D25404 - Drill DEWALT - Free user manual and instructions

USER MANUAL D25404 DEWALT

-bor (D25405K) 1 SDS Plus

D25404, D25405 Congratulations! You have chosen a DEWALT tool. Years of experience, thorough product development and innovation make DEWALT one of the most reliable partners for professional power tool users. Technical Data D25404 D25405 Voltage V 230 230 (U.K. & Ireland only) V 230/115 230/115 Types 2/3 2/3 Power input W 900 900 No-load speed min

Impact energy J 0–4.8 0–4.8 Maximum drilling range in steel/wood/concrete mm 16/40/32 16/40/32 Chisel positions 24 24 Core drilling capacity in soft brick mm 90 90 Tool holder SDS Plus

(sound pressure) dB(A)

(sound pressure uncertainty) dB(A) 3.0 3.0

(sound power) dB(A) 96 96

(sound power uncertainty) dB(A)

Drilling into concrete

The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.

WARNING: The declared vibration

emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns. Fuses: Europe 230 V tools 10 Amperes, mains U.K. & Ireland 230 V tools 13 Amperes, in plugs U.K. & Ireland 115 V tools 16 Amperes, mains Defi nitions: Safety Guidelines The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

DANGER: Indicates an imminently

hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially

hazardous situation which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.ENGLISH

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2) ELECTRICAL SAFETY

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage. Denotes risk of electric shock. Denotes risk of fire. EC-Declaration of Conformity MACHINERY DIRECTIVE D25404, D25405 DEWALT declares that these products described under “technical data” are in compliance with: 98/37/EC (until Dec. 28, 2009), 2006/42/EC (from Dec. 29, 2009), EN 60745-1, EN 60745-2-1, EN 60745-2-2. These products also comply with Directive 2004/108/EC. For more information, please contact DEWALT at the following address or refer to the back of the manual. The undersigned is responsible for compilation of the technical file and makes this declaration on behalf of DEWALT. Horst Grossmann Vice President Engineering and Product Development

WARNING: To reduce the risk of injury,

read the instruction manual. General Power Tool Safety Warnings WARNING! Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.ENGLISH

c) Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

4) POWER TOOL USE AND CARE

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc., in accordance with these instructions taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Additional Specifi c Safety Rules for Rotary Hammers

• Wear ear protectors. Exposure to noise can cause hearing loss.

• Use auxiliary handles supplied with the tool. Loss of control can cause personal injury.

• Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.

• Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.

• Wear safety goggles or other eye protection. Hammering operations cause chips to fly. Flying particles can cause permanent eye damage. Wear a dust mask or respirator for applications that generate dust. Ear protection may be required for most applications.

• Keep a firm grip on the tool at all times. Do not attempt to operate this tool without holding it with both hands. It is recommended that the side handle be used at all times. Operating this tool with one hand will result in loss of control. Breaking through or encountering hard materials such as re-bar may be hazardous as well. Tighten the side handle securely before use.

• Do not operate this tool for long periods of time. Vibration caused by hammer action may be harmful to your hands and arms. Use glovesENGLISH

to provide extra cushion and limit exposure by taking frequent rest periods.

• Do not recondition bits yourself. Chisel reconditioning should be done by an authorized specialist. Improperly reconditioned chisels could cause injury.

• Wear gloves when operating tool or changing bits. Accessible metal parts on the tool and bits may get extremely hot during operation. Small bits of broken material may damage bare hands.

• Never lay the tool down until the bit has come to a complete stop. Moving bits could cause injury.

• Do not strike jammed bits with a hammer to dislodge them. Fragments of metal or material chips could dislodge and cause injury.

• Slightly worn chisels can be resharpened by grinding.

• Keep the power cord away from the rotating bit. Do not wrap the cord around any part of your body. An electric cord wrapped around a spinning bit may cause personal injury and loss of control. Residual Risks The following risks are inherent to the use of rotary hammers: – Injuries caused by touching the rotating parts or hot parts of the tool . In spite of the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided. These are: – Impairment of hearing . – Risk of squeezing fingers when changing the accessory. – Health hazards caused by breathing dust developed when working in concrete and/or masonry. Markings on Tool The following pictograms are shown on the tool: Read instruction manual before use. Wear ear protection. Wear eye protection. DATE CODE POSITION (FIG. 1) The Date Code (m), which also includes the year of manufacture, is printed into the housing surface that forms the mounting joint between tool and battery. Example: 2009 XX XX Year of Manufacture Package Contents The package contains: 1 Heavy-duty rotary hammerdrill 1 Side handle 1 Depth adjustment rod 1 Kitbox 1 Keyless chuck (D25405K) 1 Safety glasses (D25405K) 1 Work gloves (D25405K) 1 Tough case (D25405K) 4 HSS drill bits (D25405K) 4 Bradpoint drill bits (D25405K) 2 Flatwood drill bits (D25405K) 2 SDS Plus

chisel (D25405K) 1 Instruction manual 1 Exploded drawing

• Check for damage to the tool, parts or accessories which may have occurred during transport.

• Take the time to thoroughly read and understand this manual prior to operation. DESCRIPTION (FIG. 1)

WARNING: Never modify the power

tool or any part of it. Damage or personal injury could result. a. Variable speed switch b. Mode selector c. Safety lock d Tool holder e Dust cover f. Locking collar g. Depth adjustment rod h. Side handle

INTENDED USE Your rotary hammerdrill has been designed for professional rotary drilling and hammerdrilling as well as light chipping, chiselling and demolition applications and for carbide-tipped core drilling. DO NOT use under wet conditions or in presence of flammable liquids or gases. These hammerdrills are professional power tools. DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool. Torque Limiting Clutch All rotary hammerdrills are equipped with a torque limiting clutch that reduces the maximum torque reaction transmitted to the operator in case of jamming of a drill bit. This feature also prevents the gearing and electric motor from stalling. The torque limiting clutch has been factory-set and cannot be adjusted. Variable Speed The variable speed feature allows speed to build up slowly, thus preventing the drill bit from walking off the intended hole position when starting. The feature also reduces the immediate torque reaction transmitted to the gearing and the operator if the hammer is started with the drill bit in an existing hole. Electrical Safety The electric motor has been designed for one voltage only. Always check that the power supply corresponds to the voltage on the rating plate. Your DEWALT charger is double insulated in accordance with EN 60745; therefore no earth wire is required.

WARNING: 115 V units have to

be operated via a fail-safe isolating transformer with an earth screen between the primary and secondary winding. If the supply cord is damaged, it must be replaced by a specially prepared cord available through the DEWALT service organization. Mains Plug Replacement (U.K. & Ireland Only) If a new mains plug needs to be fitted:

• Safely dispose of the old plug.

• Connect the brown lead to the live terminal in the plug.

• Connect the blue lead to the neutral terminal.

WARNING: No connection is to be

made to the earth terminal. Follow the fitting instructions supplied with good quality plugs. Recommended fuse: 13 A. Using an Extension Cable An extension cord should not be used unless absolutely necessary. Use an approved extension cable suitable for the power input of your charger (see technical data). The minimum conductor size is 1 mm

; the maximum length is 30 m. When using a cable reel, always unwind the cable completely.

ASSEMBLY AND ADJUSTMENTS

WARNING: To reduce the risk of

injury, turn unit off and disconnect machine from power source before installing and removing accessories, before adjusting or changing set-ups or when making repairs. Be sure the trigger switch is in the OFF position. An accidental start-up can cause injury. Selecting the Operating Mode (fig. 2) The tool can be used in the following operating modes: Rotary drilling: for screwdriving and for drilling into steel, wood and plastics Hammerdrilling: for concrete and masonry drilling operations. Hammering only: for light chipping, chiselling and demolition applications. In this mode the tool can also be used as a lever to free a jammed drill bit. Bit rotation: non-working position used only to rotate a flat chisel into the desired position.

1. To select the operating mode, press the safety

lock (c) and rotate the mode selector switch (b) until it points to the symbol of the required mode.

2. Release the safety lock and check that the

mode selector switch is locked in place.

WARNING: Do not select the operating

mode when the tool is running.ENGLISH

Indexing the Chisel Position The chisel can be indexed and locked into 24 different positions.

1. Rotate the mode selector switch (b) until it

points to the bit rotation position.

2. Rotate the chisel in the desired position.

3. Set the mode selector switch (b) to the

hammering only position.

4. Twist the chisel until it locks in position.

Inserting and Removing SDS Plus

accessories (refer to the inset in fig. 3 for a cross-section of an SDS Plus

bit shank). We recommend to use professional accessories only.

1. Clean and grease the bit shank.

2. Insert the bit shank into the tool holder (d).

3. Push the bit down and turn it slightly until it fits

4. Pull on the bit to check if it is properly locked.

The hammering function requires the bit to be able to move axially several centimetres when locked in the tool holder.

5. To remove a bit pull back the tool holder locking

sleeve (j) and pull out the bit.

WARNING: Always wear gloves when

you change accessories. The exposed metal parts on the tool and accessory may become extremly hot during operation. Fitting the Side Handle (fig. 4) The side handle (h) can be fitted to suit both RH- and LH-users.

WARNING: Do not use the tool without

the side handle properly assembled.

the collar behind the tool holder, handle at the left. For LH-users: slide the side handle clamp over the collar behind the tool holder, handle at the right.

3. Rotate the side handle to the desired position

and tighten the handle. Setting the Drilling Depth (fig. 5)

1. Insert the required drill bit as described above.

2. Loosen the depth stop clamp (i).

3. Fit the depth adjustment rod (g) through the

hole in the depth stop clamp.

4. Adjust the drilling depth as shown.

5. Tighten the depth stop clamp.

Replacing the Tool Holder with the Chuck (fig. 6) The DT7018 keyless chuck is standard for the D25405K and available as an option for the D25404K.

1. Turn the locking collar (f) into the unlocking

position and pull the tool holder (d) off.

2. Push the chuck (k) onto the spindle and turn the

locking collar into the locking position.

3. To replace the chuck with the tool holder, first

remove the chuck the same way as the tool holder was removed. Then place the tool holder the same way as the chuck was placed.

WARNING: Never use standard chucks

in the hammerdrilling mode. Replacing the Dust Cover (fig. 3) The dust cover (e) prevents dust ingress into the mechanism. Replace a worn dust cover immediately.

1. Pull back the tool holder locking sleeve (j) and

pull the dust cover (e) off.

2. Fit the new dust cover.

3. Release the tool holder locking sleeve.

• Always observe the safety instructions and applicable regulations.

• Be aware of the location of pipework and wiring.

• Apply only a gentle pressure to the tool (approx. 5 kg). Excessive force does not speed up drilling but decreases tool performance and may shorten tool life.

• Do not drill or drive too deep to prevent damage to the dust cover.

• Always hold the tool firmly with both hands and ensure a secure stance. Always operate the tool with the side handle properly mounted.ENGLISH

WARNING: To reduce the risk of

serious personal injury, ALWAYS use proper hand position as shown.

WARNING: To reduce the risk of

serious personal injury, ALWAYS hold securely in anticipation of a sudden reaction. Proper hand position requires one hand on the side handle (h), with the other hand on the main handle (l). Switching On and Off (fig. 1) To run the tool, press the variable speed switch (a). The pressure exerted on the variable speed switch determines the tool speed. To stop the tool, release the switch. Hammerdrilling (fig. 1)

DRILLING WITH A SOLID BIT

1. Set the mode selector switch (b) to the

use high quality carbide-tipped bits.

3. Adjust the side handle (h) as required.

4. If necessary, set the drilling depth.

5. Mark the spot where the hole is to be drilled.

6. Place the drill bit on the spot and switch on the

7. Always switch off the tool when work is finished

and before unplugging. Drilling with a Core Bit

1. Set the mode selector (b) to the “hammer

2. Adjust the side handle (h) as required.

3. Insert the appropriate core bit.

4. Assemble the centerdrill into the core bit.

5. Place the centerdrill on the spot and press the

variable speed switch (a). Drill until the core penetrates into the concrete approx. 1 cm.

6. Stop drilling and remove the centerdrill. Place

the core bit back into the hole and continue drilling.

7. When drilling through a structure thicker than

the depth of the core bit, break away the round cylinder of concrete or core inside the bit at regular intervals. To avoid unwanted breaking away of concrete around the hole, first drill a hole the diameter of the centerdrill completely through the structure. Then drill the cored hole halfway from each side.

8. Always switch off the tool when work is finished

and before unplugging. Rotary Drilling (fig. 1)

1. Set the mode selector switch (b) to the “rotary

2. Replace the tool holder with the chuck

3. Proceed as described for hammerdrilling.

WARNING: Never use standard chucks

in the hammerdrilling mode. Chipping and Chiselling (fig. 1)

1. Set the mode selector switch (b) to the

hammering only position.

2. Insert the appropriate chisel and rotate it by

hand to lock it into one of 24 positions.

3. Adjust the side handle (h) as required.

4. Switch on the tool and start working.

5. Always switch off the tool when work is finished

and before unplugging.

• Do not mix or stir inflammable liquids labelled accordingly. MAINTENANCE Your DEWALT power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.

WARNING: To reduce the risk of

injury, turn unit off and disconnect machine from power source before installing and removing accessories, before adjusting or changing set-ups or when making repairs. Be sure the trigger switch is in the OFF position. An accidental start-up can cause injury.

• This machine is not user-serviceable. Take the tool to an authorised DEWALT repair agent after approximately 40 hours of use. If problems occur before this time contact an authorised DEWALT repair agent.

• The tool will automatically switch off when the carbon brushes are worn.ENGLISH

Brushes DEWALT uses an advanced brush system which automatically stops the drill when the brushes wear out. This prevents serious damage to the motor. New brush assemblies are available at authorised DEWALT repair agents. Always use identical replacement parts. Lubrication Your power tool requires no additional lubrication. Accessories and attachments used must be regularly lubricated around the SDS Plus

WARNING: Blow dirt and dust out of

the main housing with dry air as often as dirt is seen collecting in and around the air vents. Wear approved eye protection and approved dust mask when performing this procedure.

WARNING: Never use solvents or

other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid. Optional Accessories

WARNING: Since accessories, other

than those offered by DEWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWALT, recommended accessories should be used with this product. Various types of SDS Plus

drill bits and chisels are available as an option. Consult your dealer for further information on the appropriate accessories. Protecting the Environment Separate collection. This product must not be disposed of with normal household waste. Should you find one day that your D EWALT product needs replacement, or if it is of no further use to you, do not dispose of it with household waste. Make this product available for separate collection. Separate collection of used products and packaging allows materials to be recycled and used again. Re-use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials. Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by the retailer when you purchase a new product. DEWALT provides a facility for the collection and recycling of DEWALT products once they have reached the end of their working life. To take advantage of this service please return your product to any authorised repair agent who will collect them on our behalf. You can check the location of your nearest authorised repair agent by contacting your local DEWALT office at the address indicated in this manual. Alternatively, a list of authorised DEWALT repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com.ENGLISH

GUARANTEE DEWALT is confident of the quality of its products and offers an outstanding guarantee for professional users of the product. This guarantee statement is in addition to and in no way prejudices your contractual rights as a professional user or your statutory rights as a private non-professional user. The guarantee is valid within the territories of the Member States of the European Union and the European Free Trade Area.

• 30 DAY NO RISK SATISFACTION GUARANTEE • If you are not completely satisfied with the performance of your D EWALT tool, simply return it within 30 days, complete with all original components, as purchased, to the point of purchase, for a full refund or exchange. The product must have been subject to fair wear and tear and proof of purchase must be produced.

• ONE YEAR FREE SERVICE CONTRACT • If you need maintenance or service for your

EWALT tool, in the 12 months following purchase, it will be undertaken free of charge at an authorised D EWALT repair agent. Proof of purchase must be produced. Includes labour. Excludes accessories and spare parts unless failed under warranty.

• ONE YEAR FULL WARRANTY • If your D EWALT product becomes defective due to faulty materials or workmanship within 12 months from the date of purchase, DEWALT guarantees to replace all defective parts free of charge or – at our discretion – replace the unit free of charge provided that:

• The product has not been misused;

• The product has been subject to fair wear and tear;

• Repairs have not been attempted by unauthorised persons;

• Proof of purchase is produced;

• The product is returned complete with all original components. If you wish to make a claim, contact your seller or check the location of your nearest authorised DEWALT repair agent in the DEWALT catalogue or contact your DEWALT office at the address indicated in this manual. A list of authorised DEWALT repair agents and full details of our after-sales service is available on the Internet at: www.2helpU.com.ESPAÑOL

12,0 12,0 Incertidumbre K = m/s

martelage-perforage.

martelage-perforage.

martelage-perforage.

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