DKX-10 Type II - Access Control Dormakaba - Free user manual and instructions

USER MANUAL DKX-10 Type II Dormakaba

Preliminary 04/03/19

WARNING:

The Kaba Mas X-10 used with the DKX-10 type II is protected from Electrostatic Discharge (ESD) damage once installed, but can be damaged during the installation process if proper precautions are not observed. Follow these precautions to avoid ESD damage when installing the lock:

• Do not touch the end of the flex cable if the ESD protective cover has been removed.
• For the best protection, use an ESD wrist band grounded to the lock during installation.
• The lock is protected to greater than 25,000 V when correctly installed.

NOTE:

The GSA approved Kaba Mas FF-L-2890B type II Lever Release Lockset is available for use with a Kaba Mas, Style 1, X-10 combination lock or a Sargent & Greenleaf (S&G) 2740B, Style 2 combination lock.

This document designates the Best 9K Cylindrical Lockset with a modified CDX-10 lock as: DKX-10 Type II.

This document also designates the Best 9K Cylindrical Lockset with a modified CDX base with the S&G 2740B lock as: DKX-19, Type II.

The DKX-10, Type II combines, through linkage, a Best 9K cylindrical lockset and a Kaba Mas CDX-10 baseplate. If the system is ordered with a Kaba Mas X-10, the X-10 is mounted to the baseplate. If the system is ordered with an S&G combination lock, the S&G lock is mounted to the CDX-10 baseplate. The procedure to mount the DKX unit to the door is the same whether the combination lock is an X-10 or an S&G 2740B lock. The process to install and set up the X-10 (once the CD base plate is mounted to the door) is the same as it would be for any X-10 or CDX-10 installation. The installation and setup for the S&G 2740B lock is also the same as it would be for any standard installation. A copy of the Kaba Mas X-10 installation instructions is provided when the device is ordered with an X-10. S&G's 2740B lock installation instructions are provided with the S&G lock when it is specified.

Only technicians who have successfully completed manufacturer certified training for FF-L 2740B combination locks should install the DKX-10 or the DKX-19.

NOTE: One set of instructions should be left with the building owner after devices have been installed.

Trademarks

The following items are trademarks or registered trademarks of Kaba Mas in the United States and/or other countries.

• PowerStar Technology
- DKX-10, X-10

Document Number 548.0418

Rev. A 09/18

Kaba Mas LLC

1051 Newtown Pike Ste. 150

Lexington, KY 40511 USA

Phone: [phone] FAX: [phone]

Technical Support: 800-950-4744

Table of Contents

Introduction 5

Installation Overview

Door Handing 6

Templates 6

DKX Series Lock Mounting

Best Cylindrical Lockset 6

Mounting

Parts Check 7

Packaging

Box Contents

DKXL-10 Contents or Parts 8

Lock Parts for Installation

DKXL-10 Installation 8

Kit Contents (P/N 504002)

DKX-19 Contents or Parts 8

Lock Parts for Installation

DKX-19 Installation Kit Contents 8

(P/N 514044)

Door preparation 9

Mark Cylindrical Lockset and Strike Locations

Install the Best 9K Lever Set, 10

and Strike

Install DKX Series Lock Strike 12

High Security Pedestrian 12

Door Lock Installation (DKXLX0)

Cutting the Tubes 13

Installation of the Lock 14

Installation of the Dial Ring 15

Installation of the Cables 16

Installation of Generator Cable 16 and Cable Guides

Installation of the Dial Ring Cover 17

Cutting and Installing the Spindle 17

Installation of the Dial Hub 18 and Dial

Interface Hardware 19

(DKX-10 and DKX-19)

Cable Assemblies

Install Knob Lever Assembly 19

Install Lock Cable Assembly 20

Connect Cable Assembly 21

Adjust Cable Length 21

Install Chassis Cover 23

Install Lock Cover 23

Install Manual O/R Knob Label 24

Cover Install 24

Maintenance 24

Appendix A 25

Electrified Cylindrical Lock Wiring Instructions

Introduction

Installation Overview

The DKX-10 Lever Release consists of:

1. A Cylindrical Lockset (Best 9K) prepped for Small Format Interchangeable core (less core). Other cylinder configurations available.
2. A modified High Security Pedestrian Door Lock (CDX-10)
3. Interface Hardware, Covers and Cover Brackets

NOTE: Open box, lay out all parts and verify prior to beginning installation.

The Installation Guide will describe the steps required to install each component of the DKX-10 Lever Release Lockset.

Before beginning installation, be certain to have the following tools readily available:

• Measuring tape
  • Level and straight edge
• Combination square
• Tape
• Hammer
• Center punch
  • Electric hand drill
• 1/8" drill bit
• 1/4" drill bit
• 9/32" drill bit
• 5/16" drill bit
• 3/8" drill bit
• 1/2" drill bit

• 16, #21, and #25 and 7/16" drill bits

  • 2 1/8" hole saw with 1/4" pilot
• 1" hole saw with 1/4" pilot
• Long nose pliers
  • Pliers
• Adjustable wrench
  • 3/8" box-end wrench
• Hacksaw
• File
• 1/4" or smaller slotted head .0. screwdriver
  • #1 Phillips head screwdriver
  • #3 Phillips head screwdriver
  • #1 Phillips head stubby screwdriver
• Safety glasses

Other tools which may be required:

• #10-24 Screw cutter

For a metal door installation, the following tools are needed:

- Tap handle

- #10-24 tap

- #10-32 tap

• #12 - 24 tap

Door Handing

Determine whether the door is left hand (LH), right hand (RH), left hand reverse (LHR) or right hand reverse (RHR) by referring to Figure 1.

NOTE: Installer must ensure that the door meets all building, fire and security code requirements prior to installing the DKX-10 Lever Release Lockset.

Left Hand OUTSIDE OUTSIDE Right Hand Left Hand Reverse OUTSIDE OUTSIDE Right Hand Reverse

Figure 1 - Door Handing

Templates

DKX Series Lock Mounting

A template (#115057) is included to assist in laying out the hole locations for the DKX-10 lock assembly. This template is positioned on the inside of the door as described in the "DKX-10 Lock Assembly Template" section.

Best 9K Cylindrical Lockset Mounting

A template is included to assist laying out the hole locations for the Best 9K cylindrical lockset. For LH, RH, LH sound sealed and RH sound sealed doors a 2 34 " backset template is provided (T56091). For LHR and RHR door a 3 34 " backset template is provided (T56077). LHR sound sealed and RHR sound sealed doors should be drilled for a 5" backset and is also on template (T56077).

1 Parts check

Packaging

The DKX-10 Type II Lever Release Lockset is packaged as follows:

• Best 9K cylindrical lockset with associated parts and mounting hardware
• Interface Hardware, Cam Plate Assembly (LH & LHR Only) Covers and Cover Brackets with mounting hardware
• DKX Series Installation Instructions Kit and Drill Template
  • A modified High Security Pedestrian Door Lock (CDX-10)
  • A High Security Pedestrian Door Lock Base Plate with S&G Model 2740 B Combination Lock

Box Contents

CylindricoLockset	1. Best 9K Cylindrical Lockseto (1) Exterior handle prepped for SFICo (1) Chassis with rose linero (1) Interior handleo (1) Latch bolto (1) Strike plateo (1) Fasteners kit• (2) Through bolts• (2) Strike plate mounting screws
InterfaceHardware	2. Mounting Plate Assemblyo (1) Mounting plate (514052)o (1) Slide plate assembly (514053)
CoversLH InteHardw	3. Covers & Misc. Partso (1) DKX-10 LH Cover (515087)(LH and LHR)o (1) DKX-10 RH Cover (515088)(RH and RHR orders only)o (1) Lever Set Cover (513078)o (1) Cover Bracket (515034)o (1) Cam Plate Assembly (514049)(LH and LHR orders only)o (1) Connecting Rod Assembly (514054)

DKX-10 Contents or Parts

Lock Parts for Installation

1. Mounting Plates
2. Modified CDX-10 Extension Plate with an X-10 Combination Lock
3. Spindle
4. Dial Assembly
5. Installation Instructions
6. Installation Kit
7. Back Plate
   8.Hub
8. Screw Kit
9. Strike Kit
10. Escutcheon Plate

DKX-10 Installation Kit Contents

(P/N 504002)

1. Blade, saw (52 teeth/inch)
2. Handle, saw
3. Tube, outer
4. Tube, inner
5. DKX -10 to door mounting screws, pan head #10 x 1.25, Type AB (6)
6. Dial ring attaching locknuts, #8-32 (2). (Packaged with and used with exterior mounting plate)
7. Rubber vise clamp
8. Lubricant
9. Gauge, dial hub locating
10. Zebra Connector and Retainer
11. Cable Tie Clips (3)
12. Dial ring to door mounting screws, pan head #8 -32 X
    1.0 Type AB (2).
13. Cover Lock Pin and Clip
14. Stone, deburring
15. Hex key (5/64")

DKX-19 Contents or Parts

Lock Parts for Installation

1. Mounting Plates
2. Modified CDX-10 Extension Plate with a S&G 2740b Combination Lock
3. Dial/Spindle Assembly
4. Install Kit
5. Misc. Install Kits (3X)
6. Strike Kit
7. Lubrication
8. Escutcheon Plate
9. Back Plate

DKX-19 Installation Kit Contents

(P/N 514044)

1. Blade, Saw (52 teeth/inch)
2. Handle, Saw
3. Rubber Vise Clamp
4. Stone, Deburring

2 Door preparation

Mark Cylindrical Lockset and Strike Locations

NOTE: Door must be fitted and hung properly before proceeding.

NOTE: Most doors are equipped with rubber bumpers to dampen the closure. The door must remain in the same state in which it was prepped.

NOTE: The suggested distance from the finished floor surface to the Best 9K cylindrical lockset horizontal reference centerline is 38", and may be varied to meet application requirements. However, in no case should this distance be greater than 48" due to National Fire Protection Association code requirements.

Figure 2 is a reference for the two drill templates referenced in this instruction guide.

It is recommended that the installer scribe two horizontal centerlines 10" apart, on both the door and the strike mounting surface. The line be the locator for both locksets, and associated strikes.

(3 1/8") (1 15/16") (Ø 1/2") (Ø 1/32") (1 1/2") (3") (10°) (2 35/46") Ø 1/8" (Ø 2 1/8") (Ø 5/16") (1 3/16")

Figure 2: Reference Combined Template

3 Install the Best 9K Lever set, trim and strike

NOTE: For outswing doors a 3 ^3/4 " backset and latch bolt must be used for the cylindrical lock to avoid interference. For outswing sound sealed doors a 5" backset and latch bolt must be used for the cylindrical lock to avoid interference.

1. Position Template
   

Template for 2 3/4" Backset 6K, 7KC, 8K & 9K Cylindrical Locks with RGE Cartise: For 7KC AND 8K LOOKS ONLY, drill is 5/3/6" dia hole above and below the 2 3/8" hole. To ensure proper alignment of the through-bolts and levers, use a REOBS drill jp. The "C" style press on the 6K and 8K looks and NOT cover these holes. Drill 2 3/8" do hole Clear should be 3/8" down for 3/8" show lead only 1 3/8" 1 3/4" 2 1/4" 2 3/4" BACKET NOTE: For 6K & 8K EACTRRED EDS blocks of repeatabolic bolt (RGE) were ONLY, drill a 3/8" side block as shown. It needed, drill hole before others. IMPORTANT: Check lock for proper backset before drilling. Fold along the dotted line and place on high edge of door bed.

1. Fold the template and place in position on the high edge of the door bevel as shown.
2. Mark the drill points.

2. Bore two holes and install latch

1. Bore a 2 18 " diameter hole from both sides of the door, to the center of the door.
2. Drill a 1" diameter hole from the edge of the door that intersects the 2 18 " hole.
3. Mortise the door edge for the latch face

4. Install the latch and check the door swing. Latch tabs should project into the 2 1/8" diameter hole.

5. Install boring fixture and drill two 5/16" diameter holes
   

Door edge 5/16" diameter Latch tabs Boring jig

1. Install the boring jig (KD303) onto the door and engage with latch tabs. Make sure the front edge of the jig is parallel with the door edge as shown.
2. Drill two 516 " diameter holes halfway into the door.
3. Turn the boring jig over and repeat steps one and two from the opposite side of the door.

NOTE: Optional Boring Picture.
4. Adjust lockset to door thickness

One-half door thickness Hub face Retractor Pull pin to rotate rose Hub face Door thickness grooves 2 ¼" 2" 1 ¾"

- Pull the rose locking pin and rotate the outside rose liner in or out until the proper door thickness groove on the through bolt stud lines up with the hub face as shown.

NOTE 1: Make sure the locking pin locks into the rose liner.

NOTE 2: Locksets will fit doors 1 34 " to 2 14 " thick. (A spacer is available for 1 38 " doors.) See the enlarged view for the correct rose adjustment for these thicknesses.

1. Engage retractor in latch
   

Engage retractor in latch Chassis frame Latch tabs Latch tailpiece Retractor Chassis

- With the latch in place, install the chassis from the outside. Make sure the latch tabs engage the chassis frame and the latch tailpiece engages the retractor as shown.

1. Install mounting plate and through bolts.
   

Mounting Plate Chassis Hub Through Bolt

1. Align the holes in the mounting plate with the holes prepared in the door.
2. Install through-bolts through the mounting plate and door in the top and bottom holes as shown.
3. Tighten the mounting plate onto the door with the through-bolts.
4. Optional: With the mounting plate secured on the door, center punch and drill a pilot hole 1½" deep, center marked in the four remaining holes on the face of the mounting plate, for a #10 sheet metal/wood screw (115031).

7. Install sliding plate assembly

NOTE: If the system being installed is to have Request to Exit functionality refer to Appendix A for installation instructions at this time.

1. Align the holes in the sliding plate assembly (514053) with the PEM Nut standoffs on the mounting plate (514052).
2. Tighten the sliding plate assembly onto the standoffs.

Mounting Plate Asm Sliding Plate Asm #6-32 Screw

NOTE: The hub face of the cylindrical lock should be between the two plates on the Sliding Plate Assembly as pictured below. If the hub face is closer to the door than the Guide Plate (515076) remove the cylindrical lock and unthread the outside rose liner as described in Step 4. If the hub face extends past the Sliding Plate (515077) remove the cylindrical lock and thread on the outside rose liner as also described in Step 4.

Sliding Plate (515077) Guide Plate (515076) Hub Face Door face (inside)

8. Assemble and install core

graph TD
    A["7-pin core"] --> B["Spacer"]
    B --> C["HJ throw member"]
    C --> D["Control key in core"]
    B --> E["Throw member"]
    E --> F["HJ throw member"]
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333
    style D fill:#fcc,stroke:#333
    style E fill:#cff,stroke:#333
    style F fill:#ffc,stroke:#333

For 6-pin core users only: Slide the spacer – supplied with your 6-pin cores – over the 7-pin throw member.

For 'H' or 'HJ' functions only: Install the proper throw member as shown above.

NOTE: If you have ordered 6-pin cores, you will get one spacer per core with your order. Spacers are not supplied with locks.

9. Install strike plate

1. In alignment with the center of the latchbolt, mortise the door jamb to fit the strike box and strike plate.

CAUTION: The deadlocking plunger of the latchbolt must not enter the strike plate opening. The plunger deadlocks the latchbolt and prevents forcing the latch when the door is closed. A gap of more than 1/8" may reduce security and/or cause improper operation of the latchbolt.

1. Insert the strike box and secure the strike with the screws provided as shown.

Door jamb Strike box Strike plate

1. Insert the throw member (or throw member and spacer) into the back of the core as shown.
2. Put the control key into the core and turn the key 15 degrees clockwise.
3. Put the core and throw member into the lever with the control key as shown.
4. Turn the key 15 degrees counterclockwise and remove the key.

CAUTION: Since the control key is a high-security key, make sure to keep it protected.

NOTE: For the electrified 9K trim and RQE refer to Appendices A and B for wiring instructions.

4 Install DKX Series Lock Strike

NOTE: The DKX-10 Type II can be used with multiple types of doors. Reference Figure 3 as a guide to which strike is needed.

1. Using the horizontal centerline that was scribed following the steps previously mentioned in this instruction guide mount the appropriate strike for the door type as shown in the figure above.
2. Mount the provided drill template (115057) flush to the strike mounting surface and collinear with the previously scribed horizontal center line and transfer the center marks onto the door.
3. Drill all holes according to the diameters listed on the template.

5 High Security Pedestrian Door Lock Installation

(DKX-10)

NOTE: Prior to continuing Deburr and clean all holes and debree.

WARNING: The electronics in the X-10 are susceptible to damage from Electro-Static Discharge (ESD). Ensure proper grounding.

RHR ASSEMBLED VIEW 516012 - NDR MNTG. PLATE ASM., SYMMETRICAL 516012 - NDR MNTG. PLATE ASM., SYMMETRICAL RHR EXPLODED ASSEMBLY VIEW 115034 - HARDPLATE, BASE (CD), RoHS CDX LOCK ASSEMBLY IN RHR APPLICATION LHR EXPLODED ASSEMBLY VIEW 514034 - COVER BRACKET (2X) 115031 - SCREW, WOOD, SHEET METAL, MNTG. CDX LOCK ASSEMBLY IN LHR APPLICATION 115034 - BASE (CD), RoHS (4X) 115052 - SCREWS, MACHINE, MNTG. 514034 - COVER BRACKET LHR ASSEMBLED VIEW Figure 4A

1. Place the 3.5" x 5 x 1/8" backing plate against the back of the modified CDX-10.

2. Feed the cables and outer tube through the 3/8" hole in the door while positioning the DKX-10, backing plate, and Cover Bracket (515034), oriented correctly as shown in above illustration, against the door. Insert and slightly tighten two of the #10-32 machine screws (115052) (top and bottom, diagonal) to attach the DKX-10, backing plate and Cover Bracket (515034) to the door.

12 Document Number 548.0418 Rev. AX — 02/2019

LOCK ASM NOTCH OF SMALL TUBE FITS INTO RETAINER AT THESE POINTS CABLES FLARED END OF LARGE TUBE FITS OVER RETAINER AND SEATS AGAINST BACK OF CASE OUTER TUBE (FLARED END) CABLES ON THE INSIDE INNER TUBE (NOTCHED END) CABLES ON THE OUTSIDE

Figure 3 - Tube-Cable Assembly Relationships

HELPFUL HINT: If available, another inner tube inserted from the dial ring side, with the cables carefully fed through it, can be very helpful as a guide in feeding the cables through the door.

1. Upon locating the Lock Assembly correctly, install the two remaining machine Screws (115052). With all four machine screws in place, and the Lock assembly located correctly, tighten all four screws to keep the assembly in place.
2. When sure the position of the lock is complete, install the two remaining mounting screws (Sheet Metal/Wood_115031) nearest the strike opening (top and bottom) to attach the DKX-10 assembly to the Door Panel.

6 Cutting the Tubes

WARNING: The end of the large tube that is to be discarded must be from the plain (un-flared) end of the tube. The end of the small tube that is to be discarded must also be from the plain (un-notched) end of the tube.

1. Make sure that the outer tube is properly placed over the lock case tube retainer.
2. While holding the outer tube firmly in its seated position, use a 6" scale or ruler to measure 510 " from the container wall and mark the outer tube at this length.
3. Remove the outer tube for cutting.
4. Assemble the saw blade and wooden saw handle provided. To assemble the saw, grip the saw frame in a vise, just below the neck. Drive the handle fully onto the neck. This will reduce the tendency of the handle to turn on the saw frame when sawing.

NOTE: This saw is intended only for cutting the tubes. A standard hacksaw should be used to cut the spindle.

1. Insert the tube to be cut into the rubber vise clamp (provided), with the mark just beyond the clamp. Then firmly clamp the rubber vise clamp in a vise. Use the saw to cut the tube where marked. Be careful to keep the cut as straight as possible. Remember the saw only cuts when pushing. Trying to cut while pulling may pull the handle off of the saw blade.
2. The inside and outside of the tubes must be deburred after cutting. Use the stone which is provided for this purpose. Make sure there are no sharp edges on either tube inside and outside so as not to damage the cables.
3. Install the inner tube on the lock case. Feed the cables through the outer tube and install the outer tube on the lock case. Measure and mark the inner tube to be 1/16" to 1/8" longer than the outer tube. Remove the inner tube and cut by the same method as described in Step 5.

WARNING: The end of the outer tube that is to be discarded must be from the plain (un-flared) end of the tube. The end of the inner tube that is to be discarded must also be from the plain (un-notched) end of the tube.

7 Installation of the Lock

1. Place the inner tube into the lock case tube retainer. Ensure that the cutout in the tube aligns with the cables and allows the tube to seat completely in the tube retainer.
2. Refer to Figure 5. Feed the cables through the outer, larger, tube starting from the flared end of the tube. Seat the tube into position on the tube retainer on the back of the lock case assembly. Be careful to keep the cables pulled taut while seating the tube to avoid pinching damage to them.

ALTERNATE METHOD: Depending on the width of the door, it may be easier to insert the non-flared end of the outer tube through the spindle hole from the inside of the door and feed the cables through the tube, and then seat the flared end of the tube on the tube retainer.

DOOR FACE 1/16 TO 1/8 INCH LONGER INNER TUBE 5/16 ± 1/32 OUTER TUBE

Figure 4 - Inner and Outer Tubes

Close-up of a mechanical setup with a metallic rod and curved wire attached to a dark surface (no visible text or symbols)

Figure 5 - Seat Inner Tube in Retainer

HELPFUL HINT: If available, another inner tube inserted from the dial ring side, with the cables carefully fed through it, can be very helpful as a guide in feeding the cables through the door.

LOCK ASM OUTER TUBE (FLARED END) CABLES ON THE INSIDE INNER TUBE (NOTCHED END) CABLES ON THE OUTSIDE

Figure 5 - Tube-Cable Assembly Relationships

8 Installation of the Dial Ring

1. Remove the two screws from the dial ring assembly cover and remove the cover.

NOTE: Make sure the tubes are projecting through the door. If not, the tubes are not seated properly in the lock or they were not cut to the proper length. Correct the problem before proceeding.

1. If necessary, rotate the tube retainer in the dial ring so that the cables come through the notch in the tube retainer.
2. Feed the cables through the tube retainer on the dial ring assembly and place the dial ring assembly over the end of the tubes. Make sure the tubes are seated in the tube retainer on the dial ring assembly.
3. Attach the dial ring to the door with the dial ring mounting screws and tighten to the specified torque.

DIAL RING ASSEMBLY (Dry-2) 51073, SCREW, BHI, 6-10 x 16A, COM3 DRIVE, RollS

9 Installation of the Cables

1. Open the ZIF (Zero Insertion Force) seal cover and move the ZIF connector locking actuators outward to their open position.
2. Plug the cables into the ZIF connectors with the bright metal tabs on the cables facing toward the circuit board to which the ZIF connectors are mounted. Push the cables into the connectors as far as they will go.

ZIF Connectors Closed Open

Seal Cover

ZIF Seal Cover (shown closed) Closed & Open ZIF Connectors

Close-up of hands holding a pen or tool, no visible text or symbols

Assemble Saw

Close-up of a hand using a mechanical pressor to adjust or install a black vise (no visible text or symbols)

Cut Tube Using Vise

1. Close the ZIF locking actuators to lock the cables in place.

2. Close the ZIF seal cover. When closing, be sure the tenons in the seal cover align with the holes in the coordinating piece of the seal cover.

LCD and ZIF connectors

SEAL COVER LCD BASE ACTUATOR 4 CONDUCTOR ZIF CONNECTOR 5 CONDUCTOR ZIF CONNECTOR TOP VIEW BRIGHT METAL TABS FLEX CABLE BRIGHT METAL TABS TOWARD LCD AT INSTALLATION CLOSE ACTUATOR WHEN CABLE IS COMPLETELY INSERTED IN CONNECTOR PCB OPEN POSITION CLOSED POSITION

Close-up of hands holding a small object with a pen, no visible text or symbols

Deburr Tubes

10 Installation of Generator Cable and Cable Guides

1. Place the generator cable into the dial ring housing recess containing a post used for positioning the cable. The hole in the

cable must be positioned over the post on the dial ring, and the five gold tabs must be exposed.

1. The Zebra connector and Zebra connector housing are assembled at the factory but may come apart during shipment. If so, insert the Zebra connector back into the Zebra connector housing before proceeding.

CAUTION: The Zebra connector is an electrical connector. Keep it clean!

1. Place the generator Zebra connector and connector housing assembly over the generator cable, and press it into the recess. The hole in the Zebra connector housing must be positioned over the post in the dial ring. Be sure that the black Zebra connector housing is positioned.

16 Document Number 548.0418 Rev. AX - 02/2019

ZEBRA CONNECTOR CABLE

Zebra Assembly

1. Install at least one of the stick-on cable guides in an appropriate position to restrain the cables.
2. Route the cables through the cable guide that was just installed.
3. Depending on the thickness of the door, additional cable guides may be necessary to ensure the cables are sufficiently restrained. Install additional guides as needed, and route the LCD and generator cables through them to ensure that the cables do not get routed through the "KEEP CLEAR" area, over the Zebra connector, or near where the geared end of the dial hub will project through the dial ring cover.

CABLE GUIDES KEEP CLEAR

Cable Guide Locators

Interior view of a circular electronic device with visible wiring and components (no text or symbols)

Dial Ring Cover

11 Installation of the Dial Ring Cover

1. Align the dial ring cover with the dial ring so that the generator will seat into the five o'clock position and the four aligning lugs align with the corresponding slots in the dial ring.
2. Carefully slide the dial ring cover into the dial ring.
3. Hold the dial ring cover in place and tighten the two dial ring cover mounting screws to the specified torque.

12 Cutting and Installing the Spindle

1. Ensure that the lock bolt is extended and remove the cam from the lock case.
2. Slide the dial hub onto the spindle, turning the hub slightly to align the generator drive gear teeth. Hold the drive cam assembly in place while installing the dial hub.
3. Snug down one setscrew to hold the dial hub in place.
4. Mark the spindle flush to the dial hub.
5. Loosen the setscrew and remove the hub.

ALTERNATE METHOD: The hub may be left on instead of removed, and used as a vise to hold the spindle while cutting.

1. Carefully cut the spindle so that it will be flush to the dial hub after installation.

CAUTION: The spindle should not extend past the dial hub once installed but may be recessed up to 1/32" below the surface of the hub. If it extends past the dial hub, it must be filed to flush.

1. Remove all burrs from the end of the spindle.

13 Installation of the Dial Hub and Dial

1. Apply lubricant to the hub bearing surface.
2. While holding the drive cam and spindle in their proper positions in the lock case assembly inside the door, push the dial hub assembly onto the spindle.
3. Make a bend in the dial hub locating gauge at its midpoint. This will keep it from acting as a spring as the hub is positioned for locking to the spindle.
4. Place the Dial Hub Locating Gauge over the spindle and between the dial hub assembly and the bushing in the dial ring cover. This sets up an initial 0.010" end play.
5. Push the dial hub and the spindle assembly toward each other. While maintaining a constant pressure on them, SECURELY tighten the setscrews in the dial hub assembly to 17-20 inch-pounds of torque (a minimum of 1" deflection of the handle of the hex key). Tighten the inner setscrew first.

CAUTION: Tighten in a downward motion in case the hex key should break.

1. Remove the dial hub locating gauge.
2. Apply lubricant to the retaining ring on the dial hub assembly and position the retaining ring so that an equal amount of it is consistently exposed around the hub. Also apply grease from the lubricant tube to the entire ramp area just inside the back of the dial and also to the inner surface of the 5-sided formed clutch spring within the dial.

NOTE: Ensure that the retaining ring gap is aligned with the setscrews and that an equal amount of the retaining ring.

1. Ensure that the 5-sided flat spring is fully recessed in the dial with the spring gap aligned with the internal key of the dial.
2. Carefully align the dial assembly so that the 5-sided formed spring matches the flats of the dial hub assembly. Holding the dial square to the spindle, apply pressure to the dial until the retaining ring seats in the dial.

NOTE: The dial should not be able to be pulled away from the dial hub assembly. The dial clutch should provide a slip torque of 7 to 25 inch-pounds.

1. Verify the operation of the lock as described on the following page under Installation Completion Checklist.

2. Check the operation of the lock by verifying the following:

3. Ensure that the dial turns freely without scraping or binding.

4. Ensure that all screws have been securely tightened.
5. Dial the combination (it has been factory set to 50-LEFT, 25-RIGHT, 50-LEFT). The lock should dial freely without scraping or rubbing and should open when the correct combination has been dialed.

Close-up of a mechanical component with a tool inserted, showing internal features and no visible text or symbols.

Mark Spindle Flush to Hub

Spindle flush to hub or recessed up to 1/32"

Spindle Flush or Recessed

Close-up of hands holding a small cylindrical object with a white tip, no visible text or symbols

Apply Lubricant to Hub Place Gauge Between Dial Hub & Bushing

Close-up of a mechanical component with a metallic cylindrical body and a small attached pin (no visible text or symbols)

& Bushing

Close-up of a hand using a tool to add a small component into a circular container (no visible text or symbols)

Apply Lubricant to Ret. Ring

Close-up of a mechanical component with a central hub and mounting base, no visible text or symbols

Tighten Setscrews

Retaining Ring Gap Setscrews

Align Retaining Ring

Top-down view of a circular mechanical component with radial slots and central hub (no text or symbols visible)

5-Sided Flat Spring in Dial

Close-up of hands holding a circular object with a textured surface (no visible text or symbols)

Apply Pressure to Dial

Interface Hardware (DKX-10 and DKX-19)

Cable Assemblies

These steps describe how to attach the rod end connector (515086) and stainless steel mechanical cable assembly (116036) to the lock and Plate Assembly. It also describes how to connect the cable assembly, and adjust the cable length to achieve proper timing of the high security lock bolt retraction relative to the Cylindrical lock latch.

Install Knob Lever Assembly

1. With the DKX Lock Assembly and the Cover Bracket (515034) successfully installed, the Knob Lever Assembly must be attached.
2. Align the "Double D" Hole in the Knob Lever (515027) with the "Double D" protrusion on the Knob Assembly (116035), and push the Lever Knob (515027, RH and RHR only) onto the Knob Assembly (116035).
3. Align the Screw Hole in the Manual Knob (515043) with the hole in the Knob Lever (515027, RH and RHR only), and hold into slotted position.
4. Place the provided Screw (515044) through the Hole in the Manual Knob (515043) and screw the full Assembly into position. Tighten to a minimum of 15 in.-lbs.

NOTE: For LH and LHR doors a geared cam assembly (514049 & 515104) is used (Figure 8) in place of the RH cam (515027).

RH and RHR shown. (515104)_Knob Cam, Gear, LH and LHR only Reference - (515045_Nameplate), Manual O/R Knob, DKX Series, - Not Shown See Instruction Step #21 (Last Page) for Nameplate Installation (116035)_Knob Asm., Panic Bar (515027)_Lever,OverRide CDX Cover Asm., DKX Series (515043)_Knob, Over Ride, DKX Series (515044)_Screw), FH Phillips, #6-32 x .50, #18-8 Stainless Steel

15

Install Lock Cable Assembly

1. Ensure correct assembly of the Rod End Connector (515086), Connecting Screw (515039), Jamb Nut (115123) and Cable Assembly (116036).

NOTE: Do not tighten the Jamb Nut Down on the Connector Rod until the optimum timing is achieved in opening the DKX-10 or DKX-19 high security lock

1. Attach this subassembly to the Cam (515027 or 515035) with the Retaining Clip (515041).
2. Refer to Figure 7 or Figure 8 depending on the handing of the installation. Use lubricant (9810004) to adequately grease all moving parts on both RH and LH cable/cam and levers. A generous application of grease is recommended.
3. For LH and LHR doors, the gear cam plate assembly is used to rotate the knob. When aligning the gears, the timing mark on the Lever Arm Gear (515105) should be between the two timing marks, represented by two indents, on the side of the Knob Cam Gear (515104), when the deadbolt is in the extended position as shown in Figure 8. Ensure that the meshing gear teeth have been properly greased.

Figure 7 - Right Hand and Right Hand Reverse

(515034) Bracket, Lock Cover, Universal (515041) Retainer Clip, Rod End, Cable Connector (515045) Nameplate, Manual O/R Knob (515086) Rod, Connecting, Bent (515092) Standoff, #10-24 x 1.25 Lg. (115123) Nut, #10-24 Hex, Brass (116036) Cable Assembly, CDX Series Locks

Figure 8 - Left Hand and Left Hand Reverse

(515105) Lever Arm, Gear (515104) Knob Cam, Gear (515045) Nameplate, Manual O/R Knob (515041) Retainer Clip, Rod End, Cable Connector (515086) Rod, Connecting, Bent (515092) Standoff, #10-24 x 1.25 Lg. (115123) Nut, #10-24, Hex, Brass. (116036) Cable Assembly, CDX Series Locks (515034) Bracket, Lock Cover, Universal (514030) Cam Plate Assembly, Cover Bracket (515035) Cam Lever, Cam Plate Assembly

Connect Cable Assembly

1. Refer to the figures below depending on the handing of the installation. Spread the clevis of the cable assembly (116036) over the appropriate lever arm (515091), and insert the clevis pin (515095) through both the pivot arm and the cable assembly (116036), so that the groove on the pin is located in front of the plate assembly.
2. Press on the "E" - Retaining Ring (515094) over the clevis pin (515095).
3. DO NOT tighten the brass nut on the threaded plug at this time.

(515094) Clip, "E" Retaining Ring (116036) Cable Assembly (515095) Pin, Clevis (515091) Lever Arm Clevis Pin Attachment

(116036) Cable Assembly (515094) Clip, "E" Retaining Clip (515095) Pin, Clevis (515091) Lever Arm

Clevis Pin Attachment Side View

Adjust Cable Length

The effective cable length may be changed by turning the brass threaded plug into and out of the turnbuckle. The cable length must be adjusted so that as the lever of the Best 9K is turned, the DKX Series bolt is fully retracted and latched back just before the Best 9K lever set latch bolt clears its strike.

Kaba Mas Installation Guide / DKX-10 Type II

Cable Mounting

1. Slide the collar piece (515079) over the interior handle shaft on the Best 9K lever set and onto the chassis. Then push on the interior handle (A89062) until it locks into place.

NOTE: Lubricate the working surface that the collar piece (515079) pushes against on the plate assembly (514053).

NOTE: There are two cutouts on the handle that collar piece should locate in.

(515079) Collar, Torque Transfer (A89062) Inside Handle

1. Turn the inside handle (A89062) until it stops (the Best 9K latch bolt should be fully retracted). With the handle turned thread the cable assembly into the attached standoff until the DKX-10 deadbolt is fully retracted.
2. Close the door and slowly turn the interior handle (A89062) until the Best 9K latch bolt just clears its strike. Check to see if the DKX-10 deadbolt is fully retracted and latched back at this point.
3. If not fully retracted and latched back: Shorten the cable length until the DKX Series deadbolt retracts and latches back just before the Best 9K latch bolt clears its strike.

If fully retracted and latched back: With the door open, turn the lever set until the DKX Series deadbolt retracts and latches back. Depress the DKX Series bolt reset latch to allow the DKX Series deadbolt to extend. Check to see if the pulley restores clockwise sufficiently to prevent the DKX Series deadbolt from being pushed back. (A thin-blade screwdriver may be inserted between the end of the bolt and the bolt guard for the purpose of pushing back on the deadbolt.) If the DKX Series deadbolt can be pushed back, slightly increase the cable length and recheck the DKX Series deadbolt latching status by following the directions in Step 3 above.

1. Finger tighten nut. Then using wrench tighten down nut 1/8-1/4 turn max (30-40 in-lb). Do not exceed 50 in-lb, overtightening may result in failure.
2. Adjust the DKX Series strike so that the throat of the strike has minimum clearance of the deadbolt guard when the door is contacting the jamb.
3. Assuring no load on the DKX deadbolt, from the strike (there should be no touching of the bolt against the strike), mark and transfer punch the remaining screw locations for the DKX Series strike. Then install the remaining screws. Ensure proper and correct function/location of both lock systems.
4. Again, ensure proper function of all lock systems before continuation of cover installation.

16

Install Chassis Cover

1. Locate the chassis cover (515078), and take off the interior handle using the lever release key provided with the lock, by pressing it into the hole located near the base of the handle, and releasing the lever catch allowing the lever to be slid off.
2. Slide the cover over the interior handle shaft and push flush against the door.
3. Secure the chassis cover to the mounting plate using the four (4) #6-32 x 1/4" PHMS (205586) screws.
4. Reattach interior handle ensuring engagement with the collar, torque transfer (515079).

(515078) Cover, Cylindrical Lockset (205586) Screw, #6-32 x .250

17

Install Lock Cover

1. Locate the lock cover, 515087 for RH/RHR doors or 515088 for LH/LHR doors.
2. Position the lock cover over the lock cover mounting bracket. Locate the cover flush to the surface of the door and bias the cover away from the door edge. Secure the lock cover to the lock cover mounting bracket using three (3) #8-32 x 5/16" PHMS (105034) screws.

18 Install Over Ride Knob Label

Upon completion of the DKX Lock and Best 9K cylindrical lockset installation, acquire KML P/N 515045 Nameplate Label. Remove paper backing, orient correctly, locate concentrically while applying pressure to adhere the label to the knob.

(515087) Cover DKX Inswing, RH/RHR RH/RHR (515045) DKX Series Nameplate (LH/LHR) (515045) DKX Series Nameplate (515088) Cover DKX Inswing, LH/LHR

Cover Install

Maintenance

The DKX lock systems are designed to provide years of trouble free service. However, depending on installation environment, climate conditions and alike, routine maintenance is recommended in all latch bolt locations. The device should be cleaned periodically and re-lubricated with Dura-Lube or Dura-Lube equivalent and the cable adjusted if necessary to insure proper operation of all functional parts.

Appendix A - Electrified Cylindrical Lock Wiring Instructions

Wiring Instructions for 9K Series

Electrified Cylindrical Locks with Request-to-exit

Wiring diagram

The diagram below shows how to wire 9K electrified locks

Power Supply 24 Volts AC or DC Ceiling *Note: In some door applications (for example, fire doors), it may not be possible to make extra holes into the door. In such scenarios, the TCM may be installed in a secure location at no more than 20 feet from the door. TCM (Temperature Control Module) Insert TCM into the 1" dia. extension." (1" dia. x 3" deep hole). 8WDTL Door transfer loop Run wires through the door or mount wires to the door surface with wire molding. To find the correct wire gauge for wire runs, see Figure A2 on the next page. Electrified cylindrical chassis—9KW shown with RQE.

Figure A1: Wiring diagram for 8KW and 9KW electrified locks (9KW with RQE shown)

Electrical requirements

The following table describes the voltage and current specifications for the 8KW and 9KW locks, with RQE (REX) switch, and door monitoring switch.

Unit Voltage Current

8KW (RQE not available	24 volts AC or DC 0.18 amp continuous duty
9KW with and without RQE	24 volts AC or DC 0.18 amp continuous duty

Minimum gauge wire chart for lock circuits

The chart in Figure A2 helps you find the minimum wire gauge needed for a specific length wire run. It assumes that the lock circuit is made of two conductor cable. The chart also factors in a 15% voltage loss at 24 volts.

Figure A2: Minimum gauge wire charts for lock circuits

To find the correct gauge wire

1. Determine the maximum lock current and find that value on the left side of the chart.
2. Determine the total footage of cable to be used in the lock circuit and find that value at the bottom of the chart.
3. Locate the intersection of current and footage. The line above or to the right of the intersections shows what minimum gauge wire you need.

Example

▲ Lock current: 0.18 amp maximum
▲ Total wire run: 1000 feet
Wire guage needed: 20 AWG two conductor cable

Note: For 12 volt locks, double the maximum lock current, then use that value on the left side of the chart.

Installation hints

1. Wire gauge (or size) determines how efficiently the lock will operate. Consider wire gauge before installation. To find the recommended minimum wire gauge for all wire runs, see Figure A2.
2. Use wire of 20 AWG (gauge) or larger. We do not recommend using a smaller wire gauge than 20 AWG.
3. When wiring two or more locks to a single power supply, make sure that the power rating of the power supply is 1 1/2 times greater than the sum of the lock's power requirement.

Example

For two locks powered by one supply:

▲ Lock 1 (9KW) is rated at 24 volts, 0.18 amps—24 volts X 0.18 amps = 4.32 volt-amps
▲ Lock 2 (45HW) is rated at 24 volts, 0.75 amps—24 volts X 0.75 amps = 18 volt-amps

Choose a transformer with a rating of at least: (4.32 volt-amps + 18 volt-amps) X 1½ = 33.48 volt-amps

Request to Exit Installation

All DKX-10 and DKX-19 LRL locks include Request to Exit (RQE) functionality. If the installation does not support RQE the switch may be removed from the lock system.

NOTE: The switch is approved for a maximum load of 24 Volts AC or DC and 1 Amp.

1. With the mounting plate (514052) installed on the door, one of the 3/8" holes will line up with the previously drilled 3/8" hole in the door.

RH and RHR Wire Routing LH and LHR Wire Routing

1. Connect the RQE switch, using the markings on the bottom of the switch for terminal description, to the auxiliary system and route any excess wires into the holes shown above to avoid pinching wires.
2. At this point the sliding plate assembly (514053) should be installed as described in Section 3.
3. The switch wires should be routed away from the latch bolt in such a way that they do not interfere with the return spring in the plate assembly.
4. Bias the switch so that when the latch bolt is in the extended position the snap action arm on the switch rests in the notch on the lever cam (515079).

Technical line drawing of a mechanical assembly with springs, gears, and mounting holes (no text or symbols)

1. Attach the interior lever (A89062) to the cam (515079) and rotate it. Check to make sure that the switch is made as the lever rotates, but that the switch is not biased so far down that it causes a bind in the system.
2. Remove the lever (A89062) and continue installation as described in Section 3.

NOTES

Kaba Mas LLC

1051 Newtown Pike, Ste. 150

Lexington KY 40511

T: 859 479 1329

F: 859 303 8993