AE-510-I - Security Camera Vivotek - Free user manual and instructions

Product Type	Security Camera
Model	AE-510-I
Brand	Vivotek
Dimensions (with IR & Wiper)	460 (L) x 172 (W) x 242.5 (H) mm
Net Weight	8 kg
Power Input	24V AC
Power Consumption	Window heater: 5W, Fan: 2W, IR LED: 12W, Wiper: 6W
Protection Level	IP68, IK10 (IP66 with wiper)
Construction Material	AISI 316L stainless steel
Operating Temperature	-20°C to +50°C
IR Illuminator	850nm, 50m@40°, 140m@10°
IR Control	Light sensor, RS485 command, or camera digital output
Wiper	Yes, with washer control via DI or RS485
Window Heater Control	On below 20°C, Off above 30°C
Blower Control	On above 35°C, Off below 25°C
Cable Glands	PG16 x 2
Mounting Options	Wall mount, pole mount, corner mount
Included Accessories	Quick Installation Guide, allen wrench
RS485 Protocol	Pelco D, baud rate 2400, 8 data bits, no parity, 1 stop bit
Customizable RS485 Commands	Yes, for IR mode, wiper, and lens control

Frequently Asked Questions - AE-510-I Vivotek

What is the power requirement for the Vivotek AE-510-I security camera?

The camera requires a 24V AC power input. It supplies 12VDC and 24VAC outputs for the camera. Total power consumption includes up to 5W for the window heater, 2W for the fan, 12W for the IR LED, and 6W for the wiper.

How do I connect the IR illuminator on the AE-510-I?

The IR illuminator can be controlled via three methods: IR light sensor (auto day/night), RS485 command (Pelco D protocol), or camera digital output. Use DIP switches on the distribution board to select the mode.

Can I use the wiper with this camera?

Yes, the AE-510-I supports a wiper and washer system. It can be triggered manually via the camera's digital output (DI_2) or via RS485 commands (Pelco D Aux 1 and Aux 2). The wiper operates for one cycle when triggered.

What is the IP and IK rating of the AE-510-I?

The housing is rated IP68 (dust-tight and protected against long-term immersion) and IK10 (impact resistance up to 20 joules). When the wiper is installed, the rating becomes IP66 (protected against powerful water jets).

How to configure the IR mode on the AE-510-I?

IR mode can be set via DIP switches on the distribution board: LL, LH, HL, HH. Alternatively, use RS485 commands (Pelco D) to switch between Light Sensor Auto, DI Trigger, or RS485 Command mode. The beam angle and distance can be adjusted via onboard jumpers (VAIR).

What is the operating temperature range of the AE-510-I?

The camera operates from -20°C to +50°C when used with the IR illuminator. The window heater activates below 20°C and deactivates above 30°C. The blower activates above 35°C and deactivates below 25°C.

What materials is the housing made of?

The housing is constructed from AISI 316L stainless steel, which provides excellent corrosion resistance in harsh environments such as coastal or industrial areas.

How to control the wiper via RS485?

Use Pelco D protocol commands: Wiper On (FF 01 00 09 00 01 0B) starts the wiper, Wiper Off (FF 01 00 0B 00 01 0D) stops it. For washer and wiper together, use Wiper and Washer On (FF 01 00 09 00 02 0C) and Off (FF 01 00 0B 00 02 0E).

Are there custom RS485 commands available?

Yes, you can create custom command buttons in the camera's web interface under Configuration > PTZ > Mechanical. For example, to set IR threshold to 10%, use command FF012101B00003D6. You can also save dimming levels and beam angles.

How to install the AE-510-I on a pole or corner?

The housing supports pole mount and corner mount options. Use the provided mounting brackets and seal all stainless steel screws with silicon grease to prevent electrolysis. Ensure proper grounding and waterproofing of cable connections.

USER MANUAL AE-510-I Vivotek

Stainless Steel Housing Series

Quick Installation Guide

Exterior view of a white surveillance camera with dual lenses (no text or symbols visible)

Exterior view of a white surveillance camera with mounted lenses and mounting brackets (no visible text or symbols)

Rev. 1.0

UNPACKING:

Unpack carefully. Electronic components can be damaged if improperly handled or dropped. If an item appears damaged in shipment, place it properly in its carton and notify the shipper.

IMPORTANT!:

1. Read and follow Instructions: All operating and user instructions should be read and followed before the unit is to be operated.
2. Electrical Connections: Only a qualified electrician is allowed to make electrical connections.

Specifications

Model Number AE-510 AE-510-I
Power Input 24V AC 24V AC
Power Output 12VDC, 24VAC 12VDC, 24VAC
Power Consumption Window heater: 5W;Fan: 2W;		Window heater: 5W;Fan: 2W;IR LED: 12W;Wiper: 6W
VAIR Illuminator N/A 850nm		50m@40°, 140m@10°
EnvironmentalOperation Temp.	-20°C ~ +65°C -20°C ~ +50°C
Window heater ON/OFF < 30°C (86°F) ON>30°C (86°F) OFF		≤ 20°C (68°F) ON≥ 30°C (86°F) OFF
Blower Control >30°C (86°F) ON< 30°C (86°F) OFF		≥35°C (95°F) ON≤ 25°C (77°F) OFF
Protection Level IP68, IK10 IP68, IK10 (IP66 w/ wiper)
Construction AISI 316L stainless steel AISI 316L stainless steel
Dimensions	460 (L) x 172 (W) x 163.5(H) mm	460 (L) x 172 (W) x 242.5(H) mm
Net Weight	7.5kg	8kg
Cable Grants PG16 x 2	PG16 x 2

If you plan to install this camera housing into a tropical, sea coastal, or an environment where salt water or corrosive industrial waste water/moist are present, please seal each stainless steel screws and fittings with a silicon grease compounds. This will help prevent electrolysis to occur and extend the life span of the camera and housing.

IMPORTANT:

1. Disconnect devices: A readily accessible disconnect device in the building installation wiring should be incorporated.
2. Electrical Connection: Only a qualified electrician is allowed to make electrical connections.

II Mounting Configuration & Dimensions

Swivel Positions and Directions

Exterior view of a surveillance camera with directional arrows indicating rotation (no text or symbols)

Dimensions

Dimensions with the IR unit and wiper

III Component Description

AE-510

AE-510-I

Installation Suggestions

WARNING:

- When install a housing with an IR illuminator:

Please avoid eye exposure or apply appropriate protection, such as wearing a pair of Infrared protection glasses, when working with the product. Always use camera live view to observe IR lighting effects.

Installation

1. How to open the housing

Unscrew the bolts on the rear flange, using the allen wrench supplied.

Technical line drawing of a rectangular electronic device with mounting flanges and a side bracket (no text or symbols)

Slide out the rear cover plate of the housing, taking care to leave the sealing washer in its seating. Heater or wiper or VAIR connect need unplug.

1. Prepare power wires, a ground wire, and a CAT5e Ethernet cable. Pass them through the PG16 waterproof connectors and its waterproof components.

Note that some cables are connected when shipped. You do not need to connect heater, blower, and the front IR powere wires.

IMPORTANT:

1. Recommend to cover the ethernet or power cable with stainless steel tube in order to prevent the corrosion of cable.

You may need to remove the RJ45 connector, and use a crimping tool to connect the Ethernet wires to an RJ45 connector inside the enclosure. Use an Ethernet cable of the width of 5 \~ 6.5mm.

1. When done, tighten up and install the waterproof connectors.

2. Assemble the camera components, e.g., the CS ring and lens module. Secure the mounting plate to the bottom of the camera (the label side) using the included screw.

Technical line drawing of an industrial machine assembly (no text or symbols present)

1. Connect 24V power source to the power input terminal. Connect power wires from the DC 12V output to the camera.

Below is the distribution board drawing power from 24V AC.

AE-510

Below is the pinouts for the DI/DO terminal block:

Facing the rear side of the housing, from left to right:

DO2 Connect to tank water pump.
DI2 Wiper control, connects to IP camera's DO for manually triggering washer.
RS485+ RS485+, RS485 can be used to control IR illuminator beam angles, etc.
RS485- RS485-
DO+ +5V VCC
DI- GND
DO1 IR LED status
DI1 IR control, synchronizes day/night mode switching for IP camera. It is related to IR cut filter.

Configuring IR illuminator

DIP Switch :

LL

LH

HL

HH

Below are the parameters of the IR illuminator. Use the onboard jumpers to configure the beam angle for different effective illumination range.

VAIR 12W 6W
no. of LEDs	2P 2P
Beam angle	10^	20^	30^	40^	10^	20^	30^	40^
Distance (meter)	140m 1	10m 80	m 50m	100m 80	0m 60m	40m

1. Connection for IR control by IR light sensor, RS485 and camera digital output (AE-510-I)

2. IR control by IR Light sensor

The below connection enables the synchronization of IR light sensor and auto day/night switch on the camera

1. IR control by RS485 command

Allow user to configure the RS485 command via camera web UI to cotrol IR on/of _f .

Note the wire gauge requirements for making the power connections. (24VAC 24W load)

Wire Gauge 22 20 18 16 14 12
Distance 55 90 150 230 270 600 feet

3. IR control by Camera DO

Camera will automatically trigger IR light on/off via DO.

Below is a diagram for water tank and wiper control. The wiper can be started by manually triggering the Digital Output from the camera user interface.

1. Before closing the housing reinsert the bottom orientating the slide according to the installation required, on the wall bracket or on the Pan & tilt head, for the right camera fitting. Pay attention not to damage the gasket. Make sure that the sealing ring is correctly fitted in its position.

The front end of the slider is about 70mm from the window. Please install the camera in the appropriate position.

Technical line drawing of a mechanical assembly with dimension标注 (70mm), showing internal components and mounting brackets (no text or symbols beyond measurement label)

Before closing the housing, be sure to have rightly fitted the internal slide according to the type of installation & plug heater or wiper or VAIR connector to power board.

Install wall mount bracket or Cardan joint bracket.

8. Sunshield mounting:

Position the sunshield on the housing and fix it flanges of the housing with the equipped screws.

Technical line drawing of a mechanical housing component with mounting flanges and mounting holes (no text or symbols)

9. The housing can also be installed using the pole-mount or corner-mount.

The mounting hole definition is illustrated below.

Pole Mount

10. Firmware configurable options:

Open a web console with the camera.

Use the Media > Focus function to tune for a best image focus on your target area.

If preferred, e.g., shooting fast moving vehicles, select the 60fps frame rate.

Make sure that external IR is turned on in the night mode, and that the IR cut filter option is synchronized with the digital input you connected.

In the night mode, check if the input signals are correctly detected. You may simulate the night mode by blocking the IR unit's light sensor. Change the triggering parameters when necessary.

For housings that come with IR illuminators, wiper, and washer, commands can be delivered via the RS485 protocol. The RS485 connection uses the Pelco D protocol.

Configuration parameters:

Baud rate 2400
Data bits 8
Parity None
Stop bit 1

Command format:

Byte1 Byte2	Byte3 Byte4	Byte5 Byte6	Byte7
Sync Addr CMND1	CMND2	DATA1	DATA2	CKSM

Addr range: 0x00 \~ 0xFE. CKSM: check sum is the last 8 bits of the sum of Byte2 through Byte6.

Command Group 1:

Command Description	Command (hexadecimal, "ox" is omitted)	Note
ValR Lens Stop FF 01 00 00 00 00	01 Pelco D - Zoom Stop
VAIR Lens Wide FF 01 00 40 00 00	0 41 Pelco D - Zoom Wide
ValR Lens Tele	FF 01 00 20 00 00 21 Pelco D - Zoom Tele
Wiper On	FF 01 00 09 00 01 0B	Pelco D – Aux 1 On
Wiper Off	FF 01 00 0B 00 01 0D	Pelco D – Aux 1 Off
Wiper and Washer On	FF 01 00 09 00 02 0C	Pelco D – Aux 2 On
Wiper and Washer Off	FF 01 00 0B 00 02 0E	Pelco D – Aux 2 Off
IR Led Force On	FF 01 00 09 00 03 0D	Pelco D – Aux 3 On
IR Led Force Off	FF 01 00 0B 00 03 0F	Pelco D – Aux 3 Off

Command Group 2:

Command Name	Command (hexadecimal, ox is omitted)	Note
Addr configuration	FF 01 00 18 01 dd CKSM	dd: 0x00 ~ 0xFE; for example, when addr is 2, the command looks like FF 01 00 18 01 02 1C
IRMode	FF 01 00 18 02 mm CKSM	mm: IR modemm=0x02: Light Sensor Auto (Default)mm=0x03: DI Triggermm=0x04: via RS485 Command(When receiving IR Led Force On / IR Led Force Off command, will switch to using the IR Mode -RS485 Command)For example,IRmode_AutoFF 01 00 18 02 02 1DIRmode_DIFF 01 00 18 02 03 1EIRmode_CMDFF 01 00 18 02 04 1F
LightSensorGate FF 01 00	18 03 LL CKSM When the IR Mode	Light Sensor Auto,the Lux value to turn IR LED can be configured.LL: Lux, changes is made by every10LuxFor example:LightSensorGate = 100FF 01 00 18 03 0A 26LightSensorGate = 200FF 01 00 18 03 14 30

The parameters of IR illuminator can be controlled via the RS485 connection. You can enable the connection in Configuration > PTZ > Mechanical window. Select the defaults for the IR illuminator: Pelco D, baud rate - 2400, Data bits - 8, Stop bit - 1, Parity - none.

You can create custom command buttons by entering the Button name and the command itself:

>Custom command

Custom command

Leaving the "Button name" field empty means the command button will not be displayed in the homepage.

Button name

Command 1:

TH10%

Command 2:

TH20%

Command 3:

TH50%

Command 4:

DIMMING100%

Command 5:

DIMMING60%

Command

FF012101B00003D6

FF012101B00005D8

FF012101B00007DA

FF012101BF0009EB

FF012101B00007DA

Save

Close

ValR: The VAIR control include those on the IR Led and ValR Lens.

There are 3 IR mode commands

IRMode = Light Sensor Auto (Default)

sensor lux reading < LightSensorGate - LED On

sensor lux reading >= (LightSensorGate + 10 Lux) - LED Off

IRMode = DI_1 Trigger (IR triggered on by DI

DI_1 shorted DI-(Low) - LED On

DI_1 open (High) - LED Off

IRMode = controlled by RS485 Command (Pelco D - Aux 3 On/Off)

IR Led Force On - LED On

IR Led Force Off - LED Off

DO 1 as IR Status Feedback

LED On, DO_1 is grounded via MOSFET (DI- connected)

LED Off, DO_1 no input

ValR Lens Zoom control

Dip Switch

4 configurations using the Dip Switch on the distribution board.

When Lens stops, its last position will be memoried, and when powered on again, lens will move to the previous position. When powered on for the first time, Lens will follow the DIP switch configuration.

Wiper & Wahser control)

DI_2 Trigger:

When DI_2 connected to DI- (Low), wiper and washer operate for 3 times and then stop.

Using RS485 Command –Wiper Only (Pelco D – Aux 1 On/Off)

Wiper On, wiper takes action

Wiper Off, wiper starts one operation and then stops.

RS485 Command – Wiper & Washer (Pelco D – Aux2 On/Off)

Wiper and Washer On, pumps and spray water with wiper action.

Wiper and Washer Off, spraying and wiping starts one operation and then stops.

DO2 used for spraying control

DO_2 connected to DI- via MOSFET - starts spraying.

Spraying stops, and the LED turns Off when DO_2 is not triggered.

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