48592001 - Battery charger MILWAUKEE - Free user manual and instructions

USER MANUAL 48592001 MILWAUKEE

CARGADOR PARA BATERÍAS DE IONES DE LITIO DE M4™ BATERÍA DE IONES DE LITIO DE M4™ REDLITHIUM 2.02 This operator's manual contains important safety and operating instructions for MILWAUKEE M4™ Lithium-Ion batteries and the MILWAUKEE M4™ Lithium-Ion battery charger. Before using the batter- ies and charger, read this operator's manual, your tool operator's manual, and all labels on the battery, charger and tool.

JURY, CHARGE MILWAUKEE

M4™ LITHIUM-ION BATTERIES ONLY IN

MILWAUKEE M4™ LITHIUM-ION CHARGERS. Other types of chargers may cause personal injury or damage. Do not wire a battery to a power supply plug or car cigarette lighter. Batter- ies will be permanently disabled or damaged.

TOOLS. Use with other tools may result in a risk of re, electric shock or personal injury.

3. AVOID DANGEROUS ENVIRONMENTS. Do not

charge battery in rain, snow, damp or wet loca- tions. Do not use battery or charger in the pres- ence of explosive atmospheres (gaseous fumes, dust or ammable materials) because sparks may be generated when inserting or removing battery, possibly causing re.

4. CHARGE IN A WELL VENTILATED AREA. Do

not block charger vents. Keep them clear to allow proper ventilation. Do not allow smoking or open ames near a charging battery. Vented gases may explode.

5. MAINTAIN CHARGER CORD. When unplugging

charger, pull plug rather than cord to reduce the risk of damage to the electrical plug and cord. Never carry charger by its cord. Keep cord from heat, oil and sharp edges. Make sure cord will not be stepped on, tripped over or subjected to damage or stress. Do not use charger with dam- aged cord or plug. Have a damaged cord replaced immediately with identical replacement parts (see “Maintenance”).

6. DO NOT USE AN EXTENSION CORD UNLESS

IT IS ABSOLUTELY NECESSARY. Using the wrong, damaged or improperly wired extension cord could result in the risk of re and electrical shock. If an extension cord must be used, plug the charger into a properly wired 16 gauge or larger extension cord with pins that are the same number, size and shape as the pins on the char- ger. Make sure that the extension cord is in good electrical condition.

7. CHARGER IS RATED FOR 120 VOLT AC ONLY.

Charger must be plugged into an appropriate receptacle.

8. USE ONLY RECOMMENDED ATTACHMENTS.

Use of an attachment not recommended or sold by the battery charger or battery manufacturer may result in a risk of re, electric shock or per- sonal injury.

9. UNPLUG CHARGER when not in use. Remove

battery from unplugged chargers.

10. TO REDUCE THE RISK OF ELECTRIC SHOCK,

always unplug charger before cleaning or main- tenance. Use a Ground Fault Circuit Interrupter (GFCI) to reduce shock hazards.

11. DO NOT BURN OR INCINERATE BATTERIES.

Batteries may explode, causing personal injury or damage. Toxic fumes and materials are created when batteries are burned.

12. DO NOT CRUSH, DROP, OR DAMAGE bat-

teries. Do not use a battery or charger that has received a sharp blow, been dropped, run over, or damaged in any way (e.g., pierced with a nail, hit with a hammer, stepped on).

13. DO NOT DISASSEMBLE. Incorrect reassembly

may result in the risk of electric shock, re or exposure to battery chemicals. If it is damaged, take it to a MILWAUKEE service facility.

14. BATTERY CHEMICALS CAUSE SERIOUS

BURNS. Never allow contact with skin, eyes, or mouth. If a damaged battery leaks battery chemi- cals, use rubber or neoprene gloves to dispose of it. If skin is exposed to battery uids, wash with soap and water and rinse with vinegar. If eyes are exposed to battery chemicals, immediately ush with water for 20 minutes and seek medical attention. Remove and dispose of contaminated clothing. 15.DO NOT SHORT CIRCUIT. A short-circuited battery pack may cause re, personal injury, and product damage. A battery pack will short circuit if a metal object makes a connection between the positive and negative contacts on the battery pack. Do not place a battery pack near anything that may cause a short circuit, such as coins, keys or nails in your pocket.

16. DO NOT ALLOW FLUIDS TO FLOW INTO BAT-

TERY PACK. Corrosive or conductive uids, such as seawater, certain industrial chemicals, and bleach or bleach containing products, etc., can cause a short circuit..

17. STORE YOUR BATTERY AND CHARGER in a

cool, dry place. Do not store battery where tem- peratures may exceed 120°F (50°C) such as in direct sunlight, a vehicle or metal building during the summer. Charger will charge the battery when the battery's internal temperature is between 14°F (-10°C) and 140°F (60°C). When the battery temperature is outside that range, charging will not occur.

WARNING READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all instructions listed below, may result in electric shock, re and/or serious personal injury.

SAVE THESE INSTRUCTIONS3

Continuous red light: charging Continuous green light: charging is complete Flashing red light: battery is too hot or too cold - charging will begin automatically when battery reaches correct charging temperature Flashing green and red light. Damaged or faulty battery

SYMBOLOGY Volts Direct Current Alternating Current Double Insulated Properly Recycle Batteries Hertz Amps

• Milliamps UL Listing for Canada and U.S. SPECIFICATIONS Charger Cat. No p. 48
• -59-2001 Input Volts AC p. 120
• Input Milliamps p. 300
• Output Volts DC p. 4
• Output Amps p. 3
• M4™ Li-Ion Battery Packs V DC M4™ LITHIUM-ION BATTERY WARNING To reduce the risk of re, personal injury, and product damage due to a short circuit, never immerse your tool, battery pack or charger in uid or allow a uid to ow inside them. Corrosive or conductive uids, such as seawater, certain industrial chemicals, and bleach or bleach containing products, etc., can cause a short circuit. Maintenance and Storage Do not expose your battery or cordless tools to water or rain, or allow them to get wet. This could damage the tool and battery. Do not use oil or solvents to clean or lubricate your battery. The plastic casing will become brittle and crack, causing a risk of injury. Store batteries at room temperature away from mois- ture. Do not store in damp locations where corrosion of terminals may occur. As with other battery types, permanent capacity loss can result if the battery is stored for long periods of time at high temperatures (over 120° F). MILWAUKEE Lithium-Ion batteries maintain their charge during storage longer than other battery types. After about six months of storage, charge the battery as normal. WARNING To reduce the risk of injury or ex- plosion, never burn or incinerate a battery pack even if it is damaged, dead or com- pletely discharged. When burned, toxic fumes and materials are created. Disposing of MILWAUKEE Lithium-Ion Battery Packs MILWAUKEE Lithium-Ion battery packs are more environmentally friendly than some other types of power tool battery packs (e.g., nickel-cadmium). Always dispose of your battery pack according to federal, state and local regulations. Contact a re- cycling agency in your area for recycling locations. Even discharged battery packs contain some energy. Before disposing, use electrical tape to cover the terminals to prevent the battery pack from shorting, which could cause a re or explosion. RBRC Battery Recycling Seals The RBRC™ Battery Recycling Seals (see "Sym- bology") on your tool battery packs indicate that MILWAUKEE has arranged for the recycling of that battery pack with the Rechargeable Battery Recycling Corporation (RBRC). At the end of your battery pack's useful life, return the battery pack to a MILWAUKEE Branch O󰀩ce/Service Center or the participating retailer nearest you. For more informa- tion, visit the RBRC web site at www.rbrc.org.4 Powering the Charger with an Inverter or Generator The charger will operate with most generators and inverters rated at 100 Watts or higher. Mouting to the Wall Use the ribs on the bottom of the charger to mark the hanging points. Marking Ribs Maintenance and Storage Store your charger in a cool, dry place. As a general practice, it is best to unplug battery chargers and remove batteries when not in use. No battery pack damage will occur, however, if the charger and battery pack are left plugged in. WARNING To reduce the risk of injury, always unplug the charger and remove the battery from the charger before performing any maintenance. Never disassemble the battery or charger. Contact a MILWAUKEE service facility for ALL repairs. To reduce the risk of injury and damage, never immerse your battery or charger in liquid or allow a liquid to ow inside them. Cleaning Clean out dust and debris from charger vents and electrical contacts by blowing with compressed air. Use only mild soap and a damp cloth to clean the battery pack and charger, keeping away from all elec- trical contacts. Certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing am- monia. Never use ammable or combustible solvents around batteries, charger, or tools. Repairs The charger has no serviceable parts. p. 4

SERVICE - UNITED STATES

1-800-SAWDUST (1.800.729.3878) Monday-Friday, 7:00 AM - 6:30 PM CST or visit www.milwaukeetool.com Contact Corporate After Sales Service Technical Support with technical, service/repair, or warranty questions. Email: metproductsupport@milwaukeetool.com Become a Heavy Duty Club Member at www.milwaukeetool.com to receive important notications regarding your tool purchases. CHARGER OPERATION WARNING Charge only MILWAUKEE M4™ Lithium-Ion batteries in the M4™ MILWAUKEE Lithium-Ion Charger. Other types of batteries may cause personal injury and damage. When to Charge the Battery Pack Remove the battery pack from the tool for charging Remove the battery from the tool for charging when convenient for you and your job. MILWAUKEE bat- teries do not develop a "memory" when charged after only a partial discharge. It is not necessary to run down the battery before placing it on the charger.

• Use the Fuel Gauge (on the tool) to determine when to charge your MILWAUKEE Lithium-Ion battery.

• You can "Top-O󰀨" your battery's charge before start- ing a big job or long day of use.

• The only time it is necessary to charge the MILWAUKEE Lithium-Ion battery is when the bat- tery has reached the end of its charge. To signal the end of charge, power to the tool will drop quickly, allowing you just enough power to nish making a cut, drilling a hole, or driving a fastener. Charge the battery as needed. How to Charge the Battery Align the large tab on the battery with the large slot in the bay and slide the battery into the charger as far as possible. The red light will come on, either ashing (battery is too hot or cold) or continuous (pack is charging).

• A fully discharged battery with an internal tem- perature in the normal range will charge in about 45 minutes (between 32°F and 140°F). Heavily cycled batteries may take longer to charge completely.

• After charging is complete, the continuous green light will come on.

• The charger will keep the battery fully charged if it is left on the charger.

• If the light indicator ashes red and green, check that the battery is fully seated into the bay. Remove the battery and reinsert. If the light continues to ash red and green, the battery may be extremely hot or cold, or wet. Allow the battery to cool down, warm up, or dry out and then reinsert. If the problem persists, contact a MILWAUKEE service facility.

• If the light indicator does not come on, check that the battery is fully seated into the bay. Remove the battery and reinsert. If the light indicator still does not come on, contact a MILWAUKEE service facility. Charging a Hot or Cold Battery Pack The Red Flashing Indicator light on the charger in- dicates that the battery pack temperature is outside the charging range. Once the battery pack is within the acceptable range, normal charging will take place and the red light will be continuous. Hot or cold bat- teries may take longer to charge. Li-Ion Charging Status Battery TemperatureRed Indicator LightCharging Status140°F or more32°F to 140°F32°F or lessFlashingContinuousFlashingNot chargingNormal chargingNot charging5

Monday-Friday, 7:00 AM - 4:30 PM CST or visit www.milwaukeetool.ca LIMITED WARRANTY USA & CANADA Every MILWAUKEE Battery Pack (sold with cordless product and/or as a replacement battery pack) is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace a battery pack which, after examination, is determined by MILWAUKEE to be defective in material or workmanship for the stated warranty period from date of purchase. Return of the battery pack to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. For the proper shipping procedure of battery packs, contact

1.800.SAWDUST (1.800.729.3878), or go to www.milwaukeetool.com. A

copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents. Battery Pack Cat. No. Chemistry Warranty Period (from date of purchase) 48-11-1812 48-11-1828 (Serial number prefix "B41E" and later) 48-11-1840 48-11-1850 48-11-1860 48-11-1865 48-11-1880 48-11-1890 48-11-2402 48-11-2440 48-11-2460 48-11-2830 (Serial number prefix "C71") Lithium-Ion (Li-Ion) Three (3) Years 48-11-0490 48-11-1815 48-11-1820 48-11-1835 48-11-2001 48-11-2401 48-11-2420 48-11-2430 Lithium-Ion (Li-Ion) Two (2) Years 48-11-1828 (Serial number prefix "B41D" and earlier) 48-11-1830 (Serial number prefix “A95”) 48-11-2830 (Serial number prefix "A71") Lithium-Ion (Li-Ion) Two (2) Years – plus, Three (3) Years Pro-Rata (prorated)* 48-11-0100 48-11-1024 48-11-1830 (Serial number prefix “E95”) 48-11-1970 48-11-2230 Nickel-Cadmium (Ni-Cd), Nickel-Metal-Hydride (Ni-MH), Lithium-Ion (Li-Ion) One (1) Year The warranty period for MILWAUKEE M18™ 48-11-1828 (with the serial number prefix "B41D" and earlier), V18™48-11-1830 (with the serial number prefix “A95”), and V28™ 48-11-2830 (with the serial number prefix "A71") is five (5) years / 2000 charges from the date of purchase, whichever first occurs. The first 1000 charges or 2 years of the warranty, whichever first occurs, are covered through free replacement of the defective battery. This means that for the earlier of the first 1000 charges or two (2) years from the date of purchase/first charge, a replacement battery will be provided to the customer for any defective battery free of charge. Thereafter, the remaining charges up to a total of 2000 or the remainder of the five (5) year period from the date of purchase, whichever first occurs, will be covered on a pro rata basis. This means that every customer gets an ad- ditional 1000 charges or three (3) years of pro rata warranty on the these battery packs, depending upon the amount of use. MILWAUKEE M18™ 48-11-1828 (with the serial number prefix "B41E" and later), V18™48-11-1830 (with the serial number prefix “E95”), and M28™ 48- 11-2830 (with the serial number prefix "C71") have different warranty periods, as listed. Warranty Registration is not necessary to obtain the applicable warranty on a MILWAUKEE battery pack. The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested. ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CONTRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAM- AGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CONSEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLU- SIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRIT- TEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE

DISCLAIMS ANY IMPLIED WARRANTIES, INCLUDING WITHOUT

LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW, SUCH IMPLIED WARRANTIES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU, THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. This warranty applies to product sold in the U.S.A. and Canada only. Please consult the ‘Service Center Search’ in the Parts & Service section of MILWAUKEE’s website www.milwaukeetool.com or call 1.800.SAWDUST (1.800.729.3878) to locate your nearest service facility for warranty and non-warranty service on a MILWAUKEE Battery Pack. LIMITED WARRANTY USA & CANADA Every MILWAUKEE power tool* (see exceptions below) is warranted to the original purchaser only to be free from defects in material and workmanship. Subject to certain exceptions, MILWAUKEE will repair or replace any part on an electric power tool which, after examination, is determined by MILWAUKEE to be defective in material or workman- ship for a period of ve (5) years** after the date of purchase unless otherwise noted. Return of the power tool to a MILWAUKEE factory Service Center location or MILWAUKEE Authorized Service Station, freight prepaid and insured, is required. A copy of the proof of purchase should be included with the return product. This warranty does not apply to damage that MILWAUKEE determines to be from repairs made or attempted by anyone other than MILWAUKEE authorized personnel, misuse, alterations, abuse, normal wear and tear, lack of maintenance, or accidents. Normal Wear: Many power tools need periodic parts replacement and service to achieve best performance. This warranty does not cover repair when normal use has exhausted the life of a part including, but not limited to, chucks, brushes, cords, saw shoes, blade clamps, o-rings, seals, bumpers, driver blades, pistons, strikers, lifters, and bumper cover washers. *This warranty does not cover Air Nailers & Staplers; Airless Paint Sprayer; Cordless Battery Packs; Gasoline Driven Portable Power Generators; Hand Tools; Hoist – Electric, Lever & Hand Chain; M12™ Heated Gear; Reconditioned Product; and Test & Measure- ment Products. There are separate and distinct warranties available for these products. **The warranty period for Job Site Radios, M12™ Power Port, M18™ Power Source, Jobsite Fan and Trade Titan™ Industrial Work Carts is one (1) year from the date of purchase. The warranty period for the Drain Cleaning Cables is two (2) years from the date of purchase. The warranty period for the M18™ Compact Heat Gun and the 8 Gallon Dust Extractor is three (3) years from the date of purchase. The war- ranty period for the LED in the LED Work Light and the LED Upgrade Bulb for the Work Light is the lifetime of the product subject to the limitations above. If during normal use the LED or LED Bulb fails, the part will be replaced free of charge. Warranty Registration is not necessary to obtain the applicable war- ranty on a MILWAUKEE power tool product. The manufacturing date of the product will be used to determine the warranty period if no proof of purchase is provided at the time warranty service is requested. ACCEPTANCE OF THE EXCLUSIVE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN IS A CONDITION OF THE CON- TRACT FOR THE PURCHASE OF EVERY MILWAUKEE PRODUCT. IF YOU DO NOT AGREE TO THIS CONDITION, YOU SHOULD NOT PURCHASE THE PRODUCT. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, CONSEQUENTIAL OR PUNITIVE DAMAGES, OR FOR ANY COSTS, ATTORNEY FEES, EXPENSES, LOSSES OR DELAYS ALLEGED TO BE AS A CON- SEQUENCE OF ANY DAMAGE TO, FAILURE OF, OR DEFECT IN ANY PRODUCT INCLUDING, BUT NOT LIMITED TO, ANY CLAIMS FOR LOSS OF PROFITS. SOME STATES DO NOT ALLOW THE EX- CLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES, WRITTEN OR ORAL. TO THE EXTENT PERMITTED BY LAW, MILWAUKEE DISCLAIMS

ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION

ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE OR PURPOSE; TO THE EXTENT SUCH DISCLAIMER IS NOT PERMITTED BY LAW, SUCH IMPLIED WAR- RANTIES ARE LIMITED TO THE DURATION OF THE APPLICABLE EXPRESS WARRANTY AS DESCRIBED ABOVE. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WAR-6 Exceptions This warranty is not valid in the following situations a) When the product is used in a di󰀨erent manner from the end-user guide or instruction manual. b) When the conditions of use are not normal. c) When the product was modied or repaired by people not authorized by TECHTRONIC INDUSTRIES. Note: If cord set is damaged, it should be replaced by an Authorized Service Center to avoid electric risks.

TECHTRONIC INDUSTRIES' warranty is for 5 years since the original purchase date. This warranty card covers any defect in material and workmanship on this Product. To make this warranty valid, present this warranty card, sealed/ stamped by the distributor or store where you purchased the product, to the Authorized Service Center (ASC). Or, if this card has not been sealed/stamped, present the original proof of purchase to the ASC. Call 55 4160-3547 to nd the nearest ASC, for service, parts, acces- sories or components. Procedure to make this warranty valid Take the product to the ASC, along with the warranty card sealed/ stamped by the distributor or store where you purchased the product, and any faulty piece or component will be replaced without cost for you. We will cover all freight costs relative with this warranty process. RÈGLES GÉNÉRALES DE SÉCURITÉ AVERTISSEMENT LIRE ET COMPRENDRE TOUTES LES INSTRUCTIONS. Le non-respect des instructions ci-après peut entraîner des chocs électriques, des incendies et/ou des blessures graves.

Monday-Friday, 7:00 AM - 4:30 PM CST www.milwaukeetool.ca