmly against the fence or edge guide.
• Never reach in back of the blade.
• DON'T - Cut dry. If blade is not cooled with water, serious damage will occur. Dry cutting will increase exposure to harmful airborne dust.
• Turn off the tool and wait for blade to stop before moving the workpiece or changing settings.
  • To reduce risk of injury, return the cart to the full rear position after each cut.
• DO - Make certain the blade rotates in the correct direction as indicated by the arrow on the blade.
  • DO - Always use the splash hood.
• DO - Be sure all clamp handles and knobs are tight before starting any operation.
• DO - Be sure all blade and clamp washers are clean and recessed sides of collars are against blade. Tighten arbor nut securely.
• DO - Keep the blade properly aligned.

• DO - Keep the motor air slots free of chips and dirt.

• DO – Always empty water from the reservoir and remove the battery pack before transporting. Water can splash into electrical components.

• DO - Keep hands out of the path of the saw blade.
• DON'T - Use blades larger or smaller than those which are recommended.
• DON'T - Force cutting action. Allow motor to reach full speed before cutting. Stalling or partial stalling of motor can cause major damage.
• DON'T - Use metal cutting abrasive wheels. The excessive heat and abrasive particles generated by them will damage the saw.
• DO - Use continuous rim wheels only, no serrated edges or toothed blades.
• DON'T - Allow anyone to stand behind saw.
• DON'T - Place either hand in the blade area when the saw is connected to the power source.
• DON'T - Use blades rated less than 5000 R.P.M.
• DON'T - Reach behind or underneath the saw unless it is turned off and the battery is removed.
• DON'T - Move either hand from saw or workpiece until the blade has stopped.
• SECURE WORK. Always place tile flat on cart and securely against fence.

Additional Safety Information

WARNING: ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:

• ANSI Z87.1 eye protection (CAN/CSA Z94.3),
• ANSI S12.6 (S3.19) hearing protection,
• NIOSH/OSHA/MSHA respiratory protection.

WARNING: Some dust created by power sanding,

solving, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,
  • crystalline silica from bricks and cement and other masonry products, and
  • arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

- Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.

WARNING: Use of this tool can generate and/ a adverse dust, which may cause serious and permanent respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body.

WARNING: Always wear proper personal hearing protection that conforms to ANSI S12.6 (S3.19)

during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss.

• Air vents often cover moving parts and should be avoided. Loose clothes, jewelry or long hair can be caught in moving parts.

The label on your tool may include the following symbols. The symbols and their definitions are as follows:

V....volts

Hz hertz

min......minutes

or DC.....direct current

Class I Construction (grounded)

.../min.....per minute

BPM.....beats per minute

IPM ....impacts per minute

RPM......revolutionsper minute

sfpm .... surface feet per minute

SPM ...... strokes per minute

OPM....oscillationsper minute

A.....amperes

W.....watts

\~ or AC......alternating current

≈ or AC/DC....alternatingor direct current

ClassII Construction (double insulated)

n_0 .....no load speed n .....rated speed

earthing terminal

⚠️ ......safety alert symbol

▲......visible radiation

...... avoid staring at light

E....wearrespiratory protection

weareye protection

O....wearhearing protection

readall documentation

IPXX......IPsymbol

BATTERIES AND CHARGERS

The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below and then follow charging procedures outlined. When ordering replacement battery packs, be sure to include the catalog number and voltage.

READ ALL INSTRUCTIONS

Important Safety Instructions for All Battery Packs

WARNING: Read all safety warnings, instructions, and cautionary markings for the battery pack, charger and product. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

- Do not charge or use the battery pack in explosive atmospheres, such as in the presence of flammable

English

liquids, gases or dust. Inserting or removing the battery pack from the charger may ignite the dust or fumes.

- When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws, or other small metal objects, that can make a connection from one terminal to another.

Shorting the battery terminals together may cause burns or a fire.

• NEVER force the battery pack into the charger. DO NOT modify the battery pack in any way to fit into a non-compatible charger as battery pack may rupture causing serious personal injury. Consult the chart at the end of this manual for compatibility of batteries and chargers.
• Charge the battery packs only in CRAFTSMAN chargers.
  • DO NOT splash or immerse in water or other liquids.
• Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 104 °F (40 °C) (such as outside sheds or metal buildings in summer). For best life store battery packs in a cool, dry location.

NOTE: Do not store the battery packs in a tool with the trigger switch locked on. Never tape the trigger switch in the ON position.

• Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium-ion battery packs are burned.
• If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts.
• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persist, seek medical attention.

WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or flame.

WARNING: Fire hazard. Never attempt to open the battery pack for any reason. If the battery pack case is cracked or damaged, do not insert into the charger. Do not crush, drop or damage the battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on). Damaged battery packs should be returned to the service center for recycling.

Storage Recommendations

1. The best storage place is one that is cool and dry, away from direct sunlight and excess heat or cold.
2. For long storage, it is recommended to store a fully charged battery pack in a cool dry place out of the charger for optimal results.

NOTE: Battery packs should not be stored completely depleted of charge. The battery pack will need to be recharged before use.

Battery Pack Cleaning Instructions

Dirt and grease may be removed from the exterior of the battery using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions.

The RBRC® Seal

The RBRC® (Rechargeable Battery Recycling Corporation) Seal on the nickel cadmium, nickel metal hydride or lithium-ion batteries (or battery packs) indicates that the costs to recycle these batteries (or battery packs) at the end of their useful life have already been paid by CRAFTSMAN. In some areas, it is illegal to place spent nickel cadmium, nickel metal hydride or lithium-ion batteries in the trash or municipal solid waste stream and the Call 2 Recycle® program provides an environmentally conscious alternative.

Call 2 Recycle, Inc., in cooperation with CRAFTSMAN and other battery users, has established the program in the United States and Canada to facilitate the collection of spent nickel cadmium, nickel metal hydride or lithium-ion batteries. Help protect our environment and conserve natural resources by returning the spent nickel cadmium, nickel metal hydride or lithium-ion batteries to an authorized CRAFTSMAN service center or to your local retailer for recycling. You may also contact your local recycling center for information on where to drop off the spent battery. RBRC® is a registered trademark of Call 2 Recycle, Inc.

Transportation

WARNING: Fire hazard. Do not store or carry the battery pack so that metal objects can contact exposed battery terminals. For example, do not place the battery pack in aprons, pockets, tool boxes, product kit boxes, drawers, etc., with loose nails, screws, keys, etc. Transporting batteries can possibly cause fires if the battery terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous Material Regulations (HMR) actually prohibit transporting batteries in commerce or on airplanes in carry-on baggage UNLESS they are properly protected from short circuits. So when transporting individual battery packs, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit. NOTE: Li-ion batteries should not be put in checked baggage.

Important Safety Instructions for All Battery Chargers

WARNING: Read all safety warnings, instructions, and cautionary markings for the battery pack, charger and product. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

• DO NOT attempt to charge the battery pack with any chargers other than a CRAFTSMAN charger. CRAFTSMAN chargers and battery packs are specifically designed to work together.

• These chargers are not intended for any uses other than charging CRAFTSMAN rechargeable batteries. Any other uses may result in risk of fire, electric shock or electrocution.

- Do not expose the charger to rain or snow.

- Pull by the plug rather than the cord when disconnecting the charger. This will reduce the risk of damage to the electric plug and cord.

- Make sure that the cord is located so that it will not be stepped on, tripped over or otherwise subjected to damage or stress.

- Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock or electrocution.

- When operating a charger outdoors, always provide a dry location and use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

- An extension cord must have adequate wire size (AWG or American Wire Gauge) for safety. The smaller the gauge number of the wire, the greater the capacity of the cable, that is, 16 gauge has more capacity than 18 gauge. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. When using more than one extension to make up the total length, be sure each individual extension contains at least the minimum wire size. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The lower the gauge number, the heavier the cord.

Minimum Gauge for Cord Sets

Volts		Total Length of Cord in Feet (meters)
120 V 25 (7.6)		50 (15.2) 100 (30.5) 150 (45.7)
240 V 50 (15.2)		100 (30.5) 200 (61.0) 300 (91.4)
Ampere Rating		American Wire Gauge
More Than	Not More Than
0 6 18	16 16 14
6 10	18 16 14 12
10 12	16 16 14 12
12 16 14 12 Not Recommended

- Do not place any object on top of the charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal

heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.

- Do not operate the charger with a damaged cord or plug—have them replaced immediately.

- Do not operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any way. Take it to an authorized service center.

- Do not disassemble the charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.

- Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.

• NEVER attempt to connect 2 chargers together.

- The charger is designed to operate on standard 120V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the vehicular charger.

WARNING: Shock hazard. Do not allow any liquid to get inside the charger. Electric shock may result.

WARNING: Burn hazard. Do not submerge the battery pack in any liquid or allow any liquid to enter the battery pack. Never attempt to open the battery pack for any reason. If the plastic housing of the battery pack breaks or cracks, return to a service center for recycling.

CAUTION: Burn hazard. To reduce the risk of injury, charge only CRAFTSMAN rechargeable battery packs. Other types of batteries may overheat and burst resulting in personal injury and property damage.

CAUTION: Under certain conditions, with the charger plugged into the power supply, the charger can be shorted by foreign material. Foreign materials of a conductive nature, such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil or any buildup of metallic particles should be kept away from the charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting to clean.

Charging a Battery

NOTE: To ensure maximum performance and life of lithium-ion battery packs, charge the battery pack fully before first use.

1. Plug the charger into an appropriate outlet before inserting battery pack.
2. Connect the charger and battery pack, making sure the battery is fully seated. The (charging) light will blink continuously indicating that the charging process has started.
3. The completion of charge will be indicated by the light remaining ON continuously. The battery pack is fully

ENGLISH

charged and may be removed and used at this time or left in the charger.

NOTE: To remove the battery pack, some chargers require the battery pack release button to be pressed.

Indicators Charging Fully Charged Hot/Cold Pack Delay

A charger will not charge a faulty battery pack. The charger refusing to light could indicate a problem with the charger

NOTE: If the charger refuses to light, take the charger and battery pack to be tested at an authorized service center.

Hot/Cold Pack Delay

When the charger detects a battery pack that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery pack has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery pack life.

A cold battery pack may charge at a slower rate than a warm battery pack.

Important Charging Notes

1. Longest life and best performance can be obtained if the battery pack is charged when the air temperature is between 65 °F – 75 °F (18 °C – 24 °C). DO NOT charge when the battery pack is below +40 °F (+4.5 °C), or above +104 °F (+40 °C). This is important and will prevent serious damage to the battery pack.
2. The charger and battery pack may become warm to the touch while charging. This is a normal condition, and does not indicate a problem. To facilitate the cooling of the battery pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal shed or an uninsulated trailer.
3. If the battery pack does not charge properly:

a. Check operation of receptacle by plugging in a lamp or other appliance;
b. Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights;
c. Move the charger and battery pack to a location where the surrounding air temperature is approximately 65^ F – 75^ F ( 18^ C – 24^ C);
d. If charging problems persist, take the tool, battery pack and charger to your local service center.

1. The battery pack should be recharged when it fails to produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE to use under these conditions. Follow the charging procedure. You may also charge a partially used pack whenever you desire with no adverse effect on the battery pack.

2. Foreign materials of a conductive nature such as, but not limited to, grinding dust, metal chips, steel wool, aluminum foil, or any buildup of metallic particles

should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug the charger before attempting to clean.

1. Do not freeze or immerse the charger in water or any other liquid.

Charger Cleaning Instructions

WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions.

Wall Mounting

These chargers are designed to be wall mountable or to sit upright on a table or work surface. If wall mounting, locate the charger within reach of an electrical outlet, and away from a corner or other obstructions which may impede air flow. Use the back of the charger as a template for the location of the mounting screws on the wall. Mount the charger securely using drywall screws (purchased separately) at least 1" (25.4 mm) long, with a screw head diameter of 0.28–0.35" (7–9 mm), screwed into wood to an optimal depth leaving approximately 7/32" (5.5 mm) of the screw exposed. Align the slots on the back of the charger with the exposed screws and fully engage them in the slots.

Versatrack™

CRAFTSMAN chargers can be mounted to the wall using CRAFTSMAN Versatrack™ Trackwall. Hooks and accessories are sold separately. Please refer to the Versatrack™ Trackwall accessory sheet for further information.

SAVE THESE INSTRUCTIONS FOR FUTURE USE

COMPONENTS (FIG. A)

WARNING: Never modify the power tool or any part or damage or personal injury could result.

Refer to Figure A at the beginning of this manual for a complete list of components.

Intended Use

This wet tile saw is designed for cutting a variety of tile and other tile type applications.

DO NOT cut wood, metals or plastics.

DO NOT use under wet conditions or in presence of flammable liquids or gases.

DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

Assembly (Fig. A, B–H)

1. Place the tool on a stable, level surface.
2. Unlock cutting cart 2 by pulling out on the cutting cart lock pin 3 and slide the cutting cart back to reveal the blade housing.

Fig. B

Technical diagram of a car interior with labeled parts and structural components

1. Install blade 16 onto the arbor 29. Ensure the blade is fully on the arbor and fitted with the rotational direction matches the direction of the washer.

Fig. C

16 13 29 12

1. Install outer clamp washer 12 and blade nut 13. While holding blade in place, fully tighten blade nut with supplied wrench 4.

nOTE: Do not overtighten. Make sure the tile blade is secure before use.

Fig. D 12 13 16

1. Loosely install splash hood bracket 14 using the two supplied splash hood bracket screws 15.

Fig. E 14 15

1. Use supplied edge guide 10 to align splash hood bracket 14 and blade 16. Once bracket is aligned, fully tighten hood bracket screws.

Fig. F 16 14 10

1. Remove carriage bolt 17 and nut 18 from splash hood 5 and install splash hood onto the splash hood bracket. Insert carriage bolt through both the splash hood and bracket. Install and loosely tighten the nut. Adjust the height for your specific application. Fully tighten the nut.

English

Fig. G

Technical diagram of a mechanical assembly with numbered components, likely for assembly or maintenance instructions.

1. After blade installation, the wrench 4 and edge guide 10 can be stored on the back of the tool.

Fig. H

g. H 10 4

To Attach the Edge Guide (Fig. I)

The edge guide can be installed 1 of 2 ways, 45° or 90°.

1. Place edge gude 10 on the cutting cart fence 7.
2. Turn the edge guide lock 11 clockwise to tighten.

Fig.1

11 10 7

Specifications

Voltage 20V

RPM 2800

Depth of Cut 1.25" (32 mm)

Blade Size 7" (178 mm)

Arbor Size 5/8" (16 mm)

OPERATION

WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/installing attachments or accessories. An

accidental start-up can cause injury. Make sure the switch is in the OFF position.

Installing and Removing the Battery Pack (Fig. J)

nOTE: For best results, make sure your battery pack is fully charged.

To install the battery pack 19 into the tool, align the battery pack with the rails inside the tool and slide it into position until the battery pack is firmly seated in the case and ensure that it does not disengage.

To remove the battery pack from the tool, press the release button 20 and firmly pull the battery pack out of the tool. Insert it into the charger as described in the charger section of this manual.

Fig. J

Technical diagram of a mechanical assembly with labeled parts and numbered annotations

Tool Placement (Fig. K)

Place saw on a stable, level surface.

Fig. K

Line drawing of a small electronic device mounted on a flat table (no text or symbols)

On/Off Switch (Fig. L, M)

• To turn the wet tile saw on, lift up the on/off switch 1.
• The wet tile saw locks on automatically.
• To turn the tool off, push the on/off switch down.

NOTE: A removable safety lock 26 can be removed to deter unauthorized use.

Fig. L

Technical line drawing of a mechanical assembly with labeled component (no text or symbols present)

Fig. M

M 26

Filling and Draining the Water Reservoir (Fig. N)

1. Plug the water reservoir drain hole 21 with the drain plug 22. Secure the drain plug into position by tightening the attached wing nut 23 as shown in Figure N.
2. Slowly fill the water reservoir to the MIN fill line 24, to prevent accidental overfilling. Do not fill above the MAX fill line 25.
3. To drain the reservoir, place a 5 gallon (19 liter) bucket under the drain plug.
4. Remove the drain plug by loosening the attached wing nut and allow the water to empty into the bucket.

Fig. N 25 24 MAX 23 MTR 22 21

Making a Cut (Fig. A)

Verify the proper alignment of the cutting cart and blade before turning the saw on.

Always keep hands away from the blade.

1. Lift the On/Off switch 1 to turn the saw on. Wait until the stream of water completely covers the blade. nOTE: Cutting tile without water will damage the blade.
2. Ease the cutting cart toward the blade then slowly feed the tile into the blade. Continue pushing until the blade cuts completely through the tile.
3. Turn the saw off by pushing the On/Off switch 1 down.
4. After the blade stops, remove the tile and remnant from the cutting cart.

Locking the Cutting Cart (Fig. 0)

There is one locking position for the cart.

Move the cart to the lock position and lock the cart by pushing the pin 3 into a hole in the rail.

English

Fig. O

Technical diagram of a mechanical assembly with labeled parts (no readable text or symbols)

Removal and Installation of the Cutting Cart (Fig. A, P, Q)

To Remove the Cutting Cart

1. Unlock the cutting cart stop 8.
2. Slide the cutting cart off the tool.

Fig. P

Technical diagram of a vehicle's roof structure showing airflow paths and components (no text or labels)

Fig. Q

Technical line drawing of a mechanical assembly with mounting brackets and a grid base (no text or symbols)

To Install the Cutting Cart (Fig. R)

1. Align rail guide rollers 26 on the cutting cart to the rails 27 on the tool. Make sure the cutting cart lock pin is in the unlock position.
2. Slide the cutting cart onto the tool.
3. Lock the cutting cart stop.

Fig. R

26 CRAFTS-ON, 27

Types of Cuts (Fig. A, S)

JING: Do not make freehand cuts.

Always do a practice run to acquaint yourself with the path of the blade. Practice on a scrap tile to ensure that you are comfortable with the feel of the cutting operation. Push the cart past the blade before turning the saw on.

Straight Cuts

1. Using a marker or grease pencil, mark the area to be cut on tile.
2. Place the tile on the cutting cart against the cutting cart fence 7 and align your mark with the blade.
3. Pull the on/off switch up to turn the saw on and wait for the blade to be completely covered with water.
4. Ease the cutting cart toward the blade then slowly feed the tile into the blade. Continue pushing until the blade cuts completely through the tile.
   NOTE: The flip hood on the splash hood can be rotated up to help align the line on the tile with the blade.
5. Turn off the saw.

Diagonal Cuts

Diagonal cuts are also referred to as "long point to long point cuts."

1. Install the edge guide.
2. Align the point of the tile closest to the cutting cart fence 7 with the cut indicator 30.
3. Align the front of the tile to the blade and hold against the edge guide.
4. Turn the saw on and make the cut.
5. Turn off the saw.

Fig. S

30

L-Cuts

An L-cut is a section that is removed from a piece of tile and is used when cutting a piece of tile to fit in a corner of a cabinet or piece of trim molding.

1. Outline the area to be cut on both sides of the tile.
2. Align the tile to the cutting cart fence and make the cut far enough into the tile without overcutting.
3. Make a cut on the other mark on the tile without overcutting.
4. Turn the tile over and make the cut along one of the outlines, but this time an overcut can occur without damaging the exposed surface of the tile due to the radius of the blade. Overcut the other line and the cut piece should be separate from the rest of the tile.
5. Turn off the saw.

Adjustments (Fig. A, S)

The cutting cart fence and rails are properly aligned from the factory. Shipping or prolonged use can cause them to become misaligned and need adjustment.

Squaring the Cutting Cart Fence to the Blade

1. Lay a 90° square flat on the blade surface with one end against the cutting cart fence 7.
2. If the blade is not 90^ to the cart fence, the rail will need adjustment.
3. Loosen the cart fence adjustment screw.
4. Adjust the fence until it is square to the blade.
5. Tighten the cart fence adjustment screw.

Adjusting the Cutting Cart Parallel to the Blade

1. Lay a 90° square flat on the blade surface with one end against the cutting cart fence 7.
2. If the blade is not 90^ to the cutting cart fence, the rail will need adjustment.
3. Loosen the three front and rear screws on the left guide rail, and adjust rail until it is parallel to the blade.
4. Move the rail until the cutting cart fence is square to the blade.
5. Tighten the three rail screws.

MAINTENANCE

WARNING: To reduce the risk of serious personal injury, turn unit off and remove the battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury. Make sure the switch is in the OFF position.

Cleaning

WARNING: Blow dirt and dust out of all air vents with dry air at least once a week. To minimize the risk of eye injury, always wear ANSI Z87.1 approved eye protection when performing this procedure.

WARNING: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the plastic materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

1. Turn off and remove battery from the saw.
2. Place a 5 gallon (19 liters) bucket under the drain plug. Remove the drain plug by loosening the attached wing nut and allow the water to empty into the bucket.
3. Slide the cutting cart off the rail system. Spray the cutting cart with a hose or wipe with a grout sponge or rag.
4. Wipe the rails with a grout sponge or a rag. Spray lubricants are not required on the guide rail or wheels.
5. Clean the water reservoir by wiping with a grout sponge.

WARNING: Do not spray with water. Some water may reach the motor area.

Use only mild soap and a damp cloth to clean the tool. Many household cleaners contain chemicals which could seriously damage plastic. Also, do not use gasoline, turpentine, lacquer or paint thinner, dry cleaning fluids or similar products. Try not to let any liquid get inside the tool; never immerse any part of the tool into a liquid.

Lubrication

WARNING: NEVER spray or in any other way apply lastants or cleaning solvents inside the tool. This can seriously affect the life and performance of the tool and may result in personal injury.

CRAFTSMAN tools are properly lubricated at the factory and are ready for use. However, it is recommended that, once a year, you take or send the tool to a certified service center for a thorough cleaning and inspection.

ENGLISH

Accessories

WARNING: Since accessories, other than those offered by CRAFTSMAN, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only CRAFTSMAN recommended accessories should be used with this product.

Recommended accessories for use with your tool are available at extra cost from your local dealer or authorized service center. If you need assistance in locating any accessory, please contact CRAFTSMAN 1-888-331-4569.

Blades

7" (178 mm) Ceramic wheel

7" (178 mm) Porcelain wheel

CAUTION: The use of any other accessory not recommended for use with this tool could be hazardous.

Repairs

The charger and battery pack are not serviceable. There are no serviceable parts inside the charger or battery pack.

WARNING: To assure product SAFETY and REQUENCY, repairs, maintenance and adjustment (including brush inspection and replacement, when applicable) should be performed by a CRAFTSMAN factory service center or a CRAFTSMAN authorized service center. Always use identical replacement parts.

Register Online

Thank you for your purchase. Register your product now for:

• WARRANTY SERVICE: Registering your product will help you obtain more efficient warranty service in case there is a problem with your product.
• CONFIRMATION OF OWNERSHIP: In case of an insurance loss, such as fire, flood or theft, your registration of ownership will serve as your proof of purchase.
• FOR YOUR SAFETY: Registering your product will allow us to contact you in the unlikely event a safety notification is required under the Federal Consumer Safety Act.

Register online at www.craftsman.com/

Three Year Limited Warranty

CRAFTSMAN will repair or replace, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase (two years for batteries). This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.craftsman.com or call 1-888-331-4569. This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. THIS LIMITED WARRANTY IS GIVEN IN LIEU OF ALL OTHERS, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, AND EXCLUDES ALL INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so these limitations may not apply to you. This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces.

2 YEARS FREE SERVICE ON CRAFTSMAN BATTERY PACKS

CMCB201, CMCB2011

3 YEARS FREE SERVICE ON CRAFTSMAN BATTERY PACKS

CMCB202, CMCB204

NOTE: Battery warranty voided if the battery pack is tampered with in any way. CRAFTSMAN is not responsible for any injury caused by tampering and may prosecute warranty fraud to the fullest extent permitted by law.

90 DAY MONEY BACK GUARANTEE

If you are not completely satisfied with the performance of your CRAFTSMAN Power Tool or Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund – no questions asked.

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained in the packaging, call the local company or see website for warranty information.

FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-888-331-4569 for a free replacement.

TROUBLESHOOTING

BE sURE TO FOLLOW SAFETY RUIEs AnD insTRUCTiOns

For assistance with your product, visit our website at www.craftsman.com for a list of service centers, or call the CRAFTSMAN Customer Care Center at 1-888-331-4569.

PROBIEM POssiBIE CAUsE POssiBIE sOIUTiOn
Unit will not start. Battery pack not installed properly. Check battery pack installation.
	Battery pack not charged. Check battery pack charging requirements.
	Internal components too hot. Allow tool to cool down.
	Brushes worn out. Have brushes replaced by an authorized CRAFTSMAN service center.
Battery pack will not charge.	Battery pack not inserted into charger.	Insert battery pack into charger until LED lights.
	Charger not plugged in. Plug charger into a working outlet. Refer to Important Charging Notes for more details.
	Surrounding air temperature too hot or too cold. Move charger and battery pack to a surrounding air temperature of above 40 °F (4.5 °C) or below 104 °F (+40 °C).
Unit shuts off abruptly. Battery pack has reached its maximum thermal limit.		Allow battery pack to cool down.
		Place on charger and allow to charge.
		Place on charger and allow to charge.
Saw makes unsatisfactory cuts. Dull blade. Replace blade. Refer to Assembly for blade replacement instructions.
Unit does not make accurate cuts.	Blade is not square to fence.	Check and adjust.
	Blade is not perpendicular to cart surface.	Check and adjust fence on sliding cart.
	Blade is bent or damaged. Replace blade. Refer to Assembly for blade replacement instructions.
	Workpiece moving.	Use edge guide.
Unit vibrates excessively.	Saw not mounted on a level surface.	Reposition on a level surface.
	Damaged saw blade.	Replace blade. Refer to Assembly for blade replacement instructions.
Blade does not come up to speed.	Blade arbor and nut are loose.	Tighten blade arbor and nut.

fabrication classe II (double isolation)

.../min....parminute

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M 26

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Fig. Q

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Technical diagram of a device with numbered components and exploded views, including a labeled assembly area marked 'CRAFTSCHOOL'.

COMPONENTES

Technical diagram of a vehicle battery pack with labeled components and directional arrows indicating assembly or maintenance.

Technical diagram of a mechanical assembly with numbered components and directional arrows indicating motion or flow.

Technical diagram of a mechanical assembly with numbered components and labeled parts

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Fig. M

M 26

Technical diagram of a vehicle battery pack with labeled components and directional arrows indicating flow or movement.

Fig. Q

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26 CRAFTS.NO. 27

Tipos de Cortes (Fig. A, S)

Eje Central Lázaro Cárdenas No. 18 - Local (55) 5588 9377 D, Col. Obrera

MERIDA, YUC

Calle 63 #459-A - Col. Centro [phone]

MONTERREY, N.L.

Av. Francisco I. Madero 831 Poniente - Col. (818) 375 23 13 Centro

PUEBLA, PUE

17 Norte #205 - Col. Centro [phone]

QUERETARO, QRO

Av. San Roque 274 - Col. San Gregorio (442) 2 17 63 14

SAN LUIS POTOSI, SLP

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CRAFTSMAN BATTERY AND CHARGER SYSTEMS

"C" Indicates that the battery pack is compatible with that specific charger. Read the instruction manual for more specific information.