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USER MANUAL 48592001 MILWAUKEE
Cat. No. / No de cat.
48-59-2001
M4™ LITHIUM-ION BATTERY CHARGER
M4™ REDLITHIUM 2.0 BATTERY
CHARGEUR AU LITHIUM-ION M4™
BATTERIE AU LITHIUM-ION REDLITHIUM M4™ 2.0
READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
This operator's manual contains important safety and operating instructions for MILWAUKEE M4™ Lithium-Ion batteries and the MILWAUKEE M4™ Lithium-Ion battery charger. Before using the batteries and charger, read this operator's manual, your tool operator's manual, and all labels on the battery, charger and tool.
- CAUTION TO REDUCE THE RISK OF INJURY, CHARGE MILWAUKEEM4TM LITHIUM-ION BATTERIES ONLY IN MILWAUKEEM4TM LITHIUM-IONCHARGERS. Other types of chargers may cause personal injury or damage. Do not wire a battery to a power supply plug or car cigarette lighter. Batteries will be permanently disabled or damaged.
- USE MILWAUKEE M4^ TM LITHIUM-ION BATTERIES ONLY ON MILWAUKEE M4^ TM LITHIUM-ION TOOLS. Use with other tools may result in a risk of fire, electric shock or personal injury.
- AVOID DANGEROUS ENVIRONMENTS. Do not charge battery in rain, snow, damp or wet locations. Do not use battery or charger in the presence of explosive atmospheres (gaseous fumes, dust or flammable materials) because sparks may be generated when inserting or removing battery, possibly causing fire.
- CHARGE IN A WELL VENTILATED AREA. Do not block charger vents. Keep them clear to allow proper ventilation. Do not allow smoking or open flames near a charging battery. Vented gases may explode.
- MAINTAIN CHARGER CORD. When unplugging charger, pull plug rather than cord to reduce the risk of damage to the electrical plug and cord. Never carry charger by its cord. Keep cord from heat, oil and sharp edges. Make sure cord will not be stepped on, tripped over or subjected to damage or stress. Do not use charger with damaged cord or plug. Have a damaged cord replaced immediately with identical replacement parts (see "Maintenance").
- DO NOT USE AN EXTENSION CORD UNLESS IT IS ABSOLUTELY NECESSARY. Using the wrong, damaged or improperly wired extension cord could result in the risk of fire and electrical shock. If an extension cord must be used, plug the charger into a properly wired 16 gauge or larger extension cord with pins that are the same number, size and shape as the pins on the charger. Make sure that the extension cord is in good electrical condition.
- CHARGER IS RATED FOR 120 VOLT AC ONLY. Charger must be plugged into an appropriate receptacle.
- USE'ONLY RECOMMENDED ATTACHMENTS. Use of an attachment not recommended or sold by the battery charger or battery manufacturer may result in a risk of fire, electric shock or personal injury.
-
UNPLUG CHARGER when not in use. Remove battery from unplugged chargers.
-
TO REDUCE THE RISK OF ELECTRIC SHOCK, always unplug charger before cleaning or maintenance. Use a Ground Fault Circuit Interruption (GFCI) to reduce shock hazards.
- DO NOT BURN OR INCINERATE BATTERIES. Batteries may explode, causing personal injury or damage. Toxic fumes and materials are created when batteries are burned.
- DO NOT CRUSH, DROP, OR DAMAGE batteries. Do not use a battery or charger that has received a sharp blow, been dropped, run over, or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on).
- DO NOT DISASSEMBLE. Incorrect reassembly may result in the risk of electric shock, fire or exposure to battery chemicals. If it is damaged, take it to a MILWAUKEE service facility.
- BATTERY CHEMICALS CAUSE SERIOUS BURNS. Never allow contact with skin, eyes, or mouth. If a damaged battery leaks battery chemicals, use rubber or neoprene gloves to dispose of it. If skin is exposed to battery fluids, wash with soap and water and rinse with vinegar. If eyes are exposed to battery chemicals, immediately flush with water for 20 minutes and seek medical attention. Remove and dispose of contaminated clothing.
- DO NOT SHORT CIRCUIT. A short-circuited battery pack may cause fire, personal injury, and product damage. A battery pack will short circuit if a metal object makes a connection between the positive and negative contacts on the battery pack. Do not place a battery pack near anything that may cause a short circuit, such as coins, keys or nails in your pocket.
- DO NOT ALLOW FLUIDS TO FLOW INTO BATTERY PACK. Corrosive or conductive fluids, such as seawater, certain industrial chemicals, and bleach or bleach containing products, etc., can cause a short circuit..
- STORE YOUR BATTERY AND CHARGER in a cool, dry place. Do not store battery where temperatures may exceed 120^ (50^) such as in direct sunlight, a vehicle or metal building during the summer. Charger will charge the battery when the battery's internal temperature is between 14^ (-10^) and 140^ (60^) . When the battery temperature is outside that range, charging will not occur.
READ AND SAVE ALL INSTRUCTIONS FOR FUTURE REFERENCE.
FUNCTIONAL DESCRIPTION
- Contacts
- Tabs
- Vents
- Bay
- Slots
(6)
6. Light indicator
Continuous red light: charging
Continuous green light: charging is complete
Flashing red light: battery is too hot or too cold - charging will begin automatically when battery reaches correct charging temperature
Flashing green and red light. Damaged or faulty battery
SYMBOLOLOGY
Current
Alternating Current
e Insulated
Hy Recycle Batteries
nps
Milliamps
Rating for Canada and U.S.
SPECIFICATIONS
Charger Cat. No. 48-59-2001
Input Volts AC 120
Input Milliamps 300
Output Volts DC. 4
OutputAmps. 3
M4TM Li-Ion Battery Packs 4 V DC
M4™ LITHIUM-ION BATTERY
AWARNING To reduce the risk of fire, personal injury, and product damage due to a short circuit, never immerse your tool, battery pack or charger in fluid or allow a fluid to flow inside them. Corrosive or conductive fluids, such as seawater, certain industrial chemicals, and bleach or bleach containing products, etc., can cause a short circuit.
Maintenance and Storage
Do not expose your battery or cordless tools to water or rain, or allow them to get wet. This could damage the tool and battery. Do not use oil or solvents to clean or lubricate your battery. The plastic casing will become brittle and crack, causing a risk of injury. Store batteries at room temperature away from moisture. Do not store in damp locations where corrosion of terminals may occur. As with other battery types, permanent capacity loss can result if the battery is stored for long periods of time at high temperatures (over 120^ F). MILWAUKEE Lithium-Ion batteries maintain their charge during storage longer than other battery types. After about six months of storage, charge the battery as normal.
AWARNING To reduce the risk of injury or explosion, never burn or incinerate a battery pack even if it is damaged, dead or completely discharged. When burned, toxic fumes and materials are created.
Disposing of MILWAUKEE Lithium-Ion Battery Packs
MILWAUKEE Lithium-lon battery packs are more environmentally friendly than some other types of power tool battery packs (e.g., nickel-cadmium). Always dispose of your battery pack according to federal, state and local regulations. Contact a recycling agency in your area for recycling locations. Even discharged battery packs contain some energy. Before disposing, use electrical tape to cover the terminals to prevent the battery pack from shorting, which could cause a fire or explosion.
RBRC Battery Recycling Seals
The RBRC™ Battery Recycling Seals (see "Symbology") on your tool battery packs indicate that MILWAUKEE has arranged for the recycling of that battery pack with the Rechargeable Battery Recycling Corporation (RBRC). At the end of your battery pack's useful life, return the battery pack to a MILWAUKEE Branch Office/Service Center or the participating retailer nearest you. For more information, visit the RBRC web site at www.rbrc.org.
CHARGER OPERATION
WARNING Charge only MILWAUKEE M4™ Lithium-Ion batteries in the M4™ MILWAUKEE Lithium-Ion Charger. Other types of batteries may cause personal injury and damage
When to Charge the Battery Pack
Remove the battery pack from the tool for charging Remove the battery from the tool for charging when convenient for you and your job. MILWAUKEE batteries do not develop a "memory" when charged after only a partial discharge. It is not necessary to run down the battery before placing it on the charger.
- Use the Fuel Gauge (on the tool) to determine when to charge your MILWAUKEE Lithium-Ion battery.
- You can "Top-Off" your battery's charge before starting a big job or long day of use.
- The only time it is necessary to charge the MILWAUKEE Lithium-Ion battery is when the battery has reached the end of its charge. To signal the end of charge, power to the tool will drop quickly, allowing you just enough power to finish making a cut, drilling a hole, or driving a fastener. Charge the battery as needed.
How to Charge the Battery
Align the large tab on the battery with the large slot in the bay and slide the battery into the charger as far as possible.
The red light will come on, either flashing (battery is too hot or cold) or continuous (pack is charging).
- A fully discharged battery with an internal temperature in the normal range will charge in about 45 minutes (between 32^ and 140^ ). Heavily cycled batteries may take longer to charge completely.
After charging is complete, the continuous green light will come on.
- The charger will keep the battery fully charged if it is left on the charger.
- If the light indicator flashes red and green, check that the battery is fully seated into the bay. Remove the battery and reinsert. If the light continues to flash red and green, the battery may be extremely hot or cold, or wet. Allow the battery to cool down, warm up, or dry out and then reinsert. If the problem persists, contact a MILWAUKEE service facility.
- If the light indicator does not come on, check that the battery is fully seated into the bay. Remove the battery and reinsert. If the light indicator still does not come on, contact a MILWAAUKEE service facility.
Charging a Hot or Cold Battery Pack
The Red Flashing Indicator light on the charger indicates that the battery pack temperature is outside the charging range. Once the battery pack is within the acceptable range, normal charging will take place and the red light will be continuous. Hot or cold batteries may take longer to charge.
| Li-Ion Charging Status | ||
| Battery Temperature | Red Indicator Light | Charging Status |
| 140°F or more | Flashing | Not charging |
| 32°F to 140°F | Continuous | Normal charging |
| 32°F or less | Flashing | Not charging |
Powering the Charger with an Inverter or Generator
The charger will operate with most generators and inverters rated at 100 Watts or higher.
Mouting to the Wall
Use the ribs on the bottom of the charger to mark the hanging points.
Maintenance and Storage
Store your charger in a cool, dry place.
As a general practice, it is best to unplug battery chargers and remove batteries when not in use. No battery pack damage will occur, however, if the charger and battery pack are left plugged in.
WARNING To reduce the risk of injury, always unplug the charger and remove the battery from the charger before performing any maintenance. Never disassemble the battery or charger. Contact a MILWAUKEE service facility for ALL repairs.
To reduce the risk of injury and damage, never immerse your battery or charger in liquid or allow a liquid to flow inside them.
Cleaning
Clean out dust and debris from charger vents and electrical contacts by blowing with compressed air. Use only mild soap and a damp cloth to clean the battery pack and charger, keeping away from all electrical contacts. Certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use flammable or combustible solvents around batteries, charger, or tools.
Repairs
The charger has no serviceable parts.
SERVICE - UNITED STATES
1-800-SAWDUST (1.800.729.3878)
Monday-Friday, 7:00 AM - 6:30 PM CST
or visit www.milwaukeetool.com
Contact Corporate After Sales Service Technical Support with technical, service/repair, or warranty questions.
Email: metproductsupport@milwaukeetool.com
Become a Heavy Duty Club Member at www.milwaukeetool.com to receive important notifications regarding your tool purchases.
Milwaukee Tool (Canada) Ltd
1.800.268.4015
Monday-Friday, 7:00 AM - 4:30 PM CST
or visit www.milwaukeetool.ca
LIMITED WARRANTY USA & CANADA
Every MILWAUKEE Battery Pack (sold with cordless product and/or as a replacement battery pack) is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace a battery pack which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for the stated warranty period from date of purchase. Return of the battery pack to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. For the proper shipping procedure of battery packs, contact 1.800.SAWDUST (1.800.729.3878), or go to www.milwaukeetool.com. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents.
| Battery PackCat. No. Chemistry | Warranty Period(from date of purchase) | |
| 48-11-181248-11-1828(Serial number prefix "B41E"and later)48-11-184048-11-185048-11-186048-11-186548-11-188048-11-189048-11-240248-11-244048-11-246048-11-2830(Serial number prefix "C71") | Lithium-Ion (Li-Ion) Three | (3) Years |
| 48-11-049048-11-181548-11-182048-11-183548-11-200148-11-240148-11-242048-11-2430 | Lithium-Ion (Li-Ion) Two (2) | Years |
| 48-11-1828(Serial number prefix "B41D"and earlier)48-11-1830(Serial number prefix "A95")48-11-2830(Serial number prefix "A71") | Lithium-Ion (Li-Ion) | Two (2) Years -plus, Three (3) YearsPro-Rata (prorated)* |
| 48-11-010048-11-102448-11-1830(Serial number prefix "E95")48-11-197048-11-2230 | Nickel-Cadmium (Ni-Cd),Nickel-Metal-Hydride (Ni-MH),Lithium-Ion (Li-Ion) | One (1) Year |
The warranty period for MILWAUKEE M18™ 48-11-1828 (with the serial number prefix "B41D" and earlier), V18™ 48-11-1830 (with the serial number prefix "A95"), and V28™ 48-11-2830 (with the serial number prefix "A71") is five (5) years / 2000 charges from the date of purchase, whichever first occurs. The first 1000 charges or 2 years of the warranty, whichever first occurs, are covered through free replacement of the defective battery. This means that for the earlier of the first 1000 charges or two (2) years from the date of purchase/first charge, a replacement battery will be provided to the customer for any defective battery free of charge. Thereafter, the remaining charges up to a total of 2000 or the remainder of the five (5) year period from the date of purchase, whichever first occurs, will be covered on a pro rata basis. This means that every customer gets an additional 1000 charges or three (3) years of pro rata warranty on the these battery packs, depending upon the amount of use. MILWAUKEE M18™ 48-11-1828 (with the serial number prefix "B41E" and later), V18™ 48-11-1830 (with the serial number prefix "E95"), and M28™ 48-11-2830 (with the serial number prefix "C71") have different warranty periods, as listed.
Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE battery pack. The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested.
ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR
ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTY, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTYES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH WARRANTYER IS NOT PERMITTED BY LAW, SUCH IMPLIED WARRANTYES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. This warranty applies to product sold in the U.S.A. and Canada only. Please consult the 'Service Center Search' in the Parts & Service section of MILWAUKEE's website www.milwaukeetool.com or call 1.800.SAWDUST (1.800.729.3878) to locate your nearest service facility for warranty and non-warranty service on a MILWAUKEE Battery Pack.
LIMITED WARRANTY USA & CANADA
Every MILWAUKEE power tool (see exceptions below) is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part on an electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for a period of five (5) years* after the date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents.
Normal Wear: Many power tools need periodic parts replacement and service to achieve best performance. This warranty does not cover repair when normal use has exhausted the life of a part including, but not limited to, chucks, brushes, cords, saw shoes, blade clamps, o-rings, seals, bumpers, driver blades, pistons, strikers, lifters, and bumper cover washers.
*This warranty does not cover Air Nails & Staplers; Airless Paint Sprayer; Cordless Battery Packs; Gasoline Driven Portable Power Generators; Hand Tools; Hoist - Electric, Lever & Hand Chain; M12™ Heated Gear; Reconditioned Product; and Test & Measurement Products. There are separate and distinct warranties available for these products.
**The warranty period for Job Site Radios, M12™ Power Port, M18™ Power Source, Jobsite Fan and Trade Titan™ Industrial Work Carts is one (1) year from the date of purchase. The warranty period for the Drain Cleaning Cables is two (2) years from the date of purchase. The warranty period for the M18™ Compact Heat Gun and the 8 Gallon Dust Extractor is three (3) years from the date of purchase. The warranty period for the LED in the LED Work Light and the LED Upgrade Bulb for the Work Light is the lifetime of the product subject to the limitations above. If during normal use the LED or LED Bulb fails, the part will be replaced free of charge.
Warranty registration is not necessary to obtain the applicable warranty on a MILWAUKEE power tool product. The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested. ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALGARED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTYORIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS ANY IMPLIED WARRANTYES, INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH WARRANTYER IS NOT PERMITTED BY LAW, SUCH IMPLIED WARRANTYES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WAR
RANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. This warranty applies to product sold in the U.S.A. and Canada only. Please consult the 'Service Center Search' in the Parts & Service section of MILWAUKEE's website www.milwaukeetool.com or call 1.800. SAWDUST (1.800.729.3878) to locate your nearest service facility for warranty and non-warranty service on a Milwaukee electric power tool.
LIMITED WARRANTY - MEXICO, CENTRAL AMERICA & CARIBBEAN
TECHTRONIC INDUSTRIES' warranty is for 5 years since the original purchase date.
This warranty card covers any defect in material and workmanship on this Product.
To make this warranty valid, present this warranty card, sealed, stamped by the distributor or store where you purchased the product, to the Authorized Service Center (ASC). Or, if this card has not been sealed/stamped, present the original proof of purchase to the ASC. Call 55 4160-3547 to find the nearest ASC, for service, parts, accessories or components.
Procedure to make this warranty valid
Take the product to the ASC, along with the warranty card sealed/ stamped by the distributor or store where you purchased the product, and any faulty piece or component will be replaced without cost for you. We will cover all freight costs relative with this warranty process.
Exceptions
This warranty is not valid in the following situations a) When the product is used in a different manner from the end-user guide or instruction manual.
b) When the conditions of use are not normal.
c) When the product was modified or repaired by people not authorized by TECHTRONIC INDUSTRIES.
Note: If cord set is damaged, it should be replaced by an Authorized Service Center to avoid electric risks.
SERVICE AND ATTENTION CENTER
Call to 55 4160-3547
IMPORTED AND COMMERCIALIZED BY
TECHTRONIC INDUSTRIES MEXICO, S.A. DE C.V.
Milwaukee Tool (Canada) Ltd 1.800.268.4015
Monday-Friday, 7:00 AM - 4:30 PM CST
www.milwaukeetool.ca
GARANTIE LIMITÉAUX ÉTATS-UNIS ET AU CANADA
11560 Polanco V Section
Miguel Hidalgo, Distrito Federal, Mexico
01 (800) 030-7777 o (55) 4160-3540
Lunes a Viernes (9am a 6pm)
O contactanos en www.milwaukeetool.com.mx
GARANTÍA LIMITADA -E.U.A. YCANADA
13135 West Lisbon Road
Brookfield, Wisconsin, U.S.A. 53005
58142020d5 961013123-01(A)
05/19 Printed in China
