SMARTDRIVE COMPACT - Fleet Management System HONEYWELL - Free user manual and instructions

USER MANUAL SMARTDRIVE COMPACT HONEYWELL

Constant and Variable torque

Variable Speed Drives

for Induction Motors

1.SAFETY 2
2. INSTALLATION 3

2.1 MECHANICAL INSTALLATION 3
2.2 CABLING AND CONNECTIONS 5

2.2.1 Power cabling 5
2.2.2 Control cabling 6

1. CONTROL I/O AND TERMINALS 7
2. NAVIGATION & STARTUP 9

4.1 THE MAIN MENUS OF SMARTDRIVE COMPACT 9
4.2 COMMISSIONING AND STARTUP WIZARD 10

4.2.1 Commissioning steps 10
4.2.2 Startup wizard 10
4.2.3 Manual testing 12

1. MONITORING & PARAMETERS 13

5.1 MONITORING VALUES 13
5.2 QUICK SETUP PARAMETERS 14
5.3 SYSTEM MENU PARAMETERS 16

1. FAULT TRACING 17
2. GENERAL DATA 19

This quick guide includes the essential steps for easy installation and setup of your SmartDrive Compact invert

Before commissioning your drive, read the complete

SmartDrive Compact User Manual available on the CD delivered with your

product or downloadable at:

http://ecc.emea.honeywell.com/inverter

1. SAFETY

ONLY A COMPETENT ELECTRICIAN IS ALLOWED TO CARRY OUT THE ELECTRICAL INSTALLATION

This quick guide contains clearly marked warnings which are intended for your personal safety and to avoid any unintentional damage to the product or connected appliances.

Please read these warnings carefully:

The components of the power unit of the inverter are live when SmartDrive Compact is connected to mains potential. Coming into contact with this voltage is extremely dangerous and may cause death or severe injury.

The motor terminals U, V, W (T1, T2, T3) and the possible brake resistor terminals - / + are live when SmartDrive Compact is connected to mains, even if the motor is not running.

The control I/O-terminals are isolated from the mains potential. However, the relay output terminals may have a dangerous control voltage present even when SmartDrive Compact is disconnected from mains.

The earth leakage current of SmartDrive Compact inverters exceeds 3.5mA AC. According to standard EN61800-5-1, a reinforced protective ground connection must be ensured.

See Chapter 7!

If the inverter is used as a part of a machine, the machine manufacturer is responsible for providing the machine with a main switch (EN 60204-1).

If SmartDrive Compact is disconnected from mains while running the motor, it remains live if the motor is energized by the process. In this case the motor functions as a generator feeding energy to the inverter.

After disconnecting the inverter from the mains, wait until the fan stops and the indicators on the display go out. Wait 5 more minutes before doing any work on SmartDrive Compact connections.

The motor can start automatically after a fault situation, if autorestart function has been activated.

2. INSTALLATION

2.1 MECHANICAL INSTALLATION

Table 1: Mechanical size classes with SmartDrive Compact

Product code	Mechanical size	Dimensions WxHxD [mm]
COMP230-P37-20	MI1	66x157x98
COMP230-P75-20
COMP400-P55-20
COMP400-P75-20
COMP400-1P1-20
COMP230-1P1-20	MI2	90x195x102
COMP230-1P5-20
COMP400-1P5-20
COMP400-2P2-20
COMP230-2P2-20	MI3	100x251x109
COMP400-3P0-20
COMP400-4P0-20
COMP400-5P5-20

There are two possible ways to mount SmartDrive Compact in the wall; either screw or DIN-rail mounting.

Figure 1: Screw mounting (left) and DIN-rail mounting (right)

NOTE! See the mounting dimensions on the back of the drive.

Leave free space for cooling above (100 mm) and below (50 mm) SmartDrive Compact!

Figure 2: Attaching the PE-plate and cable support

2.2 CABLING AND CONNECTIONS

2.2.1 Power cabling

Note! Tightening torque for power cables is 0.5 - 0.6 Nm

Figure 3: SmartDrive Compact power connections, MI1
Figure 4: SmartDrive Compact power connections, MI2 - MI3

2.2.2 Control cabling

Figure 5: Open the cover
Figure 6: Install the control cables. See next page!

3. CONTROL I/O AND TERMINALS

Table 1: Default I/O configuration and connections P) = Programmable function,see User manual,Parameters

Terminal		Signal	Factory preset	Description
1	+10Vref	Ref. voltage out		Maximum load 10 mA
2	AI1	Analog signal in 1	Freq. reference P)	0 - +10 V Ri = 200 k Ω (min)
3	GND	I/O signal ground
6	24Vout	24V output for DI's		± 20 %, max. load 50 mA
7	GND	I/O signal ground
8	DI1	Digital input 1	Start forward P)	0 - +30 V Ri = 12 k Ω min
9	DI2	Digital input 2	Start reverse P)
10	DI3	Digital input 3	Preset speed B0 P)
A	A	RS485 signal A	FB Communication	Modbus
B	B	RS485 signal B	FB Communication	Modbus
4	AI2	Analog signal in 2	PI actual value P)	0(4) - 20 mA, Ri = 200 Ω
5	GND	I/O signal ground
13	GND	I/O signal ground
14	DI4	Digital input 4	Preset speed B1 P)	0 - +30 V Ri = 12 k Ω min
15	DI5	Digital input 5	Fault reset P)
16	DI6	Digital input 6	Disable PI controlP)
18	AO	Analog signal out	Output frequency P)	0(4) - 20 mA, RL = 500 Ω
20	DO	Digital signal out	Active = READYP)	Open collector, max. load 48V/50mA
22	RO 11	Relay out 1	Active = RUN P)	Max. switching load: 250Vac/2A or 250Vdc/0.4A
23	RO 12
24	RO 21	Relay out 2	Active = FAULT P)	Max. switching load: 250Vac/2A or 250Vdc/0.4A
25	RO 22
26	RO 23

SmartDrive Compact I/O terminals:

4. NAVIGATION & STARTUP

4.1 THE MAIN MENU OF SMARTDRIVE COMPACT

Figure 1: The main menu of SmartDrive Compact

4.2 COMMISSIONING AND STARTUP WIZARD

4.2.1 Commissioning steps

Table 1: Commissioning steps

1. Read safety instructions on page 1	6. Run the Startup wizard and set all necessary parameters
2. Secure the grounding and check that cables comply with requirements	7. Perform test run without motor, see the User Manual: http://ecc.emea.honeywell.com
3. Check quality and quantity of cooling air	8. Run no-load tests without motor being connected to the process
4. Check that all start/stop switches are in STOP position	9. Connect the motor to the process and perform test run once again
5. Connect the drive to mains	10. SmartDrive Compact is now ready for use

4.2.2 Startup wizard

SmartDrive Compact runs the startup wizard in first power-up. After that the wizard can be run by pressing STOP for 5 seconds in main menu. The following figures show the procedure.

PERFORM THE SAME PROCEDURE FOR PAR.1.4, MOTOR NOMINAL CURRENT
PERFORM DRIVE SETUP, PAR. 13.2, SEE NEXT PAGE
Figure 2: SmartDrive Compact startup wizard

Selections:

P1.1

P1.2

P1.7

P1.15

P2.1

P2.2

P2.3

P3.1

P3.2

P3.3

P4.2

P4.3

0 = Basic

400V*

50Hz

1,1*INMOT

0=Not used

I/O

0=Ramp

0=Coast

0Hz

50Hz

0=A10-10V

3s

3s

1 = Pump drive

400V*

50Hz

1,1*INMOT

0=Not used

I/O

0=Ramp

1=Ramp

20Hz

50Hz

0=A10-10V

5s

5s

2 = Fans

400V*

50Hz

1,1*INMOT

0=Not used

I/O

0=Ramp

0=Coast

20Hz

50Hz

0=A10-10V

20s

20s

3 = Conveyor drive

400V*

50Hz

1,5*INMOT

1=Used

I/O

0=Ramp

0=Coast

0Hz

50Hz

0=A10-10V

1s

1s

*In drives of 208V,this value is 230V

Parameters affected:

P1.1 Motor Un (V)	P2.3 Stop function
P1.2 Motor fn (Hz)	P3.1 Min frequency
P1.7 Current limit (A)	P3.2 Max frequency
P1.15 Torque boost	P3.3 I/O reference
P2.1 Control place	P4.2 Acc. time (s)
P2.2 Start function	P4.3 Dec time (s)

Figure 3: Drive setup

4.2.3 Manual testing

1. Hold NAVIGATION WHEEL down for 5 seconds

Control Place automatically switches to manual control

2. Use the buttons for speed control

START and STOP for control
- Move to reference menu REF
- NAVIGATION WHEEL for adjusting the speed

1. Hold NAVIGATION WHEEL down for 5 seconds to return to remote control (I/O or fieldbus)

5. MONITORING & PARAMETERS

Note! Complete parameter listing and descriptions are given in SmartDrive Compact User Manual, available on the CD delivered with the product and downloadable at: http://ecc.emea.honeywell.com/inverter

5.1 MONITORING VALUES

Table 1: SmartDrive Compact monitoring values (Complete parameter list and parameter descriptions can be found from Complete SmartDrive Compact User Manual available on product CD or at: http://ecc.emea.honeywell.com/inverter)

Code	Monitoring signal	Unit	ID	Description
M1.1	Output frequency	Hz	1	Frequency to the motor
M1.2	Frequency reference	Hz	25
M1.3	Motor shaft speed	rpm	2	Calculated motor speed
M1.4	Motor current	A	3	Measured motor current
M1.5	Motor torque	%	4	Calculated actual/nominal torque of the motor
M1.6	Motor power	%	5	Calculated actual/nominal power of the motor
M1.7	Motor voltage	V	6	Motor voltage
M1.8	DC-link voltage	V	7	Measured DC-link voltage
M1.9	Unit temperature	°C	8	Heat sink temperature
M1.10	Motor temperature	°C		Calculated motor temperature
M1.11	Analogue input 1	%	13	AI1 value
M1.12	Analogue input 2	%	14	AI2 value
M1.13	Analogue output	%	26	AO1
M1.14	DI1, DI2, DI3		15	Digital input statuses
M1.15	DI4, DI5, DI6		16	Digital input statuses
M1.16	RO1, RO2, DO		17	Relay/digital output statuses
M1.17	PI setpoint	%	20	In percent of the maximum process reference
M1.18	PI feedback	%	21	In percent of the maximum actual value
M1.19	PI error value	%	22	In percent of the maximum error value
M1.20	PI Output	%	23	In percent of the maximum output value

5.2 QUICK SETUP PARAMETERS

Code	Parameter	Min	Max	Unit	Default	ID	Note
P1.1	Motor nominal voltage	180	500	V	230 400	110	Check rating plate on the motor
P1.2	Motor nom. fre- quency	30	320	Hz	50,00	111	Check rating plate on the motor
P1.3	Motor nominal speed	300	2000 0	rpm	1440	112	Default applies for a 4-pole motor.
P1.4	Motor nominal current	0,2 x INunit	1,5 x INunit	A	INunit	113	Check rating plate on the motor
P1.5	Motor cos (f)	0,30	1,00		0,85	120	Check rating plate on the motor
P1.7	Current limit	0,2 x INunit	2 x INunit	A	1,5 x INunit	107
P1.15	Torque boost	0	1		0	109	0 = Not used 1 = Used
P2.1	Control place	1	3		1	125	1 = I/O termina 2 = Keypad 3 = Fieldbus
P2.2	Start function	0	1		0	505	0 = Ramp 1 = Flying start
P2.3	Stop function	0	1		0	506	0 = Coasting 1 = Ramp
P3.1	Min frequency	0,00	P3.2	Hz	0,00	101
P3.2	Max frequency	P3.1	320	Hz	50,00	102
P3.3	I/O reference	0	4		3	117	0 = Preset Speeds (0-7) 1 = Keypad Reference 2 = Fieldbus Reference
							3 = AI1
							4 = AI2
P3.4	Preset speed 0	0,00	P3.2	Hz	5,00	124	Activated by digital inputs
P3.5	Preset speed 1	0,00	P3.2	Hz	10,00	105	Activated by digital inputs
P3.6	Preset speed 2	0,00	P3.2	Hz	15,00	106	Activated by digital inputs
P3.7	Preset speed 3	0,00	P3.2	Hz	20,00	126	Activated by digital inputs

Table 2: Quick setup parameters (Complete parameter list and parameter descriptions can be found from Complete SmartDrive Compact User Manual available on product CD or at: http://ecc.emea.honeywell.com/inverter)

Table 2: Quick setup parameters (Complete parameter list and parameter descriptions can be found from Complete SmartDrive Compact User Manual available on product CD or at: http://ecc.emea.honeywell.com/inverter)

Code	Parameter	Min	Max	Unit	Default	ID	Note
P4.2	Acceleration time	0,1	3000	s	1,0	103
P4.3	Deceleration time	0,1	3000	s	1,0	104
P6.1	AI1 Signal range	0	3		0	379	0 = Voltage 0...10 V 1 = Voltage 2...10 V
P6.5	AI2 Signal range	2	3		3	390	2 = Current 0...20 mA 3 = Current 4...20 mA
P10.4	Automatic restart	0	1		0	731	0 = Not used 1 = Used
P13.1	Parameter conceal	0	1		1	115	0 = All parameters visible 1 = Only quick setup parameters visible

5.3 SYSTEM MENU PARAMETERS

Table 3: System menu parameters

Code	Parameter	Min	Max	Default	Note
Software information (MENUPAR→S1)
S1.1	Software package
S1.2	Power SW version
S1.3	SW version
S1.4	Firmware interface
S1.5	Application ID
S1.6	Application revision
S1.7	System load
RS485 information (MENUPAR→S2)
S2.1	Communication status				Format: xx.yyy xx = 0 - 64 (Number of error messages) yyy = 0 - 999 (Number of good messages)
S2.2	Fieldbus protocol	0	1	0	0 = FB disabled 1= Modbus
S2.3	Slave address	1	255
S2.4	Baud rate	0	5	5	0=300, 1=600, 2=1200, 3=2400, 4=4800, 5=9600,
S2.5	Number of stop bits	0	1	1	0=1, 1=2
S2.6	Parity type	0	0	0	0= None (locked)
S2.7	Communication time-out	0	255	0	0= Not used, 1= 1 second, 2= 2 seconds, etc.
S2.8	Reset communication status				1= Resets par. S2.1
Total counters (MENUPAR→S3)
S3.1	MWh counter	0	1	0
S3.2	Power on days	0	1	0
S3.3	Power on hours	0	1	0
User settings (MENUPAR→S4)
S4.1	Display contrast	0	15	7	Adjusts the display contrast
S4.2	Restore factory defaults	0	1	0	1= Restores factory defaults

1. FAULT TRACING

Fault code	Fault name	Quick corrective actions
1	Overcurrent	- Check loading. - Check cables. - Check motor size.
2	Overvoltage	Increase deceleration time (P4.3).
3	Earth fault	- Check motor Cables- Check motor.
8	System fault	Reset the fault and restart. Should the fault recur, contact the technical support.
9	Undervoltage	In case of temporary supply voltage break, reset the fault and restart. Check supply voltage.
13	Inverter under temperature	Check that the product is operated in specified conditions.
14	Inverter over temperature	- Check that the cooling air is not blocked. - Check the ambient temperature. - Make sure that the switching frequency is not too high in relation to ambient temperature and motor load (P1.16).
15	Motor stalled	- Check motor - Check that the pump or fan is not blocked.
16	Motor overtemperature	- Check that motor parameters are cor rect (P1.1-P1.5). - Decrease motor load.
17	Motor Underload	FAN: check that belt is not broken. PUMP: check that pump is not dry.
22	EEPROM checksum fault	Reset the fault and restart. Should the fault recur, contact the technical support.
25	Microcontroller watchdog fault	Reset the fault and restart. Should the fault recur, contact the technical support.
34	Internal bus communication	Reset the fault and restart. Should the fault recur, contact the technical support.
35	Application fault	Reset the fault and restart. Should the fault recur, contact the technical support.

Table 1: Fault codes. See User Manual for detailed fault descriptions

Fault code	Fault name	Quick corrective actions
50	Analogue input lin < 4mA (selected signal range 4 to 20 mA)	Check the control cabling
53	Fieldbus fault	- Check installation. - If installation is correct contact technical support

1. GENERAL DATA

Dimensions and weight	Frame	Height	Width	Depth (mm)	Weight (kg)
	MI1	156,5	65,5	98,5	0,55
	MI2	195	90	101,5	0,70
	MI3	262,5	100	108,5	0,99
Supply network		SmartDrive Compact cannot be used with corner grounded networks
Motor connection	Output voltage	0 - Uin
	Output current	Continuous rated current IN at ambient tempera-ture max. +50°C, overload 1.5 x IN max. 1min/10min
Ambient conditions	Ambient operating temperature	-10°C (no frost)...+50°C: rated loadability IN
	Storage temperature	-40°C...+70°C
	Enclosure class	IP20
	Relative humidity	0...95% RH, non-condensing, non-corrosive, no dripping water
	Altitude	100% load capacity (no derating) up to 1000m. 1% derating for each 100m above 1000m; max. 2000m
EMC	Immunity	Complies with EN50082-1, -2, EN61800-3
	Emissions	Complies as standard with EN6 1800-3 Cate-gory C2 (Honeywell level H: normal public elec-tricity network requirements). Category C1 with external EMC-filter (Honeywell level C: special requirements for sensitive areas installations).
Standards		For EMC: EN61800-3, For safety: UL508C, EN61800-5-1
Certificates and manufacturer's declarations of conformity		For safety: CB, CE, UL, cUL, For EMC: CE, CB, c-tick (see unit nameplate for more detailed approvals)
Cable and fuse requirements380 - 500V	Frame	Fuse(A)	Mains cableCu (mm2)	Terminal cable min-max (mm2)
				Main & earth	Control & relay
	MI1	6	3*1.5+1.5	1.5-4	0.5-1.5
	MI2	10
	MI3	20	3*2.5+2.5	1.5-6
208 - 240V	MI1	10	2*1.5+1.5	1.5-4
	MI2	20	2*2.5+2.5
	MI3	32	2*6+6	1.5-6

• With above-mentioned fuses, the drive can be connected to power supply the short circuit current of which is max. 50kA
• Use cables with heat resistance of at least +70C
• The fuses function also as cable overload protection.
• These instructions apply only to cases with one motor and one cable connection from the inverter to the motor.
• To fulfil standard EN61800-5-1, the protective conductor should be at least 10mm2 Cu or 16mm Al. Another possibility is to use an additional protective conductor of at least the same size as the original one.

SmartDrive Compact power ratings

Mains voltage 208-240 V, 50/60 Hz, 1~ series
Product code	Rated loadability		Motor shaft power	Nominal input current	Mechanical size
	100% contin. current IN [A]	150% overload current [A]	P [kW]	[A]
COMP230-P25-20	1,7	2,6	0,25	4,2	MI1
COMP230-P37-20	2,4	3,6	0,37	5,7	MI1
COMP230-P55-20	2,8	4,2	0,55	6,6	MI1
COMP230-P75-20	3,7	5,6	0,75	8,3	MI1
COMP230-1P1-20	4,8	7,2	1,1	11,2	MI2
COMP230-1P5-20	7,0	10,5	1,5	14,1	MI2
COMP230-2P2-20	9,6	14,4	2,2	15,8	MI3

Mains voltage 380-480 V, 50/60 Hz, 3~ series
Product code	Rated loadability		Motor shaft power	Nominal input current	Mechanical size
	100% continuous current IN [A]	150% over-load current [A]	380-480V supply P[kW]	[A]
COMP400-P37-20	1,3	2,0	0,37	2,2	MI1
COMP400-P55-20	1,9	2,9	0,55	2,8	MI1
COMP400-P75-20	2,4	3,6	0,75	3,2	MI1
COMP400-1P1-20	3,3	5,0	1,1	4,0	MI1
COMP400-1P5-20	4,3	6,5	1,5	5,6	MI2
COMP400-2P2-20	5,6	8,4	2,2	7,3	MI2
COMP400-3P0-20	7,6	11,4	3,0	9,6	MI3
COMP400-4P0-20	9,0	13,5	4,0	11,5	MI3
COMP400-5P5-20	12,0	18,0	5,5	14,9	MI3

Note: The input currents are calculated values with 100kVA line transformer supply.

Index

1. SICHERHEIT 23
2. INSTALLATION 25

For more information on Honeywell's frequency converters and other Honeywell products, visit us online at http://ecc.emea.honeywell.com

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Telephone [phone]

Telefax (49) 7073 637 493

www.ecc.emea.honeywell.com

MU1B-0431GE51 R0209

February 2009

© 2009 Honeywell International Inc.