GWS 15125 CIH - Broyeur BOSCH - Free user manual and instructions

USER MANUAL GWS 15125 CIH BOSCH

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2004/108/EG, 2006/42/EG.

Senior Vice President

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Gabelschlüssel fest.

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General Power Tool Safety Warnings

Read all safety warnings and all

instructions. Failure to follow

the warnings and instructions may result in elec-

tric shock, fire and/or serious injury.

Save all warnings and instructions for future

The term “power tool” in the warnings refers to

your mains-operated (corded) power tool or

battery-operated (cordless) power tool.

a) Keep work area clean and well lit. Clut-

tered or dark areas invite accidents.

b) Do not operate power tools in explosive

atmospheres, such as in the presence of

flammable liquids, gases or dust. Power

tools create sparks which may ignite the

c) Keep children and bystanders away

while operating a power tool. Distrac-

tions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet.

Never modify the plug in any way. Do not

use any adapter plugs with earthed

(grounded) power tools. Unmodified

plugs and matching outlets will reduce

risk of electric shock.

b) Avoid body contact with earthed or

grounded surfaces, such as pipes, radia-

tors, ranges and refrigerators. There is

an increased risk of electric shock if your

body is earthed or grounded.

c) Do not expose power tools to rain or wet

conditions. Water entering a power tool

will increase the risk of electric shock.

d) Do not abuse the cord. Never use the

cord for carrying, pulling or unplugging

the power tool. Keep cord away from

heat, oil, sharp edges and moving parts.

Damaged or entangled cords increase the

risk of electric shock.

e) When operating a power tool outdoors,

use an extension cord suitable for out-

door use. Use of a cord suitable for out-

door use reduces the risk of electric

f) If operating a power tool in a damp loca-

tion is unavoidable, use a residual cur-

rent device (RCD) protected supply. Use

of an RCD reduces the risk of electric

a) Stay alert, watch what you are doing and

use common sense when operating a

power tool. Do not use a power tool

while you are tired or under the influ-

ence of drugs, alcohol or medication. A

moment of inattention while operating

power tools may result in serious person-

b) Use personal protective equipment. Al-

ways wear eye protection. Protective

equipment such as dust mask, non-skid

safety shoes, hard hat, or hearing protec-

tion used for appropriate conditions will

reduce personal injuries.

c) Prevent unintentional starting. Ensure

the switch is in the off-position before

connecting to power source and/or bat-

tery pack, picking up or carrying the

tool. Carrying power tools with your fin-

ger on the switch or energising power

tools that have the switch on invites acci-

d) Remove any adjusting key or wrench be-

fore turning the power tool on. A wrench

or a key left attached to a rotating part of

the power tool may result in personal inju-

e) Do not overreach. Keep proper footing

and balance at all times. This enables

better control of the power tool in unex-

f) Dress properly. Do not wear loose cloth-

ing or jewellery. Keep your hair, clothing

and gloves away from moving parts.

Loose clothes, jewellery or long hair can

be caught in moving parts.

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1 609 929 X20 | (28.7.10) Bosch Power Tools

g) If devices are provided for the connec-

tion of dust extraction and collection fa-

cilities, ensure these are connected and

properly used. Use of dust collection can

reduce dust-related hazards.

4) Power tool use and care

a) Do not force the power tool. Use the cor-

rect power tool for your application. The

correct power tool will do the job better

and safer at the rate for which it was de-

b) Do not use the power tool if the switch

does not turn it on and off. Any power

tool that cannot be controlled with the

switch is dangerous and must be re-

c) Disconnect the plug from the power

source and/or the battery pack from the

power tool before making any adjust-

ments, changing accessories, or storing

power tools. Such preventive safety

measures reduce the risk of starting the

power tool accidentally.

d) Store idle power tools out of the reach of

children and do not allow persons unfa-

miliar with the power tool or these in-

structions to operate the power tool.

Power tools are dangerous in the hands of

e) Maintain power tools. Check for mis-

alignment or binding of moving parts,

breakage of parts and any other condi-

tion that may affect the power tool’s op-

eration. If damaged, have the power tool

repaired before use. Many accidents are

caused by poorly maintained power tools.

f) Keep cutting tools sharp and clean. Prop-

erly maintained cutting tools with sharp

cutting edges are less likely to bind and

are easier to control.

g) Use the power tool, accessories and tool

bits etc. in accordance with these in-

structions, taking into account the work-

ing conditions and the work to be per-

formed. Use of the power tool for

operations different from those intended

could result in a hazardous situation.

a) Have your power tool serviced by a qual-

ified repair person using only identical

replacement parts. This will ensure that

the safety of the power tool is maintained.

Safety Warnings for Angle Grinder

Safety Warnings common for Grinding, Sand-

ing, Wire Brushing or Abrasive Cutting Off

f This power tool is intended to function as a

grinder, sander, wire brush or cut-off tool.

Read all safety warnings, instructions, illus-

trations and specifications provided with

this power tool. Failure to follow all instruc-

tions listed below may result in electric

shock, fire and/or serious injury.

f This power tool is not recommended for

polishing. Operations for which the power

tool was not designed may create a hazard

and cause personal injury.

f Do not use accessories which are not spe-

cifically designed and recommended by the

tool manufacturer. Just because the acces-

sory can be attached to your power tool, it

does not assure safe operation.

f The rated speed of the accessory must be at

least equal to the maximum speed marked

on the power tool. Accessories running fast-

er than their rated speed can break and fly

f The outside diameter and the thickness of

your accessory must be within the capacity

rating of your power tool. Incorrectly sized

accessories cannot be adequately guarded

f The arbor size of wheels, flanges, backing

pads or any other accessory must properly

fit the spindle of the power tool. Accesso-

ries with arbor holes that do not match the

mounting hardware of the power tool will run

out of balance, vibrate excessively and may

cause loss of control.

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f Do not use a damaged accessory. Before

each use inspect the accessory such as

abrasive wheels for chips and cracks, back-

ing pad for cracks, tear or excess wear, wire

brush for loose or cracked wires. If power

tool or accessory is dropped, inspect for

damage or install an undamaged accessory.

After inspecting and installing an accesso-

ry, position yourself and bystanders away

from the plane of the rotating accessory

and run the power tool at maximum no-load

speed for one minute. Damaged accessories

will normally break apart during this test

f Wear personal protective equipment. De-

pending on application, use face shield,

safety goggles or safety glasses. As appro-

priate, wear dust mask, hearing protectors,

gloves and workshop apron capable of stop-

ping small abrasive or workpiece frag-

ments. The eye protection must be capable

of stopping flying debris generated by vari-

ous operations. The dust mask or respirator

must be capable of filtrating particles gener-

ated by your operation. Prolonged exposure

to high intensity noise may cause hearing

f Keep bystanders a safe distance away from

work area. Anyone entering the work area

must wear personal protective equipment.

Fragments of workpiece or of a broken ac-

cessory may fly away and cause injury be-

yond immediate area of operation.

f Hold power tool by insulated gripping sur-

faces only, when performing an operation

where the cutting accessory may contact

hidden wiring or its own cord. Cutting ac-

cessory contacting a “live” wire may make ex-

posed metal parts of the power tool “live”

and shock the operator.

f Position the cord clear of the spinning ac-

cessory. If you lose control of the power tool,

the cord may be cut or snagged and your

hand or arm may be pulled into the spinning

f Never lay the power tool down until the ac-

cessory has come to a complete stop. The

spinning accessory may grab the surface and

pull the power tool out of your control.

f Do not run the power tool while carrying it

at your side. Accidental contact with the

spinning accessory could snag your clothing,

pulling the accessory into your body.

f Regularly clean the power tool’s air vents.

The motor’s fan will draw the dust inside the

housing and excessive accumulation of pow-

dered metal may cause electrical hazards.

f Do not operate the power tool near flamma-

ble materials. Sparks could ignite these ma-

f Do not use accessories that require liquid

coolants. Using water or other liquid cool-

ants may result in electrocution or shock.

Kickback and related warnings

f Kickback is a sudden reaction to a pinched or

snagged rotating wheel, backing pad, brush

or any other accessory. Pinching or snagging

causes rapid stalling of the rotating accesso-

ry which in turn causes the uncontrolled

power tool to be forced in the direction op-

posite of the accessory’s rotation at the

point of the binding.

For example, if an abrasive wheel is snagged

or pinched by the workpiece, the edge of the

wheel that is entering into the pinch point

can dig into the surface of the material caus-

ing the wheel to climb out or kick out. The

wheel may either jump toward or away from

the operator, depending on direction of the

wheel’s movement at the point of pinching.

Abrasive wheels may also break under these

Kickback is the result of power tool misuse

and/or incorrect operating procedures or

conditions and can be avoided by taking

proper precautions as given below.

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f Maintain a firm grip on the power tool and

position your body and arm to allow you to

resist kickback forces. Always use auxiliary

handle, if provided, for maximum control

over kickback or torque reaction during

start-up. The operator can control torque re-

actions or kickback forces, if proper precau-

f Never place your hand near the rotating ac-

cessory. Accessory may kickback over your

f Do not position your body in the area where

power tool will move if kickback occurs.

Kickback will propel the tool in direction op-

posite to the wheel’s movement at the point

f Use special care when working corners,

sharp edges, etc. Avoid bouncing and snag-

ging the accessory. Corners, sharp edges or

bouncing have a tendency to snag the rotat-

ing accessory and cause loss of control or

f Do not attach a saw chain woodcarving

blade or toothed saw blade. Such blades

create frequent kickback and loss of control

over the power tool.

Additional safety instructions for grinding and

cutting off operations

f Use only wheel types that are recommend-

ed for your power tool and the specific

guard designed for the selected wheel.

Wheels for which the power tool was not de-

signed cannot be adequately guarded and

f The guard must be securely attached to the

power tool and positioned for maximum

safety, so the least amount of wheel is ex-

posed towards the operator. The guard

helps to protect operator from broken wheel

fragments and accidental contact with

f Wheels must be used only for recommend-

ed applications. For example: do not grind

with the side of the cut-off wheel. Abrasive

cut-off wheels are intended for peripheral

grinding; side forces applied to these wheels

may cause them to shatter.

f Always use undamaged wheel flanges that

are of correct size and shape for your se-

lected wheel. Proper wheel flanges support

the wheel thus reducing the possibility of

wheel breakage. Flanges for cut-off wheels

may be different from grinding wheel flanges.

f Do not use worn down wheels from larger

power tools. Wheels intended for larger

power tools are not suitable for the higher

speed of a smaller tool and may burst.

Additional safety warnings specific for abra-

sive cutting off operations

f Do not “jam” the cut-off wheel or apply ex-

cessive pressure. Do not attempt to make

an excessive depth of cut. Overstressing the

wheel increases the loading and susceptibili-

ty to twisting or binding of the wheel in the

cut and the possibility of kickback or wheel

f Do not position your body in line with and

behind the rotating wheel. When the wheel,

at the point of operation, is moving away

from your body, the possible kickback may

propel the spinning wheel and the power

tool directly at you.

f When wheel is binding or when interrupting

a cut for any reason, switch off the power

tool and hold the power tool motionless un-

til the wheel comes to a complete stop. Nev-

er attempt to remove the cut-off wheel from

the cut while the wheel is in motion other-

wise kickback may occur. Investigate and

take corrective action to eliminate the cause

f Do not restart the cutting operation in the

workpiece. Let the wheel reach full speed

and carefully reenter the cut.

bind, walk up or kickback if the power tool is

restarted in the workpiece.

f Support panels or any oversized workpiece

to minimize the risk of wheel pinching and

kickback. Large workpieces tend to sag un-

der their own weight. Supports must be

placed under the workpiece near the line of

cut and near the edge of the workpiece on

both sides of the wheel.

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f Use extra caution when making a “pocket

cut” into existing walls or other blind areas.

The protruding wheel may cut gas or water

pipes, electrical wiring or objects that can

Safety warnings specific for sanding opera-

f Do not use excessively oversized sanding

disc paper. Follow manufacturers recom-

mendations, when selecting sanding paper.

Larger sanding paper extending beyond the

sanding pad presents a laceration hazard and

may cause snagging, tearing of the disc, or

Safety warnings specific for wire brushing

f Be aware that wire bristles are thrown by

the brush even during ordinary operation.

Do not overstress the wires by applying ex-

cessive load to the brush. The wire bristles

can easily penetrate light clothing and/or

f If the use of a guard is recommended for

wire brushing, do not allow any interfer-

ence of the wire wheel or brush with the

guard. Wire wheel or brush may expand in

diameter due to work load and centrifugal

Additional safety warnings

Wear safety goggles.

f Use suitable detectors to determine if utili-

ty lines are hidden in the work area or call

the local utility company for assistance.

Contact with electric lines can lead to fire

and electric shock. Damaging a gas line can

lead to explosion. Penetrating a water line

causes property damage or may cause an

f Release the On/Off switch and set it to the

off position when the power supply is inter-

rupted, e. g., in case of a power failure or

when the mains plug is pulled. This prevents

uncontrolled restarting.

f Secure the workpiece. A workpiece clamped

with clamping devices or in a vice is held

more secure than by hand.

Products sold in GB only: Your product is fitted

with an BS 1363/A approved electric plug with

internal fuse (ASTA approved to BS 1362).

If the plug is not suitable for your socket outlets,

it should be cut off and an appropriate plug fit-

ted in its place by an authorised customer serv-

ice agent. The replacement plug should have the

same fuse rating as the original plug.

The severed plug must be disposed of to avoid a

possible shock hazard and should never be in-

serted into a mains socket elsewhere.

Products sold in AUS and NZ only: Use a resid-

ual current device (RCD) with a rated residual

current of 30 mA or less.

Functional Description

Read all safety warnings and all in-

structions. Failure to follow the

warnings and instructions may re-

sult in electric shock, fire and/or se-

While reading the operating instructions, unfold

the graphics page for the machine and leave it

The machine is intended for cutting, roughing

and brushing of metal and stone materials with-

out the use of water.

For cutting with bonded abrasives, a special cut-

ting guide (accessory) must be used.

When cutting in stone, provide for sufficient

With approved sanding tools, the machine can

be used for sanding with sanding discs.

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The numbering of the product features refers to

the illustration of the machine on the graphics

1 Release lever for protection guard

2 Spindle lock button

3 Thumbwheel for speed preselection

(GWS 15-125 CIEH/GWS 15-125 CITH)

5 Auxiliary handle (insulated gripping surface)

7 Extraction hood for sanding*

8 Mounting flange with O-ring

9 Carbide grinding head*

12 Protection guard for grinding

14 Protection guard for cutting*

21 Cutting guide with dust extraction protec-

22 Diamond cutting disc*

23 Handle (insulated gripping surface)

*Accessories shown or described are not part of the

standard delivery scope of the product. A complete

overview of accessories can be found in our acces-

Noise/Vibration Information

Measured sound values determined according

Typically the A-weighted noise levels of the

product are: Sound pressure level 91 dB(A);

Sound power level 102 dB(A). Uncertainty

mined according to EN 60745:

The vibration emission level given in this infor-

mation sheet has been measured in accordance

with a standardised test given in EN 60745 and

may be used to compare one tool with another.

It may be used for a preliminary assessment of

The declared vibration emission level repre-

sents the main applications of the tool. However

if the tool is used for different applications, with

different accessories or poorly maintained, the

vibration emission may differ. This may signifi-

cantly increase the exposure level over the total

An estimation of the level of exposure to vibra-

tion should also take into account the times

when the tool is switched off or when it is run-

ning but not actually doing the job. This may sig-

nificantly reduce the exposure level over the to-

Identify additional safety measures to protect

the operator from the effects of vibration such

as: maintain the tool and the accessories, keep

the hands warm, organisation of work patterns.

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Bosch Power Tools 1 609 929 X20 | (28.7.10)

Declaration of Conformity

We declare under our sole responsibility that

the product described under “Technical Data” is

in conformity with the following standards or

standardization documents: EN 60745 accord-

ing to the provisions of the directives

2004/108/EC, 2006/42/EC.

Speed control adjustment

Reduced starting current

Constant electronic control

Weight according to EPTA-Procedure

/II /II /II /II The values given are valid for a nominal voltage [U] of 230 V. For different voltages and models for specific countries,

these values can vary.

Please observe the article number on the type plate of your machine. The trade names of the individual machines

Dr. Egbert Schneider

Senior Vice President

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1 609 929 X20 | (28.7.10) Bosch Power Tools

Mounting the Protective Devices

f Before any work on the machine itself, pull

Note: After breakage of the grinding disc during

operation or damage to the holding fixtures on

the protection guard/power tool, the machine

must promptly be sent to an after-sales service

agent for maintenance (for addresses, see sec-

tion „After-sales Service and Customer

Protection Guard for Grinding

Place the protection guard

12 onto the spindle collar

as shown in the illustra-

tion. The triangle marks on

the protection guard must

correspond with the re-

spective marks on the gear

Press the protection guard

12 onto the spindle collar

until the shoulder of the

protection guard is seated

against the flange of the

machine, and turn the protection guard until it

can clearly be heard to engage.

Adjust the position of the protection guard 12 to

the requirements of the work process. For this,

press the release lever 1 upward and turn the

protection guard 12 to the required position.

f Adjust the protection guard 12 in such a

manner that sparking is prevented in the di-

rection of the operator.

f The protection guard 12 may be turned only

upon actuation of the release lever 1! Oth-

erwise the power tool may not continue to

be used under any circumstances and must

be taken to an after-sales service agent.

Note: The encoding keys on the protection

guard 12 ensure that only a protection guard

that fits the machine type can be mounted.

Protection Guard for Cutting

f For cutting with bonded abrasives, always

use the protection guard for cutting 14.

f Provide for sufficient dust extraction when

The protection guard for cutting 14 is mounted

in the same manner as the protection guard for

Cutting Guide with Dust Extraction Protection

The cutting guide with dust extraction protec-

tion guard 21 is mounted in the same manner as

the protection guard for grinding 12.

Extraction Hood for Sanding

The extraction hood 7 can be used for low-dust

sanding of paint, varnish and plastics in con-

junction with the carbide grinding head 9 or the

rubber sanding plate 17 with a sanding sheet

18. The extraction hood 7 is not suitable for

A suitable Bosch vacuum cleaner can be con-

nected to the extraction hood 7.

The extraction hood 7 is mounted in the same

manner as the protection guard 12. The brush

collar is exchangeable.

f Operate your machine only with the auxilia-

Screw the auxiliary handle 5 on the right or left

of the machine head depending on the working

f For operations with the rubber sanding

plate 17 or with the cup brush/wheel brush/

flap disc, always mount the hand guard 16.

The hand guard 16 is fastened with the auxiliary

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Bosch Power Tools 1 609 929 X20 | (28.7.10)

Mounting the Grinding Tools

f Before any work on the machine itself, pull

f Grinding and cutting discs become very hot

while working; do not touch until they have

Clean the grinder spindle 6 and all parts to be

For clamping and loosening the grinding tools,

lock the grinder spindle with the spindle lock

f Actuate the spindle lock button only when

the grinder spindle is at a standstill. Other-

wise, the machine may become damaged.

Grinding/Cutting Disc

Pay attention to the dimensions of the grinding

tools. The mounting hole diameter must fit the

mounting flange without play. Do not use reduc-

When using diamond cutting discs, pay atten-

tion that the direction-of-rotation arrow on the

diamond cutting disc and the direction of rota-

tion of the machine (see direction-of-rotation ar-

row on the machine head) agree.

See graphics page for the mounting sequence.

To fasten the grinding/cutting disc, screw on

the clamping nut 10 and tighten with the two-

pin spanner; see Section “Quick-clamping Nut”.

f After mounting the grinding tool and before

switching on, check that the grinding tool is

correctly mounted and that it can turn free-

ly. Make sure that the grinding tool does

not graze against the protection guard or

An O-ring (plastic part) is in-

serted in the mounting flange 8

around the centring collar. If

the O-ring is missing or is

damaged, it must in all cases

be replaced (article number

1 600 210 039) before the

mounting flange 8 is mounted.

f For operations with the flap disc, always

mount the hand guard 16.

Rubber Sanding Plate

f For operations with the rubber sanding

plate 17, always mount the hand guard 16.

See graphics page for the mounting sequence.

Screw on the round nut 19 and tighten with the

Cup Brush/Disc Brush

f For operations with the cup brush/wheel

brush, always mount the hand guard 16.

See graphics page for the mounting sequence.

The cup brush/disc brush must be able to be

screwed onto the grinder spindle until it rests

firmly against the grinder spindle flange at the

end of the grinder spindle threads. Tighten the

cup brush/disc brush with an open-end span-

For convenient changing of grinding tools with-

out the use of additional tools, you can use the

quick-clamping nut 11 instead of the clamping

f The quick-clamping nut 11 may be used only

for grinding or cutting discs.

Use only a flawless, undamaged quick-clamp-

When screwing on, pay attention that the side

of the quick-clamping nut 11 with printing

does not face the grinding disc; the arrow must

point to the index mark 24.

Lock the grinder spin-

dle with the spindle

lock button 2. To tight-

en the quick-clamping

nut, firmly turn the

grinding disc in clock-

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1 609 929 X20 | (28.7.10) Bosch Power Tools

A properly attached,

knurled ring in anti-

clockwise direction.

Never loosen a tight

use the two-pin span-

ner. Insert the two-pin spanner as shown in the

Approved Grinding Tools

All grinding tools mentioned in these operating

instructions can be used.

The permissible speed [min

ential speed [m/s] of the grinding tools used

must at least match the values given in the table.

Therefore, observe the permissible rotation-

al/circumferential speed on the label of the

Rotating the Machine Head

f Before any work on the machine itself, pull

e. g., for cutting operations using the cutting

guide with dust extraction protection guard 21

or for left-handed persons.

Completely unscrew the four screws. Rotate the

machine head carefully, without removing it

from the housing, to the new position. Screw in

and tighten the four screws again.

Dust/Chip Extraction

f Dusts from materials such as lead-containing

coatings, some wood types, minerals and

metal can be harmful to one’s health. Touch-

ing or breathing-in the dusts can cause aller-

gic reactions and/or lead to respiratory infec-

tions of the user or bystanders.

Certain dusts, such as oak or beech dust, are

considered as carcinogenic, especially in

connection with wood-treatment additives

(chromate, wood preservative). Materials

containing asbestos may only be worked by

– As far as possible, use a dust extraction

system suitable for the material.

– Provide for good ventilation of the work-

– It is recommended to wear a P2 filter-

Observe the relevant regulations in your

country for the materials to be worked.

f Prevent dust accumulation at the work-

place. Dusts can easily ignite.

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f Observe correct mains voltage! The voltage

of the power source must agree with the

voltage specified on the nameplate of the

machine. Power tools marked with 230 V

can also be operated with 220 V.

When operating the machine with power from

mobile generators that do not have sufficient re-

serve capacity or are not equipped with suitable

voltage control with starting current amplifica-

tion, loss of performance or untypical behavior

can occur upon switching on.

Please observe the suitability of the power gen-

erator being used, particularly with regard to

the mains voltage and frequency.

Switching On and Off

To start the power tool, press the On/Off switch

4 forward and then down.

To lock-on the pressed On/Off switch 4, push

the On/Off switch 4 further forward.

To switch off the power tool, release the On/Off

switch 4, or when it is locked, briefly press the

On/Off switch 4 and then release it.

Switch Version without Lock-on

To start the power tool, press the On/Off switch

4 forward and then down.

To switch off the machine, release the On/Off

f Check grinding tools before using. The

grinding tool must be mounted properly

and be able to move freely. Carry out a test

run for at least one minute with no load. Do

not use damaged, out-of-centre or vibrating

grinding tools. Damaged grinding tools can

burst and cause injuries.

In case of a sudden drop in speed,

e.g., caused by a jammed disc

while cutting, the power supply to

the motor is electronically inter-

To restart the operation, switch the On/Off

switch 4 to the Off position and start the ma-

Restarting Protection

The restarting protection feature prevents un-

controlled restarting of the machine after an in-

terruption in the power supply.

To restart the operation, switch the On/Off

switch 4 to the Off position and start the ma-

Reduced starting current

The electronic reduced starting current limits

the power consumption when switching the tool

on and enables operation from a 13 ampere

Note: When the machine runs with full speed af-

ter switching on, the reduced starting current,

the restarting protection and the kickback stop

features have failed. The power tool must

promptly be sent to an after-sales service agent

for maintenance; addresses, see Section „After-

sales Service and Customer Assistance“.

Constant Electronic Control

Constant electronic control holds the speed

constant at no-load and under load, and ensures

uniform working performance.

OBJ_BUCH-165-005.book Page 31 Wednesday, July 28, 2010 8:54 AM32 | English

1 609 929 X20 | (28.7.10) Bosch Power Tools

Speed preselection (GWS 15-125 CIEH/GWS 15-125 CITH)

The required speed can be preselected with the thumbwheel 3 (also while running).

The data in the following table are recommended values.

f Exercise caution when cutting slots in

structural walls; see Section “Information

f Clamp the workpiece if it does not remain

stationary due to its own weight.

f Do not strain the machine so heavily that it

comes to a standstill.

f After heavily straining the power tool, con-

tinue to run it at no-load for several minutes

to cool down the accessory.

f Grinding and cutting discs become very hot

while working; do not touch until they have

f Do not use the power tool with a cut-off

f Never use a cutting disc for roughing.

The best roughing results are achieved when

setting the machine at an angle of 30° to 40°.

Move the machine back and forth with moderate

pressure. In this manner, the workpiece will not

become too hot, does not discolour and no

With the flap disc (accessory), curved surfaces

and profiles can be worked.

Flap discs have a considerably higher service

life, lower noise levels and lower sanding tem-

peratures than conventional sanding sheets.

f For cutting with bonded abrasives, always

use the protection guard for cutting 14.

When cutting, work with moderate feed, adapt-

ed to the material being cut. Do not exert pres-

sure onto the cutting disc, tilt or oscillate the

Do not reduce the speed of running down cut-

ting discs by applying sideward pressure.

When cutting profiles and square bar, it is best

to start at the smallest cross section.

Material Application Accessory Thumbwheel 3

Metal Removing paint Sanding disc 2 – 3

Wood, metal Brushing, rust removal Cup brush, sanding disc 3

Metal, masonry Grinding Grinding disc 4 – 6

Metal Rough grinding Grinding disc 6

Masonry, stone Cutting Cutting disc and cutting guide

(Cutting masonry/stone is permitted

only with use of the cutting guide)

OBJ_BUCH-165-005.book Page 32 Wednesday, July 28, 2010 8:54 AMEnglish | 33

Bosch Power Tools 1 609 929 X20 | (28.7.10)

f Provide for sufficient dust extraction when

f Wear a dust respirator.

f The machine may be used only for dry cut-

For cutting stone, it is best to use a diamond

When using the cutting guide with dust extrac-

tion protection guard 21, the vacuum cleaner

must be approved for vacuuming masonry dust.

Suitable vacuum cleaners are available from

For cutting expecially hard material, e. g., con-

crete with high pebble content, the diamond

cutting disc can overheat and become damaged

as a result. This is clearly indicated by circular

sparking, rotating with the diamond cutting

In this case, interrupt the cutting process and al-

low the diamond cutting disc to cool by running

the machine for a short time at maximum speed

Noticeable decreasing work progress and circu-

lar sparking are indications of a diamond cutting

disc that has become dull. Briefly cutting into

abrasive material (e. g. lime-sand brick) can re-

sharpen the disc again.

Information on Structures

Slots in structural walls are subject to the

Standard DIN 1053 Part 1, or country-specific

These regulations are to be observed under all

circumstances. Before beginning work, consult

the responsible structural engineer, architect or

the construction supervisor.

Maintenance and Service

Maintenance and Cleaning

f Before any work on the machine itself, pull

f For safe and proper working, always keep

the machine and ventilation slots clean.

f In extreme conditions, always use dust ex-

traction as far as possible. Blow out ventila-

tion slots frequently and install a residual

current device (RCD). When working metals,

conductive dust can settle in the interior of

the power tool. The total insulation of the

power tool can be impaired.

Please store and handle the accessory(-ies)

If the machine should fail despite the care taken

in manufacturing and testing procedures, repair

should be carried out by an after-sales service

centre for Bosch power tools.

In all correspondence and spare parts order,

please always include the 10-digit article

number given on the type plate of the machine.

After-sales Service and Customer

Our after-sales service responds to your ques-

tions concerning maintenance and repair of your

product as well as spare parts. Exploded views

and information on spare parts can also be

Our customer service representatives can an-

swer your questions concerning possible appli-

cations and adjustment of products and acces-

Robert Bosch Ltd. (B.S.C.)

OBJ_BUCH-165-005.book Page 33 Wednesday, July 28, 2010 8:54 AM34 | English

Fax: +353 (01) 4 66 68 88

Australia, New Zealand and Pacific Islands

Robert Bosch Australia Pty. Ltd.

Customer Contact Center

Republic of South Africa

Hotline: +27 (011) 6 51 96 00

35 Roper Street, New Centre

E-Mail: bsctools@icon.co.za

KZN – BSC Service Centre

Unit E, Almar Centre

E-Mail: bsc.dur@za.bosch.com

Western Cape – BSC Service Centre

Democracy Way, Prosperity Park

The machine, accessories and packaging should

be sorted for environmental-friendly recycling.

Do not dispose of power tools into household

Only for EC countries:

According the European Guideline

2002/96/EC for Waste Electrical

and Electronic Equipment and its

implementation into national

right, power tools that are no

longer usable must be collected

separately and disposed of in an environmental-

Subject to change without notice.

OBJ_BUCH-165-005.book Page 34 Wednesday, July 28, 2010 8:54 AMFrançais | 35 Bosch Power Tools 1 609 929 X20 | (28.7.10) fr

Avertissements de sécurité

AVERTISSEMENT OBJ_BUCH-165-005.book Page 35 Wednesday, July 28, 2010 8:54 AM36 | Français

OBJ_BUCH-165-005.book Page 36 Wednesday, July 28, 2010 8:54 AMFrançais | 37

OBJ_BUCH-165-005.book Page 37 Wednesday, July 28, 2010 8:54 AM38 | Français

OBJ_BUCH-165-005.book Page 38 Wednesday, July 28, 2010 8:54 AMFrançais | 39

coupe excessive. Une contrainte excessive

OBJ_BUCH-165-005.book Page 39 Wednesday, July 28, 2010 8:54 AM40 | Français

OBJ_BUCH-165-005.book Page 40 Wednesday, July 28, 2010 8:54 AMFrançais | 41

OBJ_BUCH-165-005.book Page 41 Wednesday, July 28, 2010 8:54 AM42 | Français

Senior Vice President

OBJ_BUCH-165-005.book Page 42 Wednesday, July 28, 2010 8:54 AMFrançais | 43

OBJ_BUCH-165-005.book Page 43 Wednesday, July 28, 2010 8:54 AM44 | Français

OBJ_BUCH-165-005.book Page 46 Wednesday, July 28, 2010 8:54 AMFrançais | 47

OBJ_BUCH-165-005.book Page 47 Wednesday, July 28, 2010 8:54 AM48 | Français

OBJ_BUCH-165-005.book Page 48 Wednesday, July 28, 2010 8:54 AMFrançais | 49

OBJ_BUCH-165-005.book Page 49 Wednesday, July 28, 2010 8:54 AM50 | Français

ADVERTENCIA OBJ_BUCH-165-005.book Page 51 Wednesday, July 28, 2010 8:54 AM52 | Español

OBJ_BUCH-165-005.book Page 52 Wednesday, July 28, 2010 8:54 AMEspañol | 53

OBJ_BUCH-165-005.book Page 53 Wednesday, July 28, 2010 8:54 AM54 | Español

OBJ_BUCH-165-005.book Page 54 Wednesday, July 28, 2010 8:54 AMEspañol | 55

OBJ_BUCH-165-005.book Page 55 Wednesday, July 28, 2010 8:54 AM56 | Español

OBJ_BUCH-165-005.book Page 56 Wednesday, July 28, 2010 8:54 AMEspañol | 57

OBJ_BUCH-165-005.book Page 57 Wednesday, July 28, 2010 8:54 AM58 | Español

2004/108/CE, 2006/42/CE.

Senior Vice President

OBJ_BUCH-165-005.book Page 58 Wednesday, July 28, 2010 8:54 AMEspañol | 59

OBJ_BUCH-165-005.book Page 59 Wednesday, July 28, 2010 8:54 AM60 | Español

OBJ_BUCH-165-005.book Page 62 Wednesday, July 28, 2010 8:54 AMEspañol | 63

OBJ_BUCH-165-005.book Page 63 Wednesday, July 28, 2010 8:54 AM64 | Español

OBJ_BUCH-165-005.book Page 64 Wednesday, July 28, 2010 8:54 AMEspañol | 65

OBJ_BUCH-165-005.book Page 65 Wednesday, July 28, 2010 8:54 AM66 | Español

MR P R O D U C T O C E R T I F I C A D O C E R T I F I E D P R O D U C T OBJ_BUCH-165-005.book Page 66 Wednesday, July 28, 2010 8:54 AMPortuguês | 67 Bosch Power Tools 1 609 929 X20 | (28.7.10) pt

ATENÇÃO OBJ_BUCH-165-005.book Page 67 Wednesday, July 28, 2010 8:54 AM68 | Português

OBJ_BUCH-165-005.book Page 68 Wednesday, July 28, 2010 8:54 AMPortuguês | 69

OBJ_BUCH-165-005.book Page 69 Wednesday, July 28, 2010 8:54 AM70 | Português

controlar as forças de contra-golpe e as for-

OBJ_BUCH-165-005.book Page 70 Wednesday, July 28, 2010 8:54 AMPortuguês | 71

OBJ_BUCH-165-005.book Page 71 Wednesday, July 28, 2010 8:54 AM72 | Português

OBJ_BUCH-165-005.book Page 72 Wednesday, July 28, 2010 8:54 AMPortuguês | 73

OBJ_BUCH-165-005.book Page 73 Wednesday, July 28, 2010 8:54 AM74 | Português

Senior Vice President

OBJ_BUCH-165-005.book Page 74 Wednesday, July 28, 2010 8:54 AMPortuguês | 75

devem coincidir com as

OBJ_BUCH-165-005.book Page 75 Wednesday, July 28, 2010 8:54 AM76 | Português

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OBJ_BUCH-165-005.book Page 79 Wednesday, July 28, 2010 8:54 AM80 | Português

OBJ_BUCH-165-005.book Page 81 Wednesday, July 28, 2010 8:54 AM82 | Italiano 1 609 929 X20 | (28.7.10) Bosch Power Tools it

AVVERTENZA OBJ_BUCH-165-005.book Page 82 Wednesday, July 28, 2010 8:54 AMItaliano | 83

OBJ_BUCH-165-005.book Page 83 Wednesday, July 28, 2010 8:54 AM84 | Italiano

OBJ_BUCH-165-005.book Page 84 Wednesday, July 28, 2010 8:54 AMItaliano | 85

OBJ_BUCH-165-005.book Page 85 Wednesday, July 28, 2010 8:54 AM86 | Italiano

OBJ_BUCH-165-005.book Page 86 Wednesday, July 28, 2010 8:54 AMItaliano | 87

OBJ_BUCH-165-005.book Page 87 Wednesday, July 28, 2010 8:54 AM88 | Italiano

OBJ_BUCH-165-005.book Page 88 Wednesday, July 28, 2010 8:54 AMItaliano | 89

Senior Vice President

OBJ_BUCH-165-005.book Page 89 Wednesday, July 28, 2010 8:54 AM90 | Italiano

OBJ_BUCH-165-005.book Page 90 Wednesday, July 28, 2010 8:54 AMItaliano | 91

OBJ_BUCH-165-005.book Page 93 Wednesday, July 28, 2010 8:54 AM94 | Italiano

OBJ_BUCH-165-005.book Page 94 Wednesday, July 28, 2010 8:54 AMItaliano | 95

OBJ_BUCH-165-005.book Page 96 Wednesday, July 28, 2010 8:54 AMNederlands | 97 Bosch Power Tools 1 609 929 X20 | (28.7.10) nl

WAARSCHUWING OBJ_BUCH-165-005.book Page 97 Wednesday, July 28, 2010 8:54 AM98 | Nederlands

OBJ_BUCH-165-005.book Page 98 Wednesday, July 28, 2010 8:54 AMNederlands | 99

OBJ_BUCH-165-005.book Page 99 Wednesday, July 28, 2010 8:54 AM100 | Nederlands

OBJ_BUCH-165-005.book Page 100 Wednesday, July 28, 2010 8:54 AMNederlands | 101

OBJ_BUCH-165-005.book Page 101 Wednesday, July 28, 2010 8:54 AM102 | Nederlands

OBJ_BUCH-165-005.book Page 102 Wednesday, July 28, 2010 8:54 AMNederlands | 103

OBJ_BUCH-165-005.book Page 103 Wednesday, July 28, 2010 8:54 AM104 | Nederlands

Senior Vice President

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OBJ_BUCH-165-005.book Page 105 Wednesday, July 28, 2010 8:54 AM106 | Nederlands

OBJ_BUCH-165-005.book Page 106 Wednesday, July 28, 2010 8:54 AMNederlands | 107

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OBJ_BUCH-165-005.book Page 109 Wednesday, July 28, 2010 8:54 AM110 | Nederlands

OBJ_BUCH-165-005.book Page 110 Wednesday, July 28, 2010 8:54 AMNederlands | 111

OBJ_BUCH-165-005.book Page 111 Wednesday, July 28, 2010 8:54 AM112 | Dansk 1 609 929 X20 | (28.7.10) Bosch Power Tools da

ADVARSEL OBJ_BUCH-165-005.book Page 112 Wednesday, July 28, 2010 8:54 AMDansk | 113

OBJ_BUCH-165-005.book Page 113 Wednesday, July 28, 2010 8:54 AM114 | Dansk

OBJ_BUCH-165-005.book Page 114 Wednesday, July 28, 2010 8:54 AMDansk | 115

OBJ_BUCH-165-005.book Page 115 Wednesday, July 28, 2010 8:54 AM116 | Dansk

OBJ_BUCH-165-005.book Page 116 Wednesday, July 28, 2010 8:54 AMDansk | 117

OBJ_BUCH-165-005.book Page 117 Wednesday, July 28, 2010 8:54 AM118 | Dansk

Senior Vice President

OBJ_BUCH-165-005.book Page 118 Wednesday, July 28, 2010 8:54 AMDansk | 119

OBJ_BUCH-165-005.book Page 119 Wednesday, July 28, 2010 8:54 AM120 | Dansk

sten 2 for at justere sli-

OBJ_BUCH-165-005.book Page 121 Wednesday, July 28, 2010 8:54 AM122 | Dansk

OBJ_BUCH-165-005.book Page 122 Wednesday, July 28, 2010 8:54 AMDansk | 123

fare for, at det tryk-

Bosch Service Center

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VARNING OBJ_BUCH-165-005.book Page 125 Wednesday, July 28, 2010 8:54 AM126 | Svenska

OBJ_BUCH-165-005.book Page 126 Wednesday, July 28, 2010 8:54 AMSvenska | 127

OBJ_BUCH-165-005.book Page 127 Wednesday, July 28, 2010 8:54 AM128 | Svenska

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OBJ_BUCH-165-005.book Page 129 Wednesday, July 28, 2010 8:54 AM130 | Svenska

OBJ_BUCH-165-005.book Page 130 Wednesday, July 28, 2010 8:54 AMSvenska | 131

Senior Vice President

OBJ_BUCH-165-005.book Page 131 Wednesday, July 28, 2010 8:54 AM132 | Svenska

OBJ_BUCH-165-005.book Page 134 Wednesday, July 28, 2010 8:54 AMSvenska | 135

OBJ_BUCH-165-005.book Page 135 Wednesday, July 28, 2010 8:54 AM136 | Svenska

OBJ_BUCH-165-005.book Page 136 Wednesday, July 28, 2010 8:54 AMSvenska | 137

Bosch Service Center

OBJ_BUCH-165-005.book Page 137 Wednesday, July 28, 2010 8:54 AM138 | Norsk 1 609 929 X20 | (28.7.10) Bosch Power Tools no

ADVARSEL OBJ_BUCH-165-005.book Page 138 Wednesday, July 28, 2010 8:54 AMNorsk | 139

OBJ_BUCH-165-005.book Page 139 Wednesday, July 28, 2010 8:54 AM140 | Norsk

OBJ_BUCH-165-005.book Page 140 Wednesday, July 28, 2010 8:54 AMNorsk | 141

OBJ_BUCH-165-005.book Page 141 Wednesday, July 28, 2010 8:54 AM142 | Norsk

OBJ_BUCH-165-005.book Page 142 Wednesday, July 28, 2010 8:54 AMNorsk | 143

Overflatesliping (grovsliping): Svingningsemis-

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Senior Vice President

OBJ_BUCH-165-005.book Page 144 Wednesday, July 28, 2010 8:54 AMNorsk | 145

OBJ_BUCH-165-005.book Page 146 Wednesday, July 28, 2010 8:54 AMNorsk | 147

OBJ_BUCH-165-005.book Page 147 Wednesday, July 28, 2010 8:54 AM148 | Norsk

OBJ_BUCH-165-005.book Page 148 Wednesday, July 28, 2010 8:54 AMNorsk | 149

fare for at den tryk-

OBJ_BUCH-165-005.book Page 149 Wednesday, July 28, 2010 8:54 AM150 | Norsk

OBJ_BUCH-165-005.book Page 150 Wednesday, July 28, 2010 8:54 AMSuomi | 151 Bosch Power Tools 1 609 929 X20 | (28.7.10) fi

VAROITUS OBJ_BUCH-165-005.book Page 151 Wednesday, July 28, 2010 8:54 AM152 | Suomi

OBJ_BUCH-165-005.book Page 152 Wednesday, July 28, 2010 8:54 AMSuomi | 153

OBJ_BUCH-165-005.book Page 153 Wednesday, July 28, 2010 8:54 AM154 | Suomi

OBJ_BUCH-165-005.book Page 154 Wednesday, July 28, 2010 8:54 AMSuomi | 155

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Senior Vice President

OBJ_BUCH-165-005.book Page 157 Wednesday, July 28, 2010 8:54 AM158 | Suomi

OBJ_BUCH-165-005.book Page 158 Wednesday, July 28, 2010 8:54 AMSuomi | 159

OBJ_BUCH-165-005.book Page 160 Wednesday, July 28, 2010 8:54 AMSuomi | 161

OBJ_BUCH-165-005.book Page 161 Wednesday, July 28, 2010 8:54 AM162 | Suomi

OBJ_BUCH-165-005.book Page 163 Wednesday, July 28, 2010 8:54 AM164 | Eλληνικά

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Senior Vice President

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OBJ_BUCH-165-005.book Page 173 Wednesday, July 28, 2010 8:54 AM174 | Eλληνικά

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OBJ_BUCH-165-005.book Page 179 Wednesday, July 28, 2010 8:54 AM180 | Türkçe 1 609 929 X20 | (28.7.10) Bosch Power Tools tr

UYARI OBJ_BUCH-165-005.book Page 180 Wednesday, July 28, 2010 8:54 AMTürkçe | 181

OBJ_BUCH-165-005.book Page 181 Wednesday, July 28, 2010 8:54 AM182 | Türkçe

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Senior Vice President

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OBJ_BUCH-165-005.book Page 187 Wednesday, July 28, 2010 8:54 AM188 | Türkçe

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OBJ_BUCH-165-005.book Page 190 Wednesday, July 28, 2010 8:54 AMTürkçe | 191

OBJ_BUCH-165-005.book Page 192 Wednesday, July 28, 2010 8:54 AMﻲﺑﺮﻋ

Senior Vice President

“ﺔﻴﺋﺎﺑﺮﻬﻜﻟﺍ ﺓﺪﻌﻟﺍ” ﺢﻠﻄﺼﻤﺑ ﺪﺼﻘﻳ

ﺩﺎﺘﻋ ﺀﺍﺪﺗﺭﺍ ﺪﳛ .ﺔﻴﻗﺍﻭ ﺕﺍﺭﺎﻈﻧ

Senior Vice President

OBJ_BUCH-165-005.book Page 219 Wednesday, July 28, 2010 8:54 AM1 609 929 X20 | (28.7.10) Bosch Power Tools

OBJ_BUCH-165-005.book Page 220 Wednesday, July 28, 2010 8:54 AM