BDROUT127 - Router BLACK & DECKER - Free user manual and instructions

Product type	Plunge router
Brand	Black & Decker
Model	BDROUT127
Intended use	Routing of wood and wood-based materials (domestic use)
Input voltage	220-240 V AC
Frequency	50/60 Hz
Power consumption	1600 W
No-load speed	6 000 - 22 000 min⁻¹
Clamping collet size	8 / 12 / 12.7 mm
Maximum cutter diameter	12.7 mm
Maximum cutting depth	50 mm
Weight	11 kg
Double insulation	Yes (no earth wire required)
Speed regulator	Yes, built-in variable speed control
Plunge	Yes, with plunge lock
Parallel guide	Yes, with lock
Copying guide	Yes
Dust extraction adapter	Yes
Lubrication	Not required (lubricated-for-life bearings)
Maintenance	Clean with a clean cloth; avoid solvents
Warranty	24 months (domestic use)

Frequently Asked Questions - BDROUT127 BLACK & DECKER

How to change the cutter on the BDROUT127 router?

Unplug the tool. Use the spindle lock to block the shaft, then loosen the collet nut with a wrench. Insert the new cutter ensuring the shank matches the collet size (8, 12 or 12.7 mm). Tighten the nut firmly. Refer to the figures on page 4 of the manual.

What is the maximum cutting depth?

The maximum cutting depth is 50 mm. Use the fine height adjustment rod and depth indicator for precise adjustment.

Can I use cutters with diameter larger than 12.7 mm?

No, the maximum cutter diameter is 12.7 mm. Using larger cutters may cause loss of control and injury.

How to adjust the rotation speed?

Turn the speed regulator located on the top of the tool. The speed range is 6 000 to 22 000 rpm. Adapt the speed to the material and type of cutter.

Does the router have a dust extraction device?

Yes, a dust port adapter is supplied. Connect a vacuum cleaner to reduce risks associated with dust inhalation.

What types of cutters can I use?

You can use slot cutters, flush trim cutters, rebating cutters, V-groove cutters, groove cutters, molding cutters, dovetail cutters, chamfer cutters, etc. Make sure the shank matches the collet and the diameter does not exceed 12.7 mm.

How to replace the power cord if damaged?

The power cord must be replaced by the manufacturer or an authorized Black & Decker service center to avoid any hazard. Do not replace it yourself.

Can I use the router in stationary (fixed) mode?

No, the tool is designed for plunge mode use only. Do not attempt to use it in stationary mode as this could result in loss of control.

How to maintain the router?

Unplug the tool before any maintenance. Clean plastic parts with a clean, dry cloth. Do not use solvents. The bearings are lubricated for life, no additional lubrication is required.

What to do if the tool does not start?

Check that the plug is connected and the cord is not damaged. Make sure the on/off switch is in the on position. If the problem persists, contact an authorized Black & Decker service center.

USER MANUAL BDROUT127 BLACK & DECKER

*Router bit types, for reference only

Intended use

Your BLACK+DECKER™ plunge router has been designed for routing wood and wood products. This tool is intended for consumer use only.

Safety instructions

General power tool safety warnings

Read all safety warnings, instructions, illustrations and specifications provided with this

power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1. Work area safety

a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.

b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2. Electrical safety

a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

c. Do not expose power tools to rain or wet conditions. Water entering a power

tool will increase the risk of electric shock.

d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3. Personal safety

a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
h. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with

sharp cutting edges are less likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits etc., in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
h. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

1. Service

a. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Additional power tool safety warnings

Warning! Additional safety warnings for routers

• Hold the power tool by the insulated gripping surfaces only, because the cutter may contact its own cord. Cutting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.
• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against the body leaves it unstable and may lead to loss of control.

Warning! Contact with, or inhalation of dusts arising from routing applications may endanger the health of the operator and possible bystanders. Wear a dust mask specifically designed for protection against dust and fumes and ensure that persons within or entering the work area are also protected.

• Thoroughly remove all dust after routing.
• Only use router bits with a shank diameter equal to the size of the collet installed in the tool.

• Only use router bits suitable for the no-load speed of the tool.

• Never use router bits with a diameter exceeding the maximum diameter specified in the technical data section.

• Do not use the tool in an inverted position.
  Refer to Fig 1-2 on page 4 for changing the collet.
• Do not attempt to use the tool in a stationary mode.
• If the supply cord is damaged, it must be replaced by the manufacturer or an authorised BLACK+DECKER Service Centre in order to avoid hazard.
  Take special care when routing where the paint is possibly lead based or when routing some woods which may produce toxic dust:
• Do not let children or pregnant women enter the work area.
• Do not eat, drink or smoke in the work area.
• Dispose of dust particles and any other debris safely.
• The intended use is described in this instruction manual. The use of any accessory or attachment or performance of any operation with this tool other than those recommended in this instruction manual may present a risk of personal injury and/or damage to property.

Safety of others

• This appliance/tool is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
• Children should be supervised to ensure that they do not play with the appliance.

Residual risks

Additional residual risks may arise when using the tool which may not be included in the enclosed safety warnings. These risks can arise from misuse, prolonged use etc. Even with the application of the relevant safety regulations and the implementation of safety devices, certain residual risks can not be avoided. These include:

• Injuries caused by touching any rotating/moving parts.
• Injuries caused when changing any parts, blades or accessories.
• Injuries caused by prolonged use of a tool. When using any tool for prolonged periods ensure you take regular breaks.
• Impairment of hearing.
• Health hazards caused by breathing dust developed when using your tool (example: - working with wood, especially oak, beech and MDF.)

Labels on tool

The label on your tool may include the following symbols along with the date code:

Position of Date Code

The Date Code, which also includes the year of manufacture, is printed into the housing.

Example:

2017 XX JN

Year of manufacturing

Electrical safety

This tool is double insulated; therefore no earth wire is required. Always check that the power supply corresponds to the voltage on the rating plate.

• If the supply cord is damaged, it must be replaced by the manufacturer or an authorised BLACK+DECKER Service Centre in order to avoid a hazard.

Features

1. Brush cap
2. Ruler knob
3. Knob
4. Speed regulator
5. Fine height adjuster rod
6. Stop bar lock knob
7. Spindle lock
8. Dynamic adjuster
9. Depth gauge
10. Bit
11. Parallel guide lock knob
12. Lock on button
13. Trigger
14. Plunge lock knob
15. Template guide
16. Dust port adapter
17. Collet
18. Centring pin
19. Copy follower
20. Guide rack
21. Guiding rod
22. Handle, insulated gripping surface

Router bits (Optional)

Description	Application
Straight bit (1)	Grooves and rebates
Trimming bit (2)	Trimming laminates or hardwood; accurate profiling using a template
Rebating bit (3)	Rebates on straight or curved workpieces
V-grooving bit (4)	Grooves, engraving and decorative edge moulding
Core box bit (5)	Fluting, engraving and decorative edge moulding
Core bit (6)	Decorative edge moulding
Ogee moulding bit (7)	Decorative edge moulding
Rounding over bit (8)	Rounding over edges
Dovetail bit (9)	Dovetail joints
Chamfer bit (10)	Chamfer edges

Maintenance

Warning! The product should never be connected to a power supply when assembling parts, making adjustments, cleaning, performing

maintenance, or when the product is not in use. Disconnecting the product from the power supply will prevent accidental starting that could cause serious injury.

Warning! When servicing, use only original manufacturer's replacement parts. Use of any other parts may create a hazard or cause product damage.

• Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, carbon dust, etc.

Warning! Do not, at any time, let brake fluids, gasoline, petrol oleum based products,

penetrating oils, etc., come in contact with plastic parts. They contain chemicals that can damage, weaken, or destroy plastic.

• Electrical tools used on fiberglass material, wallboard, spackling compounds, or plaster are subject to accelerated wear and possible premature failure because the fiberglass chips and grindings are highly abrasive to bearings, brushes, commutators, etc. We extended work on these types of materials.

Warning! Always wear safety goggles or safety with side shields during power tool operation. If operation is dusty, also wear a dust mask.

• If the power supply cord is damaged, it must be replaced only by the manufacturer or by an authorised service centre to avoid risk. Contact authorised service centre.
• For greater safety and reliability, all repairs should be performed by an authorised RYOBI service centre.

Lubrication

All of the bearings in the product are lubricated with a suffi cients amount of high-grade lubricant for the life span of the product under normal operating conditions. Therefore, no further lubrication is required.

Environmental Protection

Recycle raw materials instead of disposing of as waste. The machine, accessories and packaging should be sorted for environmentfriendly recycling.

Protecting the environment

Separate collection. This product must not be disposed of with normal household waste.

Should you find one day that your BLACK+DECKER product needs replacement, or if it is of no further use to you, do not dispose of it with household waste. Make this product available for separate collection.

Separate collection of used products and packaging allows materials to be recycled and used again. Reuse of used materials helps prevent environmental pollution and reduces the end for raw materials.

Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by the retailer when you purchase a new product.

BLACK+DECKER provides a facility for the collection and recycling of BLACK+DECKER products once they have reached the end of their working life. To take advantage of this service please return your product to any authorised repair agent who will collect them on our behalf.

You can check the location of your nearest authorised repair agent by contacting your local BLACK+DECKER office at the address indicated in this manual. Alternatively, a list of authorised BLACK+DECKER repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com.

Technical data

BDROUT127

Input voltage V AC 220-240

Frequency Hz 50/60

Power input W 1,600

No-load speed min -1 6,000 - 22,000

Collet size 8/12/12.7 mm Max. diameter of

router bit mm 12.7

Max. depth of cut mm 50 mm

Weight kg 11 kg

Guarantee

BLACK+DECKER is confident of the quality of its products and offers an outstanding guarantee. This guarantee statement is in addition to and in no way prejudices your statutory rights.

If a BLACK+DECKER product becomes defective due to faulty materials, workmanship or lack of conformity, within 24 months from the date of purchase, BLACK+DECKER guarantees to replace defective parts, repair products subjected to fair wear and tear or replace such products to make sure of the minimum inconvenience to the customer unless:

• The product has been used for trade, professional or hire purposes.
• The product has been subjected to misuse or neglect.
• The product has sustained damage through foreign objects, substances or accidents.
• Repairs have been attempted by persons other than authorised repair agents or BLACK+DECKER service staff.

To claim on the guarantee, you will need to submit proof of purchase to the seller or an authorised repair agent. You can check the location of your nearest authorised repair agent by contacting your local BLACK+DECKER office at the address indicated in this manual. Alternatively, a list of authorised BLACK+DECKER repair agents and full details of our aftersales service and contacts are available on the Internet at: www.2helpU.com

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