BTBD 1020 D - Drill EINHELL - Free user manual and instructions

USER MANUAL BTBD 1020 D EINHELL

13. Hinged chip guard

14. Depth stop (only SB 401/1)

15. Tightening screw

17. Clamping screw (only SB 501/1)

2.0. Items supplied Pillar drill drill chuck Drill chuck key Hinged chip guard Vise 3.0. Proper use This pillar drill is designed for drilling metal, plastic, wood and similar materials. It is intended for use in the private sector only. Food and harmful materials may not be processed with the machine. The drill chuck is only designed for use with drill bits and tools with a shaft diameter of 3 to 16 mm, and for cylindrical tool shanks. In addition, tools with tapered shanks (see the technical data for the respective version in Chapter 9) may also be used, as described in Chapter 7.5. The machine is intended for use by adults only. It is designed for temporary operation (S2 15 min). Any use of the machine other than that which is cited in these operating instructions releases the manufacturer from all liability and renders every warranty claim null and void. 4.0. Safety information The pillar drill was designed in such a way so as to all but eliminate potential hazards when the machine is properly used. However, there are a few safety precautions to observe in order to ensure that all residual hazards are ruled out. Ensure proper voltage The voltage must comply with the specifications on the rating plate. Use a socket-outlet with earthing contact The device may only be operated from an outlet with the properly installed earthing contact. Extension cable The cord cross section of an extension cable must measure at least 1.5 mm

. Always completely unwind a cable reel prior to use. Check the cable for defects. Protection against electrical shock Keep the device away from moisture. The device must neither be damp nor be operated in a humid environment. Prior to every use, check the device and the mains cable with plug for damage. Avoid bodily contact with earthed parts e.g. pipes, hot elements, etc. Protection against fire and explosion There are spark producing components inside the device. Do not use the device in the vicinity of combustible liquids or gases. Otherwise there is a risk of fire or explosion. Handle the device with care Do not use the cable to pull the plug out of the socket. Protect the cable from heat, oil and sharp edges. Keep your tools sharp and clean so that you can work efficiently and safely. Follow the maintenance regulations and the instructions for changing tools. Wear suitable work clothes and personal protection equipment Loose clothing is not suitable, as it can be caught by moving parts, causing you to become entangled. Wear a hair net if you have long hair. As a general rule, jewelry should not be worn when working with machine tools. Ensure that you wear safety goggles. Not doing so could result in eye injury. Keep your work area neat and tidy Disorder in the work area can easily lead to accidents. Do not leave any tools, objects, or cable in the direct vicinity of the work area, as this poses a tripping hazard! Ensure that there is sufficient lighting. Anleitung SB 701-1625 SPK 1 04.06.2004 11:48 Uhr Seite 1314

Watch out for other persons Watch out for other persons (especially children) when using the device, and keep them away from your work area. Do not let anyone touch the device or the power cable. Store the tools in a safe location Store unused devices in a dry, locked location that is out of the reach of children. Avoid overloading the device Operate the device only within the specified output range. Do not use any low-powered machines for heavy duty work. Do not use tools to perform work for which they were not intended. Maintain a steady foothold Ensure that you maintain a steady foothold while working. Avoid abnormal body positions and always keep your balance. Pull out the mains plug Pull out the mains plug when not using the tool, prior to maintenance, and when changing the drill bit. Avoid unintentional start-up Ensure that switch is turned off when plugging the plug into the socket. Keep an eye on your work Always keep an eye on your machine and the object you are working on. Never use the machine when you are not concentrating or are distracted. Never use the machine when you are under the influence of alcohol or are taking medication. Check the tool for damage Before using the tool, safety devices and any slightly damaged parts must be carefully checked to ensure that they are in good working order. Visually examine the tool’s power cable on a regular basis. All parts must be correctly assembled and meet all the conditions required to ensure proper operation. Unless otherwise specified in the operating instructions, any damaged safety devices and parts must be properly repaired or replaced by a professionally recognized workshop. Never use tools with defective On/Off switches. Warning! Using any plug-in tools and accessories other than those specified in these operating instructions can lead to injury. Maximum workpiece size Workpieces (max. 20 x 20 cm) may only be processed if they can be clamped securely on the drill table or in the vise. Now, please read and follow all steps and procedures included in the operating instructions. 5.0. Installation 5.1. Assembling the machine (Figs. 1/4/5) Place the base plate (1) in the desired position. Fasten the pillar (2) with flange using the supplied screws (3). Insert the screw gear in the drill table support. Then insert the gear rack (30) in the drill table support (5) with the teeth facing the screw gear (identical projection). Now slip these parts together over the pillar (2). In doing so, make sure that the gear rack is correctly seated in the teeth of the screw gear. To secure the gear rack at the top end, slip on the guide sleeve (29) over the pillar and fasten with the screw. You can now fit the table and clamp in place with the clamping lever. Following this, fit the crank (27) and fasten tightly with the screw (28). Finally, fit the complete bit head to the pillar. Align the head so that it is horizontal to the base plate and fasten it in position with the screws (35). Screw the 3 supplied handles (9) in the handle mounts. Before you mount the drill chuck with the MK shank, check that both parts are clean. Insert the taper mandrel in the taper of the drill chuck with a powerful jolt. Then insert the taper in the spindle (Fig. 13) Check the tension of the V-belt regularly before use (Fig. 9). Important: All bare parts are greased in order to protect them from corrosion. Before mounting the drill chuck (10) onto the spindle (11), both parts must be completely degreased using an environmentally friendly solvent. This ensures optimal transmission of power. 5.2. Installing the machine (Figs. 4/5) Before you use the drill for the first time it must be permanently fixed in position. Use both mounting holes (12) in the base plate to do this. Ensure that the machine is freely accessible for operation, adjustment and maintenance. Important: The fixing screws may only be tightened Anleitung SB 701-1625 SPK 1 04.06.2004 11:48 Uhr Seite 1415

to a point where they do not distort or deform the base plate. Excessive tension can lead to fracture. 5.3. Hinged chip guard (Fig. 5 Unscrew the three recessed head screws (21). Push the transparent cover (23) into the groove of the red mounting frame (24) and fasten it again with the recessed head screws (21). The height of the cover (23) is infinitely adjustable and can be locked using the two thumb screws (22). The chip guard (13) can be flipped up to enable bits to be changed. 5.4. Prior to starting Ensure that the voltage of the mains supply complies with the specifications on the rating plate. Connect the machine only to a socket with the properly installed earthing contact. The table drill is equipped with a no-volt trip that is designed to protect the operator from an undesired restart following a drop in voltage. Should this occur, the machine must be manually restarted. 6.0. Operation Wear suitable, protective clothing (i.e. rugged and tight-fitting) when working with the table drill. Always wear safety goggles! Long hair should always be bound back with a hair net or a cap! 6.1. General (Fig. 3) To switch on the machine, push in the green On button “I”. (18); the machine starts up. To switch off, press the red Off button “O” (19); the device shuts down. Three-phase a.c. pillar drills come with forward/reverse functions. Only ever actuate the switch for changing the direction of rotation (32) with the motor at a standstill! Ensure that you do not overload the device. If the sound of the motor drops in pitch during operation, it is being overloaded. Do not overload the device to the point where the motor comes to a standstill. It is designed for temporary operation (S2 15 min). The machine may only be used under full load for a maximum of 15 minutes, after which the machine must be shut down until the motor winding has cooled down to room temperature. This prevents the motor from overheating. 6.2. Inserting the tool (Fig. 1/2) Make sure that the power plug is removed from the socket-outlet before changing tools. Only cylindrical tools with the stipulated maximum shaft diameter may be clamped in the scroll chuck (10). Only use a tool that is sharp and free of defects. Do not use tools whose shaft is damaged or which are deformed or flawed in any other way. Use only accessories and attachments that are specified in the operating instructions or have been approved by the manufacturer. 6.3. Handling the scroll chuck (SB 701/1) Your pillar drill SB 701/1 is equipped with a gear- toothed drill chuck. T insert a drill bit, flip up the chip guard (13), insert the drill bit, then tighten down the drill chuck using the supplied chuck key. Pull out the chuck key. Ensure that the clamped in tool is firmly seated. Important! Do not leave the chuck key in the clamp hole. Doing so will cause the chuck key to rapidly shoot out, which could cause injury. 6.4. Handling the quick-change drill chuck (SB 1020/1 and SB 1625/1) The pillar drills SB 1020/1 and SB 1625/1 are equipped with a quick-change drill chuck. This enables tools to be changed without the need for an additional chuck key. To do so, insert the tool in the quick-change drill chuck and tighten by hand. 6.5. Use of tools with tapered shanks (Abb. 12/13) The pillar drill comes with a spindle taper. To use tools with tapered shanks (MK2 or MK3 mount, subject to version), proceed as follows: Move the drill chuck to the lower position. Eject the tapered shank using the supplied drill drift (31), taking care as you do so to ensure that the tool does not land on the floor. Insert the new tool with tapered shank (36) in the spindle taper with a jolt and then check that the tool is correctly seated. 6.6. Setting the speed (Fig. 1/2/7/8/10/11) First switch the machine off, then pull out the mains plug. The various spindle speeds can be set by moving the V-belt. Proceed as follows: Remove the screw (16) in order to open the V- belt cover (7). Slacken the tightening screw (15) and push the motor (8) in the direction of the machine head. Move the V-belt to the desired position. Anleitung SB 701-1625 SPK 1 04.06.2004 11:48 Uhr Seite 1516

Please refer to table 6.12 for the corresponding speeds 6.12. To tighten the V-belt, press the clamping lever (34) in the direction of the motor and re-tighten the fixing screw (13). Close the V-belt cover and screw down using the screw (16). The V-belt cover (7) must always be locked tight, as the machine is equipped with a safety switch that only allows the machine to be turned on when the V-belt cover (7) is closed. Caution! Never let the pillar drill run when the V-belt cover is open. Always pull the mains plug before opening the cover. Never touch the V-belt when it is rotating.

6.7 Drill depth stop point SB 501/1 (Fig. 12)

The drilling spindle has a swiveling scale ring for setting the drill depth. Only adjust the setting when the machine is at a standstill. -Lower the drilling spindle (11) until the tip of the drill bit touches the workpiece. -Slacken the clamping screw (17) and turn the scale ring (25) forwards until it stops. -Turn the scale ring (25) back to the desired drill depth, then lock this setting into place using the clamping screw (17). 6.8. Setting the angle of the drill table (Fig. 7) Slacken the carriage bolt (26) under the drill table (4). Set the drill table (4) to the desired angle. Tighten down the carriage bolt (26) in order to lock the drill table (4) into this position. 6.9. Setting the height of the drill table (Fig. 1/4) Slacken the tightening screw (37). Set the drill table to the desired position with the help of the hand crank (27). Screw the tightening screw (37) back down again.

6.10 Clamping the workpiece (Fig. 1)

As a general rule, use a machine vice or another suitable clamping device to secure a workpiece in position. Never hold the workpiece in place with your hand! When drilling, the workpiece should be able to travel on the drill table (4) for self-centering purposes. Ensure that the workpiece cannot rotate. This is best achieved by placing the workpiece /machine vice on a sturdy block. Caution! Sheet metal parts must be clamped in to prevent them from being torn up. Properly set the height and angle of the drill table for each workpiece. There must be enough distance between the upper edge of the workpiece and the tip of the drill bit. 6.11. Drilling wood Please note that sawdust must be properly evacuated when working with wood, as it can pose a health hazard. Ensure that you wear a suitable dust mask when performing work that generates dust. 6.12. Working speeds Ensure that you drill at the proper speed. Drill speed is dependent on the diameter of the drill bit and the material in question. The table below acts as a guide for selecting the proper speed for various materials. Note: The drill speeds specified are merely suggested values. Drill bit Ø Cast iron Steel Iron Aluminium Bronze

6.13. Countersinking and center-drilling With this table drill, you can also countersink and center-drill. Please observe that countersinking should be performed at the lowest speed, while a high speed is required for center-drilling. 7.0. Care and maintenance The table drill is to a large extent maintenance-free. Keep the device clean. Pull out the mains plug before doing any cleaning and maintenance work on the machine. Do not use any harsh, abrasive cleaning solvents. Ensure that no liquid seeps into the device. Regrease all bare parts when the work is finished. The drill pillar, blank parts of the column, and the drill table especially should be regreased at regular Anleitung SB 701-1625 SPK 1 04.06.2004 11:48 Uhr Seite 1617

intervals. Use a standard, acid-free lubricating grease to do this. Caution: Do not use your household refuse bin as a receptacle for oil and grease-soaked cleaning rags or grease and oil sludge. Dispose of these toxic materials in an environmentally-friendly fashion. Regularly check and clean the ventilation holes. Store the device in a dry room. Should the device become damaged, do not try to repair it yourself; leave this work to the hands of a qualified electrical technician. 8.0. Ordering replacement parts Replacement parts can be ordered through ISC GmbH (see the warranty declaration for the address). The following information should be provided when placing an order: Model/type of device Item number of device I.D. number of device Number of the required replacement part 9.0. Technical data SB 701/1 SB 1020/1W SB 1020/1D SB 1625/1W SB 1625/1 D Nominal input voltage 230V ~/ 50 Hz 230V ~/ 50 Hz 400V ~/ 50 Hz 230V ~/ 50 Hz 400V ~/ 50 Hz Power rating 630 Watt 700 Watt 700 Watt 700 Watt 700 Watt Operating mode S2 15 min. S2 15 min. S2 15 min. S2 15 min. S2 15 min. Motor speed 1400 min