CE16SA - Scissors HITACHI - Free user manual and instructions

USER MANUAL CE16SA HITACHI

SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL

Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before operating or maintaining this power tool. Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures. Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which contain the operation and maintenance instructions. Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power tool and in this Instruction Manual. NEVER use this power tool in a manner that has not been specifically recommended by HITACHI.

MEANINGS OF SIGNAL WORDS

WARNING indicates a potentially hazardous situations which, if ignored, could result in death or serious injury. CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or may cause machine damage. NOTE emphasizes essential information.English

WARNING: Read and understand all instructions.

Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

(1) Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents. (2) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust of fumes. (3) Keep bystanders children, and visitors away while operating a power tool. Distractions can cause you to lose control.

2. Electrical Safety

(1) Double Insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double Insulation eliminates the need for the three wire grounded power cord and grounded power supply system. (2) Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is grounded. (3) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. (4) Do not abuse the cord. Never use the cord to carry the tools or pull the plug from a receptacle. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords increase the risk of electric shock. (5) When operating a power tool outside, use an outdoor extension cord marked “W- A” or “W”. These cords are rated for outdoor use and reduce the risk of electric shock.

(1) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tires or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury. (2) Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts. (3) Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents.English

(4) Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury. (5) Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enables better control of the tool in unexpected situations. (6) Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

4. Tool Use and Care

(1) Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control. (2) Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed. (3) Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with the switch is dangerous and must be repaired. (4) Disconnect the plug form the power source before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally. (5) Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users. (6) Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edges are less likely to bind and are easier to control. (7) Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool's operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools. (8) Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool, may become hazardous when used with another tool.

(1) Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury. (2) When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance Instruction may create a risk of electric shock or injury.English

1. Hold tools by insulated gripping surfaces when performing an operation where the

cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.

2. ALWAYS wear ear protectors when using the tool for extended periods.

Prolonged exposure to high intensity noise can cause hearing loss.

3. NEVER touch the tool bit with bare hands after operation.

4. NEVER wear gloves made from materials likely to roll up such as cotton, wool, cloth or

5. ALWAYS attach the side handle and securely grip the Rotary Hammer.

6. NEVER touch moving parts.

NEVER place your hands, fingers or other body parts near the tool’s moving parts.

7. NEVER operate without all guards in place.

NEVER operate this tool without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety feature, be sure to replace the guard or safety feature before resuming operation of the tool.

Don’t force small tool or attachment to do the job of a heavy-duty tool. Don’t use tool for purpose not intended —for example— don’t use circular saw for cutting tree limbs or logs.

9. NEVER use a power tool for applications other than those specified.

NEVER use a power tool for applications other than those specified in the Instruction Manual.

10. Handle tool correctly.

Operate the tool according to the instructions provided herein. Do not drop or throw the tool. NEVER allow the tool to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.

11. Keep all screws, bolts and covers tightly in place.

Keep all screws, bolts, and plates tightly mounted. Check their condition periodically.

12. Do not use power tools if the plastic housing or handle is cracked.

Cracks in the tool’s housing or handle can lead to electric shock. Such tools should not be used until repaired.

13. Blades and accessories must be securely mounted to the tool.

Prevent potential injuries to youself or others. Blades, cutting implements and accessories which have been mounted to the tool should be secure and tight.

14. Keep motor air vent clean.

The tool’s motor air vent must be kept clean so that air can freely flow at all times. Check for dust build-up frequently.English

15. Operate power tools at the rated voltage.

Operate the power tool at voltages specified on its nameplate. If using the power tool at a higher voltage than the rated voltage, it will result in abnormally fast motor revolution and may damage the unit and the motor may burn out.

16. NEVER use a tool which is defective or operating abnormally.

If the tool appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a Hitachi authorized service center.

17. NEVER leave tool running unattended. Turn power off.

Don’t leave tool until it comes to a complete stop.

18. Carefully handle power tools.

Should a power tool be dropped or struck against hard materials inadvertently, it may be deformed, cracked, or damaged.

19. Do not wipe plastic parts with solvent.

Solvents such as gasoline, thinner, benzine, carbon tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents. Wipe plastic parts with a soft cloth lightly dampened with soapy water and dry thoroughly.

20. ALWAYS wear eye protection that meets the requirement of the latest revision of ANSI

The edge of the plate just cut by the hand shear is very sharp. Take care in not getting hurt by the sharp edge.

22. Start cutting only after the blade attains the proper speed.

After turning on the power switch, wait until the blade attains the proper speed, then start cutting.

23. Preserve the power cord.

Be sure that the power cord is not abraded or cut by the sharp edge of the cut panel.

To ensure safer operation of this power tool, HITACHI has adopted a double insulation design. “Double insulation” means that two physically separated insulation systems have been used to insulate the electrically conductive materials connected to the power supply from the outer frame handled by the operator. Therefore, either the symbol “ ” or the words “Double insulation” appear on the power tool or on the nameplate. Although this system has no external grounding, you must still follow the normal electrical safety precautions given in this Instruction Manual, including not using the power tool in wet environments. To keep the double insulation system effective, follow these precautions: 䡬 Only HITACHI AUTHORIZED SERVICE CENTER should disassemble or assemble this power tool, and only genuine HITACHI replacement parts should be installed. 䡬 Clean the exterior of the power tool only with a soft cloth moistened with soapy water, and dry thoroughly. Never use solvents, gasoline or thinners on plastic components; otherwise the plastic may dissolve.

SAVE THESE INSTRUCTIONS

Fig. 1 FUNCTIONAL DESCRIPTION NOTE: The information contained in this Instruction Manual is designed to assist you in the safe operation and maintenance of the power tool. NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safey instructions contained in this manual. Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own power tool.

APPLICATIONS 䡬 For shearing steel plate, brass plate, copper plate, aluminum plate, stainless steel plate, tin plate, and other metal plates, also leather and fiberboard.

Ensure that the power source to be utilized conforms to the power source requirements specified on the product nameplate.

Ensure that the switch is in the OFF position. If the plug is connected to a receptacle while the switch is in the ON position, the power tool will start operating immediately and can cause serious injury.

When the work area is far away from the power source, use an extension cord of sufficient thickness and rated capacity. The extension cord should be kept as short as practicable.

Damaged cord must be replaced or repaired. 4.Check the receptacle If the receptacle only loosely accepts the plug, the receptacle must be repaired. Contact a licensed electrician to make appropriate repairs. If such a faulty receptacle is used, it may cause overheating, resulting in a serious hazard.

5. Confirming condition of the environment:

Confirm that the work site is placed under appropriate conditions conforming to prescribed precautions.English

6. Adjusting the horizontal gap between the shearing blades

Adjust the horizontal gap between the shearing blades (A in Fig. 2) at approximately 1/10 the steel plate thickness to be sheared, according to the following procedures. (Fig. 3) (1) Loosen the hexagonal socket bolts fastening the stationary blade. Loosen the M4 lock nut, and push back the M4 slotted set screws slightly. (2) From the supplied thickness gauges, select one that is 1/10 the thickness of the panel to be cut. Thickness of each thickness gauge is marked thereon. Insert the gauge in between the blades, then tighten the hexagonal socket bolts very loosely. Next, use a screwdriver to turn the M4 slotted set screws to position the stationary blade until it hits the thickness gauge. (3) If the space between blades is larger than the thickness of the panel to be cut, there will be burrs for a less than clean cut. If the space between blades is too narrow, cutting speed will be affected. For cutting in a curved line, making the space a little bigger will make the cutting easier. (4) After adjustment, tighten the M4 nuts securely so they will not loosen during operation. (5) Securely tighten the hexagonal socket bolts fastening the stationary blade. Fig. 2 Fig. 3 Stationary Blade Moving Blade Slotted Set Screw M4×14 Lock Nut M4 Thickness Gauge Hexagon Socket Hd. Bolt Stationary BladeEnglish

CAUTION: 䡬 Do not attempt to cut panels of thicknesses that are beyond the capability of the hand shear. Doing so will result in premature breakage of the hand shear. 䡬 Perform the cutting operation only after the panel is fixed securely. When cutting thin panels, level the unit horizontally, as shown in Fig. 4. To facilitate smooth cutting of thick panels, if the cut-off side goes toward the left, (Fig. 4) raise the rear of the unit slightly. And if the cut-off side goes toward the right, lower the rear of the unit slightly.

HOW TO REPLACE THE BLADE

The hand shear uses disposable blades. Each blade has 8 cutting edges, as shown in Fig. 5. After a cutting edge cuts 1300 ft.(400m) of panel, cutting performance will fall. Then use another cutting edge. After all 8 cutting edges are used and worn, replace the blade. Fig. 5 Fig. 4 Stationary Blade Moving Blade Cutting EdgeEnglish

WARNING: Be sure to switch power OFF and disconnect the plug from the

receptacle during maintenance and inspection.

1. Inspecting the blade

Using a worn or chipped blade will put an excessive burden on the motor and affect work performance. Therefore, always use a well-cutting blade.

2. Inspecting the screws

Regularly inspect all screws and ensure that they are properly tightened. Should any of the screws be loose, retighten them immediately.

WARNING: Using this Hand Shear with loosen screws is extremely dangerous.

3. Maintenance of the motor

The motor unit winding is the very “heart” of the power tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.

4. Inspecting the carbon brushes (Fig. 6)

The motor employs carbon brushes which are consumable parts. When they become worn to or near “wear limit”, it could result in motor trouble. When an auto-stop carbon brush is equipped, the motor will stop automatically. At that time, replace both carbon brushes with new ones which have the same carbon brush No. shown in the figure. In addition, always keep carbon brushes clean and ensure that they slide freely within the brush holders. CAUTION: Using this Hand Shear with a carbon brush which is worn in excess of the wear limit will damage the motor. NOTE: Use HITACHI carbon brush No.21 indicated in Fig. 6. Wear limit No. of carbon brush 0.20" (5 mm) 0.47" (12 mm)

䡬 Replacing carbon brushes: Disassemble the brush cap with a screwdriver. The carbon brush can then be easily removed.

5. Service and repairs

All quality power tools will eventually require servicing or replacement of parts because of wear from normal use. To assure that only authorized replacement parts will be used, all service and repairs must be performed by a HITACHI AUTHORIZED SERVICE CENTER, ONLY.

6. Service parts list

A: Item No. B: Code No. C: No. Used D: Remarks CAUTION: Repair, modification and inspection of Hitachi Power Tools must be carried out by an Hitachi Authorized Service Center. This Parts List will be helpful if presented with the tool to the Hitachi Authorized Service Center when requesting repair or other maintenance. In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed. MODIFICATIONS: Hitachi Power Tools are constantly being improved and modified to incorporate the latest technological advancements. Accordingly, some parts (i.e. code numbers and/or design) may be changed without prior notice.English

WARNING: ALWAYS use Only authorized HITACHI replacement parts and

accessories. NEVER use replacement parts or accessories which are not intended for use with this tool. Contact HITACHI if you are not sure whether it is safe to use a particular replacement part or accessory with your tool. The use of any other attachment or accessory can be dangerous and could cause injury or mechanical damage. NOTE: Accessories are subject to change without any obligation on the part of the HITACHI. STANDARD ACCESSORIES (1) Thickness gauge (code No. 955525) .................................................................................. 1 (2) Allen bar wrench (code No. 943277) .................................................................................. 1 NOTE: Specifications are subject to change without any obligation on the part of the HITACHI.Français

501 943-277 1 3MM 502 949-128 1WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construc- tion activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: ● Lead from lead-based paints, ● Crystalline silica from bricks and cement and other masonry products, and ● Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Code No. C99126761 NPrinted in Japan