VLS 026 RF SDD - Fridge VESTFROST - Free user manual and instructions

Frequently Asked Questions - VLS 026 RF SDD VESTFROST

USER MANUAL VLS 026 RF SDD VESTFROST

Vestfrost Solutions is working towards reaching the UN - Global Sustainable Development Goals by 2030.

The Sustainable Development Goals are the blueprint to achieve a better and more sustainable future for all.

In order to implement Goal no 12 "Responsible Consumption and Production", this manual has been printed on recycled paper.

VLS 026 SDD / VLS 056 SDD

WARNING

As the appliance contains flammable refrigerant, as stated on nameplate, it is essential to ensure that the refrigerant pipes are not damaged.

The quantity and type of the refrigerant used in your appliance is indicated on the rating plate.

Standard EN378 specifies that the room in which you install your appliance must have a volume of 1m^3 per 8 g of hydrocarbon refrigerant used in the appliances. This is to avoid the formation of flammable gas/air mixtures in the room where the appliance is located in the event of a leak in the refrigerant circuit.

WARNING:

Ventilation openings in the appliance or in built-in structures must be kept clear.

WARNING:

Do not use other mechanical devices or means to accelerate the defrosting process or to remove rime other than those recommended by the manufacturer.

WARNING:

Do not damage the refrigerant system.

WARNING:

The appliance may not be exposed to rain.

WARNING:

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack experience and knowledge, unless they have been given supervision or instructions concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance

WARNING:

Children must not play with, on, or around the appliance.

WARNING:

Children must not clean the appliance or carry out general maintenance unless they are at least 8 years old and are being supervised.

WARNING:

Always, keep the keys in a separate place and out of reach of children.

WARNING:

Before servicing or cleaning the appliance, switch off circuit breaker.

WARNING:

Cleaning and user maintenance shall not be made by children without supervision

WARNING:

Danger risk of fire or explosion. Flammable refrigerant used, as stated on nameplate. To be repaired only by trained personnel.

WARNING:

Do not store explosive substances such as aerosol cans with a flammable propellant in this appliance.

WARNING:

When positioning the appliance, ensure the supply cord is not trapped or damaged.

WARNING:

Do not locate multiple portable socket-outlets or portable power supplies at the rear of the appliance.

Contents

WARNING 2

Introduction 4

Operational guidelines 4

Get to know your VLS 026/056 SDD .5

Placing and unpacking 6

Installation and start up 7

Loading the appliance 8

Control panel 9

Solar panels 9

Maintenance and cleaning 10

Defrosting 11

Condensation water drainage 12

Trouble-shooting 13

Warranty, spare parts and service 14

Wiring diagram vaccine refrigerator 15

Wiring diagram waterpack freezer 16

Spare parts 17

Disposal 19

Introduction

The philosophy behind the VLS 026/056 SDD system is:

• Simplicity
  Safety
• Robustness
• Reliability

The VLS 026/056 SDD system is composed of:

Vaccine refrigerator and Waterpack freezer
Solar panels
- Installation equipment for the solar panels
- Wires from the solar panels to the VLS 026/056 SDD.

The VLS 026/056 SDD is a vaccine refrigerator and a waterpack freezer. It has one compartment for vaccine storage (+2^ to +8^) equipped with 1 basket and one compartment for storing and freezing waterpacks.

With correct installation and by following a few maintenance routines, the system will work trouble-free for many years.

Operational guidelines

The compressor requires that the solar panels are able to deliver a power above a certain threshold in order to start. When started, the compressor is able to operate at lower power consumption than the starting threshold. The compressor may need a couple of starting attempts to get running. So be patient!

During days with changing weather conditions, the compressor may start and stop several times.

The noise coming from the VLS 026/056 SDD appliance is low, and primarily comes from a fan cooling the compressor.

The compressor is almost noiseless. The fan starts a moment before the compressor and stops a moment after the compressor.

The controller is factory set and should be adjusted only by authorized personnel.

Basket is included when the appliance is supplied and is proposed to be used for arranging vaccine storage.

PQS Code	Model	PQS Performance specifications	Specification reference:	PQS Independent type-testing protocol Product verification protocol:
E003/091 VLS	026RF SDD E003	RF05.4 E003/RF05-VP.4
E003/092 VLS	056RF SDD E003	RF05.4 E003/RF05-VP.4

Get to know your VLS 026/056 SDD

fig. 1

Placing and unpacking

Unpacking

Unpack the appliance and check that it has not been damaged. If you observe any damage, please inform your supervisor.

Placing

Install the appliance in a dry and well ventilated place. Avoid installation near heat sources or in direct sunlight.

Place the appliance on the floor and make sure that it is level.

Adjustable feet

Level the appliance by screwing the adjustable feet up or down.

If the appliance is to be placed on a soft surface, e.g. floorboards or a carpet, it is best to recheck whether the appliance is still level after a period of time as the underlying surface may give under the weight of the appliance.

Room temperature

The appliance is designed and adjusted to produce an optimum temperature level in the vaccine compartment at a minimum/maximum ambient temperature of +5^ to +43^ .

NOTE: The appliance must not be placed in ambient temperatures below +5^ .

NOTE: Updated WHO PQS specifications:

The temperature specifications of the vaccine storage refrigerator allow brief deviations from the general target of +2^ to +8^ .

The Climate Class is indicated on the rating plate.

Climate class:

$$ 0, 1, 2, 3, 4, 6, 8 = \text {a m b i e n t} 3 2 ^ {\circ} \mathrm {C} $$

Climate class

$$ 5 \text {a n d} 7 = \text {a m b i e n t} 4 3 ^ {\circ} \mathrm {C} $$

NOTE: There must be free access to the ventilation grille. (On the backside.)

Important:

Do not use open fire or cigarettes in the proximity of the appliance.

Ventilation

It is important that the appliance is placed well ventilated, so that air can circulate unhindered above, below, and around the appliance. Fig. 2 illustrates how the necessary air circulation can be ensured. There must be at least 30mm clearance between the base of the appliance and the floor.

Ventilation openings in the appliance or in built-in structures must be kept clear.

Installation and start up

Connect the appliance to the solar panels according to table 1, which states the lengths and sizes of the wires used for connecting the appliances.

Standard supplied cable size and length will be 6mm^2 and 20m

The screened cables coming from the PV panels are fitted with a male/female MC4 compatible connectors. The connections are then to be mounted to the prefixed male/female MC4 compatible connectors placed at the back of the appliance - See fig. 4

The connections are of plug and play type and can only be fitted correct - male to female/female to male.

Clean the appliance thoroughly before start up.

Table 1

Size:		Max. length:
Cross section	AWG
[mm2]	[Gauge]	[m]	[ft]
2,5	12	8	26
4	12	13	42
6	10	20	65
10	8	32	105

Start up

Before the appliance is loaded with vaccine, the ice pack ballast must be frozen. The cool-down time in an ambient temperature of 43^ will be approx. 6 days.

When the temperature on the display of the thermometer is approx. +4^ in the morning, the appliance is ready for loading vaccine. Check the temperature in the basket. The temperature must be between +2^ and +8^ .

The vaccines must be placed and arranged as shown on page 8.

The temperature in the vaccine compartment must always be monitored on the thermometer and be between +2^ and +8^ . The controller is factory set and should not be adjusted by unauthorized personnel.

Fig. 4

Loading the appliance

Loading vaccines

When the temperature in the vaccine compartment has stabilized, i.e. and the temperature is between +2^ and +8^ and the compressor stops and starts, vaccines can be loaded. The vaccines should be placed and arranged in the basket.

Fig. 6

Freezing waterpack:

Control panel

The green diode indicates that there is power and the compressor is operating.

Solar panels

Placing

Solar panels are always to be placed on a stable roof or bar, which is safe and easily accessible (not for the public).

The solar panels are always to be fitted according to the supplier's instructions and with the screws and fittings included or recommended by the manufacturer.

Do not place the solar panels in the shadows of buildings, trees, etc. The surfaces of the solar panels are to be turned directly towards the sun.

Specifications

The specifications which the solar panels are to observed are available in table 2.

Table 2

Type: Type 2 accord	E003/ PV01 direkt drive
Nominal voltage: 18 V
Nominal power: 2 x 3	60W (standard test conditions)
Number of parallel connected modules per array:	2 parallel arrays 4 parallel modules pr array
Warranty: Min. 2 years
Performance guaranteee:	25 years (to 80% of original value)
Certificates: UL, TÜV	or compliance with the requirements of IEC 61215

Maintenance and cleaning

Maintenance of the

VLS 026/056 SDD appliance

Daily maintenance:

The temperature in the vaccine compartment must always be monitored on the thermometer every morning and evening. Please note that the vaccine in the appliance may not freeze. The temperature is factory set, and should not be adjusted by unauthorized personnel.

Check lid is properly closed and fits tightly to the cabinet of the appliance.

Monthly maintenance:

Clean the grille on the back side of the refrigerator once each month.

Yearly maintenance:

Electric connections and components are to be checked and cleaned once a year or more if necessary.

Maintenance of the solar panels Weekly maintenance:

The solar panels are to be cleaned for dust once each week - or as required. Cleaning must be carried out with water using a soft cloth or wash rag.

Monthly maintenance:

Avoid shading

It should be regularly monitored that shades do not come up such as new towering trees, as this will decrease the amount of energy produced by the system.

Yearly maintenance:

Electric connections and components are to be checked and cleaned at least once a year or more often if required. Because of risk of fire, it is necessary to remove dust and dirt. Checking that PV panels are clean, free of fractures, scratches, corrosion, moisture

penetration and browning.

Cabling should be checked to ensure it is secure.

Checking the mounting hardware to ensure it is in good condition and ensuring the earth connection is continuous.

Checking of junction boxes to ensure there is no water accumulation and that the integrity of lid seals, connections and clamping devices is intact.

All bolts and nuts are to be re-tightened 2 weeks after installation, and then once a year.

Cleaning

Disconnect the power supply before cleaning by using the on/off switch placed in the front of the appliance. The best way to clean the appliance is by using luke warm water with a small amount of unscented detergent. Never use cleaning agents that scour. Use a soft cloth. Rinse with clean water and dry thoroughly. It is important to prevent water from running into the control panel.

The sealing strip around the lid must be cleaned regularly to prevent discolouration and prolong service life. Use clean water. After cleaning the sealing strip, check that it continues to provide a tight seal.

If the appliance is not being used for any period of time, switch the appliance off, disconnect the power supply, empty the appliance, clean the inside, and leave the lid open to allow air circulation and prevent smells.

Defrosting

The water-packs stored and the humidity of the air gradually causes frost and ice to form in the freezer compartment. A thin layer of frost or ice does not affect freezer performance, but a thick layer could cause the freezer not to cool water-packs satisfactory. Small amounts of loose frost can be removed using a plastic scraper.

Never use electrical apparatus or sharp implements as these may damage the inside of the appliance.

When the layer of frost and ice exceeds 4 - 5mm the freezer should be completely defrosted.

Defrosting should be performed in the morning between 7am to 9am, just before the solar radiation again is powerful enough to start compressor and run refrigeration system.

Proceed as follows:

1. Disconnect the power supply by switching off the ON/OFF button. Important! ONLY switch off the power supply of the freezer compartment. (See fig. 9)
2. Remove all water-packs from freezer compartment. Place them in an empty coldbox or wrap them up to keep them as cold as possible.
3. Keep the freezer lid open.
4. Open the two drainage plugs. One is place inside the freezer compartment, and one placed in left side front of appliance.
5. Place a tray under the defrost water drain.

6. Place a bowl of hot (but not boiling) water in the freezer, close the lid and wait approx. 30 minutes before removing loose frost with the plastic scraper.

7. To prevent water from damaging the floor during defrosting, it is advisable to check the defrost water tray from time to time and to cover the floor around the defrost water drain to protect against ice and splashes. When all the frost and ice have melted, clean the inside cabinet, as well lid, lid gasket, and outside of the cabinet using water with a mild, perfume-free detergent. Dry the freezer with a soft cloth, and make sure no moisture is remaining after cleaning.

8. Reinsert the internal and external drainage plugs, and check lid gasket is not faulty.
9. Reconnect the power supply by the ON/OFF button.
10. Check waterpacks are not leaking before returning them to the freezer compartment. Place waterpacks according instructions, approx. 5 minutes after having switched it on. Close the lid.

fig. 9

Condensation water drainage

Due to humidity in the air combined with cold surfaces inside the vaccine compartment, it should be expected that condensation will form on the sides of the inner lining. The condensation will be collected at the bottom, from where it regularly needs to be drained. If the bottom of the vaccine compartment is covered with condensation water, drainage/drying should be initiated.

Condensation increases if:

• Equipment is opened too frequently.
• Lid not closing properly.
• Lid gasket is defective.
  High level of humidity.

Drainage of condensation water should be performed in the morning between 7am to 9am, just before the solar radiation again is powerful enough to start compressor and run the refrigeration system.

Proceed as follows:

IMPORTANT!

Before condensation drainage vaccines must be moved to another working ILR or cold box with conditioned icepacks.

1. Disconnect the power supply by switching off the ON/OFF button. Important! ONLY switch off the power supply of the vaccine compartment. (See fig. 10)
2. Open the two drainage plugs. One is place inside the vaccine compartment, and one placed in the right-side front of the appliance.

3. Place a tray under the condensation water drain.

4. When all the condensation and water droplets on the lining has been removed carefully, clean the inside cabinet, as well as lid, lid gasket, and outside of the cabinet, using water with a mild, perfume-free detergent. Dry the vaccine compartment with a soft cloth, and make sure, no moisture is remaining after cleaning.

5. Reinsert the internal and external drainage plugs, and check lid gasket is not faulty.
6. Reconnect the power supply by the ON/OFF button.
7. When appliance has regained required safe temperatures for storing vaccines 2^ - 8^ place the vaccines in neat rows with space.

fig. 10

Trouble-shooting

Table 3

Fault Possible cause	Remedy
Compressor is not running, and the ice packs are not cold	Be patient, it is most likely that the compressor will start within a few minutes.	If this is not the case, check the following: - Check that power is connected and that the wire from the solar panel to the appliance is intact. - Check the fuse and replace it if necessary. - If the above is OK, call technical supervisor.
Compressor is running, and the temperature is too high	The ventilation grill is blocked. The lid is not closed properly. The fan in the compressor compartment is blocked or defective. The temperature in the room in which the appliance is installed is too high.	Ensure unhindered air circulation. Ensure that the lid is closed properly. Check that the fan is running, if not it should be replaced. Shield the appliance against direct sun light and ensure more ventilation to the room.
Temperature in VLS 026/056 SDD is too low	To low set point on digital controller Contact technical supervisor for adjustment.
No temperature is displayed	There is not enough light for the solar sensor.	Turn on the light.
No light in green diode during day time	Switch is turned OFF Fuse is burned Diode is defect	Turn on the switch Replace the fuse. Replace diode.

Warranty, spare parts and service

Warranty disclaimer

Faults and damage caused directly or indirectly by incorrect operation, misuse, insufficient maintenance, incorrect building, installation or mains connection. Fire, accident, lightening, voltage variation or other electrical interference, including defective fuses or faults in mains installations are not covered by the warranty.

Repairs performed by others than approved service centres and any other faults and damage that the manufacturer can substantiate are caused by reasons other than manufacturing or material faults are not covered by the warranty.

Please note that changes to the construction of the appliance or changes to the component equipment of the appliance will invalidate warranty and product liability, and the appliance cannot be used lawfully. The approval stated on rating plate will also be invalidated.

Transport damage discovered by the buyer is primarily a matter to be settled between the buyer and the distributor, i.e. the distributor must ensure that such complaints are resolved to the buyer's satisfaction.

Before calling for technical assistance, please check whether you are able to rectify the fault yourself. If your request for assistance is unwarranted, e.g. if the appliance has failed as a result of a blown fuse or incorrect operation, you will be charged the costs incurred by your call for technical assistance.

Spare parts

When ordering spare parts, please state the type, serial and product numbers of your appliance. This information is given on the rating plate. The rating plate contains various technical information, including type and serial numbers.

Fig. 11

Wiring diagram vaccine refrigerator

1006432 rev 02

Wiring diagram waterpack freezer

Spare parts VLS 026 SDD / VLS 056 SDD

Position Item number Item name

0061 0-6538001 Filter drier,

0087 0-6038175 Base plate fittings, complete

0129 8-036510214

0899 7020956 Sensor

2170 0-A9301260103 Distance piece

5000 3010049 Drain plug

5013 3040400

5052 2042052-01 Mounting plate for condenser VLS024

5057 6010436 WOT condenser

5144 5000917024 Lid foamed without handle/hinges

5402 1510059 Hinge

5450 3011135-01 Top part for hinge cover

5451 3010032-01 Bottom part for hinge cover

5566 3510054 Basket VLS024/HFK024

5567 3510056 Bottom grating VLS024/HFK024

5570 2042044 Motor screen

5582 3510517 Basket VLS048/HFK048

5583 3510518 Bottom grating VLS048/HFK048

5605 304090501 Handle with lock (push and turn)

5606 8090342-94 Inlay for handle,

5682 1510046 Key, set - 2pc.

5683 2040145 Catch for handle

5684 3010265-01 Cover for catch

5685 600098801 Lock with keys,(push and turn)

5705 7020406 Temperature monitoring device

5708 7020196 Cover for Dixell controller

5709 7060104 Frame for cover rocker switch bezel

5710 6520038 Thermostat, freezer

5712 7095326 Electronic controller VLS 056

5712 7095322 Electronic controller VLS 026

5718 7060105 Rocker Switch Cover

5727 6520845 Electronics for BD35K compressor

5730 7020245 "on-off" switch

5739 7010139 Status indicator

5755 7060062 Fuse holder

5756 7020392-03 Thermometer, solar

5770 3010005-01 Thermostat knob

5801 8470156 Fuse15A

5872 A903007 "Well-nut", Screw,

5873 7090403 Fan

5932 3510524 Holder for temperature monitor

Information for Users on Collection and Disposal of Old Equipment and used Batteries

These symbols on the products, packaging, and/or accompanying documents mean that used electrical and electronic products and batteries should not be mixed with general household waste. For proper treatment, recovery and recycling of old products and used batteries, please take them to applicable collection points, in accordance with your national legislation and the Directives 2002/96/EC and 2006/66/EC.

By disposing of these products and batteries correctly, you will help to save valuable resources and prevent any potential negative effects on human health and the environment which could otherwise arise from inappropriate waste handling.

For more information about collection and recycling of old products and batteries, please contact your local municipality, your waste disposal service or the point of sale where you purchased the items.

Penalties may be applicable for incorrect disposal of this waste, in accordance with national legislation.

For business users in the European Union.

If you wish to discard electrical and electronic equipment, please contact your dealer or supplier for further information.

Information on Disposal in other Countries outside the European Union

These symbols are only valid in the European Union. If you wish to discard this product, please contact your local authorities or dealer and ask for the correct method of disposal.

AVENTISSEMENT

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