6024CBF - Grill plate STAR - Free user manual and instructions

USER MANUAL 6024CBF STAR

GAS CHARBROILER MODEL 6015CBF, 6115RCBF 6024CBF, 6124RCBF 6036CBF, 6136RCBF 6048CBF, 6148RCBF Installation and Operation Instructions 2M-Z16002 Rev. A 4/01/13 6136RCBF2 These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual accompanying the appliance.

RETAIN THIS MANUAL FOR FUTURE REFERENCE

NOTICE Using any part other than genuine Star factory supplied parts relieves the manufacturer of all liability. Star reserves the right to change specications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment. Due to periodic changes in designs, methods, procedures, policies and regulations, the specications contained in this sheet are subject to change without notice. While Star International Holdings Inc., Company exercises good faith efforts to provide information that is accurate, we are not responsible for errors or omissions in information provided or conclusions reached as a result of using the specications. By using the information provided, the user assumes all risks in connection with such use.

MAINTENANCE AND REPAIRS

Contact your local authorized service agent for service or required maintenance. Please record the model number, serial number, voltage and purchase date in the area below and have it ready when you call to ensure a faster service. SAFETY SYMBOL Model No.Serial No.VoltagePurchase Date Business 8:00 am to 4:30 p.m. Central Standard Time Hours: Telephone: [phone]Fax: [phone]E-mail [e-mail]: www.star-mfg.com Service Help Desk Authorized Service Agent Listing Reference the listing provided with the unit

This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations. The Star-Max™ series gas charbroiler is equipped for the type of gas indicated on the nameplate mounted on the front panel. All units are shipped from the factory for use with natural gas. The unit can easily be converted for use with propane gas: see propane gas. -IMPORTANT- INSTALL IN NON-COMBUSTIBLE LOCATIONS ONLY! Clearance from non-combustible construction must be 6" from back and sides. The installation of the Appliance must conform to the NATIONAL FUEL GAS CODE "ANSI Z223.1 - LATEST EDITION" AND ALL LOCAL GAS COMPANY RULES AND REGULATIONS. IN CANADA INSTALLATION SHALL BE IN ACCORDANCE WITH THE CURRENT CAN/CGA-B149.1 NATURAL GAS INSTALLATION CODE OR CAN/CGA-B149.2 PROPANE INSTALLATION CODE AND LOCAL CODES WHERE APPLICABLE.

WARNING: Improper installation, adjustment, alteration, service or maintenance

can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing the equipment.

Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance. Keep the appliance area clear and free from combustibles. For your protection, we recommend a qualied installing agency install this appliance. They should be familiar with gas installations and your local gas requirements. In any case, your gas company should be called to approve the nal installation. In addition, there should be posted, in a prominent location, detailed instructions to be followed in the event the operator smells gas. Obtain the instructions from the local gas supplier. This appliance, its pressure regulator and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG. This appliance and its pressure regulator must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG. CAUTIONEXHAUST CANOPY Open hearth broilers inherently create a good deal of heat and smoke and should be installed under an efcient exhaust hood with ame proof lters. A vertical distance of not less than 48" shall be provided between the top of the appliance and lters or any other combustible material. Exhaust installation must conform to local codes. AIR SUPPLY Provisions for adequate air supply must be provided. LEVELING UNIT This charbroiler is supplied with 4 feet which must be screwed into the body. Level unit by adjusting the (4) feet which have an adjustment of 1-3/4" for accurate and perfect line-up with other units. DO NOT INSTALL WITHOUT ATTACHING FEET - DO NOT REMOVE FEET. GAS PIPING Gas piping shall be of such size and so installed as to provide a supply of gas sufcient to meet the full gas input of the appliance. If the appliance is to be connected to existing piping, it shall be checked to determine if it has adequate capacity. Joint compound shall be used sparingly and only on the male threads of the pipe joints. Such compounds shall be resistant to the action of L.P. gases.

WARNING: Any loose foreign material, debris, or metal particles allowed to enter the gas lines on this

appliance will damage the valve and affect its operation. When installing this appliance, all pipe and ttings must be free from all internal loose dirt.

GAS PRESSURE REGULATOR

A convertible pressure regulator is provided with each charbroiler. It should be connected to the inlet pipe at the rear of the unit. The gas supply is then connected to it. It is shipped set for 6" water column manifold pressure for use with natural gas, andd 10" water column manifold pressure for use with propane gas. Allow 6" clearance from back of unit to wall for servicing and installation.

MANUAL SHUT OFF VALVE

A manual shut off valve should be installed upstream from the manifold and within six feet of the charbroiler.

CONNECTING GAS SUPPLY LINE

The gas inlet of the charbroiler is sealed at the factory to prevent entry of dirt. Do not remove this seal until the actual connection is made to the gas supply line.

CONVERT TO PROPANE GAS

If your charbroiler is equipped with xed orice hoods and is shipped from the factory for use with natural gas, and you wish to convert to propane gas. Follow these steps, install the burner orice hoods, included with the unit, as follows:

1. Remove grill, radiants and burners.

2. Remove the burner orice hoods and install the orice hoods supplied.

3. Replace the burners, radiants, and grill.

4. Set manifold pressure to (10) inch water column. A 1/8" pipe plug on the burner manifold can

be removed for attaching a pressure gauge. Remove the slotted, or hex-threaded plug from the pressure regulator. Invert the plug and re-install. The letters "LP" should now be visible on the plug. The regulator is now set for 10" (25.4 cm) water column. Attach the conversion label, supplied with the unit, close to the nameplate.

CONVERT TO NATURAL GAS

If your charbroiler is equipped with xed orice hoods and is shipped from the factory for use with propane gas, and you wish to convert to natural gas. Follow these steps, install the burner orice hoods, located in the grease drawer, as follows:

1. Remove grill, radiants and burners.

2. Remove the burner orice hoods and install the orice hoods (not supplied).

3. Replace the burners, radiants, and grill.

4. Set manifold pressure to (6) inch water column. A 1/8" pipe plug on the burner manifold can be

removed for attaching a pressure gauge. Remove the slotted, or hex-threaded plug from the pressure regulator. Invert the plug and re-install. The letters "NAT" should now be visible on the plug. The regulator is now set for 6" (15.24 cm) water column.

CAUTIONCHECKING FOR GAS LEAKS

Check entire piping system for leaks. Soap and water solution or other material acceptable for the purpose shall be used in locating gas leakage. Matches, candle ame or other sources of ignition shall not be used for this purpose.

PILOT LIGHTING INSTRUCTIONS

The unit is equipped with standing pilots, and should be lit immediately after the gas is turned on.

1. Turn off main valve to unit.

2. Turn off all knobs and pilot valves and wait 5 minutes to clear gas.

3. Turn on main valve and light all pilots. The best access to the pilot is obtained from the bottom with

the grease drawer removed.

4. Adjust pilot light ames as small as possible, but high enough to light burner immediately when burner

valve is turned on high.

5. Turn burner knobs to desired setting.

6. To turn burners off, turn knobs off.

SHUTTING DOWN INSTRUCTIONS

Turn the burner valve knobs to the off position to turn burners off.

BURNER IGNITION AND ADJUSTMENT

1. To ignite burners turn burner valve knob to "HI" position.

2. Slowly decrease openings of air shutters on burners to give a soft blue ame having luminous tips,

then slowly increase openings to a point where the yellow tips disappear and a hard blue ame is obtained. PLACING LAVA ROCK ON GRATES (FOR 60--CBD SERIES) Open the lava rock bags and place rock evenly on grates. Do not cover the grates with more than two layers of lava rock. DO NOT PUT MORE THAN 5 LBS. OF ROCK PER BURNER! PLACING RADIANTS (FOR 61--RCBD SERIES) After the unit is unpacked and installed, place 2 radiants above each burner. Install each radiant engaging the notches on the top assembly. Refer to the exploded view in this manual for orientation of the radiants. BURNER OPERATION Each burner is controlled by an individual high-low, on-off valve. An innite number of broiling temperatures may be obtained by turning the burner valve knob to any position between high and low. It is possible through this arrangement to have a high heat or searing section, while having a low heat nishing or holding section. For the searing operation, set the valves for the section at a position of "HI" or close to it. For holding or nishing, set the valves closer to the "LOW" position on the dial. You select the heat pattern you like, and set the valves accordingly.

The water pan is located at the bottom of the unit, and is easily removed from the front of the unit. Water should be added to the water pan and replaced as necessary. The water pan helps prevent are ups and catches grease. LIGHTING When broiler is rst lit, it will smoke for approximately 20-30 minutes until the preservation oils and impurities are burned off.

SEASONING THE COOKING GRATES

Set the heat control switch to the low position and preheat for about 15 to 20 minutes. Using a cloth, spread a thin lm of cooking oil over the top of the grate surface. Allow the lm to remain on the grate for about 5 minutes. Wipe the surface clean and apply another lm of cooking oil. Wipe the surface clean again. The broiler is now ready for use. The oil may tend to smoke - this is normal. BROILING Turn valves on and pre-heat unit on "HI" before attempting to broil. You will have to experiment with the grill settings and the valve settings for your particular food products. We recommend that you set the grate at the full tilt position to start. This position allows the grease to run down the grate into the grease tray, reducing are ups. Check water pans frequently and add a sufcient amount of water when necessary. Hot water vapors rising from the water pans and through the combustion chamber helps reduce are ups. Exercise care when using your broiler.

Raise or lower the grate to the next step by lifting the grate at the back of the charbroiler where the grate rests. Use potholders or gloves to reposition. CHARBROILERS ARE HOT! NEVER ATTEMPT TO CHANGE THE GRATE POSITION WHILE FOOD PRODUCTS ARE COOKING. FLARE UPS CAN OCCUR UNEXPECTEDLY. TURN OFF THE CHARBROILER AND ALLOW IT TO COOL. CLEANING Clean regularly. Remove grate section to sink for washing. Brush out carboned particles. Remove and wash water pan. Wipe exterior surfaces with detergent and a cloth. A non-abrasive cleaner can be used on caked areas.

AIR INTAKES IN BOTTOM

Air for combustion enters from the bottom of the unit. Do not obstruct this area. PROPER CARE AND OPERATION OF LAVA ROCK CHAR BROILERS Deteriorated lava rocks, food and debris build-up, and excessive lava rock will cause heat build-up in the char-broiler, which will damage the burners and grates. Follow these cleaning and care instructions:

1. Place no more than 5 pounds (1 bag) of lava rock per 1' foot section.

2. Remove the cooking grate daily and clean off any build up debris from the top of the lava rock.

3. Lava rock breaks down over time and will need to be replaced. It is recommended to replace

the lava rock every three to six months.

4. Keep the water pan lled with water during use to avoid are-up and easier cleaning.

CAUTION CAUTION Water Pan / Drip Tray Fill with water before operatingto prevent flare-ups and catches grease.IL2627 Lava Rock Only One Layerof Lava Rock2M-4497-2 11/21/14 The foregoing warranty is in lieu of any and all other warranties expressed or implied and constitutes the entire warranty. FOR ASSISTANCE Should you need any assistance regarding the Operation or Maintenance of any Star equipment; write, phone, fax or email our Service Department. In all correspondence mention the Model number and the Serial number of your unit, and the voltage or type of gas you are using. ALL:

• Pretzel Merchandisers (Model 16PD-A Only)

• Accessories of any kind

• Pizza Ovens (Model PO12 Only)

This unit has been tested for proper operation before leaving our plant to insure delivery of your unit in perfect condition. However, there are instances in which the unit may be damaged in transit. In the event you discover any type of damage to your product upon receipt, you must immediately contact the transportation company who delivered the item to you and initiate your claim with same. If this procedure is not followed, it may affect the warranty status of the unit.

LIMITED EQUIPMENT WARRANTY

All workmanship and material in Star products have a one (1) year limited warranty on parts & labor in the United States and Canada. Such warranty is limited to the original purchaser only and shall be effective from the date the equipment is placed in service. Star's obligation under this warranty is limited to the repair of defects without charge, by the factory authorized service agency or one of its sub-agencies. Models that are considered portable (see below) should be taken to the closest Star service agency, transportation prepaid. > Star will not assume any responsibility for loss of revenue. > On all shipments outside the United States and Canada, see International Warranty.

• The warranty period for the Ultra-Max, Hot Plates, Griddles, Charbroilers is (3) years parts & labor.

• The warranty period for the Star-Max, Charbroilers, Griddles, Hot Plates, Fryers & Finishing Oven is (2) years parts & labor.

• The warranty period for the JetStar six (6) ounce & Super JetStar eight (8) ounce series popcorn machines is two (2) years.

• ThewarrantyperiodfortheChrome-MaxGriddlesisve(5)yearsonthegriddlesurface.Seedetailedwarrantyprovidedwithunit.

• The warranty period for Dura-Tec coatings is one year under normal use and reasonable care. This warranty does not apply if damage occurs to Dura-Teccoatingsfromimpropercleaning,maintenance,useofmetallicutensils,orabrasivecleaners,abrasivepads,productidentiersand point-of-sale attachments, or any other non-food object tha comes in continuous contact with the roller coating. This warranty does not apply to the “non-stick” properties of such materials. > This warranty does not apply to "Special Products" but to regular catalog items only. Star's warranty on "Special Products" is six (6) months on parts and ninety (90) days on labor. > This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center or the Service Center's sub-agency. > This warranty does not apply if damage occurs from improper installation, misuse, wrong voltage, wrong gas or operated contrary to the Installation and Operating instructions. > This warranty is not valid on Conveyor Ovens unless a "start-up/check-out" has been performed by a Factory Authorized Technician. PARTS WARRANTY Parts that are sold to repair out of warranty equipment are warranted for ninety (90) days. The part only is warranted, the labor to replace the part is NOT warranted.

SERVICES NOT COVERED BY WARRANTY

PORTABLE EQUIPMENT Star will not honor service bills that include travel time and mileage charges for servicing any products considered "Portable" including items listed below. These products should be taken to the Service Agency for repair:

1. Traveltimeandmileagerenderedbeyondthe50mileradiuslimit

2. Mileage and travel time on portable equipment (see below)

3. Labor to replace such items that can be replaced easily during a daily cleaning

routine, ie; removable kettles on fryers, knobs, grease drawers on griddles, etc.

4. Installation of equipment

5. Damagesduetoimproperinstallation

6. Damages from abuse or misuse

7. Operated contrary to the Operating and Installation Instructions

8. Cleaning of equipment

9. Seasoning of griddle plates

12. Pilot light adjustment

13. Miscellaneous adjustments

• All Hot Dog Equipment except Roller Grills & Drawer Bun Warmers.

• All Nacho Cheese Warmers except Model 11WLA Series Nacho Cheese Warmer.

• All Condiment Dispensers except the Model HPD & SPD Series Dispenser.

• All Specialty Food Warmers except Model 130R, 11RW Series, and 11WSA Series.

• AllQCS/RCSSeriesToastersexcept Model QCS3 & RCS3 Series.

• All Fast Steamer Models except Direct Connect Series.STAR MANUFACTURING INTERNATIONAL, INC.

Some items are included for illustrative purposes only and in certain instances may not be available. Star Manufacturing International, Inc. Model: Gas Charbroiler Radiant (RCBF) & Lava Rock (CBF), 15”, 24”, 36”, 48” Fig No Part No. Qty Description Application

Some items are included for illustrative purposes only and in certain instances may not be available. Star Manufacturing International, Inc. Model: Gas Charbroiler Radiant (RCBF) & Lava Rock (CBF), 15”, 24”, 36”, 48” Fig No Part No. Qty Description Application