DBE 182 - Uncategorized Eibenstock - Free user manual and instructions

USER MANUAL DBE 182 Eibenstock

English Important Instructions Important instructions and warning notices are allegorized on the machine by means of symbols:

efore you start working, read the operating instructions of the machine.

Work concentrated and carefully. Keep your work-place clean and avoid dangerous situations.

In order to protect the user, take precautions.

In order to protect yourself, implement the following actions:

Warning of general danger

Warning of dangerous voltage Warning of hot surface

• with Eibenstock drill bits

Wheel axle for BST 182 V/S

Fastening set concrete/stone

Copper ring for easy removal of the drill bit

Water suction ring WR

Wet/dry vacuum cleaner DSS 25 A

Drill bit extensions

Supply Diamond core drill motor EBM 182/3 with ball valve and GARDENA connector, PRCD protective switch, operating instructions, one spanner SW 32 and one spanner SW 41 in a cardboard box.19 Application for Indented Purpose The Diamond Core Drill EBM 182/3 is indented for professional use and may be used by instructed personnel only. With the appropriate wet drill bits, the unit may be used for wet drillings only, e.g. in concrete, stone and masonry. It may be used completely mounted only. Safety Instructions

Saf e work with the machine is only possible if you read this operating instruction completely and follow the instructions contained strictly. Additionally, the general safety instructions of the leaflet supplied with the tool must be observed. Prior to the first use, the user should absolve a practical training.

If the mains cable gets damaged or cut during use, do not touch it, but instantly pull the plug out of the socket. Never use the tool with a damaged mains cable. When drilling in ceilings or wa lls make sure you will not cut through electrical mains, gas or water pipes. Use metal detection systems if needed. Before you start working, consult a statics specialist to determine the exact drilling position. If drilling through ceilings, secure the place below, because the may fall downward.

Pay attention that the tool is not exposed to direct rain.

Do not use the tool in an environment with danger of explosion. Do not use the tool standing on a ladder. Do not drill in asbestos-containing materials. Never carry the tool at its cable and always check the tool, cable and plug before use. Have damages only repaired by specialists. Insert the plug into the socket only when the tool switch is off. Modifications of the tool are prohibited. The machine should only work under supervision of sbd. Plug and switch the machine off if it is not under supervision, e.g. in case of putting up and stripping down the machine, in case of voltage drop or when fixing or mounting an accessory. Switch the machine off if it stops for whatever reason. You avoid that it starts suddenly and not under supervision. Do not use the machine if a part of the housing is damaged or in case of damages on the switch, the cable or plug. During work, always lead the mains cable, extension cable and extraction hose to the back away from the machine. Power tools have to be inspected visually by a specialist in regular intervals.20 When using the drill, cooling water is never allowed to get into the motor and all electrical parts. Overhead-drillings only with suitable safety measures (water collection). After an interruption of your work, only switch the machine on again after having checked that the drill bit can be turned freely. The tool may be used with the drill rig only. Do not touch rotating parts. Persons under 16 years of age are not allowed to use the tool. During use, the user and other persons standing nearby have to wear suitable ear protectors, goggles, helmets, protective gloves and boots. Always work concentrated and carefully. Do not use the tool when you are lacking in concentration. For further safety instructions, please refer to the enclosure! Fixing to Drill Rig

is equipped with a special accomodation for the diamond drill rig BST 182 V/S. Move the machine holder upwards until it locks in the top position. Open the fixing by turning the locking screw with the feed lever until the guideway is free Insert the tool into the drill rig. Fix the tool by turning the locking screw with the feed lever. In doing so, the screw must engage the hole in the v-block.

The EBM 182/3 is made in protection class I. For protection purposes the machine can only be run with a GFCI. For this reason, the machine is standard equipped with a PRCD switch integrated in the cord which allows to connect the unit directly with a grounded socket.

The PRCD-safety switch must not lay in water. PRCD-safety switches must not be used to switch the tool on and off. Before you start working, check the proper functioning by pressing the TEST button.

Electrical Connection21 First, check the correspondence between voltage and frequency against the data mentioned on the identification plate. Voltage differences from + 6 % to – 10 % are allowed. Only use 3-wire extension cable with protecting conductor and a sufficient cross-section (min. 2.5 mm

). A cross-section which is too small could lead to excessive power loss and to overheating of machine and cable. The machine is equipped with a start-up speed limiter to prevent fast expulsion fuses from unindented responding. Water Connection If the drill bit is not cooled enough with water, the diamond segments could heat up and consequently get damaged and weakened. For this reason, always make sure that the cooling system is not blocked. In order to supply the machine with water, please proceed as follows: Connect the tool to the water supply system or a water pressure vessel by means of the GARDENA connector. Always make sure that the machine only runs with enough clear water as the seals get damaged when the machine is running dry. Attention! The maximum water pressure should not exceed 3 bar. Make sure that the segments are well cooled. If the drilling water is milky, the segments are well cooled. Overhead-drilling only with water collection ring. In case of frost warning, drain the water system. Changing Gears 1st gear 510 min

is equipped with a 3-gear oil- bath gearing. Select the speed according to the drilling diameter. Use the gear selector to change to next higher or lower gear. If gear changing is too heavy, slightly turn the working spindle to ease gear changing.

• Only change gears whilst the tool is not in operation!

• Never use tools, such as hammers or pliers to change the gear.22 Drill Bits Diamond drill bits with an 1 ¼" UNC female thread and drill bits with R ½" male thread can be screwed directly onto the working spindle. Always use drill bits which match the material which has to be drilled. You can prevent the machine from damage if you only use drill bits which are balanced and not deformed. Pay attention that diamond segments have enough relief cut towards the drill bit body. Drill Bit Change

Attention! When you use or sharpen the machine, it might heat up enormously. You could burn your hands or get cut or ripped by the segments. Therefore, always use protective gloves when changing the drill bit. The drill spindle has a right-hand thread. To hold on spindle always use an jaw wrench SW 32. Never remove the drill bit with impacts because this way the machine will be damaged. With some waterproof grease, which is put on the drill bit thread, and a copper ring between spindle and drill bit you can remove the drill bit easier. Using the Drilling Unit In order to operate safely, please observe the following instructions: Safety at work Make sure that your work place is free of anything that might disturb your work. Pay attention that your work place is well-lit. Make sure that you observe the conditions for the connection with the power supply. When laying the cables, make sure that it cannot be damaged by the tool. Make sure that you always can overlook the work place in a sufficient way and that you always can reach all necessary control elements and safety devices. In order to avoid accidents, keep other persons away from your work place. Required space for operation and maintenance If possible, make sure that you have enough free space for operation and maintenance around the machine (about 2 meters). This way, you can work safely and in case of operating trouble you can intervene immediately.23 Preparation When you drill into blocs, make sure that the blocs are well anchored and fixed. Before drilling in supporting parts, make sure that you do not disregard the statics. Observe the instructions of the experts who are responsible for the design. Make sure that you do not damage any gas mains, water mains or electric cables while drilling. Pay attention that you do not touch any metallic parts of the machine when you drill walls and grounds and electric cables could lie under water. Pay attention that the drilling core does not hurt anybody or damage anything when it drops out. Please clear and clean your work place. If the drilling core might cause any damage when it drops out, use an appropriate device that can hold back the drilling core. Make sure that the drill bit is well fixed. Only use tools which are suitable for the particular material. Fastening of the Drill Rig The EBM 182/3 diamond core drilling tool may be used only in a drill rig. Since the drill rig does not belong to the supply, some of its most important features are described here. For this purpose, please refer to the drill rig’s operating instructions. Vacuum fastening: For the vacuum, make sure that it is sufficient (minimum -0.8 bar). Make sure that the gaskets are not worn. Attention! Do not use the vacuum fastening on the wall or overhead! Please ensure that the leveling screws are adjusted in such a way that they do not protrude from the underside of the drill stand foot, otherwise the vacuum is affected and the stand may come away from its support. Dowel fastening: The most common way of fixing is dowel fixing. If possible, use only metal dowels. The dowel diameter must not be smaller than 12 mm. In order to fasten the drilling unit correctly, you need the fastening set (order number 35720). Drill a hole with a diameter of 15 mm, 50 mm deep. Make sure that the hole is free of dust. Insert a dowel and open it with an expanding mandrel. Screw the thread rod into the dowel. Put the drilling unit with the deep hole in the base onto the thread rod. Place the washer and screw the butterfly nut very tightly. Adjust the drilling unit in the platform by using the four screws.24 Drilling Vertical drilling Switch the PRCD on. Open the water supply. Turn the motor on without touching the surface with the drill bit. Turn the handle to lower the drill bit until it touches the surface. In order to reach an exact centring of the drill bit, keep the feed low for the first centimeter of depth of cut. Then you can drill faster. A drilling speed which is too low reduces the power. On the other hand, when the drilling speed is too high, the diamond segments quickly become blunt. Drill bit extension When you need to drill deeper than the usable length of your drill bit is: First, only drill to the point the usable length of the bit reaches. Remove the bit and pull the centre core out of the hole without moving the core drilling unit. Push the drill bit back into the bore hole. Screw an adequate extension between drill bit and motor. If the collet of the drill bit is 1 ¼” , please do not forget the copper rings which make the removal of the drill bit easier. Overload Protection In order to protect the operator, motor and drill bit, the EBM 182/3 is equipped with a mechanical, electronic and thermal overload protection. Mechanical: If the drill bit is suddenly blocked in the hole, a clutch will slip disengaging the drill spindle from the motor. Electronic: To warn the user against overstressing the tool by applying to high feed force, a LED is mounted on the motor cap. It does not light during no-load run or at normal load. In case of over- load, the LED lights red. Now the tool must be discharged. In case of longer non-observation of the red indication, the electronics will independently cut the unit off. After discharge and switching the tool off and on again, you can continue working. Thermal: In case of permanent overload, a thermocouple protects the motor against destruction. Here also, the user is warned by the overload indicator. Shortly before the maximum temperature is reached, the indicator flashes red. In that case, the tool switches off and can only be restarted after a certain cooling-down period (approx. 2 minutes). The overload indicator flashes until the machine has cooled sufficiently and can be used again. The cooling-down time depends on the temperature of the motor winding and ambient temperature.25 Safety Clutch The safety clutch should absorb shock and excessive stress. It is an aid and not an absolute protection. Therefore you have to handle and drill carefully. To keep it in good condition, the clutch should slip for a very short time (max. 2 seconds) in each case only. Slipping for longer periods destroys the safety clutch. After excessive wearing the clutch has to be renewed by an authorized service shop. Fracture of Segment If a diamond segment, parts of the armouring or something simliar break out while drilling, and consequently the drill bit seizes, stop working on this bore and drill a hole having the same centre and a diameter being 15 – 20 mm bigger. Do not try to finish your work using another drill bit of the same diameter! After Drilling When you have finished drilling: Pull the drill bit out of the hole. Turn the motor off by using the motor switch and not the PRCD switch. Close the water supply. Removal of the core when it sticks in the drill bit: Separate the drill bit from the motor (if possible). Put the drill bit in a vertical position. Knock carefully on the pipe by using a wooden hammer shank till the drilling core slips out. Never throw the drill bit against a wall by force or set about it with tools, such as hammer or jaw wrench. Otherwise, the pipe could go out of shape and neither the drilling core can be extracted nor the drill bit is reusable. Removal of the core by blind holes: Break off the core with a cotter or lever, or in pieces. Lift the core out with appropriate tongs or drill a hole with a dowel in the core, screw an eyebolt in and pull the core out.26 Care and Maintenance

Before the beginning of the maintenance or repair works you have to disconnect the plug from the mains! Repairs may be executed only by appropriately qualified and experienced personnel. After every repair the machine has to be inspected by an electric specialist. Due to its design, the machine needs a minimum of care and maintenance. Regularly the following works have to be carried out or rather the component parts have to be inspected. Clean the drilling unit after having finished drilling. Later on, you have to grease the spindle thread. The ventilation slots always have to be clean and open. Pay attention that no water gets inside the core drill during the cleaning process. After the first 150 hours of operation you have to replace the gearbox oil. Gearbox oil changes bring about an essential increase of the tool’s lifetime. Have switch, cable and plug checked by an electric specialist quarterly. Environmental Protection

Raw material recycling instead of waste disposal In order to avoid damages on transportation, the power tool has to be delivered in sturdy packing. The packing as well as the tool and its accessories are made of recyclable materials and can be disposed accordingly. The tool’s plastic components are marked according to their material, which makes it possible to remove environmental friendly and differentiated because of available collection facilities.

Do not dispose of electric tools together with household waste material! In observance of European Directive 2012/19/EU on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.27 Noise Emission / Vibration The indication of noise emission is measured according to DIN 45 635, part 21. The level of acoustic pressure on the work place could exceed 85 dB (A); in this case protection measures must be taken.

Wear ear protectors! The typical hand-arm vibration is below 2.5 m/s². Measured values determined according to EN 61 029. The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period.Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.

In order to protect the motor, this power tool is equipped with auto-stop brushes. When the carbon brushes are worn out, the machine switches itself off. In this case both brushes must be replaced at the same time with original brushes by an electrical specialist.

auto-stop brushes In addition there is a service indicator on the motor cap, which indicates in advance that the machine is about to shut down due to worn carbon brushes. After the indicator lights up, you can use the tool for approximately 1 day. Then the carbon brushes should be replaced.28 In Case of Malfunction

In case of breakdown, switch the motor off and disconnect it from the power. Repairs of the electrical parts may only be performed by an authorised service specialist.

machine does not work

mains current supply interrupted

line cord or plug damaged

the PRCD-switch is off plug in another electric appliance and check the functioning have it checked by an electric specialist and replaced if necessary have it checked by an electric specialist and replaced if necessary press RESET to switch on motor runs, drill bit does not rotate Gear not engaged properly or accidentally disengaged

gearbox damaged Operate the gear switch to engage the required gear

have the tool repaired by an authorised service workshop drilling speed too slow

A too high water flow rate prevents self-sharpening of the drill bit drill bit is blunt

check if drill bit is damaged and replace it if necessary regulate the water quantity

sharpen the drill bit with a sharpening block while using the flush

the tool overheats, overload protection of the motor has reacted carbon brushes are worn out - auto-stop brush switch off lead the tool in a straight manner discharge the tool and restart it by pressing the switch a couple of times both brushes must be replaced with original brushes by an electrical specialist

water drops out of the gearbox housing

shaft sealing rings damaged

have the tool repaired by an authorised service workshop

Trouble Shooting29 Warranty According to our general terms of delivery for business dealings, suppliers have to provide to companies a warranty period of 12 months for redhibitory defects (to be documented by invoice or delivery note). Damages due to natural wear, overstressing or improper handling are excluded from this warranty. Damages due to material defects or production faults shall be eliminated free of charge by either repair or replacement. Complaints will be accepted only if the tool is returned in non-dismantled condition to the manufacturer or an authorized Eibenstock service centre. Declaration of Conformity We declare under our sole responsibility that the product described under “Technical Data” is in conformity with all relevant provisions of the directives 2011/65/EU, 2014/30/EU, 2006/42/EC including their amendments and complies with the following standards: EN 61 029, EN 55 014, EN 61 000‚ EN 50581. Technical file (2006/42/EC) at: Elektrowerkzeuge GmbH Eibenstock Auersbergstraße 10 D – 08309 Eibenstock

Tool, drill bit and rig are heavy – Caution: risk of squashing

Danger of tearing or cutting

During work you should wear goggles, ear protectors, protective gloves, and sturdy work clothes!

Do disconnect from power before working on the tool!12

0° bis 45° Carriage brake: Yes Locking in top position: Yes Fixture of the motor: quick change connection Adaptation to surface 4 positioning screws / 2 bubble levels Available special accessories: Item

Wheel axle 3582B Fastening set (concrete) 35721 Fastening set (brickwork) 35724 Spare dowel 35722 Rawl – dowel 35725 Quick action bracing unit 35730 Water suction ring WR 202 3587C Spare seal for water suction ring ED 202 for WR 202 3586K Vacuum pump VP04 09204 Vakuum tube 35855 Vacuum set BST 182 V/S 3585F Supply Diamond drill rig base gasket, fastening screws, Allen screw, turnstile and operating instructions in a cardboard box. Application for indented purpose The diamond drill rig BST 182 V/S is made for diamond core drills with a special quick connection fixture (e.g.: ETN 162/3 or EBM 182/3). The max. drilling diameter must not exceed 202 mm. For overhead drilling an efficient water collection must be used. In case of wrong handling or misuse, the producer does not assume any liability.13

After each readjustment always check that

the screws are tightly fixed so that safe operating of the drill rig is possible. Mounting the turnstile ■ Mount the turnstile (1) on the right or left side of the carriage (2) depending on the work to be performed. ■ Check whether the turnstile (1) is fixed tightly.

Fastening of the drill rig Hole centering indicator: The drill rig is fitted with a hole centering indicator for easy and precise positioning.

Assembly Machine about quick connection about adapter collar clamping:

Klick Mark the center of the hole to be drilled. Fully extend the hole centering indicator (see fig.). Position the drill rig in such a way that the tip or the groove of the indicator points precisely to the hole center mark. After the drill rig has been fastened, put the hole center indicator back in its original position.14

Fastening by means of dowels in concrete

Fastening on the floor by means of vacuum Don’t use the vacuum mounting on the wall and overhead! For a low-pressure mounting the surface where the base is mounted must be not porous and must be flat and free of cracks. If this is not the case, this kind of mounting can’t be used. For the vacuum mounting you need a vacuum pump, a vacuum hoses and the vacuum set BST 182 V/S (see fig.). These items are available on request.

Mark the position of the drill holes for the fastening on the surface to be drilled. Drill a hole (Ø 15) 50 mm deep (A), into which the dowel M12 (B) is to be placed; insert and secure the dowel with the doweling tool (C). Screw the quick action clamping screw (D) into the dowel.

Install the drill rig. Fix the washer (E) and finally the fastening nut (F) on the quick action clamping screw (D). Tighten the fastening nut (F) with a wrench SW 27. Before and after tightening the nut (F), the 4 adjustable screws have to be adjusted in order to adapt the rig to the surface.

Do check whether the drill rig is installed safely and firmly.

Please ensure that the levelling screw is adjusted so that it does not protrude from the bottom of the base, since otherwise the vacuum will be affected and the rig may come loose from the mounting surface. When connecting the vacuum onto a sufficiently powerful vacuum (min. – 0.8 bar). Make sure that the seals are not worn out. Connect the drill rig and the vacuum pump by means of a vacuum hose. Get the drill rig in the correct position, open the valve on the coupling plate and switch on the pump. The vacuum pump must run during the whole working time and must be placed so that one can see the manometer. Make sure that the drill stand is fixed firmly before you start drilling!

Fitting the vacuum set: Position the coupling plate of the vacuum set on the drill rig base as shown. The coupling plate is fastened to the drill rig base from below with the help of the M8X30 cap bolt and washer. Check that the coupling plate is secure. Place the foam rubber seal into the recess on the bottom of the base.

To unfasten the vacuum connection, close the valve. This opens a bleed valve through which the vacuum can escape.

Thus the rig can be activated if necessary when the vacuum pump is running.16

Fastening by means of quick action bracing unit

In order to brace the drill rig by means of the quick action bracing unit, the distance to the opposite wall must be between 1,7 m and 3 m.

Position the drill rig. Position the quick action bracing unit as close as possible behind the support on the base of the rig. Fix the drill rig by turning the crank (G) clockwise. Secure in position by means of the appropriate bolt (H). Attention! It is important, that the drill rig is firmly connected to the surface. If not fixed correctly, injuries to the operator or damages to the drilling unit may be caused. Uncontrolled movements during drilling will cause the drill bit to hit the surface to be drilled which may lead to a chipping of the segments. The drill bit might also tilt in the bore hole which consequently will damage it. Fixing the core drill motor

Caution! When mounting the machine, risk of squashing. Mounting the core drill machine

The machine holder has a special quick connection fixture for the machine Thereby the prism on the gear box of the machine will be insert from above in the dovetail fixture of the machine holder and braced firmly by the clamp screw on the side by means of the turnstile.

For operation with the core drill machine you have to attend the operating instructions and the safety indications!

Raise the machine holder of the drill rig until it latches into the end position. Open the clamp by turning the feed lever until the clamp releases the guide rail. Insert the machine into the drill rig as shown. Secure the machine by tightening the clamp with the feed lever.17

Operations In order to operate the tool safely, please observe the following notes: Details of the work area Keep the work area free of everything which could obstruct operations. Provide for adequate illumination of the work area. Adhere to the regulations concerning the power connection. Lay the power cable in such a way that any damage by the drill can be avoided. Make sure to always keep the work area in view and to be able to reach all necessary operating elements and safety installations. Keep other persons away from your work area in order to avoid accidents. Space requirements for operating and maintenance Whenever possible, keep a free space for operating and maintenance of about 2 m around the drill position, so that you can work safely and have immediate access in case of a failure. Drilling At the beginning, drill very slowly, since the drill bit does only starts cutting with a fraction of the cut surface in the material. If you drill too fast or with too much pressure, the drill bit could get jammed. Angled drilling

Remove the screw (1), which locks the pillar at 90°. Loosen the two side screws (2) on the base plate. Loosen the clamp (3) on the support with the help of the feed lever. Now turn the column until the desired angle. Tighten the 2 screws (2) and the clamp (3) again.

The scale on the toothed column makes adjusting the drilling angle easier.

Drilling with Water If you are cooling the drill bit with water a water collection ring is recommended. This will be mounted with a latch fastener on the screws of the base plate and ensures a clean drilling. Mainly for overhead or lateral drilling. (see spezial- accessories page 12) Demounting the core drill unit

Move the machine holder with the core drill upwards until it locks in the final top position. Remove the drill bit. Loosen the clamping screw at the machine holder and remove the core drill machine from the drill rig. (see page 16) Loosen the fastening nut (F) (see page 14) While doing so, hold the drill rig firmly! Remove the drill rig. Unscrew the quick action clamping screw (D) (see page 14). Care and maintenance Always keep the drill rig clean, especially the column with the toothing and the 4 sliding balls in the machine holder. In order to allow the free movement of the pinion shaft, it should be slightly lubricated. In order to achieve a good performance of the drill rig, the 4 sliding balls in the machine holder have to move along the column without slackness.

If the position should have changed, it can be readjusted as follows:

Loosen the counter nut on the Allen screw by means of an jaw wrench SW 17 Adjust the Allen screws and the position of the sliding balls to the column by means of a hex head wrench SW 8. Tighten the counter nut again and check whether the carriage moves easily on the column. Attention

After every tenth drilling you should check if the sliding pieces have got loose-fitting due to drilling vibration.19

Behaviour at malfunction

Turn off the machine by malfunction and disconnect from the electricity network. Operations on the electrical system of the machine can be executed only by a specialist. Trouble shooting

Warranty According to the general supply conditions for business dealings, suppliers have to provide to companies a warranty period of 12 months for redhibitory defects. (to be documented by invoice or delivery note). Damage due to natural wear, overstressing or improper handling are excluded from this warranty. Damages due to material defects or production faults shall be eliminated free of charge by either repair or replacement. Complaints will be accepted only if the tool is returned in non-dismantled condition to the manufacturer or an authorized Eibenstock service centre. Declaration of conformity It is necessary that the machine (e.g.: ETN 162/3 or EBM 182/3) used in this drill rig comply with the requirements which are described in the specifications of the drill rig (f. e. drilling diameter, fixture of the motor). We declare that this unit has been designed in compliance with 2006/42/EC. This unit must not be put into service until it was established that the Power Tool to be connected to this unit is in compliance with 2006/42/EC (identified by the CE-marking on the Power Tool). Vakuum Technik GmbH Eibenstock Lothar Lässig

Drill unit has to much play (vibration) stand has been loose guidance has to much play thrust piece worn thrust sliding balls