JV100DWJ - Saw MAKITA - Free user manual and instructions

Product Type	Cordless Jig Saw
Brand	Makita
Model	JV100DWJ (JV100D)
Stroke Length	18 mm
Strokes per Minute	0 - 2400 min⁻¹
Blade Type	B type
Max. Cutting Capacity (Wood)	65 mm
Max. Cutting Capacity (Mild Steel)	2 mm
Max. Cutting Capacity (Aluminum)	4 mm
Overall Length	231 mm
Net Weight	1.7 kg (without battery)
Rated Voltage	DC 10.8 V
Power Source	Battery cartridge (10.8 V Makita)
Sound Pressure Level	76 dB(A) (K=3 dB(A))
Vibration (Cutting Boards)	10.5 m/s² (K=2.5 m/s²)
Vibration (Cutting Sheet Metal)	7.5 m/s² (K=1.5 m/s²)
Cutting Action	Orbital (4 positions: 0, I, II, III)
Bevel Cutting Range	0° to 45° (left/right)
Dust Extraction	Compatible with Makita vacuum cleaner (hose connection)
Safety Features	Lock-off button, battery protection system
Maintenance	Clean with dry cloth; do not use solvents. Lubricate roller occasionally.
Accessories Included	Hex wrench, dust cover, blade (may vary)
Optional Accessories	Rip fence, anti-splintering device, cover plate, various blades

Frequently Asked Questions - JV100DWJ MAKITA

How do I install or remove the battery cartridge?

To remove, press the buttons on both sides of the cartridge and withdraw it. To install, slide the battery cartridge into place until it locks with a click. Always switch off the tool before inserting or removing the battery.

How do I change the saw blade?

Loosen the bolt on the blade holder counterclockwise with the hex wrench. Insert the blade with teeth forward, ensuring the back edge fits into the roller. Tighten the bolt clockwise. Use only B type blades.

How do I select the cutting action?

Turn the cutting action changing lever to the desired position: 0 (straight line), I (small orbit), II (medium orbit), or III (large orbit). Refer to the manual for applications.

How do I make bevel cuts?

Remove the battery, raise the dust cover fully, loosen the bolt on the base, tilt the base to the desired angle (0°-45°), then tighten the bolt. The edge of the motor housing shows the angle.

How do I use the rip fence for straight cuts?

Insert the rip fence into the rectangular hole on the side of the base with the fence guide facing down. Slide to the desired width and tighten the bolt. For circular cuts, face the guide up and use the circular guide pin.

What is the anti-splintering device used for?

It reduces splintering on the workpiece surface. Install it by moving the base forward and fitting it from the back. It cannot be used with bevel cuts.

How do I perform plunge cutting?

Tilt the tool on the front edge of the base with the blade above the workpiece. Switch on and gently lower the back end. As the blade pierces, lower the base onto the workpiece and cut normally.

What maintenance does the tool require?

Keep the tool clean and dry. Lubricate the roller occasionally. Do not use gasoline or solvents. For repairs, contact a Makita authorized service center.

What safety precautions should I follow?

Wear safety glasses and ear protection. Hold the tool by insulated surfaces. Secure the workpiece. Keep hands away from moving parts. Wait for the blade to stop before removing it. Follow all instructions in the manual.

What is the battery protection system?

The tool automatically stops if overloaded or if battery voltage is low. Release the trigger and remove the cause. Recharge the battery if voltage is too low.

USER MANUAL JV100DWJ MAKITA

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ENGLISH (Original instructions)
Explanation of general view

1-1. Battery	8-1. Cutting line	18-1. Bolt
1-2. Buttons	8-2. Base	18-2. Fence guide
2-1. Cutting action changing lever	10-1. Hex wrench	18-3. Hex wrench
3-1. Lock-off button	10-2. Bolt	18-4. Rip fence (Guide rule)
3-2. Switch trigger	10-3. Base	19-1. Fence guide
4-1. Blade holder	11-1. Edge	19-2. Rip fence
4-2. Bolt	11-2. Graduation	19-3. Threaded knob
4-3. Hex wrench	12-1. Bolt	19-4. Pin
5-1. Bolt	12-2. Hex wrench	20-1. Rip fence
5-2. Blade	12-3. Base	21-1. Aluminum base
5-3. Roller	13-1. Starting hole	21-2. Anti-splintering device
6-1. Hook	16-1. Dust cover	22-1. Cover plate
6-2. Hex wrench	16-2. Hose	22-2. Aluminum base
7-1. Dust cover	17-1. Rip fence (Guide rule)

SPECIFICATIONS

Model		JV100D
Length of stroke 18 mm
Strokes per minute (min -1 ) 0 - 2400
Blade type B type
Max. cutting capacities	Wood	65
	Mild steel 2 mm
	Aluminum	4
Overall length 231 mm
Net weight 1.7 kg
Rated voltage D.C. 10.8 V

• Due to our continuing programme of research and development, the specifications herein are subject to change without notice.
• Specifications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003

ENE019-1

Intended use

The tool is intended for the sawing of wood, plastic and metal materials. As a result of the extensive accessory and saw blade program, the tool can be used for many purposes and is very well suited for curved or circular cuts.

ENG905-1

Noise

The typical A-weighted noise level determined according to EN60745:

Sound pressure level ( L_pA ): 76 dB(A)

Uncertainty (K) : 3 dB(A)

The noise level under working may exceed 80 dB (A).

Wear ear protection

ENG900-1

Vibration

The vibration total value (tri-axial vector sum) determined according to EN60745:

Work mode : cutting boards

Vibration emission (ah,B): 10.5 m/s ²

Uncertainty (K) : 2.5 m/s ⁴

Work mode: cutting sheet metal

Vibration emission (ah,M): 7.5 m/s ²

Uncertainty (K) : 1.5 m/s ²

ENG901-1

• The declared vibration emission value has been measured in accordance with the standard test method and may be used for comparing one tool with another.
• The declared vibration emission value may also be used in a preliminary assessment of exposure.

WARNING:

• The vibration emission during actual use of the power tool can differ from the declared emission value depending on the ways in which the tool is used.
• Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it

is running idle in addition to the trigger time).

ENH101-15

For European countries only

EC Declaration of Conformity

We Makita Corporation as the responsible manufacturer declare that the following Makita machine(s):

Designation of Machine:

Cordless Jig Saw

Model No./ Type: JV100D

are of series production and

Conforms to the following European Directives: 2006/42/EC

And are manufactured in accordance with the following standards or standardised documents: EN60745

The technical documentation is kept by our authorised representative in Europe who is:

Makita International Europe Ltd.

Michigan Drive, Tongwell,

Milton Keynes, Bucks MK15 8JD, England

26.4.2011

000230

Tomoyasu Kato

Director

Makita Corporation

3-11-8, Sumiyoshi-cho,

Anjo, Aichi, 446-8502, JAPAN

GEA010-1

General Power Tool Safety Warnings

⚠ WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

GEB045-2

CORDLESS JIG SAW SAFETY WARNINGS

1. Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live" and could give the operator an electric shock.

2. Use clamps or another practical way to secure and support the workpiece to a stable platform.

Holding the work by hand or against your body leaves it unstable and may lead to loss of control.

1. Always use safety glasses or goggles. Ordinary eye or sun glasses are NOT safety glasses.

2. Avoid cutting nails. Inspect workpiece for any nails and remove them before operation.

3. Do not cut oversize workpiece.

4. Check for the proper clearance beyond the workpiece before cutting so that the blade will not strike the floor, workbench, etc.

5. Hold the tool firmly.

6. Make sure the blade is not contacting the workpiece before the switch is turned on.

7. Keep hands away from moving parts.

8. Do not leave the tool running. Operate the tool only when hand-held.

9. Always switch off and wait for the blade to come to a complete stop before removing the blade from the workpiece.

10. Do not touch the blade or the workpiece immediately after operation; they may be extremely hot and could burn your skin.

11. Do not operate the tool at no-load unnecessarily.

12. Some material contains chemicals which may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.

13. Always use the correct dust mask/respirator for the material and application you are working with.

SAVE THESE INSTRUCTIONS.

⚠ WARNING:

DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

ENC009-1

IMPORTANT SAFETY INSTRUCTIONS

FOR BATTERY CARTRIDGE

1. Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.

2. Do not disassemble battery cartridge.

3. If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.

4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.

5. Do not short the battery cartridge:

(1) Do not touch the terminals with any conductive material.
(2) Avoid storing battery cartridge in a container with other metal objects such as nails, coins, etc.
(3) Do not expose battery cartridge to water or rain.

A battery short can cause a large current flow, overheating, possible burns and even a breakdown.

1. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50° C ( 122° F).
2. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.
3. Be careful not to drop or strike battery.
4. Do not use a damaged battery.

SAVE THESE INSTRUCTIONS.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.
2. Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.
3. Charge the battery cartridge with room temperature at 10° C - 40° C ( 50° F - 104° F). Let a hot battery cartridge cool down before charging it.

FUNCTIONAL DESCRIPTION

CAUTION:

- Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool.

Installing or removing battery cartridge

Fig.1

• Always switch off the tool before installing or removing of the battery cartridge.
• To remove the battery cartridge, withdraw it from the tool while pressing the buttons on both sides of the cartridge.
• To install the battery cartridge, hold it so that the battery cartridge front shape fits to that of the battery installment opening and slip it into place. Always insert it all the way until it locks in place with a little click. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
• Do not use force when installing the battery cartridge. If the cartridge does not slide in easily, it is not being inserted correctly.

Battery protection system

The tool is equipped with a battery protection system. This system automatically cuts off power to the motor to extend battery life.

The tool will automatically stop during operation if the tool and/or battery are placed under one of the following conditions:

• Overloaded:

The tool is operated in a manner that causes it to draw an abnormally high current. In this situation, release the trigger switch on the tool and stop the application that caused the tool to become overloaded. Then pull the trigger switch again to restart.

- Low battery voltage:

The remaining battery capacity is too low and the tool will not operate. If you pull the switch trigger, the motor runs again but stops soon. In this situation, remove and recharge the battery.

Selecting the cutting action

Fig.2

This tool can be operated with an orbital or a straight line (up and down) cutting action. The orbital cutting action thrusts the blade forward on the cutting stroke and greatly increases cutting speed.

To change the cutting action, just turn the cutting action changing lever to the desired cutting action position. Refer to the table to select the appropriate cutting action.

Position	Cutting action	Applications
0	Straight line cutting action	For cutting mild steel, stainless steel and plastics.
		For clean cuts in wood and plywood.
I	Small orbit cutting action	For cutting mild steel, aluminum and hard wood.
II	Medium orbit cutting action	For cutting wood and plywood.
		For fast cutting in aluminum and mild steel.
III	Large orbit cutting action	For fast cutting in wood and plywood.

006582

Switch action

Fig.3

CAUTION:

• Before installing the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the "OFF" position when released.
• When not operating the tool, depress the lock-off button from A side to lock the switch trigger in the OFF position.

To prevent the switch trigger from accidentally pulled, the lock-off button is provided.

To start the tool, depress the lock-off button from B side and pull the switch trigger.

Tool speed is increased by increasing pressure on the switch trigger. Release the switch trigger to stop. After use, always press in the lock-off button from A side.

ASSEMBLY

CAUTION:

- Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.

Installing or removing saw blade

Fig.4

CAUTION:

• Always clean out all chips or foreign matter adhering to the blade and/or blade holder. Failure to do so may cause insufficient tightening of the blade, resulting in a serious personal injury.
- Do not touch the blade or the workpiece immediately after operation; they may be extremely hot and could burn your skin.
• Always secure the blade firmly. Insufficient tightening of the blade may cause blade breakage or serious personal injury.
- Use only B type blades. Using blades other than B type blades causes insufficient tightening of the blade, resulting in a serious personal injury.

Fig.5

To install the blade, loosen the bolt counterclockwise on the blade holder with the hex wrench.

With the blade teeth facing forward, insert the blade into the blade holder as far as it will go. Make sure that the back edge of the blade fits into the roller. Then tighten the bolt clockwise to secure the blade.

To remove the blade, follow the installation procedure in reverse.

NOTE:

• Occasionally lubricate the roller.

Hex wrench storage

Fig.6

When not in use, store the hex wrench as shown in the figure to keep it from being lost.

First, insert the hex wrench into the hole. Then push it into the hook until it locked.

Dust cover

Fig.7

CAUTION:

- Always wear safety goggles even when operating the tool with the dust cover lowered.

Lower the dust cover to prevent chips from flying. However, when making bevel cuts, raise it all the way.

OPERATION

CAUTION:

• Always hold the base flush with the workpiece. Failure to do so may cause blade breakage, resulting in a serious injury.
- Advance the tool very slowly when cutting curves or scrolling. Forcing the tool may cause a slanted cutting surface and blade breakage.

Fig.8

Turn the tool on without the blade making any contact and wait until the blade attains full speed. Then rest the base flat on the workpiece and gently move the tool forward along the previously marked cutting line.

Bevel cutting

Fig.9

CAUTION:

• Always be sure that the tool is switched off and the battery cartridge is removed before tilting the base.
• Raise the dust cover all the way before making bevel cuts.

Fig.10

With the base tilted, you can make bevel cuts at any angle between 0° and 45° (left or right).

Loosen the bolt on the back of the base with the hex wrench. Move the base so that the bolt is positioned in the center of the cross-shaped slot in the base.

Fig.11

Tilt the base until the desired bevel angle is obtained. The edge of the motor housing indicates the bevel angle by graduations. Then tighten the bolt to secure the base.

Front flush cuts

Fig.12

Loosen the bolt on the back of the base with the hex wrench and slide the base all the way back. Then tighten the bolt to secure the base.

Cutouts

Cutouts can be made with either of two methods A or B.

A) Boring a starting hole

Fig.13

For internal cutouts without a lead-in cut from an edge, pre-drill a starting hole 12 mm or more in diameter. Insert the blade into this hole to start your cut.

B) Plunge cutting

Fig.14

You need not bore a starting hole or make a lead-in cut if you carefully do as follows.

(1) Tilt the tool up on the front edge of the base with the blade point positioned just above the workpiece surface.
(2) Apply pressure to the tool so that the front edge of the base will not move when you switch on the tool and gently lower the back end of the tool slowly.
(3) As the blade pierces the workpiece, slowly lower the base of the tool down onto the workpiece surface.
(4) Complete the cut in the normal manner.

Finishing edges

Fig.15

To trim edges or make dimensional adjustments, run the blade lightly along the cut edges.

Metal cutting

Always use a suitable coolant (cutting oil) when cutting metal. Failure to do so will cause significant blade wear. The underside of the workpiece can be greased instead of using a coolant.

Dust extraction

Fig.16

Clean cutting operations can be performed by connecting this tool to a Makita vacuum cleaner. Insert the hose of the vacuum cleaner into the hole at the rear of the tool. Lower the dust cover before operation.

NOTE:

- Dust extraction cannot be performed when making bevel cuts.

Rip fence (optional accessory)

CAUTION:

- Always be sure that the tool is switched off and the battery cartridge is removed before installing or removing accessories.

1. Straight cuts

Fig.17

When repeatedly cutting widths of 160 mm or less, use of the rip fence will assure fast, clean, straight cuts.

Fig.18

To install, insert the rip fence into the rectangular hole on the side of the base with the fence guide facing down. Slide the rip fence to the desired cutting width position, then tighten the bolt to secure it.

2. Circular cuts

When cutting circles or arcs of 170 mm or less in radius, install the rip fence as follows.

Fig.19

Insert the rip fence into the rectangular hole on the side of the base with the fence guide facing up. Insert the circular guide pin through either of the two holes on the fence guide. Screw the threaded knob onto the pin to secure the pin.

Fig.20

Now slide the rip fence to the desired cutting radius, and tighten the bolt to secure it in place. Then move the base all the way forward.

NOTE:

- Always use blades No. B-17, B-18, B-26 or B-27 when cutting circles or arcs.

Anti-splintering device (optional accessory)

Fig.21

For splinter-free cuts, the anti-splintering device can be used. To install the anti-splintering device, move the tool base all the way forward and fit it from the back of tool base. When you use the cover plate, install the anti-splintering device onto the cover plate.

CAUTION:

- The anti-splintering device cannot be used when making bevel cuts.

Cover plate (Optional accessory)

Fig.22

Use the cover plate when cutting decorative veneers, plastics, etc. It protects sensitive or delicate surfaces from damage. Fit it on the back of the tool base.

MAINTENANCE

CAUTION:

• Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.
• Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized Service Centers, always using Makita replacement parts.

OPTIONAL ACCESSORIES

CAUTION:

• These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

• Jig saw blades
• Hex wrench 3
• Rip fence (guide rule) set
• Anti-splintering device
• Hose (For vacuum cleaner)
• Cover plate (For aluminum base type)
• Various type of Makita genuine batteries and chargers

NOTE:

- Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.

SVENSKA (Originalbruksanvisning)

Michigan Drive, Tongwell,

Milton Keynes, Bucks MK15 8JD, England

26.4.2011

000230

Tomoyasu Kato

Direktör

Makita Corporation

3-11-8, Sumiyoshi-cho,

Anjo, Aichi, 446-8502, JAPAN

GEA010-1

Michigan Drive, Tongwell,

Milton Keynes, Bucks MK15 8JD, England

26.4.2011

000230

Tomoyasu Kato

Direktør

Makita Corporation

3-11-8, Sumiyoshi-cho,

Anjo, Aichi, 446-8502, JAPAN

GEA010-1

Michigan Drive, Tongwell,

Milton Keynes, Bucks MK15 8JD, England

26.4.2011

000230

Tomoyasu Kato

Johtaja

Makita Corporation

3-11-8, Sumiyoshi-cho,

Anjo, Aichi, 446-8502, JAPAN

GEA010-1

Michigan Drive, Tongwell,

Milton Keynes, Bucks MK15 8JD, Anglija

26.4.2011

000230

Tomoyasu Kato

Direktors

Makita Corporation

3-11-8, Sumiyoshi-cho,

Anjo, Aichi, 446-8502, JAPAN

GEA010-1

Michigan Drive, Tongwell,

Milton Keynes, Bucks MK15 8JD, England (Anglija)

26.4.2011

000230

Tomoyasu Kato

Direktorius

Makita Corporation

3-11-8, Sumiyoshi-cho,

Anjo, Aichi, 446-8502, JAPAN (Japonija)

GEA010-1

Michigan Drive, Tongwell,

Milton Keynes, Bucks MK15 8JD, Inglismaa

26.4.2011

000230

Tomoyasu Kato

Direktor

Makita Corporation

3-11-8, Sumiyoshi-cho,

Anjo, Aichi, 446-8502, JAAPAN

GEA010-1

Michigan Drive, Tongwell,

Milton Keynes, Bucks MK15 8JD, England

26.4.2011

000230

Tomoyasu Kato

Директор

Makita Corporation

3-11-8, Sumiyoshi-cho,

Anjo, Aichi, 446-8502, JAPAN

GEA010-1