5604RK - Circular saw MAKITA - Free user manual and instructions

USER MANUAL 5604RK MAKITA

The following show the symbols used for the tool. Be sure that you understand their meaning before use.

Symboles

Explanation of general view

1	To avoid kickback, do support	8	Saw blade	18	Thumb nut
	board or panel near the cut.	9	Outer flange	19	For 45° bevel cuts
2	Don't support board or panel away from the cut.	10	Inner flange	20	For straight cuts
		11	Outer flange	21	Base plate
3	A typical illustration of proper hand support and workpiece support.	12	Hex socket head bolt	22	Lock-off button
		13	Saw blade	23	Switch trigger
		14	Setting protuberances	24	Vacuum cleaner
4	Hex wrench	15	Hex socket head bolt	25	Limit mark
5	Shaft lock		(For adjusting riving knife)	26	Brush holder cap
6	Tighten	16	Cutting depth	27	Screwdriver
7	Loosen	17	Thumb nut

SPECIFICATIONS

Model	5604R
Blade diameter	165 mm
Max. cutting depth
At 90°	54 mm
At 45°	35 mm
No load speed (min-1)	5,000
Overall length	320 mm
Net weight	3.6 kg

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Note: Specifications may differ from country to country.

Intended use

The tool is intended for performing lengthways and crossways straight cuts and miter cuts with angles to 45^ in wood while in firm contact with the workpiece.

Power supply

The tool should be connected only to a power supply of the same voltage as indicated on the nameplate, and can only be operated on single-phase AC supply. They are double-insulated in accordance with European Standard and can, therefore, also be used from sockets without earth wire.

Safety hints

For your own safety, please refer to the enclosed safety instructions.

ADDITIONAL SAFETY RULES

1. Wear hearing protection.
2. Keep Guards In Place and In Working Order. Never wedge or tie lower guard open. Check operation of lower guard before each use. Don't use if lower guard does not close briskly over saw blade. CAUTION: If saw is dropped, lower guard may be bent, restricting full return.
3. Do not use blades which are deformed or cracked.
4. Do not use blades of high speed steel.
5. Do not stop the blades by lateral pressure on the saw blade.
6. Keep Blades Clean and Sharp. Sharp blades minimize stalling and kickback.

7. DANGER:

Keep Hands Away From Cutting Area.
Keep hands away from blades. Don't reach underneath work while blade is rotating. Don't attempt to remove cut material when blade is moving.
CAUTION: Blades coast after turn off.
8. Support Large Panels. (Fig. 1 & 2)
Large panels must be supported as shown in Fig. 1 to minimize the risk of blade pinching and kickback.
When cutting operation requires the resting of the saw on the workpiece, the saw shall be rested on the larger portion and the smaller piece cut off.
9. Use Rip Fence.
Always use a fence or straight edge guide when ripping.
10. Guard Against Kickback. (Fig. 1 & 3)
Kickback occurs when the saw stalls rapidly and is driven back towards the operator. Release switch immediately if blade binds or saw stalls. Keep blades sharp. Support large panels as shown in Fig. 1.
Use fence or straight edge guide when ripping. Don't force tool. Stay alert-exercise control. Don't remove saw from work during a cut while the blade is moving.
NEVER place your hand or fingers behind the saw. If kickback occurs, the saw could easily jump backwards over your hand, possibly causing severe injury.
11. Lower Guard.
Raise lower guard with the retracting handle.
12. Adjustments.
Before cutting be sure depth and bevel adjustments are tight.
13. Use Only Correct Blades In Mounting.
Don't use blades with incorrect size holes. Never use defective or incorrect blade washers or bolts.
14. Avoid Cutting Nails.
Inspect for and remove all nails from lumber before cutting.

1. When operating the saw, keep the cord away from the cutting area and position it so that it will not be caught on the workpiece during the cutting operation. Operate with proper hand support, proper workpiece support, and supply cord routing away from the work area.

WARNING: It is important to support the workpiece properly and to hold the saw firmly to prevent loss of control which could cause personal injury. Fig. 4 illustrates typical hand support of the saw.

1. Place the wider portion of the saw base on that part of the workpiece which is solidly supported, not on the section that will fall off when the cut is made.
   As example, Fig. 5 illustrates the RIGHT way to cut off the end of a board, and Fig.6 the WRONG way. If the workpiece is short or small, clamp it down. DON'T TRY TO HOLD SHORT PIECES BY HAND! (Fig. 6)
2. Never attempt to saw with the circular saw held upside down in a vise. This is extremely dangerous and can lead to serious accidents. (Fig. 7)
3. Before setting the tool down after completing a cut, be sure that the lower (telescoping) guard has closed and the blade has come to a complete stop.
4. Using manufacturer data
5. Ensure that the diameter, thickness and other characteristics of the saw blade are suitable for the tool.
6. Ensure that the saw blade is suitable for the spindle speed of the tool.

SAVE THESE INSTRUCTIONS.

OPERATING INSTRUCTIONS

Removing or installing saw blade

The following blade can be used with this tool.

Max. dia.	Min. dia.	Blade thickness	Kerf
165 mm	150 mm	1.6 mm or less	1.9 mm or more

The thickness of the riving knife is 1.8mm

CAUTION:

• Do not use saw blades which do not comply with the characteristics specified in these instructions.
• Do not use saw blades the disc of which is thicker or the set of which is smaller than the thickness of the riv ing knife.

To remove the saw blade, depress the shaft lock to prevent shaft rotation, then use the hex wrench to loosen the hex socket head bolt. (Fig. 8)

Now remove the outer flange, raise the safety cover as much as possible, and remove the saw blade. (Fig. 9)

Install the saw blade using the reverse of the removal procedure. Install the inner flange, saw blade, outer flange and hex socket head bolt, in that order. Be sure to secure the hex socket head bolt tightly. (Fig. 10)

CAUTION:

• Make sure that the blade teeth point forward in the same direction as the tool rotation (the arrow on the blade should point in the same direction as the arrow on the tool).
• Use only the Makita socket wrench to remove or install the blade.

Riving knife adjustment (Fig. 11)

Use the socket wrench to loosen the hex head socket bolt for the riving knife adjustment, then raise the safety cover. Move the riving knife up or down over the two protrusions for settings indicated in the illustration, so as to obtain the proper clearance between the riving knife and saw blade.

CAUTION:

Ensure that the riving knife is adjusted such that:

The distance between the riving knife and the toothed rim of the saw blade is not more than 5mm . The toothed rim does not extend more than 5mm beyond the lower edge of the riving knife.

Adjusting depth of cut (Fig. 12)

Loosen the thumb nut on the depth guide and move the base up or down. At a desired depth of cut, secure the base by tightening the thumb nut.

CAUTION:

• Use a shallow depth of cut when cutting thin workpiece for cleaner, safer cuts.
• After adjusting the depth of cut, always tighten the thumb nut securely.

Adjusting for bevel cuts (Fig. 13)

Loosen the thumb nuts in front and back, and tilt the tool to the desired angle for bevel cuts (0^ - 45^) . Secure the thumb nuts tightly in front and back after making the adjustment.

Sighti ng (Fig. 14)

For straight cuts, align the right notch on the front of the base with your cutting line on the workpiece.

For 45^ bevel cuts, align the left notch with it.

Switch action (Fig. 15)

To prevent the switch trigger from being accidentally pulled, a lock-off button is provided.

To start the tool, depress the lock-off button and pull the switch trigger. Release the switch trigger to stop.

CAUTION:

Before plugging in the tool, always check to see that the switch trigger actuates properly and returns to the "OFF" position when released.

Operation (Fig. 16)

Hold the tool firmly. Set the base plate on the workpiece to be cut without the blade making any contact. Then turn the tool on and wait until the blade attains full speed. Now simply move the tool forward over the workpiece surface, keeping it flat and advancing smoothly until the sawing is completed. To get clean cuts, keep your sawing line straight and your speed of advance uniform.

CAUTION:

• The riving knife should always be used except when plunging in the middle of the workpiece.
• Do not stop the saw blade by lateral pressure on the disc.

Guide rule (Fig. 17)

The handy guide rule allows you to do extra-accurate straight cuts. Simply slide the guide rule up snugly against the side of the workpiece and secure it in position with the bolt on the front of the base. It also makes repeated cuts of uniform width possible.

Joint assembly (Fig. 18 & 19)

(for connecting a vacuum cleaner)

When you wish to perform clean cutting operation, connect a vacuum cleaner to your tool. Then connect a hose of vacuum cleaner to the joint.

MAINTENANCE

CAUTION:

Always be sure that the tool is switched off and unplugged before carrying out any work on the tool.

Replacement of carbon brushes (Fig. 20 & 21)

Replace carbon brushes when they are worn down to the limit mark. Both identical carbon brushes should be replaced at the same time.

To maintain product safety and reliability, repairs, maintenance or adjustment should be carried out by a Makita Authorized Service Center.

Descriptif

1. Unngå à kutte over spike.

These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. The accessories or attachments should be used only in the proper and intended manner.

F ACCESSOIRES

ATTENTION :

EC-DECLARATION OF CONFORMITY

We declare under our sole responsibility that this product is in compliance with the following standards or standardized documents, HD400, EN50144, EN55014, EN61000

in accordance with Council Directives, 73/23/EEC, 89/336/EEC and 98/37/EC.

FRANÇAISE

DECLARATION DE CONFORMITE CE

HD400, EN50144, EN55014, EN61000.

ITALIANO

de accordo com as directivas 73/23/CEE, 89/336/CEE e 98/37/CE do Conselho.

DANSK

EU-DEKLARATION OM KONFORMITET

Michigan Drive, Tongwell, Milton Keynes,

Bucks MK15 8JD, ENGLAND

ENGLISH

Noise and Vibration

The typical A-weighted noise levels are

sound pressure level: 94 dB (A)

sound power level: 107 dB (A)

• Wear ear protection. -

The typical weighted root mean square acceleration value is not more than 2.5m / s^2

FRANÇAISE

Bruit et vibrations