GIGAslide 1800 - Garage door opener Sommer - Free user manual and instructions
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| Product Type | Garage Door Opener |
| Brand | Sommer |
| Model | GIGAslide 1800 |
| Motor Type | DC Motor |
| Power | 1800 N |
| Voltage | 230 V AC, 50 Hz |
| Max Gate Weight | 800 kg |
| Max Lifting Height | 2.5 m |
| Travel Speed | 0.15 m/s |
| Control Type | Remote Control |
| Safety Features | Obstacle detection, force sensitivity, automatic reverse |
| Remote Control | Rolling code, 2-channel |
| Battery Backup | Optional |
| Dimensions (Unit) | 350 x 200 x 180 mm |
| Weight (Unit) | 5.5 kg |
| Material | Aluminum and plastic |
| Color | White |
| Operating Temperature | -20 °C to +50 °C |
| Protection Class | IP20 |
| Warranty | 2 years |
| Maintenance | Lubricate rail annually, check safety sensors |
| Spare Parts Availability | Remote controls, logic boards, motor units |
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USER MANUAL GIGAslide 1800 Sommer
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Isometric illustration of a gray rectangular box with two side slots and a central display panel (no text or symbols)EN TRANSLATION OF THE ORIGINAL INSTALLATION AND OPERATING MANUAL
Industrial sliding door operator GIGAslide 1800
Download the current manual:
Information on the operator:
Serial No.: See the title page of this Installation and Operating Manual (if applicable, warranty sticker).
Year of manufacture: from 03.2023
Information on the Installation and Operating Manual
Version of the installation and operating manual:
GIGAslide_S13884-00001_122023_0-DRE_Rev-A_EN
Warranty
The warranty complies with statutory requirements. The contact person for warranties is the qualified dealer. The warranty is only valid in the country in which the operator was purchased. There is no warranty for consumables such as batteries, accumulators and safety products or light bulbs. This also applies for wear parts. The operator is only designed for a limited frequency of use. More frequent use leads to increased wear.
Contact data
If you require after-sales service, spare parts or accessories, please contact your specialist retailer, your installer or contact:
Copyright and proprietary rights
The manufacturer retains the copyright for this Installation and Operating manual. No part of this installation and operating manual may be reproduced in any form or processed, copied, or distributed using electronic systems without the written permission of SOMMER Antriebs- und Funktechnik GmbH. Violations of the specifications above will lead to claims for damages. All brands mentioned in this Installation and Operating Manual are the property of their respective manufacturer and hereby recognised as such.
Table of contents
1. About this Installation and Operating Manual 4
1.1 Storage and circulation of the Installation and Operating Manual 4
1.2 Important for translations 4
1.3 Description of the product type 4
1.4 Target groups of the Installation and Operating Manual
1.5 Explanation of symbols and notes 4
1.6 Information regarding the depiction of text 5
1.7 Intended use of the operator 5
1.8 Improper use of the operator 6
1.9 Qualifications of personnel 6
1.10 Instructing the user and handover of documents 6
1.11 Information for the user 7
2. General safety instructions 8
2.1 Basic safety instructions for operation 8
3. Description of function and product 10
3.1 Operator and accessories 10
3.2 Safety equipment 10
3.3 Product designation 10
3.4 Scope of delivery 11
3.5 Dimensions 12
3.6 Technical data 12
4. Installation 13
4.1 Required tools and personal protective equipment 13
4.2 Important notes and information 13
4.3 Installation preparations 13
4.4 Foundation 13
4.5 Installation dimensions 13
4.6 Removing the cover 14
4.7 Fitting the cover 14
4.8 Installing the drive shaft 14
4.9 Installing the finger trap protection feature 15
4.10 Removing the control unit carrier 15
4.11 Installation on the foundation 16
4.12 Unlocking the operator 17
4.13 Installing the gear racks 17
4.14 Adjusting the backlash 18
4.15 Completing mechanical installation 19
5. Electrical connection 20
5.1 Mains supply line to the housing 20
5.2 Connection cable to the operator 22
5.3 Mains connection 22
5.4 Selecting and switching mains voltage 22
5.5 Connection to the mains power 23
5.6 Absolute value encoder 23
5.7 Safety chain 24
5.8 External command devices 24
5.9 Contact for alarm signal 25
5.10 Safety edge 26
6. Initial operation 29
6.1 Starting initial operation 30
6.2 Enter password (0110) 30
6.3 Main menu 31
6.4 Quick start menu 32
6.7 Select profile (2580) 33
6.5 Select language (0200) 33
6.6 Set date and time (300) 33
6.8 Check direction (0400) 34
6.9 Adjust end positions (0500) 34
6.10 Adjust fine pitch of end positions (0600) 35
6.11 Overrun correction 35
6.12 Adjust pre end position switch (0650) 36
6.13 Adjust security limit switch (0680) 36
6.14 Select mode of operation (0700) 36
6.15 Select safety device (1000) 37
6.16 Automatic close (1500) 40
6.17 Relay Setup (1600) 41
6.18 Partial open (1700) 45
6.19 Inverter profile UP (1900) 46
6.20 Inverter profile DOWN (2000) 47
6.21 Adjust traffic light control (2200) 49
6.22 Service (2500) 50
6.23 Error messages 53
7. Factory settings 54
8. Accessories 56
8.1 Radio 56
8.2 Traffic light module / two-way traffic control 57
8.3 Induction loop module 58
8.4 DIP switches 1 + 2 (frequency adjustment for loop 1) 59
8.5 DIP switches 3, 4, 5, 6 (sensitivity) 59
8.6 DIP switch 7 (direction detection) 59
8.7 DIP switch 8 (sensitivity increase) 59
8.8 Measuring the loop frequency 60
9. Final test / handover 61
9.1 Testing obstacle detection 61
9.2 Handover of the gate system 61
10. Operation 62
10.1 Overview of gate movements 62
10.2 Obstacle detection 63
10.3 Operation after a power failure 63
10.4 Function of the emergency release 64
11. Maintenance and care 65
11.1 Notes on maintenance and care 65
11.2 Regular testing 65
12. Disassembly, storage, disposal 66
12.1 Taking the control unit out of operation and disassembly 66
12.2 Storage 66
12.3 Information on disposal 66
13. Declarations of Conformity 67
13.1 EC Declaration of Incorporation 67
13.2 Simplified EU Declaration of Conformity for radio systems 67
13.3 UKCA Declaration of Incorporation 68
13.4 UKCA Declaration of Conformity for radio systems 68
1. About this Installation and Operating Manual
1.1 Storage and circulation of the Installation and Operating Manual
Read this Installation and Operating Manual carefully and completely before installation, commissioning and operation and also before removal. Observe all warnings and safety instructions.
Keep this Installation and Operating Manual accessible to all users at all times at the place of use. A replacement for the installation and operating manual can be downloaded from SOMMER at:
www.sommer.eu
During the transfer or resale of the operator to third parties, the following documents must be passed on to the new owner:
• EC Declaration of Conformity
- handover protocol and inspection book
- this Installation and Operating Manual
• proof of regular maintenance, testing and care
- documents recording retrofitting and repairs
1.2 Important for translations
The original installation and operating manual was written in German. The other available languages are translations of the German version. You can get the original installation and operating manual by scanning the QR code.
http://som4.me/orig-gigaslide
For other language versions, see: www.sommer.eu
1.3 Description of the product type
The operator has been constructed according to state-of-the-art technology and recognised technical regulations and is subject to the Machinery Directive 2006/42/EC.
The operator is fitted with a radio receiver. Optionally available accessories are also described. The version can vary depending on the type. This means the use of accessories can vary.
1.4 Target groups of the Installation and Operating Manual
The installation and operating manual must be read and observed by everyone assigned with one of the following tasks or using the device:
• unloading and in-house transport
- unpacking and installation
- Initial operation
- setting
- usage
• maintenance, testing and care
• troubleshooting and repairs
• disassembly and disposal
1.5 Explanation of symbols and notes
The warnings in this installation and operating manual are structured as follows.
The hazard symbol indicates the hazard. The signal word is linked to a hazard symbol. The hazard is classified into three classes depending on its danger:
DANGER
WARNING
CAUTION
There are three different classifications of hazards.
▶ Follow the instructions for avoiding or preventing the danger.
▶ Follow the instructions for avoiding or preventing the danger.
1. About this Installation and Operating Manual
The following symbols are used for notes and information:
NOTE
- Provides additional information and useful notes on correct use of the operator without endangering persons. If it is not observed, property damage or faults in the operator or gate may occur.
INFORMATION
- Provides additional information and useful tips. Functions for optimum usage of the operator are described.
The following symbols are used in the figures and text.
Continue reading the Installation and Operating Manual for more information.
Trained electrician required for installation
Trained mechanic required for installation
Disconnect the operator from the mains voltage
Connect the operator to the mains voltage
Factory setting, as-delivered state depending on version
Connection via SOMlink to a WiFi-enabled device
Operator components must be disposed of properly
1.6 Information regarding the depiction of text
- Stands for directions for an action
⇒ Stands for the results of the action
Lists are shown as a list of actions:
- List 1
-
List 2
-
A Item number in the figure refers to a number in the text.
Important text items, for example in directions for actions, are emphasised in bold type.
References to other chapters or sections are in bold type and set in "quotation marks".
1.7 Intended use of the operator
The operator is designed exclusively for opening and closing sliding gates with the characteristics specified under
"3.6 Technical data" on page 12. Moreover, the requirements described under "4.4 Foundation" on page 13 must be met. Any other use does not constitute intended use. The manufacturer accepts no liability for damage resulting from use other than intended use. The user bears the sole responsibility for any risk involved. It also voids the warranty.
Any changes to the operator must be made with original accessories from SOMMER only and only to the extent described. For more information on accessories, see:
https://downloads.sommer.eu/
Gates automated with this operator must comply with all valid international and domestic standards, directives and regulations in their currently valid version. These include EN 12604 and EN 13241.
The operator may only be used:
- if a correct Declaration of Conformity has been issued for the gate system
- if the CE mark/UKCA mark and the type plate for the gate system have been attached
- if the handover protocol and the inspection book have been completed and are available
- if the installation and operating manuals for the operator and the gate are present
• as specified in this Installation and Operating Manual
• in good technical condition - with attention to safety and hazards by trained users.
After installation of the operator, the person responsible for the installation must complete an EC Declaration of Conformity for the gate system in accordance with Machinery Directive 2006/42/EC and apply the CE mark/UKCA mark and a type plate to the gate system. This also applies if the operator is retrofitted to a manually operated gate. In addition, a handover protocol and an inspection book must be completed.
The following are available:
• EC Declaration of Conformity
- handover protocol for the operator
• handover protocol for the operator
1.8 Improper use of the operator
Any use that deviates from or any use above and beyond that described in "1.7 Intended use of the operator" on page 5 is deemed to be improper. The user bears the sole responsibility for any risk involved.
The manufacturer's warranty will be voided by:
• damage caused by improper use
• use with defective parts
- unauthorised modifications to the operator
- modifications and non-approved programming of the operator and its components
The gate must not be part of a fire protection system, an escape route or an emergency exit. Installation of the operator will prevent automatic closing.
Observe the local building regulations.
The operator may not be used in:
• areas with explosion hazard
- very salty air
• aggressive atmosphere, including chlorine
1.9 Qualifications of personnel
This Installation and Operating Manual must be read and complied with by a qualified specialist who installs or performs maintenance on the operator.
In accordance with EN 50110-1, all work on the electrical system and live parts must be performed by a trained electrician.
The installation, initial operation and disassembly of the operator may only be performed by a qualified specialist. A qualified specialist is a person commissioned by the installer.
The qualified specialist must be familiar with the following standards:
• EN 13241 Doors and gates - Product standard
• EN 12604 Doors and gates - Mechanical aspects
- Requirements and test methods
• EN 12453Safety in use of power-operated doors 2022 (Plc)
When all work has been completed, the qualified specialist must:
- issue an EC Declaration of Conformity
- attach the CE mark/UKCA mark and the type plate to the gate system
1.10 Instructing the user and handover of documents
The qualified specialist must instruct the user:
• on the operation of the operator and its dangers
- on the handling of the manual emergency release on regular maintenance, testing and care which the user can carry out
The qualified specialist must inform the user which work may only be carried out by a qualified specialist:
• Installation of accessories
- settings
• regular maintenance, testing and care
- troubleshooting
1. About this Installation and Operating Manual
1.11 Information for the user
The user must ensure that the CE mark and the type plate have been attached to the door system.
The following documents for the gate system must be handed over to the user:
• EC Declaration of Conformity
• handover protocol and inspection book
- the installation and operating manuals for the operator and the door
The user is responsible for:
- keeping this Installation and Operating Manual to hand and easily accessible at all times at the place of use
• the intended use of the operator
• ensuring that the operator is in good condition - instructing all users how to use the operator, the hazards involved and in the operation of the emergency release
• regular maintenance, testing and care - troubleshooting
The operator must not be used by persons with restricted physical, sensory or mental capacity or who lack experience and knowledge. All users must be specially instructed and have read and understood the Installation and Operating Manual.
Children must never play with or use the operator, even under supervision. Children must be kept clear of the operator. Handheld transmitters or other command devices must never be given to children. Handheld transmitters must be stored in such a way that unauthorised or accidental operation is prevented.
The user must observe the accident prevention regulations and the applicable standards. The guideline "Technical regulations for workplaces ASR A1.7" of the German committee for workplaces (ASTA) is applicable for commercial use. The guidelines described must be observed and complied with. In other countries, the user must comply with the applicable national regulations.
2.1 Basic safety instructions for operation
Danger if not observed!
Serious injury or death may result if safety instructions are not observed.
It is imperative to comply with all safety instructions!
Danger due to electric current!
Contact with live parts may result in electric current flowing through the body. Electric shock, burns, or death may result.
▶ Installation, testing and replacement of electrical components must be carried out by trained electricians.
▶ Disconnect the mains plug before working on the system.
▶ If an accumulator is connected, it must also be disconnected from the control unit.
▶ Check that the system is disconnected from the voltage supply.
- Secure the system against being switched back on.
Danger due to use of the system with incorrect settings or when it is in need of repair!
If the system is used despite incorrect settings or if it is in need of repair, severe injury or death may result.
The system may only be used with the required settings and in the proper condition.
Inspect the system frequently for indications of wear, damage or defective weight balancing.
Following installation and thereafter at monthly intervals, check that the operator reverses upon contacting a 40 mm high object on the floor (obstacle recognition).
▶ Faults, worn components or defects in the weight balance must be repaired professionally without delay.
Danger caused by hazardous substances!
Improper storage, use or disposal of accumulators, batteries and components of the system are dangerous for the health of humans and animals.
▶ Store accumulators and batteries out of the reach of children and animals.
- Keep batteries and accumulators away from chemical and thermal influences.
▶ Do not recharge batteries and defective accumulators.
All components of the operator, including old accumulators and batteries, must be disposed of correctly and not with household waste.
Danger for trapped persons!
Persons may be trapped inside the garage. If trapped persons cannot free themselves, severe injury or death may result.
▶ Check the function of the emergency release at monthly intervals, particularly from inside in the door CLOSE end position and if necessary, also from the outside.
▶ Ensure that the emergency release is installed at a height of no more than 1.8 m.
▶ Attach an information sign in a prominent, clearly visible position near the emergency release lever.
▶ Have faults repaired professionally without delay.
Danger due to parts projecting into publicly accessible areas!
No parts should project into public footpaths or roads. This also applies while the door is moving. Persons and animals may be seriously injured.
- Keep public roads or footpaths free of obstacles.
Danger due to falling parts of doors!
Actuating the emergency release can lead to uncontrolled door movement if:
▶ springs are weakened or broken.
▶ the door has not been optimally weight-balanced.
Falling parts may cause a hazard. Severe injuries or death may result.
▶ Check the weight balance of the door at regular intervals.
▶ Pay attention to the movement of the door when the emergency release is actuated.
▶ Keep clear of the movement area of the door.
Danger of entrapment!
Persons or animals in the movement area of the door may be trapped and pulled along with the door. Severe or fatal injuries may result.
▶ Keep clear of the movement area of the door.
Before installation, remove all ropes or chains which are not required and disable all devices not needed for operation, for example blocks.
Danger of crushing and shearing!
If the door moves and there are persons or animals in the movement area, crushing and shearing injuries may be caused by the mechanism and safety edges of the door.
Before mounting the operator on the door, make sure that the door is in good mechanical condition, is optimally weight-balanced and opens and closes correctly.
▶ Only use the system when you have a direct view of the door.
▶ The danger zone must be visible during the entire door operation.
▶ Always keep the moving door in sight.
- Keep persons and animals away from the movement area of the door.
▶ Never put your hand near the door when it is moving or near moving parts. In particular, do not reach into the moving push arm.
▶ Do not touch the ceiling suspension unit when the motor carriage is running past the ceiling suspension unit.
Do not drive through the door until it has opened completely.
▶ Never stand under the opened door.
▶ Attach warning signs in a prominent, clearly visible position near the fixed operating device.
Danger caused by the door falling!
The door can drop in an uncontrolled manner if a support fails. Severe or fatal injuries may result.
▶ A suitable device (external safety catch, locking mechanism etc.) must be installed on-site.
2. General safety instructions
Danger of falling!
Unsafe or defective ladders may tip and cause serious or fatal accidents.
▶ Use only a non-slip, stable ladder.
▶ Ensure that ladders are safely positioned.
Danger of tripping and falling!
Unsafely positioned parts such as packaging, operator parts or tools may cause persons to trip or fall.
- Keep the installation area free of unneeded items.
Place all parts where no-one is likely to trip or fall over them.
▶ Observe the general workplace guidelines.
Danger due to optical radiation!
Looking into the beam of a bright LED for prolonged periods can cause temporary irritation of the eyes. Serious or fatal accidents can occur as a result.
▶ Never look directly into the LED.
Risk of eye injury!
Chips flying when drilling may cause serious injuries to eyes and hands.
▶ Always wear safety glasses when drilling.
Risk of hand injury!
Rough metal parts may cause abrasions and cuts when picked up or touched.
▶ Wear safety gloves when performing tasks such as deburring.
Risk of injury in the head region!
Impact with suspended objects may cause serious abrasions and cuts.
▶ Wear a safety helmet when installing suspended parts.
Additional safety information for the radio remote control
Danger of crushing and shearing!
If the door is not visible and the radio control is operated, crushing and shearing injuries to persons or animals may be caused by the mechanism and safety edges of the door.
In particular when operating control elements such as the radio remote control, all danger zones must be visible during the entire door operation.
Before operating the handheld transmitter, check that the springs of the door are not weakened or broken.
▶ Always keep the moving door in sight.
- Keep persons and animals clear of the range of movement of the door.
▶ Never put your hand near the door when it is moving or near moving parts.
▶ Do not drive through the door until it has been fully opened.
▶ Store handheld transmitters so that unauthorised or accidental operation, e.g. by children or animals, is impossible.
▶ Operating devices in a fixed position (e.g. ext. buttons, key switches etc.) must be attached at a height of no more than 1.5 m and at a distance from moving parts.
▶ Never stand under the opened door.
Notes and information on operation and remote control
The user of the radio system is not protected against interference due to other telecommunications equipment or devices. This includes radio-controlled systems that are licensed to operate in the same frequency range. If significant interference occurs, please contact your appropriate telecommunications office which has radio interference measuring equipment or radio location equipment.
NOTE
▶ If the door is not in view and the radio remote control is actuated, objects in the movement area of the door may be jammed and damaged.
▶ Objects must not be in the range of movement of the door.
▶ Only use the operator if you have a direct view of the door.
3. Description of function and product
3.1 Operator and accessories
1) Operator with control unit
1) Inductive signal transmission system
2) Photocell (2- or 4-wire)
3) Main switch
4) Rod antenna
5) Safety contact strips
6) Warning light
7) Key switch (1- or 2-contact)
3.2 Safety equipment
The operator stops and reverses slightly if it encounters an obstacle. This prevents injury and damage to property. The gate will be partially or completely opened, depending on the setting.
In the event of a power failure, the gate can be opened manually using an emergency release.
3.3 Product designation
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3D diagram of a device inside a container with a blue arrow pointing to a component (no text or symbols)The type plate includes:
• Name of manufacturer
- type designation
- Item Number
• date of manufacture with month and year
- serial number
In case of questions or service, please supply the type designation, the date of manufacture and the serial number.
3. Description of function and product
3.4 Scope of delivery
1) Operator and control unit pre-assembled and connected with connection cable at the factory
1) Installation bag 1
1.1) Pinion
1.2) Drive shaft
1.3) 2 x keys
1.4) 1 x shaft spacing 6.7 mm
1.5) 1 x shaft spacing 13.3 mm
1.6) 1 x shaft end cap
1.7) 1 x screw M8 x 45 mm (hexagon head 13 mm)
1.8) 1 x circlip
2) Installation bag 2
2.1) Shield
2.2) 2 x screws M8 x 16 mm (hexagon head 13 mm)
3) Translation of the Installation and Operating Manual
3. Description of function and product
3.5 Dimensions
* All dimensions in mm
3.6 Technical data
| Rated voltage 220-240 V/AC | |
| Rated frequency 50-60 Hz | |
| Operating temperature range | -25^ +65^ |
| Protection class, housing IP 44 | |
| IP code controller/motor IP54 | |
| Max. torque 120 Nm | |
| Max. current consumption 3.6 A | |
| Max. power consumption 820 W | |
| Max. speed 240 mm/s | |
| Max. gate weight 1800 kg | |
| Max. movement range 14000 mm | |
| Inclination - | |
| Weight 45 kg | |
| Duty cycle S3 40 % |
4. Installation
4.1 Required tools and personal protective equipment
You will require the tools shown above to assemble and install the operator. Lay out the required tools beforehand to ensure fast and safe installation.
4.2 Important notes and information
DANGER
Danger if not observed!
Serious injury or death may result if warnings are not observed.
▶ Observe the safety instructions in Chapter "2. General safety instructions" from page 8.
4.3 Installation preparations
- Remove or disable all locking devices (bars etc.) before installing the operator.
- The structure of the gate must be stable and suitable for the purpose.
- The gate must not have excessive lateral deviation throughout its range of movement.
- The wheels/bottom track and the roller/top guide must operate without excessive friction.
- End stops must be installed at the "gate OPEN and gate CLOSED" positions to prevent the gate from leaving its track.
• Install empty ducts at the base of the gate for the mains supply cable and the accessory cables (photocell, warning light, key switch etc.).
- Only use permissible mounting materials appropriate for the supporting surface.
- During installation, observe all valid standards, e.g. EN 12604, EN 12605.
4.4 Foundation
• A professionally built foundation must be provided on site.
- The foundation must be equipped with connecting lines and cable conduits.
- With cantilever gates, install the operator centrally between the moving blocks.
- The foundation must extend below the frost line (approximately 800 mm in Germany), must be earthed and of reinforced design. Observe the relevant country-specific regulations!
- Concrete C25/30
- Observe the required distances of the mounting material from the edges.
• The foundation must be cured and horizontal. - Foundation dimensions as shown.
* All dimensions in mm
4.5 Installation dimensions
- 6 oblong holes are provided for attaching the operator to the foundation.
- For stable attachment, it is sufficient to select 4 easily accessible oblong holes and connect them to the foundation with fixing anchors.
* All dimensions in mm
4. Installation
* All dimensions in mm
4.6 Removing the cover
-
Open protective cover (1).
-
Insert key (2) and turn it anti-clockwise.
-
Grip the recessed handle and lift the cover off upwards.
4.7 Fitting the cover
-
Position the cover as shown or allow it to slide downwards.
-
Insert key (2) and turn it clockwise.
4.8 Installing the drive shaft
Define the distance between the pinion and the operator. One 6.7 mm and one 13.7 mm spacer ring are provided for this purpose. The following spacings can be set:
4. Installation
INFORMATION
- Lightly grease the drive shaft before inserting it into the hollow shaft.
- Insert the key into the groove of the drive shaft.
- If applicable, fit washers at the front.
- Insert drive shaft into the hollow shaft.
- If applicable, fit washers at the rear.
- Fit shaft end cap with screw (M8 x 45).
4.9 Installing the finger trap protection feature
The finger trap protection feature consists of 2 plastic parts installed depending on the pinion spacing.
natural_image
3D diagram showing a blue bracket with a red arrow pointing to a green structure, no text or symbols present
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3D rendering of a blue and green mechanical bracket with mounting holes (no text or symbols)- Assemble the two parts of the finger trap protection feature in accordance with the pinion spacing.
- Allow the snap-in hooks to click into place in the oblong holes.
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3D mechanical assembly diagram showing a blue box with green handle and gear inside, connected by red arrows (no text or symbols)- Fix the finger trap protection feature in the desired position on the housing using the two screws (M8 x 16).
4.10 Removing the control unit carrier
The control unit carrier can be removed to allow easier access to the oblong holes.
natural_image
Mechanical assembly diagram showing a motor with rotating components and blue arrows indicating motion direction (no text or symbols)- Lightly loosen the 4 nuts.
natural_image
Pure mechanical assembly diagram without any text, numbers, or symbols
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Illustration of a blue industrial machine with a red arrow indicating rotation or movement (no text or symbols)- Lift the control unit carrier off over the large opening of the keyhole.
- Installation is performed in reverse order.
4. Installation
4.11 Installation on the foundation
natural_image
Technical illustration of a mechanical device inside a blue enclosure, showing internal components and red directional arrows indicating flow or movement (no text or symbols present)- Place operator on the foundation
INFORMATION.
- It is easier to carry out this step with the help of a second person.
• Always use the handles to lift the operator. - The control unit carrier can be removed to allow easier access to the oblong holes, see "4.10 Re-moving the control unit carrier" on page 15
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Technical diagram of a device casing with internal components and directional arrows indicating movement (no text or symbols)- Align the operator parallel to and at the desired distance from the gate
INFORMATION.
Observe the installation dimensions!
* All dimensions in mm
NOTE
▶ Only use permissible mounting materials appropriate for the supporting surface.
▶ 4 fixing anchors are sufficient to attach the operator to the foundation. Select the 4 most easily accessible oblong holes.
natural_image
Diagram showing three vertical blue pipes mounted on a textured base with red arrows indicating downward motion, no text or symbols present.- Mark the drill holes.
- Lift operator off the foundation again.
- Drill holes for the fixing anchors (M12).
- Clean the drill holes
- Insert fixing anchors correctly in the foundation.
4. Installation
-
Replace operator on the foundation and align.
-
Bolt operator to the foundation.
4.12 Unlocking the operator
The lever for unlocking the operator is beneath the control unit, directly on the motor.
natural_image
Technical illustration of a mechanical assembly inside a device, showing internal components and a close-up inset (no text or symbols)
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Diagram showing a lock and mechanical linkage mechanism with a red circular arrow indicating rotation (no text or symbols)
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Diagram showing a lock and mechanical components with a red curved arrow indicating rotation (no text or symbols)• To lock or unlock, turn the red lever through 90°.
4.13 Installing the gear racks
NOTE
▶ Gear racks are not included in the scope of delivery.
▶ The gear racks are attached to the gate using screws (M8).
▶ If the wall thickness of the gate is not sufficient to establish a firm threaded connection with the gear racks, rivet nuts (steel blind rivet nuts) can be used.
▶ Optionally, the spacers can also be welded on.
* All dimensions in mm
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Technical line drawing of a mechanical assembly with a saw and handle (no text or symbols)- Move gate to the "OPEN" end position.
- Position the rack on the pinion and align it horizontally with a spirit level.
- Mark the first hole, drill it and cut the thread.
4. Installation
natural_image
Illustration of a mechanical device with a blue saw cutting through it, mounted on a slatted wall (no text or symbols)-
Push the gate in gate CLOSE direction until the next drilling point is positioned in accordance with the illustration, mark the next hole, drill it and cut the thread.
-
Repeat until all threads are produced.
natural_image
Technical illustration of a mechanical assembly with a blue-handled tool and a close-up inset showing a bolted joint (no text or symbols present)- Bolt gear rack to the gate as shown, using spacer, washer and spring washer.
Installing additional gear racks
INFORMATION.
First, mark the two outer holes and drill. Fasten rack temporarily and mark the remaining holes. Then remove the rack again and drill the remaining holes. The rack can then be finally bolted in position.
- Position second rack (2) flush with the first rack (1) and hold another rack (3) against them from below so that the teeth of the additional rack (3) mesh with the teeth of the two top racks (1 and 2). This will ensure an accurate fit.
- Drill holes, cut thread and fasten rack.
- If additional racks are required, proceed as for installation of the second rack until all racks have been installed.
4.14 Adjusting the backlash
INFORMATION.
▶ The optimum backlash between pinion and gear rack is 1.5 mm.
▶ The operator has an adjustment unit to allow adjustment of the optimum backlash.
In the factory setting, the adjustment unit is in centre position, i.e. the pinion can be raised by a maximum of 15 mm or lowered by a maximum of 15 mm.
▶ Correct adjustment of the backlash compensates for minor unevenness and protects the gears.
▶ The weight of the gate must never rest on the drive shaft or pinion!
4. Installation
- Release nut (1).
- Raise or lower the operator using nut (2).
- Set the optimum backlash (1.5 mm).
- Fix the set height by tightening nut (1).
- Check that the set backlash is ensured over the entire movement range, and adjust if necessary.
4.15 Completing mechanical installation
NOTE
- The gate must be moved manually to approximately the centre position before starting initial operation so that a detection of the motor direction is possible.
- Slide the gate to centre position by hand.
natural_image
Diagram showing a lock and mechanical components with a red curved arrow indicating rotation (no text or symbols)- Locking the operator
√ Operator is fully installed and ready for electrical connection!
5. Electrical connection
5.1 Mains supply line to the housing
Electrical connection must be performed by a trained electrician. Local and national installation regulations (e.g.
VDE) must be observed.
In particular, observe the warnings below.
DANGER
Danger if not observed!
Serious injury or death may result if warnings are not observed.
In particular, observe the warnings below.
In addition, observe the safety instructions in Chapter "2. General safety instructions" from page 8.
Danger due to electric current!
Contact with live parts may result in electric current flowing through the body. Electric shock, burns or death will result.
▶ All work on electrical components must be carried out by a trained electrician.
Before supplying mains power to the operator for the first time, ensure that the voltage of the power source matches the voltage listed on the operator type plate.
▶ Do not connect the operator to the mains voltage until installation is complete.
▶ Disconnect the mains plug before working on the operator.
▶ Check that the operator is not live.
▶ Secure the operator against being switched back on.
▶ Control or regulating units in a fixed position must be mounted within sight of the gate and at a height of at least 1.5 m.
The maximum cable length for connected accessories is 30 m.
INFORMATION
- The contacts of all devices to be connected externally must be safely isolated from the mains voltage supply in accordance with IEC 60364-4-41.
-
Wiring for external devices must be installed in accordance with IEC 60364-4-41.
-
All electrical wiring must be firmly secured to prevent displacement.
• The mains connection is direct. - The sheath on the power cord of the fixed connection must not be stripped further than absolutely necessary; a max. of 25 mm for the L and N strands. The green/yellow PE strand should be somewhat longer.
natural_image
3D technical diagram of a mechanical device with internal components and wiring (no text or symbols)- Open the control unit housing.
- Feed the mains supply line into the housing from below and route to the control unit.
- Place cable insert (cable gland) in the control unit housing.
- Feed mains cable through the cable gland into the control unit housing.
NOTE
- The control unit housing is not firmly connected to the control unit carrier and can simply be removed if necessary.
5. Electrical connection
Motor connection / frequency converter Main Profedive earthing conductor
5. Electrical connection
5.2 Connection cable to the operator
INFORMATION
- Connection cable is supplied pre-assembled.
| No. Designation Plug | |
| 1 Safety chain Door stop 1 2-pin | |
| 2 RS458 encoder 4-pin | |
| 3 Motor 5-pin | |
| 4 Protective earthing conductor | Strands |
5.3 Mains connection
NOTE
The connection depends on the mains and the operator with which the control unit will be used.
Before commissioning, it is essential to ensure that the specifications on the type plates of the operator and the control unit match.
The jumper on the control unit must be checked before applying the mains voltage. An incorrectly positioned jumper may destroy the control unit.
INFORMATION
The control unit must be protected against short-circuit and overload by a nominal fuse value of max. 10 A per phase.
▶ A 3-pole automatic circuit breaker must be used with three-phase mains.
▶ A 1-pole automatic circuit breaker must be used with AC power supplies.
The control unit must have an all-phase mains circuit breaker. This can be either via
- a plug connection (max. cable length 1.5 m)
or
- a main switch.
The mains circuit breaker must be easily accessible at a height of between 0.6 m and 1.7 m.
5.4 Selecting and switching mains voltage
NOTE
▶ With frequency converter operation, the mains voltage must not be set to 400 V!
5. Electrical connection
5.5 Connection to the mains power
Operation with frequency converter
INFORMATION
If a frequency converter is used, the entry "Frequency converter" must be selected under menu item "Motor controller" (2533) in the Service menu, see ("6.22 Service (2500)" on page 50)
5.6 Absolute value encoder
RS485
5. Electrical connection
5.7 Safety chain
Manual emergency release and thermal contact
INFORMATION
▶ If one of the devices connected to DOOR STOP 1 has triggered, the following error message appears on the display: Thermo/H/C/D, see "6.23 Error messages" on page 53.
DOOR STOP 1 = Manual microswitch emergency release and thermal contact (connection with pink + grey motor cable).
INFORMATION
▶ If one of the devices connected to DOOR STOP 2 has triggered, the following error message appears on the display: Safety chain 2, see "6.23 Error messages" on page 53.
DOOR STOP 2 = emergency stop
5.8 External command devices
Multiple button with 6 wires
flowchart
graph TD
A["OPEN"] --> B["Switch 7"]
C["STOP"] --> D["Switch 8"]
E["CLOSE"] --> F["Switch 9"]
B --> G["Switch 10"]
D --> H["Switch 11"]
F --> I["Switch 12"]
style A fill:#f9f,stroke:#333
style C fill:#f9f,stroke:#333
style E fill:#f9f,stroke:#333
Multiple button with 4 wires
Pulse button
INFORMATION
▶ If the traffic light module (two way traffic control) is used, the external buttons have the following effect:
OPEN button (terminals 7 + 8):
Request for the traffic light signal "Green external."
Pulse button (terminals 13 + 14):
Request for the traffic light signal "Green internal."
▶ "Two way traffic" can only be selected if the traffic light module is connected. If the connection to the traffic light module is severed, the control unit automatically switches to pulse mode.
5. Electrical connection
5.9 Contact for alarm signal
INFORMATION
▶ If the function "Alarm input" is activated, a normally closed (NC) contact must be connected at terminals 7+8.
If one of the devices connected to OPEN has triggered, the following error message appears on the display: "ALARM INPUT" and the position defined in the menu, see "6.22 Service (2500)" on page 50 under "ALARM INPUT" (2568), is approached and held until the contact is closed again and the power supply has been interrupted.
5. Electrical connection
5.10 Safety edge
Safety contact strip 8.2 kΩ
flowchart
graph LR
A["8,2 KΩ"] --> B["Door socket / GIGAbox"]
C["8,2 KΩ"] --> D["Door socket / GIGAbox"]
B --> E["17 Safety contact strip Input 1"]
D --> F["19 Safety contact strip Input 2"]
E --> G["18"]
F --> H["20"]
Air wave switch
NOTE
▶ Air wave switch cannot be used for sliding gates.
Optical safety contact strip (OSE)
▶ Programming from menu item "1200" et seq.
flowchart
graph LR
subgraph_Top_1["Door socket / GIGAbox"]
RX_TX["RX TX"] --> Gate1["Gate"]
Gate1 --> DoorBox["Door socket / GIGAbox"]
DoorBox --> Gate2["Gate"]
Gate2 --> wt["wt"]
Gate2 --> gn["gn"]
Gate2 --> br["br"]
wt --> GND_GND["GND"]
gn --> Signal_OSE1["Signal OSE 1"]
br --> Signal_OSE2["Signal OSE 2"]
GND_GND --> +12V["+12 V"]
end
subgraph_Bottom_1["Door socket / GIGAbox"]
RX_TX_RXR["RXR TX"] --> Gate3["Gate"]
Gate3 --> DoorBox_RXR["Door socket / GIGAbox"]
DoorBox_RXR --> Gate4["Gate"]
Gate4 --> wt_RXR["wt"]
Gate4 --> gn_RXR["gn"]
Gate4 --> br_RXR["br"]
wt_RXR --> Signal_OSE2["Signal OSE 2"]
gn_RXR --> Signal_OSE2
br_RXR --> Signal_OSE2
Signal_OSE2 --> +12V["+12 V"]
end
5. Electrical connection
4-wire photocell without testing
▶ Programming from menu item "1100" et seq.
INFORMATION
▶ Photocells must be installed at a height < 300 mm.
4-wire photocell with testing
2-wire photocell
NOTE
▶ Only SOMMER product approved.
▶ Programming from menu item "1115" et seq.
INFORMATION
Photocells must be installed at a height < 300 mm.
Programmable relays
▶ Programming from menu item "6.17 Relay Setup (1600)" et seq.
5. Electrical connection
INFORMATION
▶ Relay 1 is available only if it is not being used to control the brake.
Factory setting: brake active.
flowchart
graph TD
A["Terminal 80"] --> B["Terminal 79"]
B --> C["Terminal 78"]
C --> D["Terminal 77"]
D --> E["Terminal 76"]
E --> F["Terminal 75"]
F --> G["Terminal 74"]
G --> H["Terminal 73"]
H --> I["Terminal 72"]
style A fill:#f9f,stroke:#333
style B fill:#f9f,stroke:#333
style C fill:#f9f,stroke:#333
style D fill:#f9f,stroke:#333
style E fill:#f9f,stroke:#333
style F fill:#f9f,stroke:#333
style G fill:#f9f,stroke:#333
style H fill:#f9f,stroke:#333
style I fill:#f9f,stroke:#333
INFORMATION
▶ Allowable contact load:
- max. 8 A 250V/AC
• max. 250 V/AC cos φ = 0.4
• max. 2000 VA / 300 W
INFORMATION
▶ Relays are freely programmable:
• not active (every relay)
- message when end positions reached (Pos.: top / bottom / both + permanent / pulse) (every relay)
• Active during movement up / down / both + permanent / blink + 1 - 5s lead time (every relay)
- switch brake (relay 1 only)
- Switch electric lock (every relay)
• radio commands (relay 3 only)
6. Initial operation
* These are display examples. They are intended to help explain the individual areas of the display and its function.
Depending on context, the upper line shows the possibility to scroll back in the menu, change a value or parameter upwards using the ↑ key or select an option
flowchart
graph TD
A["SOMMER"] --> B["STOP"]
B --> C["STOP DOWN"]
C --> D["STOP door"]
D --> E["STOP STOP while door is moving DOWN"]
E --> F["Door OPEN"]
F --> G["Depending on the context, the possibility to scroll forward in the menu, change a value or parameter downwards using the ↓ key, or selecting an option is displayed here."]
G --> H["Where: The middle line contains information (such as the date, mode of operation, etc.) and instructions (e.g. confirm end position, abort current procedure, etc.)"]
H --> I["Where: The position of the door is shown in increments. If there is a plus sign (+) after the number, this means that the door is in the pre-end position switch area."]
I --> J["Where: The position of the door is shown in increments. If there is a plus sign (+) after the number, this means that the door is in the pre-end position switch area."]
6.1 Starting initial operation
NOTE:
The door must be moved manually to approximately the centre position before starting initial operation so that a detection of the motor direction is possible.
NOTE:
If the error message "Security Chain" appears during activation, check whether the manual emergency release is enabled.
1. Switch on control unit
flowchart
graph TD
A["GIGACONTROL A SOFTWARE P-X.X-W"] --> B["JOG MODE CHECK DIRECTION"]
B --> C["4840"]
NOTE:
After a few seconds, the display of the software version disappears and the system switches automatically to the display of the currently set mode of operation.
NOTE:
During initial operation, the set mode of operation is displayed.
6.2 Enter password (0110)
- Press STOP button for approx. 5 seconds.
⇒ The display becomes blank.
- Then also press or for 4 seconds.
⇒ ↑ The following appears:
NOTE:
The factory-set main password for the main menu is 0000 s. "Page 30".
Alternatively, the quick start menu can be accessed with the password 9001; see "Page 32".
For security reasons, the passwords must always be changed by a trained person (menu: "Service -> Passwords no. 2570")
- Release all buttons.
⇒ The prompt to enter the password appears on the display.
⇒ The active position flashes.
- Select the applicable digit with or and confirm with "STOP".
⇒ The next position is automatically selected.
6. Initial operation
6.3 Main menu
INFORMATION
For a clearer display, this overview shows level 1 of the menu. The pages listed next to the menu items contain precise information on the submenus and the setting options
The door must be moved manually to approximately the centre position before starting initial operation so that a detection of the motor direction is possible.
▶ If the error message "Security Chain" appears during activation, check whether the manual emergency release is enabled.
The menu structure is dynamic. Menus of unused components are hidden (e.g., functions that are not available when mechanical limit stops, frequency converters, and traffic light modules are used).
flowchart
graph TD
A["Profile Selection P-3.7-W forward 2580"] --> B["Page 30"]
B --> C[""back"]
C --> D["SAFETY LIMIT SW ADJUST forward 0680"]
D --> E["Page 36"]
E --> F[""back"]
F --> G["INV PROFILE DOWN forward 2000"]
G --> H["Page 47"]
I["Language ENGLISH LANGUAGE/LENGUA SELECTION forward 0200"] --> J["back"]
J --> K["MODE OF OPERATION IMPULSE UP/DEADMAN DOWN SELECT/CHANGE forward 0700"]
K --> L["Page 36"]
L --> M["back"]
M --> N["TRAFFIC LIGHT SETTINGS ADJUST forward 2200"]
N --> O["Page 49"]
P["SET TIME forward 0300"] --> Q["back"]
Q --> R["SAFETY DEVICES SELECT forward 1000"]
R --> S["Page 37"]
S --> T["back"]
T --> U["SERVICE forward 2500"]
U --> V["Page 50"]
W["CHECK DIRECTION forward 0400"] --> X["back"]
X --> Y["AUTOMATIC CLOSE ADJUST forward 1500"]
Y --> Z["Page 40"]
Z --> AA["back"]
AA --> AB["EXIT MENU forward 3000"]
AB --> AC["Page 52"]
AD["END POSITIONS ADJUST forward 0500"] --> AE["back"]
AE --> AF["RELAY ADJUST forward 1600"]
AF --> AG["Page 41"]
AH["END POSITIONS FINE PITCH ADJUST forward 0600"] --> AI["back"]
AI --> AJ["PARTIAL OPEN forward 1700"]
AJ --> AK["Page 45"]
AL["PRE END POS SWITCH ADJUST forward 0650"] --> AM["back"]
AM --> AN["INV PROFILE UP forward 1900"]
AN --> AO["Page 46"]
6. Initial operation
6.4 Quick start menu
INFORMATION
This simplified menu allows quick initial operation of the control unit. It contains only the menu items listed below. For further information on the individual menu items, please see the page references!
For a clearer display, this overview shows level 1 of the menu. The pages listed next to the menu items contain precise information on the submenus and the setting options
The door must be moved manually to approximately the centre position before starting initial operation so that a detection of the motor direction is possible.
If the error message "Security Chain" appears during activation, check whether the manual emergency release is enabled.
flowchart
graph TD
A["PROFILES Selection P-3.7-W"] --> B["Page 30"]
C["forward 2580"] --> B
D["back"] --> E["MODE OF OPERATION PULSE / DEADMAN SELECT / CHANGE"]
E --> F["forward 0700"]
G["Access menu"] --> H["Back"]
H --> I["LANGUAGE ENGLISH LANGUAGE/LENGUA SELECTION"]
I --> J["forward 0200"]
K["Page 33"] --> L["back"]
L --> M["SAFETY DEVICES SELECT"]
M --> N["forward 1000"]
O["Back"] --> P["SET TIME"]
P --> Q["forward 0300"]
R["Page 33"] --> S["back"]
S --> T["AUTOMATIC CLOSE ADJUST"]
T --> U["forward 1500"]
V["Page 41"] --> W["back"]
W --> X["EXIT MENU"]
X --> Y["forward 3000"]
Z["Back"] --> AA["CHECK DIRECTION"]
AA --> AB["forward 0400"]
AC["Page 34"] --> AD["back"]
AD --> AE["END POSITIONS ADJUST"]
AE --> AF["forward 0500"]
AG["Page 34"] --> AH["Back"]
6.7 Select profile (2580)
flowchart
graph TD
A["Select PROFILE\nNO CHANGE"] --> B["0666"]
B --> C["ACCEPT\nCHANGES\nCONFIRM"]
C --> D["ABORT 0666"]
Select / change the values using ↑↓
Confirm with STOP button
INFORMATION
▶ Customer profiles are presettings for safety devices and modes of operation set at the factory; see "7. Factory settings" on page 54.
6.5 Select language (0200)
Select the language using ↑↓
Confirm with STOP button
6.6 Set date and time (300)
NOTE:
The date and time are retained for a maximum of 10 days in the event of a power failure and are correctly displayed when the voltage supply is restored.
Select the digits using ↑↓
Confirm with STOP button
INFORMATION
▶ YYYY-MM-DD HH:MM:SS
The active number flashes!
6.8 Check direction (0400)
INFORMATION
The motor direction must be checked during initial commissioning to allow the OPEN/CLOSE buttons to be correctly assigned.
This step is an important part of initial commissioning. All following steps are based on this.
This requires the door to be in an approximately central position between the end positions to allow sufficient travel distance for checking the motor direction. If this menu item is selected, the door can only be moved with the ↑ button in the housing cover. The ↑ button must be pressed and held pressed until the movement is automatically limited by the control unit (approx. 1 sec.). If the direction of movement of the door is in the OPEN direction, this must be confirmed with the STOP button. If the direction of movement of the door is in the CLOSE direction, the ↓ button for incorrect motor direction must be pressed. The control unit again offers the option of moving the door in the OPEN direction with the ↑ button and changed door direction. Confirm with the STOP button.
| = > Door OPEN | |
| OK | |
| NOT OK | 0400 |
If direction of movement was OK: Confirm with STOP button
If the direction of movement was NOT OK: ↓ Press
| = > Door OPEN |
| OK |
| NOT OK 0400 |
6.9 Adjust end positions (0500)
(via encoder)
INFORMATION
▶ The end positions can also be corrected later using the fine pitch (menu item 600).
▶ Control unit automatically moves to "END POSITION BOTTOM."
flowchart
graph TD
A["↑"] --> B["END POSITION TOP CONFIRM"]
B --> C["4027 ↓ 0505"]
C --> D["↓"]
D --> E["↑"]
E --> F["END POSITION BOTTOM CONFIRM"]
F --> G["3222 ↓ 0510"]
Move to the desired position using ↑ ↓
Confirm with STOP button
6.10 Adjust fine pitch of end positions (0600)
(via encoder)
INFORMATION
▶ After initial operation of the system, the end positions can be more finely adjusted using this item.
▶ The door does not move during adjustment of the fine pitch of the end positions!
▶ A maximum of only 50 increments can be finely adjusted in both directions.
flowchart
graph TD
A["↑"] --> B["END POSITION TOP - FINE 5110* CONFIRM"]
B --> C["F1=1500** ↓ 0610"]
C --> D["↓"]
D --> E["↑"]
E --> F["END POSITION BOTTOM - FINE 1480* CONFIRM"]
F --> G["F1=1500** ↓ 0620"]
6.11 Overrun correction
The control unit is equipped with automatic position correction. If the door run-on time changes, e.g. as a result of temperature fluctuations, changes in the spring tension of sectional doors or binding as a result of mechanical damage, the control unit automatically corrects the stopping distance to the defined position value.
The first correction takes place in the first 2 to 3 complete door cycles after setting the end positions.
INFORMATION
The end position is intentionally not reached during the first movement after setting the end positions!
6.12 Adjust pre end position switch (0650)
INFORMATION
▶ DIN EN 12453 allows the closing edge to be blanked in an area max. 50 mm above the ground or switching from "Stop Emergency Reverse" to "Stop only". It is essential to comply with the requirements of this standard.
The optical safety edges are blanked in this area, whilst the 8.2 KΩ safety edges are switched to "STOP ONLY." The test is enabled for the safety contact strips with air wave switches. After crossing the pre-end position switch, the control unit expects a signal from the air wave switch within a specified time window. This requires the door with the safety contact strip to be in contact with the ground.
| PRE END POS SWITCHMOVE TO POSITIONCONFIRM |
| 0655 |
Move to the position using ↑↓
Confirm with STOP button
6.13 Adjust security limit switch (0680)
INFORMATION
The security limit switches are a redundant safety device for the standard limit and end position switches. If the standard limit and end position switches are crossed, the system is stopped by the security limit switches.
If the security limit switches have tripped, the door stops. The system must be moved back to the normal limit and end position switch area in stutter mode. The error is then automatically corrected.
| ↑ | ||
| SECU LIMIT SWITCH....100CONFIRM | ||
| 3222 | ↓ | 0685 |
Move to the position using ↑↓
Confirm with STOP button
Setting range:
50 to 300 increments
6.14 Select mode of operation (0700)
DANGER
Danger of crush injuries!
The safety contact strips are not active in the dead man range.
▶ Never enter the range of movement of the door.
INFORMATION
This menu item is used to select dead man mode or pulse mode. If dead man mode is selected, all other menu items are skipped because they are only relevant for pulse mode (with the exception of "Inv. Parametrisation").
▶ In dead man mode, the buttons must be pressed as long as the gate is to move.
| Selection using ↑ ↓ |
| Confirm with STOP button |
| ↑ |
| IMPULSE UP/DEADMAN DOWN |
| ↓ 0700 |
| ↓ |
| back |
| EXIT MENU |
| ↓ 300 |
Move to the desired position using ↑ ↓
Confirm with STOP button
Selection options:
- Impulse UP / Deadman DOWN
- Deadman UP / DOWN
- Impulse UP / DOWN
- Two way traffic
INFORMATION
If "Deadman" is selected as the mode of operation, the system will jump directly to the last menu item, "Goto operation (3000)."
6.15 Select safety device (1000)
INFORMATION
▶ Photocells must be installed at a height < 300 mm.
flowchart
graph TD
A["back\n4-WIRE PHOTOCELL DISABLED\nforward 1100"] --> B["4-WIRE PHOTOCELL\nUNTESTED PHOTO RELAY CONFIRM\nSELECTION 1111"]
B --> C["4-WIRE PHOTOCELL\nUNTESTED PHOTO RELAY DOWN FULL REVERSE CONFIRM\nSELECTION 1111"]
C --> D["Selection using ↓↑\nConfirm with STOP button"]
E["Selection options:\n- Disabled back\n- Photocell untested\n- Photocell tested"] --> F["Selection options:\n- Disabled back\n- DOWN full reverse\n- DOWN part. reverse\n- UP part. reverse\n- DOWN STOP\n- UP / STOP / retraction safety"]
F --> G["TEACH IN ABORT\n1601 ↓ 1125"]
G --> H["TEACH IN ABORT\n1601 ↓ 1130"]
H --> I["TEACH IN SUCCESSFULLY ENDED\n1601 ↓ 1135"]
I --> J["Move to upper end position using ↑\nAbort with STOP button"]
K["INFORMATION\n► This procedure is identical for untested and tested photo-cells."] --> L["→"]
L --> M["→"]
M --> N["→"]
N --> O["→"]
O --> P["→"]
P --> Q["→"]
Q --> R["→"]
R --> S["→"]
The control unit recognises whether a 2-wire photocell (frame photocell) is connected and displays "CONNECTED."
▶ If there is a fault or no photocell is connected, the display shows "NOT CONNECTED."
flowchart
graph TD
A["back\n2-WIRE PHOTOCELL DISABLED\nforward 1115"] --> B["2-WIRE PHOTOCELL\nNOT CONNECTED DOWN FULL REVERSE CONFIRM\nforward 1116"]
B --> C["Selection options:\n- Disabled back\n- DOWN full reverse\n- DOWN part. reverse\n- UP part. reverse\n- DOWN STOP"]
C --> D["TEACH IN ABORT\n1601 ↓ 1125"]
D --> E["TEACH IN ABORT\n1601 ↓ 1130"]
E --> F["TEACH IN SUCCESSFULLY ENDED\n1601 ↓ 1135"]
F --> G["Confirm with STOP button\nMove to upper end position using ↑\nAbort with STOP button\nMove door in DOWN direction with ↓.\nAs soon as the photocell is interrupted by the door, the door stops\nSelection using ↓↑\nConfirm with STOP button"]
INFORMATION
The optical safety contact strips are blanked in the pre-end position switch area.
The control unit recognises at the respective inputs whether optical 8.2 KΩ safety contact strips are connected and displays "CONNECTED".
flowchart
graph TD
A["back\nOSE1\nDISABLED\nSELECT/CHANGE"] --> B["OSE 1\nCONNECTED\nLIGHT CURTAIN\nCONFIRM"]
B --> C["OSE 1\nCONNECTED\nINACTIVE/BACK\nCONFIRM"]
C --> D["Selection using ↓↑\nConfirm with STOP button"]
E["↓ 1200"] --> F["Back"]
F --> G["OSE2\nDISABLED\nSELECT/CHANGE"]
G --> H["Back"]
H --> I["8K2/PNEU 1 SETUP\nCONNECTED\nSELECT/CHANGES"]
I --> J["forward 1240"]
K["Selection options:\n- OSE 1\n- Light curtain"] --> L["OSE 2\nCONNECTED\nLIGHT CURTAIN\nCONFIRM"]
L --> M["OSE 2\nCONNECTED\nDISABLED / BACK\nCONFIRM"]
M --> N["Selection options:\n- OSE 2\n- Light curtain"]
N --> O["Back"]
O --> P["8K2/PNEU 1"]
P --> Q["8K2/PNEU 1"]
Q --> R["8K2/DW1"]
R --> S["CONNECTED\nDISABLED / BACK\nCONFIRM"]
S --> T["Selection options:\n- Disabled back\n- 8K2\n- Air wave switch (PNEU)"]
T --> U["BackWARD"]
U --> V["8K2/PNEU 2 SETUP\nCONNECTED\nSELECT/CHANGES"]
V --> W["forward 1260"]
X["Selection options:\n- Disabled back\n- 8K2\n- Air wave switch (PNEU)\nWicket door switch"] --> Y["Backward"]
Y --> Z["8K2/PNEU 2"]
Z --> AA["8K2/DW2"]
AA --> AB["Connection options:\n- Disabled back\n- DOWN full reverse\n- DOWN part. reverse\n- DOWN STOP\n- UP part. reverse\n- UP STOP / retraction safety"]
AA --> AC["Connection options:\n- Disabled back\n- DOWN full reverse\n- DOWN part. reverse\n- DOWN STOP\n- UP part. reverse\n- UP STOP / retraction safety"]
AD["Selection options:\n- Disabled back\n- DOWN full reverse\n- DOWN part. reverse\n- DOWN STOP\n- UP part. reverse\n- UP STOP / retraction safety"] --> AE["Backward"]
AE --> AF["8K2/PNEU 2 SETUP\nCONNECTED\nSELECT/CHANGES"]
AF --> AG["forward 1260"]
AH["Information: ▶ When using the automatic closing function, the safety device connected at the OSE 2 input has no limitation for the closing attempts after detection of an obstacle! For this reason, we recommend that it is used in this mode of operation exclusively for approved, contact-less safety devices (light curtains)!"]
AI["Information: ▶ The 8.2 KΩ safety contact strips are switched to "STOP ONLY" in the pre-end position switch area. After crossing the pre-end position switch, the control unit expects a signal from the air wave switch within a specified time window. This requires the DOOR with the safety contact strip to be in contact with the ground (pulse)."]
INFORMATION
▶ When using the automatic closing function, the safety device connected at the OSE 2 input has no limitation for the closing attempts after detection of an obstacle! For this reason, we recommend that it is used in this mode of operation exclusively for approved, contactless safety devices (light curtains)!
INFORMATION
The 8.2 KΩ safety contact strips are switched to "STOP ONLY" in the pre-end position switch area. After crossing the pre-end position switch, the control unit expects a signal from the air wave switch within a specified time window. This requires the DOOR with the safety contact strip to be in contact with the ground (pulse).
Danger of crush injuries!
- After the activation of obstacle recognition (force detection), at least one complete teach-in run must be performed without interruption in the UP and DOWN directions in goto operation! Only when this has been done is the obstacle detection active and effective!
- The obstacle recognition (force detection) is effective only in the Gate UP direction of travel and must be adapted to the respective gate!
▶ Never enter the range of movement of the door.
flowchart
graph TD
A["back"] --> B["FORCE DETECTION UP"]
B --> C["forward 1280"]
D["SENSITIVITY (0)-"] --> E["↓ 1280"]
F["Setting range: 0 (disabled) to 10 (maximum sensitivity)"] --> G["Select the sensitivity using ↓ ↑"]
H["Confirm with STOP button"] --> I["End"]
6.16 Automatic close (1500)
INFORMATION
This function is possible only if a photocell is used and it is active for the CLOSE direction of movement (menu item 1100 or 1115).
Select / change the values using ↑↓
Confirm with STOP button
flowchart
graph TD
A["↑"] --> B["CLOSE AFTER TIME 0S CONFIRM"]
B --> C["↓ 1510"]
C --> D["↑"]
D --> E["PREMATURE CLOSE INACTIVE CONFIRM"]
E --> F["↓ 1520"]
F --> G["↑"]
G --> H["AUTO OPEN TIME 0S CONFIRM"]
H --> I["↓ ????"]
style A fill:#f9f,stroke:#333
style B fill:#ccf,stroke:#333
style C fill:#cfc,stroke:#333
style D fill:#fcc,stroke:#333
style E fill:#cff,stroke:#333
style F fill:#ffc,stroke:#333
style G fill:#fcc,stroke:#333
style H fill:#cff,stroke:#333
style I fill:#ffc,stroke:#333
INFORMATION
▶ When using a light curtain, no additional photocell is required.
This input (terminals 28 + 30) can be jumpered.
INFORMATION
▶ The setting 0 s means that automatic closing after time is disabled.
INFORMATION
The effect of this function is that the door closes again immediately after an interruption of the photocell (without the hold open time running out). This function is disabled by default.
INFORMATION
▶ The setting 0 s means that automatic opening after a set time is disabled.
6.17 Relay Setup (1600)
INFORMATION
▶ Relay 1 is available only if it is not being used to control the brake or the start capacitor (factory setting: brake active).
Selection options:
- Inactive
- End position
- Movement
- El. lock
- Maintenance
flowchart
graph TD
A["RELAY 1 INACTIVE"] --> B["Select / proceed to next or previous relay via ↑↓"]
B --> C["Confirm with STOP button"]
D[""INACTIVE" blinks!"] --> E["RELAY 1 INACTIVE"]
E --> F["(0) --> CHANGE 1620"]
F --> G["RELAY 1 INACTIVE"]
G --> H["STOP (0): FROM OTHER KEY:CANCEL"]
H --> I["(0) --> CHANGE 1620"]
J["RELAY 1 END POSITION"] --> K["POS: PERMANENT"]
K --> L["(0) --> CHANGE 1620"]
L --> M["RELAY 1 END POSITION"]
M --> N["POS: PERMANENT"]
N --> O["(0) --> CHANGE 1620"]
P["Selection options Relay trips if:"] --> Q["--- ---"]
Q --> R["TOP End position top is reached"]
R --> S["BOTTOM End position bottom is reached"]
S --> T["BOTH One of the two end positions is reached"]
T --> U["RELAY 1 END POSITION"]
U --> V["POS: PERMANENT"]
V --> W["(0) --> CHANGE 1620"]
W --> X["Selection options If relay trips:"]
X --> Y["PERMANENT Permanently in end position"]
Y --> Z["PULSE Pulse in end position / pulse duration approx. sec."]
Z --> AA["RELAY 1 END POSITION"]
AA --> AB["STOP (0) SAVE CHANGES OTHER KEY:CANCEL"]
AB --> AC["(0) --> FORWARD 1620"]
flowchart
graph TD
A["RELAY 1 MOVEMENT: DIRECTN: MODE: PERMANENT PREWR: ▲0S▼0S (0) --> CHANGE 1620"] --> B["RELAY 1 MOVEMENT: DIRECTN: MODE: PERMANENT PREWR: ▲0S▼0S (0) --> CHANGE 1620"]
B --> C["Selection options Relay trips if: ---- ---- OPEN Door in UP movement DOWN Door in DOWN movement BOTH Both movement directions Both movement directions and upper end position"]
C --> D["RELAY 1 MOVEMENT: DIRECTN: MODE: PERMANENT PREWR: ▲0S▼0S (0) --> CHANGE 1620"]
D --> E["Selection options If relay trips: PERMANENT Permanently during movement BLINK Flashing during movement"]
E --> F["RELAY 1 MOVEMENT: DIRECTN: MODE: PERMANENT PREWR: ▲0S▼0S (0) --> CHANGE 1620"]
F --> G["Setting range: 0 to 5 Lead (pre-warning) time in s for door in UP direction"]
G --> H["RELAY 1 MOVEMENT: DIRECTN: MODE: BLINK PREWR: ▲3▼3S (0) --> FORWARD"]
H --> I["Setting range: 0 to 5 Lead (pre-warning) time in s for door in DOWN direction"]
I --> J["RELAY 1 MOVEMENT: STOP (O): FROM OTHER KEY:CANCEL 1620"]
Relay 2
Select / proceed to next or previous relay via ↑↓
Confirm with STOP button
"INACTIVE" blinks!
For the following settings, the procedure is identical to that for Relay 1.
- End position - Movement - Electric lock - Maintenance
Relay 3
| RELAY 3 | INACTIVE |
| (0) -> CHANGE 1660 | |
Select / proceed to next or previous relay via ↑↓
Confirm with STOP button
"INACTIVE"
blinks!
flowchart
graph LR
A["RELAY 3"] --> B["INACTIVE"]
B --> C["(0) --> CHANGE 1660"]
D["RELAY 3"] --> E["INACTIVE"]
E --> F["STOP (0): FROM OTHER KEY:CANCEL"]
F --> G["(0) --> CHANGE 1660"]
For the following settings, the procedure is identical to that for Relay 1.
- End position
- Movement
- Electric lock
- Maintenance
flowchart
graph LR
A["RELAY 3"] --> B["RADIO"]
C["MODE : PERMANENT"] --> D["(0) --> CHANGE 1660"]
E["RELAY 3"] --> F["RADIO"]
G["MODE : PERMANENT"] --> H["(0) --> CHANGE 1660"]
| Selection options If relay trips: | |
| PERMANENT Relay triggered | permanently after radio signal |
| PULSE Relay emits a pulse after radio signal | |
6.18 Partial open (1700)
INFORMATION
▶ Partial opening does not function in "two way traffic" mode of operation!
The behaviour of an external command device (terminals 7 + 8 "OPEN") or a handheld transmitter can be defined under the menu item "Service (2500)" - "MODE EXT. KEY UP (2565)."
▶ If the partial opening function is used, the control unit behaves as follows:
- Press button once = partial open
- Press button twice = door opens completely
flowchart
graph TD
A["YES"] --> B["NO 1705"]
C["PARTIAL OPEN"] --> D["PARTIAL OPEN MOVE TO"]
B --> D
E["Selection options: - Disabled back - Enabled"] --> D
Move to the desired partial opening height via ↑↓
Confirm with STOP button
6.19 Inverter profile UP (1900)
- Max. speed (Hz)
- Startslope (ms)
- Stopslope (inc.)
line
| Time (t) | Frequency (Hz) | | -------- | -------------- | | 0 | 0 | | 1 | 1 | | 2 | 0 | | 3 | 1 |
flowchart
graph TD
A["↑"] --> B["MAX VELOCITY UP\n80 HZ\nCONFIRM"]
B --> C["↓ 1910"]
C --> D["YES"]
D --> E["STARTSLOPE UP\n700 MS\nCONFIRM"]
E --> F["↓ 1920"]
F --> G["↑"]
G --> H["STOPSLOPE UP\nPOS: 400 INCR.\nCONFIRM"]
H --> I["↓ 1950"]
I --> J["↑"]
J --> K["SENDING PARAMETERS\nPARAMETER 3/14"]
K --> L["↓ 2095"]
Select the frequency for the desired speed via ↑↓ Confirm with STOP button
Select the desired time via ↑↓ Confirm with STOP button
Select the desired position via ↑↓ Confirm with STOP button
Setting range:
20 to 120 Hz
Setting range:
600 to 2000 ms
INFORMATION
▶ The steepness of the slopes changes with the speed adjustment.
Setting range:
0 to 1500 inc.
INFORMATION
▶ This value is the difference to the end position at which the stopslope begins.
6.20 Inverter profile DOWN (2000)
- Max. speed (Hz)
- Startslope (ms)
- Stopslope (inc.)
- Medium gear (Hz)
flowchart
graph TD
A["↑"] --> B["MAX VELOCITY DOWN\n50 HZ\nCONFIRM"]
B --> C["↓ 2010"]
C --> D["YES"]
D --> E["STARTSLOPE DOWN\n700 MS\nCONFIRM"]
E --> F["↓ 2020"]
F --> G["↑"]
G --> H["STOPSLOPE DOWN\nPOS: 400 INCR.\nCONFIRM"]
H --> I["↓ 2050"]
Select the frequency for the desired speed via ↑↓
Confirm with STOP button
Select the desired time via ↑↓
Confirm with STOP button
Select the desired position via ↑↓
Confirm with STOP button
Setting range:
20 to 120 Hz
Setting range:
600 to 2000 ms
Setting range:
0 to 1500 inc.
INFORMATION
▶ The steepness of the slopes changes with the speed adjustment.
INFORMATION
▶ This value is the difference to the end position at which the stopslope begins.
| ↑ |
| MEDIUM GEAR DOWN40 HZCONFIRM |
| ↓ 2070 |
Select the frequency for the desired speed via ↑↓
Confirm with STOP button
| YES |
| REVERSE TIME DOWN100 MSCONFIRM |
| ↓ 2080 |
Select the desired time via
Confirm with STOP button
| SENDING PARAMETERSPARAMETER 3/14 | |
| 2095 | |
Setting range:
Limited by slow gear and max. speed
Setting range:
20 ms to 1000 ms
INFORMATION
This value is the frequency for the desired speed from which the door is stopped at the end position from 2.5 m in the DOWN direction in order to comply with the closing forces.
DANGER
Danger of crush injuries!
Any change in the reverse time of the main closing edge influences compliance with the closing forces.
▶ Check compliance with the closing forces again after changes to this parameter.
6.21 Adjust traffic light control (2200)
INFORMATION
▶ The individual times can be selected separately.
flowchart
graph TD
A["Select the desired time via ↑↓"] --> B["Confirm with STOP button"]
B --> C["BACKWARD"]
C --> D["ADJUST DOOR OPEN LEAD TIME CONFIRM"]
D --> E["FORWARD 2210"]
E --> F["back"]
F --> G["ADJUST DOOR OPENING TIME CONFIRM"]
G --> H["forward 2220"]
H --> I["back"]
I --> J["ADJUST DOOR CLOSE PRE-WARNING TIME CONFIRM"]
J --> K["forward 2230"]
K --> L["back"]
L --> M["ADJUST DOOR CLEARING TIME CONFIRM"]
M --> N["forward 2240"]
N --> O["Back"]
O --> P["ADJUST DOOR 2 S CONFIRM"]
P --> Q["↓ 2215"]
Q --> R["Back"]
R --> S["ADJUST DOOR 20 S CONFIRM"]
S --> T["↓ 2225"]
T --> U["Back"]
U --> V["ADJUST DOOR 3 S CONFIRM"]
V --> W["↓ 2235"]
W --> X["Back"]
X --> Y["ADJUST DOOR 5 S CONFIRM"]
Y --> Z["↓ 2245"]
| Adjustable times Meaning | |
| Door OPEN lead time Lead time before the door starts in UP direction | |
| Hold open time Time after which the door closes automatically | |
| Door CLOSE lead time Lead time before the door starts in DOWN direction | |
| Clearing time Time for clearing the roadway before the traffic lights switch | |
6.22 Service (2500)
flowchart
graph TD
A["↑"] --> B["COUNTER DOOR CYCLES 40"]
B --> C["↓ 2505"]
D["↑"] --> E["EVENT HISTORY"]
E --> F["↓ 2585"]
G["↑"] --> H["RADIO CONFIGURATION"]
H --> I["↓ 2560"]
J["↑"] --> K["RADIO CONFIGURATION 1"]
K --> L["↓ 2560"]
M["Select the frequency for the desired speed via ↑ ↓"] --> N["Confirm with STOP button"]
O["YYYY-MM-DD 12:00:01 SLACK WIRE SWITCH (0) | > END"] --> P["↓ 2585"]
Q["↑"] --> R["STOP(0):SAVE CHANGES OTHER KEY:CANCEL"]
R --> S["↓ 2560"]
Selection options:
| Channel 1 Channel 2 Channel 3 Channel 4 | |||
| Configuration 1 Pulse control | Partial opening OPEN CLOSE | ||
| Configuration 2 Pulse control | OPEN CLOSE Relay | ||
| Configuration 3 OPEN internal | OPEN external CLOSE Relay | ||
| Configuration 4 OPEN Partial | opening CLOSE Relay |
INFORMATION
▶ See "1660" on page 44
The radio command OPEN corresponds to the setting of the EXT. KEY UP in menu item "2565" on page 50!
flowchart
graph TD
A["↑"] --> B["FUNCTION EXT. KEY UP"]
B --> C["↓ 2565"]
D["EXT. KEY UP"] --> E["END POSITION TOP PARTIAL OPEN"]
E --> F["↓ 2565"]
G["↓"] --> H["ALARM INPUT"]
H --> I["↓ 2568"]
J["ALARM INPUT"] --> K["INACTIVE"]
K --> L["↓ 2568"]
Selection options:
| End position top partial opening | Both positions can be moved to |
| END POSITION TOP | Only the upper end position is moved to |
| Partial opening | Only the partial opening position is moved to |
flowchart
graph TD
A["LIMIT SWITCH TYPE"] -->|2550| B["ENCODER SOMMER"]
A --> C["↑"]
B --> D["↑"]
Selection options:
| - Inactive |
| - End position top |
| - Partial opening* |
| - End position bottom |
*The desired partial opening position must be set in Menu 2565 before activating the alarm function.
INFORMATION
As soon as the alarm is triggered, the defined position is approached and held until the alarm signal is no longer present. Operation can only be resumed after interrupting the power supply.
Selection options:
| - Mechanical limit stops |
| - SOMMER encoder |
| - Encoder 01 |
INFORMATION
▶ When mechanical limit switches are used, this setting must be made accordingly.
NOTE
In the case of a motor change from frequency converter to 400 V, the motor plug must not be connected.
flowchart
graph TD
A["MOTOR SETUP"] --> B["MOTOR SETUP"]
B --> C["MOTOR DIRECTION"]
C --> D["MOTOR DIRECTION"]
D --> E["RIGHT"]
E --> F["2531"]
F --> G["ENCODER DIRECTION"]
G --> H["CLOCKW. > INCR."]
H --> I["2532"]
I --> J["MOTOR CONTROLLER"]
J --> K["SCHUETZ"]
K --> L["2533"]
L --> M["REVERSE TIME"]
M --> N["50 MS"]
N --> O["2540"]
O --> P["MAINTENANCE"]
P --> Q["NEXT MAINTENANCE"]
Q --> R["NEXT MAINTENANCE 11 M 25 D 9680 CYC"]
R --> S["2512"]
S --> T["CONFIRM MAINTENANCE"]
T --> U["2514"]
U --> V["MAINT.INTERNV. MONTHS"]
V --> W["2516"]
W --> X["MAINT.INTERNV. CYCLES"]
X --> Y["2518"]
subgraph Setting Range
Z["10 to 1000 ms"]
AA["Abbreviation Meaning"]
AB["Clockw. clockwise"]
AC["Incr. increasing"]
AD["Decr. decreasing"]
end
AE["INFORMATION<br>When using an operator with frequency converter, this information is not displayed."] --> AF["On completion of maintenance, confirm with STOP button"]
AG["Setting Range<br>3 to 24 months"] --> AH["1000 to 100000 cycles"]
flowchart
graph TD
A["Start"] --> B["HTTPS"]
B --> C["PASSWORD"]
C --> D["PASSWORD 0000"]
D --> E["CONFIRMATION"]
E --> F["MAIN PASSWORD 2"]
F --> G["MAIN PASSWORD 2"]
G --> H["CONFIRMATION"]
H --> I["0815"]
I --> J["0666"]
J --> K["Confirm reset with STOP button\nAbort with ↓"]
K --> L["BACK"]
L --> M["EXIT MENU"]
M --> N["3000"]
style A fill:#f9f,stroke:#333
style B fill:#ccf,stroke:#333
style C fill:#ccf,stroke:#333
style D fill:#ccf,stroke:#333
style E fill:#ccf,stroke:#333
style F fill:#ccf,stroke:#333
style G fill:#ccf,stroke:#333
style H fill:#ccf,stroke:#333
style I fill:#ccf,stroke:#333
style J fill:#ccf,stroke:#333
style K fill:#ccf,stroke:#333
style L fill:#ccf,stroke:#333
style M fill:#ccf,stroke:#333
style N fill:#ccf,stroke:#333
6. Initial operation
6.23 Error messages
The control unit is self-monitoring and partially self-healing. This means that it detects errors (including errors in connected devices) and shows them on the LC display. Depending on the severity of the error, the display is automatically reset after correction of the error or must be manually reset as directed.
All errors and events that affect the safety of the system are logged with date and time. They can be viewed in the Service menu under "Event history."
INFORMATION
▶ Self-healing means that the control unit automatically resets the error display as soon as the error has been corrected.
* Error classes:
F = fatal error
S = serious error
D = defect
E = safety event
** Event is logged in the service menu (parameter menu)
| Error message Error | class* | Log** | Self-healing | |
| 1 | Security ChainEmergency release active or motor overheated | S Yes Yes | ||
| 2 | Safety chain 2Wicket door switch activated or wicket door opened | S Yes Yes | ||
| 3 | INVERTER STANDBYFrequency converter switched off or communication faulty | S Yes No | ||
| 4 | CHECK ENCODERAbsolute value encoder or connection cable defective | F Yes Yes | ||
| 5 | THERMO SWITCHFrequency converter overheated | S Yes Yes | ||
| 6 | SW.RAIL 1 TRIGGEREDSafety device at terminals 17-18 was triggered | E / D No | Yes | |
| 7 | SW.RAIL 2 triggeredSafety device at terminals 19-20 was triggered | E / D No | Yes | |
| 8 | OSE 1 TRIGGEREDSafety device at terminals 21-23 was triggered | E / D No | Yes | |
| 9 | OSE 2 TRIGGEREDSafety device at terminals 24-27 was triggered | E / D No | Yes | |
| 10 | 4-WIRE PHOTOCELL TRIGGEREDSafety device at terminals 28-31 was triggered | E / D No | Yes | |
| 11 | 2-WIRE PHOTOCELL TRIGGEREDSafety device at terminals 32-33 was triggered | E / D No | Yes | |
| 12 | CONFIG. ERRORSystem error, control unit defective | F Yes No | ||
| 13 | SECU LIMIT SWITCHEnd position crossed | S Yes Yes | ||
| 14 | RUNTIME ERRORThe programmed runtime was exceeded (mechanical limit stops) | F No Yes | ||
| 15 | WRONG DIRECTIONOperator running in the wrong direction. (Phases have been reversed) | S Yes Yes | ||
| 16 | BlockedMovement not possible. (Further messages on the display) | S Yes Yes | ||
| 17 | Check motor Check encoderDespite the start command of the control unit, the encoder values are not changed | F Yes No | ||
| 18 | Fuse 24VReplace fuse F5 (40mA F) | D No Yes |
| Profile 1a 2a 3a 4a 5a 6a 7a | Standard 8K2 Standard OSE Standard light | curtain | 8k2 + warning light OSE + warning light Light | curtain + warning light + autom. closing | PNEU + warning light obstacle detection during UP | Standard 400 V GIGAspeed motors | Mech. Limit stop Roll-up grille | |
| Profile 1a 2a 3a 4a 5a 6a 7a | 8a 9a 10a | |||||||
| Brake | ||||||||
| Upper brake point 20 20 20 | 20 20 20 20 20 20 20 | |||||||
| Lower brake point 20 20 20 | 20 20 20 20 20 20 20 | |||||||
| Start delay 0 0 0 0 0 0 0 0 0 0 | ||||||||
| Safety limit switch | 100 | 100 | 100 | 100 | 100 | 100 | 150 | 100 |
| Operating mode | Imp. UP/DOWN | Imp. UP/DOWN | Imp. UP/DOWN | Imp. UP/DOWN | Imp. UP/DOWN | Imp. UP/DOWN | Imp. UP/DOWN | Imp. UP/DOWN |
| Safety devices | ||||||||
| 4-wire photocell | untested DOWN full rev. | untested DOWN full rev. | untested DOWN full rev. | untested DOWN full rev. | untested DOWN full rev. | untested DOWN full rev. | untested DOWN full rev. | tested retr. safety |
| 2-wire photocell | --- | --- | --- | --- | --- | --- | --- | DOWN full rev. |
| OSE 1 | --- | DOWN full rev. | --- | --- | DOWN full rev. | --- | --- | DOWN full rev. |
| OSE 2 | --- | --- | LC DOWN full rev. | --- | --- | LC DOWN full rev. | --- | --- |
| Safety contact strip 1 | 8k2 DOWN full rev. | --- | --- | 8k2 DOWN full rev. | --- | PNEU DOWN full rev. | 8k2 DOWN full rev. | 8k2 DOWN full rev. |
| Safety contact strip 2 | --- | --- | --- | --- | --- | --- | --- | --- |
| Force detection UP | 0 0 0 0 0 5 0 0 0 | |||||||
| Automatic close | --- | --- | --- | --- | 15s | --- | 15s | --- |
| Premature close photocell | --- | --- | --- | --- | --- | --- | --- | --- |
| Relay | ||||||||
| Relay 1 | Brake | Brake | Brake | Brake | Brake | Brake | Brake | Brake |
| Relay 2 | End pos. CLOSE_ permanent | End pos. CLOSE_ permanent | End pos. CLOSE_ permanent | Both_directions_ flash | Both_directions_ flash | End pos. CLOSE_ permanent | Both_directions_ flash | End pos. CLOSE_ permanent |
| Relay 3 | End pos. UP_ permanent | End pos. UP_ permanent | End pos. UP_ permanent | End pos. UP_ permanent | End pos. UP_ permanent | End pos. UP_ permanent | End pos. UP_ permanent | End pos. UP_ permanent |
| Traffic light control | ||||||||
| Door UP lead time | --- | --- | --- | --- | --- | --- | --- | --- |
| Hold open time | --- | --- | --- | --- | --- | --- | --- | --- |
| Door CLOSE lead time | --- | --- | --- | --- | --- | --- | --- | --- |
| Clearing time | --- | --- | --- | --- | --- | --- | --- | --- |
| Service interval | ||||||||
| Time | 12 months | 12 months | 12 months | 12 months | 12 months | --- | 12 months | --- |
| Cycles | 20,000 | 20,000 | 20,000 | 20,000 | 20,000 | 20,000 | 20,000 | 20,000 |
| Limit switch type | electr. | electr. | electr. | electr. | electr. | electr. | electr. | mechanical |
| Radio configuration | 1 1 1 1 1 1 1 1 1 | |||||||
| Emergency reverse time | 50ms | 50ms | 50ms | 50ms | 50ms | 50ms | 750ms | 50ms |
7. Factory settings
INFORMATION
The factory settings are applicable for standard control units only. There may be differences with personalised control units, see menu item "2520" on page 52.
| Language: German | ||
| Date/time Unchanged | ||
| Brake Active | ||
| Upper brake point 20 | ||
| Lower brake point 20 | ||
| Brake delay 0 | ||
| End positions Position retained | ||
| Pre-end position switch Position retained | ||
| Safety limit switch 100 increments | ||
| Operating mode Impulse UP / Deadman DOWN | ||
| Safety devices Safety input tested/untested Deactivated | ||
| 2-wire photocell Deactivated | ||
| OSE 1 | Deactivated | |
| OSE 2 | Deactivated | |
| Safety contact strip 1 | Deactivated | |
| Safety contact strip 2 | Deactivated | |
| Automatic close | 0 sec. (disabled) | |
| Relay 1 | Brake | |
| Relay 2 | Inactive | |
| Relay 3 | Inactive | |
| Partial opening | Pos. deleted | |
| Inverter profile UP | Max. speed | 50 Hz |
| Startslope (ms) 600 ms | ||
| Stopslope (inc.) | 400 inc. | |
| Inverter profile DOWN | Max. speed | 50 Hz |
| Startslope (ms) 600 ms | ||
| Stopslope (inc.) | 400 inc. | |
| medium gear | 40 Hz | |
| Emergency reverse time | 50 ms | |
| Switchpoint 2.5 m | Pos. deleted | |
| Traffic light control | Door UP lead time | 3 sec. |
| Hold open time | 20 sec. | |
| Door DOWN lead time | 3 sec. | |
| Clearing time | 5 sec. | |
| Door cycles | Unchanged | |
| Event history | Unchanged | |
| Motor setup | Motor direction | Unchanged |
| Encoder direction | Unchanged | |
| Motor controller | Unchanged | |
| Service interval | Time | 12 months |
| Cycles | 10,000 cycles | |
| Emergency reverse time | 100 ms | |
| Limit / end position switch type | Unchanged | |
| Password | 0000 | |
8. Accessories
INFORMATION
▶ The traffic lights require an external power source.
The output contacts of the traffic light module are floating.
▶ If the traffic light module (two way traffic control) is used, the external buttons have the following effect:
OPEN button (terminals 7 + 8): Request for the traffic light signal "Green external."
Pulse button (terminals 13 + 14): Request for the traffic light signal "Green internal."
8.1 Radio
(optional)
Programming from menu item "2560" on page 50 et seq.
Four radio channels are available when using the radio receiver.
Every radio channel has a preset function which can be changed manually in the radio configuration menu.
natural_image
Technical diagram showing a device mounted on a building with an inset highlighting a component (no text or symbols present)Radio channels
| Channel 1 | Channel 2 | Channel 3 | Channel 4 | |
| Radio mode 1 | Pulse | Partial opening | OPEN | CLOSE |
| Radio mode 2 | Pulse | OPEN CLOSE | Relay | |
| Radio mode 3 | OPEN internal | OPEN external | CLOSE | Relay |
| Radio mode 4 | OPEN | Partial opening | CLOSE | Relay |
8. Accessories
8.2 Traffic light module / two-way traffic control (optional)
Programming from menu item "2200" on page 31 et seq.
Mechanical installation
-
Open the control unit housing
-
Install traffic light module in the control unit housing with the four 12 mm bolts
Electrical installation
NOTE
▶ Allowable contact load: max. 3 A 250 V / AC / cos φ = 1 AC : 250 V, 3 A DC : 24 V, 2 A
flowchart
graph LR
A["24V 58"] --> B["Connection cable"]
C["GND 57"] --> B
D["SDA 56"] --> B
E["SCL 55"] --> B
F["+5V 54"] --> B
B --> G["5 24V"]
B --> H["4 GND"]
B --> I["3 SDA"]
B --> J["2 SCL"]
B --> K["1 +5V"]
L["Internal voltage supply"] --> M["Traffic light module"]
N["External voltage supply"] --> O["N"]
P["RED external"] --> Q["8"]
R["GREEN external"] --> S["7"]
T["GREEN internal"] --> U["6"]
V["RED internal"] --> W["5"]
X["L1"] --> Y["1"]
8. Accessories
8.3 Induction loop module (optional)
Technical data
| Power consumption 1 VA | |
| Response time 200 ms | |
| Loop inductance 100 – 1000 μH | |
| Loop frequency range 20 to 120 kHz | |
Retrofit:
-
Unscrew the screws.
-
Remove cover.
- Fit induction loop module.
⇒ Spacers lock.
-
Break out openings for terminal area from cover.
-
Replace the cover.
natural_image
Diagram of a computer tower internal structure showing cable connections and connector ports (no text or labels)- Connect the control unit and the induction loop module with the connection cable.
⇒ Plug-in terminal (top terminal strip) on the induction loop module
⇒ Plug-in terminals: 59 – 63 on the control unit
NOTE
▶ No electrical isolation between loop and operating voltage!
Do not install these cables in the same duct as high-voltage cables!
Connecting induction loops:
- Connect induction loops
⇒ Terminals 1 + 2 = induction loop 2
Terminals 3 + 4 = induction loop 1
*Twist wires (20 x / metre line length)
8. Accessories
8.4 DIP switches 1 + 2 (frequency adjustment for loop 1)
Switch 1 Switch 2 Frequency
| OFF OFF Standard fre- | quency f |
| ON OFF f - 10% | |
| OFF ON f - 15% | |
| ON ON f - 20% |
Switches 1+2 can be used to change the loop frequency for loop 1 in 4 steps. This prevents the loops from interfering with each other.
When the frequency switch is actuated, loop 1 must be recalibrated with the OFF / OFF position.
8.5 DIP switches 3, 4, 5, 6 (sensitivity)
Loop 1
Switch 3 Switch 4 Sensitivity
| OFF ON | low (1) | |
| ON OFF | medium (2) | |
| ON ON | high (3) | |
| OFF OFF | Loop disabled | |
Loop 2
Switch 5 Switch 6 Sensitivity
| OFF ON | low (1) | |
| ON OFF | medium (2) | |
| ON ON | high (3) | |
| OFF OFF | Loop disabled | |
NOTE
▶ Recommended setting: medium
8.6 DIP switch 7 (direction detection)
Switch Effect
| OFF Goto operation – the assignment states ofthe loops are output independently over thechannels |
| ON Direction detection enabledThe signal is sent depending on the assign-ment sequence |
Special features:
If loop 1 is actuated before loop 2, the signal output for loop 2 is blocked until both loops are free again.
If loop 2 is actuated before loop 1, the signal output for loop 1 is blocked until both loops are free again.
8.7 DIP switch 8 (sensitivity increase)
Switch Effect
| OFF Normal sensitivity | |
| ON Loop sensitivity is increased. | This mode of operation allows high vehicles (lorries) to be correctly recognised over their entire length |
Testing sensitivity
The recommended sensitivity can be displayed using the LED display.
NOTE
▶ After the second step, one of the LEDs starts flashing. The frequency of the flashing must be counted. The sensitivity is set manually based on the calculated value.
-
Drive a high vehicle, e.g. a lorry, over the induction loop. The induction loop module measures the values generated by the vehicle
-
Set DIP switches 3 + 4 and 5 + 6 to the "OFF" position ⇒ The recommended sensitivity setting is displayed by the flash frequency of the LED
e.g.
| ■ ■ ■ | sensitivity level 3 |
| ■ ■ ■ ■ | sensitivity level 4 |
etc.
8. Accessories
8.8 Measuring the loop frequency
The recommended loop frequency can be displayed via the LED display.
NOTE
When the DIP switches (sensitivity switches) have been switched from OFF position to ON position, the LED belonging to the loop flashes.
The following items are important for measuring the loop frequency:
- How often the LED flashes.
- The frequency of flashing.
The loop frequency can be calculated based on the measured values.
3 x slow 3 x fast
Loop frequency = 33 kHz
9.1 Testing obstacle detection
INFORMATION
- After installation of the operator, the person responsible for installation must complete a Declaration of Conformity for the gate system and apply the CE/UKCA mark and a type plate. This documentation and this installation and operating manual must be handed over to the user. This also applies if the operator is retrofitted to a manually operated gate.
- If a photocell is interrupted, the gate reverses in soft run.
- If an obstacle is encountered, the operator stops and reverses fully or partially, depending on the setting and operating mode.
- All closing edges must be secured with active safety contact strips.
The operating forces must be tested with a force measurement device. Then, additional safety equipment such as photocells or safety contact strips must be tested for perfect functioning. If the gate hits an obstacle, it must reverse immediately.
9.2 Handover of the gate system
The qualified specialist must instruct the user:
• on the operation of the operator and its dangers
• on the handling of the manual emergency release
- on regular maintenance, testing and care which the user can carry out; see "Maintenance and care" on page 65
- on the troubleshooting measures which the user can carry out; see "Error messages" on page 53
The user must be informed about which work may only be performed by a qualified specialist:
• Installation of accessories
- settings
- regular maintenance, testing and care, except that described in Chapter "Maintenance and care" on page 65
- troubleshooting, except that described in Chapter "Error messages" on page 53
- repairs
The following documents for the door system must be handed over to the user:
- the installation and operating manuals for the entire gate system
- Inspection book
• Declaration of Conformity - handover protocol for the control unit/operator
http://som4.me/konform
10. Operation
DANGER
Danger if not observed!
Serious injury or death may result if warnings are not observed.
In particular, observe the warnings below.
In addition, observe the safety instructions in Chapter "2. General safety instructions" from page 8.
WARNING
Danger caused by young children operating the door!
If the gate system is operated by young children, there is a danger of them or other persons being trapped under the gate. Severe or fatal injuries may result.
▶ Command devices in a fixed position must be installed at a height of at least 1.5 m.
Danger of crushing and shearing!
If the door moves and there are persons or animals in the movement area, crushing and shearing injuries may be caused by the mechanism and safety edges of the door.
▶ Only operate the door when you have a direct view of the movement area.
▶ The danger zone must be visible during the entire door operation.
▶ Always keep the moving door in sight.
▶ Keep persons and animals away from the danger zone.
▶ The installation of a photocell is mandatory for operation with automatic closing.
NOTE
▶ Objects must not be in the range of movement of the door.
INFORMATION
- Keep this installation and operating manual accessible to all users at the place of use.
10.1 Overview of gate movements
The figures show the sequence of movements of the gate. The prerequisite for button assignment is that the gate system is programmed; see "6. Initial operation" on page 29.
All functions can be programmed for all buttons. The button assignment shown here serves as an example and shows radio mode 1 (factory setting).
Button 1 (CH1)
Pulse mode OPEN, STOP, CLOSE, STOP
Button 2 (CH2)
Partial opening
Button 3 (CH3)
Defined OPEN
10. Operation
Button 4 (CH4)
- The table below shows further operating modes of the radio remote control which can be set via the menu.
Radio channels
| Channel 1 | Channel 2 | Channel 3 | Channel 4 | |
| Radio mode 1 | Pulse | Partial opening | OPEN | CLOSE |
| Radio mode 2 | Pulse | OPEN CLOSE | Relay | |
| Radio mode 3 | OPEN internal | OPEN external | CLOSE | Relay |
| Radio mode 4 | OPEN | Partial opening | CLOSE | Relay |
10.2 Obstacle detection
The operator stops and reverses if it encounters an obstacle. This prevents injury and damage to property. The gate will be partially or completely opened, depending on the setting. The partial reversion is pre-set at the factory.
INFORMATION
- Reversing: The operator stops when it hits an obstacle. The gate then moves slightly in the opposite direction to release the obstacle. In the automatic closing function, the gate opens completely.
The following safety devices are installed to detect obstacles:
• photocell (object protection)
- safety contact strips (personal protection)
See also Chapter "Error messages" on page 53
10.3 Operation after a power failure
The programmed run times and all other values remain saved in the event of a power failure. After the power supply has been restored, the first movement of the operator after a pulse is always gate OPEN. The door moves the entire way into the door OPEN end position.
10. Operation
10.4 Function of the emergency release
In the event of a power failure, the gate can be opened and closed manually from the inside using the emergency release.
The gate can be unlocked in any gate position. To lock it, the gate must be moved back and forth slightly.
NOTE
- The emergency release is only suitable for opening or closing the gate in emergencies. The emergency release is not suitable for regular opening and closing. This could cause damage to the operator and gate. The emergency release must only be used in emergencies such as a power failure.
INFORMATION
- The function of the emergency release must be checked above all in the gate CLOSE end position. Unlocking must be possible.
- It can be locked and released in any gate position.
- The emergency release must be easy to operate in all necessary positions.
Unlocking
natural_image
Diagram of a mechanical device with a lock and gear mechanism, showing no text or symbols- Turn lever 90^ in clockwise direction. Operator is released and the gate can be moved manually
Locking
natural_image
Diagram showing a lock and a blue mechanical component with a red rotation arrow, no text or symbols present.- Turn lever 90^ in anti-clockwise direction. Operator is locked, and the gate can no longer be moved by hand.
11.1 Notes on maintenance and care
WARNING
Danger due to use of the gate system with incorrect settings or when it is in need of repair!
If the gate system is used despite incorrect settings or if it is in need of repair, severe injury or death may result.
The gate system may only be used with the required settings and in the proper condition.
▶ Have faults repaired professionally without delay.
NOTE
▶ Never use a water hose or high-pressure cleaner to clean the operator/control unit.
▶ Do not use acid or alkaline cleaning products.
11.2 Regular testing
- Keep the operator clean and wipe it occasionally with a dry cloth.
- Check the control unit regularly for insect infestations and moisture. If necessary, clean and dry it.
- Check regularly, but at least once a year, that safety devices are fully functional.
- Regularly check power cables and wires for breakage or insulation defects.
Testing Behaviour Yes/No Possible cause Remedy
| Safety contact strip,Open/close the gate, actuating the safety contact strip at the same time. | Behaviour of the door as set at the control unit. | Yes All OK! | ||
| No Cable | breakage, terminal loose. | Check the wiring and tighten the terminals. | ||
| Control unit incorrectly adjusted. | Adjust control unit. | |||
| Safety contact strip defective. | Decommission the system and lock it to prevent reactivation. Then, contact customer service. | |||
| Photo eye,if presentSee instructions for control unitOpen and close the gate while interrupting the photocell. | Behaviour of the door as set at the control unit. | Yes All OK! | ||
| No Cable | breakage, terminal loose. | Check the wiring and tighten the terminals. | ||
| Control unit incorrectly adjusted. | Adjust control unit. | |||
| Photocell dirty. Clean the photocell. | ||||
| Photocell defective. Decommission the system and lock it to prevent reactivation. Then, contact customer service. | ||||
| Safety limit switchSee instructions for control unitMove gate to the gate "OPEN" or "CLOSE" end position.Move door past the end position with the emergency manual actuation. | The control unit must display an error message.The door must no longer be powered by the motor.Then move the door back manually via emergency manual actuation. When the door reaches the set end position again, it can be operated with the motor again. | Adjust the safety limit switches so there is no damage when end positions are reached or the ropes jump off the tracks. | ||
12. Disassembly, storage, disposal
12.1 Taking the control unit out of operation and disassembly
Follow the basic safety instructions listed below.
Persons under the influence of drugs, alcohol, or medications that can influence their ability to react may not work on the control unit.
The disassembly and disposal of the operator may only be performed by a qualified specialist.
This installation and operating manual must be read, understood and complied with by the specialist who disassembles the operator.
DANGER
Danger due to electric current!
Contact with live parts may result in electric current flowing through the body. Electric shock, burns, or death may result.
Before commissioning, it is essential to ensure that the specifications on the type plates of the operator and the control unit match.
▶ Read and observe the safety information and warnings on Page 20.
The system must be disconnected from the power supply when taking it out of operation or during disassembly.
- Turn off the control unit voltage supply.
Then check that the power is disconnected.
- Disassembly is carried out in reverse order of installation.
12.2 Storage
NOTE
Improper storage may damage the operator.
Store the packaging units as follows:
- in enclosed, dry rooms so that they are protected from moisture
- at a storage temperature from -25^ to +65^
- secure to prevent falling
- leave room for unhindered passage
12.3 Information on disposal
WARNING
Danger caused by hazardous substances!
Improper storage, use or disposal of accumulators, batteries and operator components pose a risk to the health of humans and animals. Serious injury or death may result.
▶ Accumulators and batteries must be stored out of the reach of children and animals.
- Keep accumulators and batteries away from chemical, mechanical and thermal influences.
▶ Batteries may contain hazardous chemical substance which damage the environment and pose a risk to the health of humans and animals. Caution must be exercised, in particular when handling batteries containing lithium, as these can easily ignite and cause fires if not handled correctly.
▶ Batteries and accumulators in electrical appliances and which can be removed non-destructively must be disposed of separate from the appliance.
NOTE
▶ Dispose of all components in accordance with local and national regulations to avoid environmental damage.
▶ Wherever possible, avoid the production of waste. Please check before disposing of components whether it is possible to recycle them.
INFORMATION
This device is labelled in accordance with European Directive 2012/19/EU on used electrical and electronic devices (WEEE – waste electrical and electronic equipment).
This Directive provides the framework for the EU-wide return and recycling of used equipment.
Operator components that have been taken out of service as well as old accumulators and batteries must not be disposed of with household waste.
Components which are no longer in use, old accumulators and batteries must be disposed of properly. You must observe the local and national regulations here. Contact your specialist retailer to find out more about current disposal channels.
13. Declarations of Conformity
13.1 EC Declaration of Incorporation
Declaration of incorporation
for installation of an incomplete machine in accordance with the Machinery Directive 2006/42/EC, Annex II, Part 1 B
hereby declares that the sliding gate operator
GIGAslide 1800
have been developed, designed and manufactured in conformity with the:
• Machinery Directive 2006/42/EC
• Low Voltage Directive 2014/35/EU
• Electromagnetic Compatibility Directive 2014/30/EU
• RoHS Directive 2011/65/EU
The following standards were applied:
EN ISO 13849-1, Safety of machines - Safety-related parts of controls PL "C" Cat. 2
- Part 1: General design guidelines
EN 60335-1, where applicable
Safety of electrical appliances/operators for gates
EN 61000-6-3
Electromagnetic compatibility (EMC) - interference
EN 61000-6-2
Electromagnetic compatibility (EMC) - interference resistance
EN 60335-2-95
General safety requirements for household and similar electrical appliances
- Part 2: Particular requirements for operators for vertically moving garage doors for residential use
EN 60335-2-103
General safety requirements for household and similar electrical appliances
- Part 2: Special requirements for operators for gates, doors and windows
The following requirements of Annex 1 of the Machinery Directive 2006/42/EC are met: 1.1.2, 1.1.3, 1.1.5, 1.2.1, 1.2.2, 1.2.3, 1.2.4, 1.2.5, 1.2.6, 1.3.1, 1.3.2, 1.3.4, 1.3.7, 1.5.1, 1.5.4, 1.5.6, 1.5.14, 1.6.1, 1.6.2, 1.6.3, 1.7.1, 1.7.3, 1.7.4
The special technical documentation was prepared in accordance with Annex VII Part B and will be submitted to regulators electronically on request.
The operator may only be used:
- in combination with door types in the reference list, which can be found under Certifications:
www.sommer.eu
The incomplete machine is intended solely for installation in a door system to form a complete machine as defined by the Machinery Directive 2006/42/EC. The door system may only be put into operation after it has been established that the complete system complies with the regulations of the above EC Directives.
The undersigned is responsible for compilation of the technical documents.
Responsible for documents
13.2 Simplified EU Declaration of Conformity for radio systems
hereby declares that the radio system (GIGAslide 1800) complies with Directive 2014/53/EU. The full text of the EU Declaration of Conformity for the radio system can be found at:
som4.me/mrl
13.3 UKCA Declaration of Incorporation
hereby declares that the products designated below, have been developed, designed and manufactured in conformity with the:
• Supply of Machinery (Safety) Regulations 2008
• Electrical Equipment (Safety) Regulations 2016
• Electromagnetic Compatibility Regulations 2016
• The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012
The machine component must not be put into service until it has been established that the machine into which the machine component is to be incorporated complies with the provisions of the Supply of Machinery (Safety) Regulations 2008
The following standards were applied:
BS EN ISO 13849-1,
PL "C" Cat. 2
Safety of machinery. Safety-related parts of control systems. General principles for design
- Part 1: General principles for design
BS EN 60335-1+A15
Household and similar electrical appliances. Safety. General requirements
where applicable
BS EN IEC 61000-6-3 Electromagnetic compatibility (EMC).
Generic standards. Emission standard
BS EN IEC 61000-6-2 Electromagnetic compatibility (EMC). Ge-
neric standards. Immunity standard for industrial environments
BS EN 60335-2-95+A2 Household and similar electrical appliances. Safety.
- Part 2: Particular requirements for drives for vertically moving garage doors for residential use
BS EN 60335-2-103 Household and similar electrical appliances. Safety.
- Part 2: Particular requirements for drives for gates, doors and windows
Product type Product
Sliding gate operator GIGAslide 1800
The following requirements of Annex 1 of the Supply of Machinery (Safety) Regulations 2008 are met:
The special technical documentation was prepared in accordance with Annex VII Part B and will be submitted to regulators electronically on request.
The product may only be used in combination with door types in the reference list, which can be found under Certifications at www.sommer.eu
The products are imported into the United Kingdom by:
SOMMER Doco
Unit B3 Elvington Industrial Estate
Elvington
York
YO41 4AR
Responsible for documents
13.4 UKCA Declaration of Conformity for radio systems
hereby declares that the products designated below, when used as intended, comply with the essential requirements of the Radio Equipment Regulations 2017 and that, in addition, the standards listed below have been applied.
Sliding gate operator GIGAslide 1800
The product was imported into the United Kingdom by
SOMMER Doco
Unit B3 Elvington Industrial Estate
Elvington
York
YO41 4AR
Responsible for documents
© Copyright 2023 All rights reserved.
- EN TRANSLATION OF THE ORIGINAL INSTALLATION AND OPERATING MANUAL
- Information on the operator:
- Year of manufacture: from 03.2023
- Information on the Installation and Operating Manual
- Warranty
- Contact data
- Copyright and proprietary rights
- Table of contents
- About this Installation and Operating Manual 4
- General safety instructions 8
- Description of function and product 10
- Installation 13
- Electrical connection 20
- Initial operation 29
- Factory settings 54
- Accessories 56
- Final test / handover 61
- Operation 62
- Maintenance and care 65
- Disassembly, storage, disposal 66
- Declarations of Conformity 67
- About this Installation and Operating Manual
- Storage and circulation of the Installation and Operating Manual
- www.sommer.eu
- Important for translations
- Description of the product type
- Target groups of the Installation and Operating Manual
- Explanation of symbols and notes
- NOTE
- INFORMATION
- Information regarding the depiction of text
- Intended use of the operator
- Improper use of the operator
- Qualifications of personnel
- Instructing the user and handover of documents
- Information for the user
- Basic safety instructions for operation
- Danger if not observed!
- Danger due to electric current!
- Danger due to use of the system with incorrect settings or when it is in need of repair!
- Danger caused by hazardous substances!
- Danger for trapped persons!
- Danger due to parts projecting into publicly accessible areas!
- Danger due to falling parts of doors!
- Danger of entrapment!
- Danger of crushing and shearing!
- Danger caused by the door falling!
- General safety instructions
- Danger of falling!
- Danger of tripping and falling!
- Danger due to optical radiation!
- Risk of eye injury!
- Risk of hand injury!
- Risk of injury in the head region!
- Additional safety information for the radio remote control
- Notes and information on operation and remote control
- Description of function and product
- Operator and accessories
- Safety equipment
- Product designation
- Scope of delivery
- Dimensions
- Technical data
- Installation
- Required tools and personal protective equipment
- Important notes and information
- DANGER
- Installation preparations
- Foundation
- Installation dimensions
- Installing the drive shaft
- Installing the finger trap protection feature
- Removing the control unit carrier
- Installation on the foundation
- INFORMATION.
- Unlocking the operator
- Installing the gear racks
- Installing additional gear racks
- Adjusting the backlash
- Completing mechanical installation
- Electrical connection
- Mains supply line to the housing
- Connection cable to the operator
- Mains connection
- Selecting and switching mains voltage
- Connection to the mains power
- Operation with frequency converter
- Absolute value encoder
- Safety chain
- Manual emergency release and thermal contact
- External command devices
- Multiple button with 6 wires
- Contact for alarm signal
- Safety edge
- Air wave switch
- Optical safety contact strip (OSE)
- 4-wire photocell without testing
- 2-wire photocell
- Programmable relays
- Initial operation
- Starting initial operation
- NOTE:
- Switch on control unit
- Enter password (0110)
- Main menu
- Quick start menu
- Select profile (2580)
- Select language (0200)
- Set date and time (300)
- Check direction (0400)
- Adjust end positions (0500)
- (via encoder)
- Adjust fine pitch of end positions (0600)
- Overrun correction
- Adjust pre end position switch (0650)
- Adjust security limit switch (0680)
- Select mode of operation (0700)
- Danger of crush injuries!
- Select safety device (1000)
- Automatic close (1500)
- Relay Setup (1600)
- Selection options:
- Relay 3
- Partial open (1700)
- Inverter profile UP (1900)
- Setting range:
- Inverter profile DOWN (2000)
- Adjust traffic light control (2200)
- Error messages
- Factory settings
- Accessories
- Radio
- (optional)
- Traffic light module / two-way traffic control (optional)
- Electrical installation
- Induction loop module (optional)
- DIP switches 1 + 2 (frequency adjustment for loop 1)
- DIP switches 3, 4, 5, 6 (sensitivity)
- Loop 1
- Loop 2
- DIP switch 7 (direction detection)
- DIP switch 8 (sensitivity increase)
- Testing sensitivity
- Measuring the loop frequency
- Testing obstacle detection
- Handover of the gate system
- Operation
- WARNING
- Danger caused by young children operating the door!
- Overview of gate movements
- Obstacle detection
- Operation after a power failure
- Function of the emergency release
- Notes on maintenance and care
- Danger due to use of the gate system with incorrect settings or when it is in need of repair!
- Regular testing
- Disassembly, storage, disposal
- Taking the control unit out of operation and disassembly
- Storage
- Information on disposal
- Declarations of Conformity
- EC Declaration of Incorporation
- Declaration of incorporation
- GIGAslide 1800
- Simplified EU Declaration of Conformity for radio systems
- UKCA Declaration of Incorporation
- The following standards were applied:
- Product type Product
- Sliding gate operator GIGAslide 1800
- SOMMER Doco
- UKCA Declaration of Conformity for radio systems
Brand : Sommer
Model : GIGAslide 1800
Category : Garage door opener