Medallion 463278519 - Autres appareils de cuisine Char-Broil - Free user manual and instructions

Product Type	Built-In Outdoor Gas Grill
Brand	Char-Broil
Model	Medallion 463278519
Enclosure Cut-out Dimensions (W x D x H)	34 7/8 x 21 5/8 x 11 in (885 x 548 x 279 mm)
BTU Rating (Natural Gas)	40,000 BTU/hr
Fuel Type	Natural Gas (convertible to LP with kit)
Number of Main Burners	4
Ignition Type	Electronic (battery or AC powered)
Grill Light Type	Halogen (10W, 12V each)
Temperature Gauge	Yes, on lid
Warming Rack	Yes, included
Grease Management	Removable grease tray and pan
Construction Material	Stainless steel lid, firebox, and burners
Safety Features	Leak test required, outdoor use only, keep 10 ft clearance, automatic shut-off valves
Included Accessories	Regulator (4" WC), L-brackets, product guide
Warranty	10 years (stainless burner), 3 years (firebox/lid/grate), 1 year (other parts)
User Manual Language	English, Spanish
Electrical Requirements	120V AC, 60 Hz (for lights and ignition)

Frequently Asked Questions - Medallion 463278519 Char-Broil

What type of gas does the Char-Broil Medallion 463278519 use?

The grill is designed for natural gas with a supplied 4" water column regulator. It can be converted to LP (propane) using a conversion kit (model 2429018) by a certified gas technician.

Can this grill be converted to propane?

Yes, the model 463278519 is dual fuel ready. Conversion to LP gas must be performed by a certified gas technician using the LP conversion kit (sold separately). Additional enclosure venting may be required.

How many burners does the Medallion 463278519 have?

It has 4 main burners providing a total of 40,000 BTU/hr.

What are the enclosure cut-out dimensions for installation?

The cut-out dimensions are: Width 34 7/8 in (885 mm), Depth 21 5/8 in (548 mm), Height 11 in (279 mm). The left rear corner must be open for gas connection.

How do I clean the burner tubes?

Turn off gas, remove burners, and clean with a stiff wire hook or a flexible bottle brush. You can also use compressed air. Check for blocked ports and clear with a paper clip. Reinstall ensuring proper engagement with valve openings.

What should I do if I smell gas?

Shut off gas to the appliance, extinguish any open flame, open the lid, and if odor continues, keep away and call your gas supplier or fire department immediately. Do not use the grill until the leak is fixed.

What is the warranty coverage for this grill?

The stainless steel burner is covered for 10 years against perforation and defects. The firebox, lid, and cooking grate are covered for 3 years. All other parts are covered for 1 year. Warranty applies to original consumer-purchaser with proof of purchase.

Does the grill have an electronic ignition?

Yes, it features an electronic ignition system powered by 120V AC. It includes a spark module and electrodes for each burner. If ignition fails, check for gas flow, electrode position, and electrical connections.

How do I replace the halogen light bulb?

Ensure the grill is off and cool. Disconnect power, remove the screw securing the light socket, take out the socket and lens, loosen the bulb locking screws, and replace with a 10W, 12V halogen bulb. Wear cotton gloves to avoid oil contact.

Is this grill safe to use indoors?

No, this grill is for outdoor use only. Never use in enclosed spaces like garages, porches, or under overhead structures. Maintain at least 10 ft (3 m) clearance from combustible materials.

USER MANUAL Medallion 463278519 Char-Broil

Line drawing of a portable outdoor grill with control knobs and a top-mounted lid (no text or symbols)

Line drawing of a portable outdoor grill with control knobs and a top-mounted lid (no text or symbols on the device itself)

463277519

NOTE: If you are planning to convert your grill from Natural Gas to Propane Gas, it is highly recommended that you perform the conversion BEFORE grill installation.

GRILL LIGHTS - OPERATION AND BULB REPLACEMENT.....PAGE 11

REPLACEMENT PARTS DIAGRAM - 463278519.....PAGE 22

REPLACEMENT PARTS LIST - 463278519 ...... PAGE 23

REPLACEMENT PARTS DIAGRAM - 463277519.....PAGE 25

REPLACEMENT PARTS LIST - 463277519 ...... PAGE 26

GRILL ASSEMBLY - 463278519 ...... PAGE 28

GRILL ASSEMBLY - 463277519 ...... PAGE 32

TROUBLESHOOTING ...... PAGE 37

LIMITED WARRANTY ......PAGE 41

REGISTRATION CARD ...... PAGE 43

THIS GRILL IS FOR OUTDOOR USE ONLY

Char-Broil.

IMPORTANT SAFETY

INFORMATION

SAFETY SYMBOLS

DANGER, WARNING, and CAUTION statements are used throughout this Owner's Manual to emphasize critical and important information. Read and follow these statements to help ensure safety and prevent property damage.

The statements are defined below.

CAUTION

CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.

WARNING

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

DANGER

DANGER: Indicates a imminently hazardous situation which, if notavoided, will result in death or serious injury.

DANGER

If you smell gas:

1. Shut off gas to the appliance
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

WARNING

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

FOR YOUR SAFETY - INSTALLING YOUR GRILL

WARNING

• Keep grill area clear and free from materials that burn.
• Use grill only in well-ventilated space.
• NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead combustible structure of any kind.
• Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.
• Failure to follow all manufacturer's instructions could result in serious personal injury and/or property damage.
• This outdoor gas appliance is not intended to be installed in or on a boat or Recreational Vehicle.
• Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.
• Keep ventilation openings in cylinder enclosure (grill cart) free and clear of debris.
• Use grill at least 3 feet (90 cm) from any wall or surface.

WARNING

Perform the following checks prior to the first use of your grill:

• Make sure valves are inside the venturi tubes of the burners as shown.
• Always ensure the control knobs pop up and lock into the OFF position. Turn the tank valve on PRIOR to turning on the control knobs to avoid ignition problems and low flames.
• Perform a leak check as documented in the "Leak Checking Your Grill" section.
• Check burner tubes for spider nests per the Care and Mainentance of your Grill section.

CAUTION

For residential use only. Do not use for commercial cooking.

Read and follow all safety statements, assembly instructions, and use and care directions before attempting to assemble and cook.

Some parts may contain sharp edges. Wear protective gloves if necessary.

DANGER

• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area.
• An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death.
• If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.

Installation Safety Precautions

• Use grill, as purchased, only with Natural gas and the regulator supplied. If your grill is Dual Fuel ready, a conversion kit must be purchased for use with LP (propane) gas.
• Grill installation must conform with local codes, or in their absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.
• All electrical accessories (such as rotisserie) must be electrically grounded in accordance with local codes, or National Electrical Code, ANSI / NFPA 70 or Canadian Electrical Code, CSA C22.1. Keep any electrical cords and/or fuel supply hoses away from any hot surfaces.
• This grill is safety certified for use in the United States and/or Canada only. Do not modify for use in any other location. Modification will result in a safety hazard.

PLANNING FOR INSTALLATION

LOCATION PLANNING

The following should be considered when determining where to place your new built-in grill outdoor grill enclosure construction. It is best to identify the location of the grill prior to beginning any set up.

• Plan for easy access to the house considering weather conditions like frequent rain or snow that would make it more convenient to have the grill located close to an entryway.
• Be sure to allow space for entertaining around the sides of the grill as it will become a gathering area during outdoor events.
• Ventilation is a key to the grill's performance and smoke exhaust should be considered when identifying a location.
• The grill will smoke so consider the prevailing wind direction and position the grill so wind blows toward the front of the grill to move the smoke away and provide adequate airflow.
• Do not place the grill under or near windows that may be opened to your house as smoke will enter easily.

Ensuring proper Combustion Air and Cooling Airflow

- Proper airflow MUST be maintained for the grill to perform as it was designed. If airflow is blocked, overheating and poor combustion will result.

GRILL INSTALLATION

WARNING

FOR LP GAS CONVERSION:

• Conversion to LP gas must be performed by a certified gas technician.
• LP Conversion Kit Model must be used. Specific details for enclosure construction are included in the conversion kit instructions.
  • Additional enclosure venting construction is required.

NOTE: ENCLOSURE MUST BE CONSTRUCTED OF NON-COMBUSTIBLE MATERIALS.

BUILDING THE ENCLOSURE:

• NOTE: If this grill is to be used as a replacement grill in an existing grill enclosure, consult your local contractor to determine if the grill will work correctly with your existing enclosure.
• Four "L" brackets are supplied for securing the grill to the enclosure.
• If grill enclosure design permits fastners only, four holes are provided on bottom flange.
• Consult the table below for enclosure cut-out dimensions.
• The left rear corner of the enclosure must be open for gas connection clearance. See Figures below.

NOTE: Area directly beneath the grill must be open. No solid surface.

Grill Model Dim. A Dim. B Dim. C Dim. D Dim. E
4632785194 Burner	34 7/8"885mm	21.5/8"548mm	11"279mm	14 9/16"370mm	33 7/16"848
4632775195 Burner	41.75"1060mm	21.5/8"548mm	11"279mm	14 9/16"370mm	40 5/16"1023mm

PLANNING FOR INSTALLATION

Line drawing of a portable electrical enclosure with control panel and buttons (no text or symbols)

ELECTRONIC CONTROL MODULE:

NOTE: A licensed electrician should be used to install the ignition module and make any wiring extensions or modifications.

- This grill has been supplied with 23" (60cm) of wire to mount the control module in the right hand rear section of your grill enclosure. We recommend that you mount the module to the rear wall of your enclosure.

IMPORTANT

NATURAL GAS CONNECTIONS AND SERVICE REGULATORS ABOVE 1/2 PSI:

Prior to 1998, all residential gas service regulators were set with an outlet pressure of 7 inches water column. In the 1998 edition of NFPA 54, the National Fuel Gas Code, a change was made allowing service regulators of 2 and 5 psi. With this change it was also required that an in line regulator be connected between the service regulator and the appliance regulator if the 2 or 5 psi system is used. This additional regulator is not supplied with the product. It is possible for a consumer, making the connection themselves, or a plumber, not checking, to tap into a 2 or 5 psi line. If a pressure of 2 psi or greater is supplied to the appliance regulator on certain grills it will shut down and not deliver any gas to the grill. The included quick disconnect socket and hose should not be used at pressures above 1/2 psi

If the grill is properly connected and still not getting gas, delivery pressure needs to be verified. If pressure is greater than 1/2 psi, make sure that an in line regulator is present. Once the grill has been over-pressured, the regulator may or may not have been damaged. The best practice is to replace the regulator. A natural gas regulator rated at 4" water column is supplied with your grill. If you do not plan to convert your grill to LP (propane) - This is the only regulator that should be used. Note that this regulator can not be used for LP (propane)

CAUTION

The grill model 463278519 and model 463277519 are set for use with natural gas. Both appliances are designed for conversion to LP gas also. CONVERSION TO LP GAS MUST BE PERFORMED BY A CERTIFIED GAS TECHNICIAN. LP conversion kit model 2429018 must be used (sold separately).

WARNING

The outdoor grill must be disconnected from the natural gas supply piping system during any pressure testing of the system in excess of 12 PSIG (3.5 kPa). The outdoor grill must be isolated from the natural gas supply piping system by closing all individual shut-off valves during any pressure testing of the system equal to or less than 12 PSIG (3.5 kPa). Never connect the grill to an unregulated gas supply.

CONNECTING THE NATURAL GAS SUPPLY LINE:

Step 1: Correctly Sizing the Natural Gas Supply Line

In most cases, a pipe diameter of 12 " to 34 " is sufficient to connect your outdoor grill to your home's natural gas supply system. The correct pipe size depends on the following:

1. The overall length of your home's natural gas supply pipe run
2. The connection point of your outdoor grill into your home's natural gas supply system with respect to placement of natural gas appliances in your home
3. The desired distance of the outdoor grill from your home's natural gas supply
4. The combined total BTU rate of all the natural gas appliances in your home.
   A certified gas technician will be able to recommend the appropriate gas pipe size and length to connect your outdoor grill to your home gas supply. The BTU rate of the grill is 40,000 BTU/hr for model 463278519 and 45,000 BTU/hr for model 463277519.

Step 2: Placement of the Manual Shut-off Valve

It is recommended that a manual shut-off valve that is sized correctly for the gas supply pipe be installed outside the grill enclosure. This valve will allow safe access to shut off the natural gas supply to the built in grill in the event of an emergency. A convenient location for the safety valve is at the rear of the grill

PLANNING FOR INSTALLATION

enclosure. This allows for easy access to connect the gas piping in the enclosure to the shut-off valve. If a gas supply stub-up is used inside the grill enclosure, an external shut-off valve close to the grill is still recommended.

NOTE: A licensed plumber should be used to install the gas supply line to the grill.

The gas supply line from your home should be routed to the left rear corner of the grill inside the grill enclosure. It is recommended that hard piping be used to connect to the inlet of the natural gas appliance regulator. Constant movement of flexible gas lines could cause fatiguing of the flexible line and result in gas leakage. If hard piping is not used for the home supply line, any flexible gas lines must be supported within the enclosure to prevent constant movement and fatiguing.

PRIOR TO INSTALLING THE GRILL IN THE ENCLOSURE:

1. Turn the home gas source to the OFF position.
2. Install the supplied 4 inch water column regulator to your hard piped, natural gas supply line. It is recommended that the regulator be located inside the grill enclosure. The inlet and outlet sides fo the the regulator are noted by markings on the regulator body. SEE FIGURE A.
3. The grill is now ready to be installed in the enclosure. Take care not to damage the regulator during installation. Two persons are required to lift the grill and place in the enclosure.

graph TD
    A["Gas In"] --> B["Gas Shut off Valve"]
    B --> C["Regulator"]
    C --> D["Grill"]
    C --> E["Enclosure"]
    F["Hard Pipe"] --> B
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333
    style D fill:#fcc,stroke:#333
    style E fill:#cff,stroke:#333

AFTER INSTALLING THE GRILL IN THE ENCLOSURE:

1. Use hard pipe with adapters or flexible tubing with adapters to connect the outlet of the regulator to the grill's 5/8" gas flare fitting. Adapters, fittings or tubing are not supplied. See FIGURE B for piping suggestions.
2. Confirm all grill control knobs are turned to OFF.
3. Turn ON the home gas source.
4. Proceed to Leak Testing.

graph TD
    A["FIP to Male flare adapter"] --> B["MIP to Male flare adapter"]
    B --> C["Hose with female flare fittings"]
    C --> D["Male flare fitting at grill"]
    D --> E["FIP to Male flare adapter"]
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333
    style D fill:#fcc,stroke:#333

LEAK CHECKING YOUR GRILL

Leak Testing

1. Turn all grill control knobs to
2. Turn ON the home gas source.
3. Use a clean paint brush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated. (see Figure C).
4. If "growing" bubbles appear, there is a leak. Close main gas supply and re-tighten all connections. If leaks cannot be stopped do not try to repair. Contact licensed plumber for correction.
5. The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing on that system at test pressures in excess of 12 psig (3.5kPa).
6. The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 12 psig (3.5kPa).
7. IMPORTANT: You should leak check each piping connection.

graph TD
    A["Gas Supply piping"] --> B["Check for leaks here"]
    B --> C["Gas Shut off Valve"]
    C --> D["Check for leaks here"]
    D --> E["Enclosure"]
    E --> F["Grill"]
    F --> G["Grill Connection"]
    G --> H["Regulator"]
    H --> I["Check for leaks here"]
    I --> J["Will"]
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333
    style D fill:#fcc,stroke:#333
    style E fill:#cff,stroke:#333
    style F fill:#ffc,stroke:#333
    style G fill:#fcc,stroke:#333
    style H fill:#fcf,stroke:#333
    style I fill:#cff,stroke:#333
    style J fill:#ffc,stroke:#333
    note right of H: "IMPORTANT: You should leak check each piping connection. Examples of possible locations are shown here with a"]
    note bottom of H: "Example of 'Growing' Bubbles indicating a gas leak."

IMPORTANT: You should leak check each piping connection. Examples of possible locations

are shown here with a

Diagram of a mechanical or electrical component with a meshed joint and a vertical rod, enclosed in a circle (no text or symbols)

For Safe Use of Your Grill and to Avoid Serious Injury:

• Controls and gas source or tank ○ OFF when not in use.
• Do not let children operate or play near grill.
• Check burner flames regularly.
• Do not use charcoal or ceramic briquets in a gas grill.
• Do not cover grates with aluminum foil or any other material. This will block burner ventilation and create a potentially dangerous condition resulting in property damage and/or personal injury.
• NEVER attempt to light or re-light burner with lid closed. A buildup of non-ignited gas inside a closed grill is hazardous.

DANGER

• If you see, smell or hear gas escaping, immediately get away from the appliance and call your fire department.

• If during operation the flames go out (You smell gas or cannot see the flame):

• Turn the burner controls OFF.

• Open lid.
• Wait 5 minutes and repeat the lighting procedure.

- If the burner goes out, gas will continue to flow out of the burner and could accidentally ignite with risk of injury.

- Do not attempt to repair or alter the natural gas regulator for any "assumed" defect. Any modification to this assembly will void your warranty and create the risk of a gas leak and fire. Use only authorized replacement parts supplied by manufacturer.

CAUTION

• Putting out grease fires by closing the lid is not possible. Grills are well ventilated for safety reasons.
• Do not use water on a grease fire. Personal injury may result. If a grease fire develops, turn knobs and gas supply off.
• Do not leave grill unattended while preheating or burning off food residue on Hl. If grill has not been regularly cleaned, a grease fire can occur that may damage the product.
• The best way to prevent grease fires is regular cleaning of the grill following instructions on General Grill Cleaning and Cleaning The Burner Assembly.

Before each use of your Grill:

Perform a Valve Check

- Important: Make sure gas is off at gas supply before checking valves. Knobs lock in off position. To check valves, first push in knobs and release, knobs should spring back. If knobs do not spring back, replace valve assembly before using grill. Turn knobs to LOW position then turn back to off position. Valves should turn smoothly.

Check the Ignitor

- Turn gas off at gas supply. Press and hold electronic ignitor button. "Click" should be heard and spark seen each time in each collector box or between burner and electrode. See "Troubleshooting" if no click or spark.

Burner Flame Check

- Remove cooking grates and heat tents. Light burners, rotate knobs from HIGH to LOW. You should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check on side burner, also. Always check flame prior to each use. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section.

Turning your Grill Off

- Turn all knobs to the O OFF position. Turn gas supply off by turning hand-wheel clockwise to a full stop.

Checking the Fuel Gas Hose

- If you have converted your grill for use with LP (propane) gas, check to see if hoses are cut, worn, or kinked, Replace damaged hoses before using your grill. Use only replacement hose specified by the manufacturer.

FOR YOUR SAFETY - LIGHTING YOUR GRILL

LIGHTING THE MAIN BURNERS

Main Burner Ignitor Lighting

- Do not lean over the grill while lighting.

1. Turn gas burner control valves to ○ (OFF).
2. Open lid during lighting or re-lighting.
3. Turn ON gas at supply valve.
4. To ignite, push and turn burner knob to ⚙ HIGH. Immediately, push and hold ELECTRONIC IGNITOR button until the burner lights.
5. If ignition does NOT occur in 5 seconds, turn the burner controls OFF ○, wait 5 minutes and repeat the lighting procedure.
6. Repeat steps 4 and 5 to light other main burners.

Main Burner Match-Lighting

- Do not lean over the grill while lighting.

1. Turn gas burner control valves to ○ (OFF).
2. Open lid during lighting or re-lighting.
3. Turn ON gas at supply valve.
4. Place match into match holder (Located inside of grease tray). Light match; then light burner by placing match through the rectangular hole in the cooking grate. Immediately push in and turn burner knob to the ⚪ HIGH position. Be sure burner lights and stays lit.
5. Light adjacent burners in sequence by pushing knobs in and turning to the HIGH position.

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting griddle.

1. Turn gas off at control knobs and turn off gas at gas supply.

2. Remove griddle plate.

3. Remove hardware securing burners.

4. Remove Carryover tubes. Note that your grill's carryover tubes may be located at the front of the grill. Removal is the same, whether at the front or the rear.

5. Detach electrode from burner.

6. Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one easiest for you.

- Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burner tube several times.

- Use a narrow bottle brush with a flexible handle (do not use a brass wire brush). Run the brush through each burner tube several times.

- Wear eye protection: Use an air hose to force air into the burner tube and out the burner ports. Check each port to make sure air comes out each hole.

1. Wire brush entire outer surface of burner to remove food residue and dirt.

2. Clean any blocked ports with a stiff wire such as an open paper clip.

3. Check burner for damage due to normal wear and corrosion, some holes may become enlarged. If any large cracks or holes are found, replace burner.

VERY IMPORTANT: Burner tubes must re-engage valve openings. See illustration below.

1. Attach electrode to burner.

2. Carefully replace burners.

3. Attach burners to brackets on firebox.

4. Reposition carryover tubes and attach to burners. Replace heat tents and cooking grates.

5. Before cooking again on griddle, perform a "Leak Test" and "Burner Flame Check".

STEP 5: Example of a bent, stiff wire for cleaning your burner.

STEP 10: CORRECT BURNER TO VALVE ENGAGEMENT

Technical line drawing of a mechanical assembly with no visible text or symbols

GRILL LIGHTS - OPERATION AND BULB REPLACEMENT

Light Operation

If your grill is hot, make sure the grill has been turned OFF and allowed to cool.
- Ensure the Grill Light Switch is in the OFF position.
- Connect the light plug to an extension cord, then put the extension cord plug into the wall receptacle.
- Turn the light switch ON

Bulb Replacement

- Make sure light switch on the control panel is in the OFF position and adapter plug is disconnected from outlet.

1. Release the screw securing the light socket.
2. Take out the socket and remove the lens.
3. Loosen the two screws which are locking the bulb. NOTE: Skip step 3 if there is no screw locking the bulb.
4. Pull out the old bulb.
5. Before handling the new bulb, put on a pair of cotton gloves. The oils from your hands can damage or shorten the life of your new bulb.
6. Install the new bulb.
7. Reverse instructions from step 3 through step 1 to re-install socket.

Cleaning the Lens

1. Prior to cleaning, make sure grill has been turned off, cooled, and the light switch is in the "OFF" position and the light plug is disconnected from the power supply.
2. Do not clean the glass lens when warm. Allow to cool before cleaning. Sudden change in temperature may cause cracking of the glass lens.
3. Use a damp towel to clean the surface of the glass lens.
4. Allow the lens to dry before reconnecting the light plug to the power supply and turning the light switch to the "ON" position.

WARNING

• Keep any electrical supply cord away from any heated surface.
• Use the shortest length extension cord required. Do not connect 2 or more extension cords together.
  To protect against electric shock, do not immerse cord or plugs in water or other liquid.
• Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts.
• Do not operate grill with a damaged cord, plug, or after the appliance malfunctions or has been damaged in any manner.
• Do not let the cord hang over the edge of a table or touch hot surfaces.
  Do not use an outdoor cooking gas appliance for purposes other than intended.
• When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.
• Use only a Ground Fault Interrupter(GFI) protected circuit with this outdoor cooking gas appliance.
• Never remove the grounding plug or use with an adapter of 2 prongs.
• Use only extension cords with a 3 prong grounding plug, rated for the power of the equipment, and approved for outdoor use with a W-A marking.

Technical line drawing of a mechanical device with directional arrows indicating motion (no text or symbols)

Technical diagram of an electrical connector with a fuse and plug, showing internal components and a curved arrow indicating motion (no text or symbols present)

Bulb Specification

Bulb Type: Halogen

Wattage: 10 Watts per bulb

Voltage: 12 V

CONTENIDO

Line drawing of a portable electrical box with control panel and buttons (no text or symbols)

Diagram of a mechanical device with a cylindrical component inserted into a housing, enclosed in a circle (no text or symbols)

PARA SU SEGURIDAD, OPERAR SU PARRILLA

ADVERTENCIA

Technical line drawing of a mechanical assembly with no visible text or symbols

Char-Broil.

Technical diagram of a mechanical device with directional arrows indicating motion or force (no text or symbols)

Technical line drawing of a mechanical device with a fuse and plug, showing internal components and a directional arrow (no text or symbols)

REPLACEMENT PARTS DIAGRAM - 463278519

REPLACEMENT PARTS LIST - 463278519

KeyQtyDescription
1 1 FIREBOX FRAME
2 4 ROTISSERIE BRACKET SUPPORT
3 1 CONTROL PANEL
4 1 HOSE VALVE ASSEMBLY
5 4 BEZEL F/ CONTROL KNOB
6 4 STOP PIN, F/ NG
7 4 CONTROL KNOB
8 1 IGNITER SWITCH MODULE
9 2 LIGHT SWITCH, F/ BEZEL
10 1 WIRE HARNESS, F/ LIGHT
11 1 HEAT SHIELD, F/ CONTROL PANEL
12 4 WIRE CLIP
13 1 GREASE TRAY BRACKET, RIGHT
14 1 GREASE TRAY BRACKET, LEFT
15 1 HEAT SHIELD, F/ FIREBOX
16 1 FIREBOX
17 4 BURNER BRACE
18	2	ELECTRODE SET, F/ MAIN BURNER, 1200MM WIRE
19 4 MAIN BURNER
20	2	ELECTRODE SET, F/ MAIN BURNER, 1400MM WIRE
21 3 CARRY OVER TUBE
22 2 CAP, F/ CARRYOVER PORT
23 1 LEFT SIDE PANEL, F/ FIREBOX
24 1 RIGHT SIDE PANEL, F/ FIREBOX
25 2 REAR BUMPER, F/ TOP LID
26 2 WARMING RACK BRACKET
27 1 REAR PANEL, F/ FIREBOX
28 1 HALOGEN LIGHT PANEL
29 1 WIND SHIELD
30 1 HALOGEN LIGHT ASSEMBLY
31 2 WIRE CLIP, TOP LID

KeyQtyDescription
32 1 TOP LID
33 1 TEMPERATURE GAUGE
34 1 BEZEL, F/ TEMPERATURE GAUGE
35 1 LOGO PLATE
36 1 HANDLE F/ LID
37 2 FRONT BUMPER, F/ TOP LID
38 1 TOP LID HARDWARE
39 1 WARMING RACK
40 4 HEAT TENT
41 3 DIVIDER, F/ FIREBOX
42 3 COOKING GRATE
43 1 GREASE TRAY
44 1 FASCIA, F/ GREASE PAN
45 1 GREASE PAN
46 1 HANDLE, F/ GREASE PAN
47 1 MATCH HOLDER
48 1 ELECTRONICS MOUNTING PANEL
49 1 TRANSFORMER
50 1 AC/ DC CONVERTER
51 1 IGNITION WIRE ASSEMBLY
52 1 ELECTRONIC IGNITION MODULE
53 1 4" WC REGULATOR
54	1	MEDALLION LOGO PLATE
55 4 ENCLOSURE HOLD DOWN BRACKET
N O T Pictured
... 1 PRODUCT GUIDE, ENGLISH, SPANISH

LISTA DE PIEZAS DE REPUESTO - 463278519

LlaveCantidadDescripción
1 1 MARGO DE FUEGO
2 4 SOPORTE SOPORTE ROTISSERIE
3 1 PANEL DE CONTROL
4 1 CONJUNTO DE VÁLVULA DE MANGUERA
5 4 BISEL F / POMO DE CONTROL
6 4 PIN DE PARADA, F / NG
7 4 PERILLA DE CONTROL
8 1 MÓDULO CONMUTADOR DE ENCENDIDO
9 2 INTERRUPTOR DE LUZ, F / BEZEL
10 1 CABLE DE ALAMBRE, F / LUZ
11 1 HEAT SHIELD, F / PANEL DE CONTROL
12 4 CLIP DE ALAMBRE
13 1 SOPORTE DE BANDEJA DE GRASA, DERECHO
14 1 SOPORTE DE BANDEJA DE GRASA, IZQUIERDA
15 1 HEAT SHIELD, F / FIREBOX
16 1 FUEGO
17 4 QUEMADOR DE QUEMADOR
18	2	SET ELECTRODO, F / QUEMADOR PRINCIPAL, ALAMBRE 1200MM
19 4 QUEMADOR PRINCIPAL
20	2	SET ELECTRODO, F / QUEMADOR PRINCIPAL, CABLE 1400MM
21 3 LLEVAR POR EL TUBO
22 2 CAP F / PUERTO DE TRANSPORTE
23 1 PANEL LATERAL IZQUIERDO, F / FIREBOX
24 1 PANEL LATERAL DERECHO, F / FIREBOX
25 2 PARAGOLPES TRASERO, F / TAPA SUPERIOR
26 2 SOPORTE DE SOPORTE DE CALENTAMIENTO
27 1 PANEL TRASERO, F / FIREBOX
28 1 PANEL DE LUZ HALÓGENA
29 1 WIND SHIELD
30 1 CONJUNTO DE LUZ HALÓGENA
31 2 CABLE CLIP, TAPA SUPERIOR

LlaveCantidadDescripción
32 1 TAPA SUPERIOR
33 1 INDICADOR DE TEMPERATURA
34 1 BISEL, F / MEDIDOR DE TEMPERATURA
35 1 PLACA DE LOGOTIPO
36 1 MANGO F / TAPA
37 2 PARAGOLPES DELANTERO, F / TAPA SUPERIOR
38 1 HARDWARE DE TAPA SUPERIOR
39 1 RACK DE CALENTAMIENTO
40 4 TIENDA DE CALOR
41 3 DIVISOR, F / FIREBOX
42 3 REJILLA DE COCINA
43 1 BANDEJA DE GRASA
44 1 FASCIA, F / GREASE PAN
45 1 PAN DE GRASA
46 1 MANGO, F / GRASA PAN
47 1 PORTAEQUIPAJES
48 1 PANEL DE MONTAJE ELECTRÓNICO
49 1 TRANSFORMADOR
50 1 CONVERTIDOR AC / DC
51 1 ENSAMBLE DE ALAMBRE DE ENCENDIDO
52 1 MÓDULO DE ENCENDIDO ELECTRÓNICO
53 1 REGULADOR DE WC 4"
54	1	MEDALLION PLACA DE LOGOTIPO
55 4 CAJA DE ASENTAMIENTO ABAJO DE SOPORTE
NO en la foto
... 1 GUÍA DE PRODUCTOS, INGLÉS, ESPAÑOL

REPLACEMENT PARTS DIAGRAM - 463277519

REPLACEMENT PARTS LIST - 463277519

KeyQtyDescription
1 1 FIREBOX FRAME
2 4 ROTISSERIE BRACKET SUPPORT
3 1 CONTROL PANEL
4 1 HOSE VALVE ASSEMBLY
5 5 BEZEL F/ CONTROL KNOB
6 5 STOP PIN, F/ NG
7 5 CONTROL KNOB
8 1 IGNITER SWITCH MODULE
9 2 LIGHT SWITCH, F/ BEZEL
10 1 WIRE HARNESS, F/ LIGHT
11 1 HEAT SHIELD, F/ CONTROL PANEL
12 5 WIRE CLIP
13 1 GREASE TRAY BRACKET, RIGHT
14 1 GREASE TRAY BRACKET, LEFT
15 1 HEAT SHIELD, F/ FIREBOX
16 1 FIREBOX
17 5 BURNER BRACE
18	2	ELECTRODE SET, F/ MAIN BURNER, 1200MM WIRE
19 5 MAIN BURNER
20	3	ELECTRODE SET, F/ MAIN BURNER, 1400MM WIRE
21 4 CARRY OVER TUBE
22 2 CAP, F/ CARRYOVER PORT
23 1 LEFT SIDE PANEL, F/ FIREBOX
24 1 RIGHT SIDE PANEL, F/ FIREBOX
25 2 REAR BUMPER, F/ TOP LID
26 2 WARMING RACK BRACKET
27 1 REAR PANEL, F/ FIREBOX
28 1 HALOGEN LIGHT PANEL
29 1 WIND SHIELD
30 1 HALOGEN LIGHT ASSEMBLY
31 2 WIRE CLIP, TOP LID

KeyQtyDescription
32 1 TOP LID
33 1 TEMPERATURE GAUGE
34 1 BEZEL, F/ TEMPERATURE GAUGE
35 1 LOGO PLATE
36 1 HANDLE F/ LID
37 2 FRONT BUMPER, F/ TOP LID
38 1 TOP LID HARDWARE
39 1 WARMING RACK
40 5 HEAT TENT
41 4 DIVIDER, F/ FIREBOX
42 3 COOKING GRATE
43 1 COOKING GRATE (NARROW)
44 1 GREASE TRAY
45 1 FASCIA, F/ GREASE PAN
46 1 GREASE PAN
47 1 HANDLE, F/ GREASE PAN
48 1 MATCH HOLDER
49 1 ELECTRONICS MOUNTING PANEL
50 1 TRANSFORMER
51 1 AC/ DC CONVERTER
52 1 IGNITION WIRE ASSEMBLY
53 1 ELECTRONIC IGNITION MODULE
54 1 4" WC REGULATOR
55 1 MEDALLION LOGO PLATE
56 4 ENCLOSURE HOLD DOWN BRACKET
N O T Pictured
... 1 PRODUCT GUIDE, ENGLISH, SPANISH

LISTA DE PIEZAS DE REPUESTO - 463277519

2

ASSEMBLY / MONTAJE - 463278519

3

4

ASSEMBLY / MONTAJE - 463278519

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6

Char-Broil.

ASSEMBLY / MONTAJE - 463278519

7

ASSEMBLY / MONTAJE - 463277519

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2

ASSEMBLY / MONTAJE - 463277519

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4

Char-Broil.

ASSEMBLY / MONTAJE - 463277519

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6

Char-Broil.

ASSEMBLY / MONTAJE - 463277519

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ASSEMBLY / MONTAJE - 463277519 and 463278519

Securing your grill to your enclosure

1. Place your grill into the enclosure and ensure it is in it's final location.
2. Using the included L-brackets, place one of the brackets into location as shown in Figure A.
3. Using a screw suitable for the construction method you have chosen, secure the bracket to the enclosure as shown, Figure B.
4. Repeat this procedure for all 4 L-brackets.
5. L-Brackets can be used with either the long or short side, as dictated by your construction method.

Asegurando su parrilla a su recinto

Four identical L-shaped metal bracket diagrams with mounting holes, shown from different angles (no text or symbols)

Char-Broil.

TROUBLESHOOTING

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

EMERGENCIES POSSIBLE CAUSE PREVENTION / SOLUTION
Gas leaking from cracked/cut/burned hose.	Damaged hose.	Turn off gas at source on natural gas system or at LP cylinder. Discontinue use of product and replace valve/hose/regulator. Once valve/hose/regulator replaced conduct complete leak check per Leak Checking Your Grill.
Gas leaking from LP cylinder, if grill is converted to LP (propane).	Mechanical failure due to rusting or mishandling.	Replace LP cylinder.
Gas leaking from LP cylinder valve, if grill is converted to LP (propane).	Failure of cylinder valve from mishandling or mechanical failure.	Turn off LP cylinder valve. Return LP cylinder to gas supplier.
Gas leaking between LP cylinder and regulator connection, if grill is converted to LP (propane).	Improper installation, connection not tight, and/or failure of rubber seal in cylinder valve.	Turn off LP cylinder valve. Remove regulator from cylinder and visually inspect rubber seal in cylinder valve for damage. If damage or cannot correct leak replace cylinder. See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder.
Fire coming through control panel.	Fire in burner tube section of burner due to blockage.	Turn off control knobs and LP cylinder valve. Leave lid open to allow flames to die down. After fire is out and grill is cold, remove burner and inspect for spider nests or rust. See Natural Hazard and Cleaning the Burner Assembly pages.
Grease fire or continuous excessive flames above cooking surface.	Too much grease buildup in burner area.	Turn off control knobs and LP cylinder valve. Leave lid open to allow flames to die down. After cooling, clean food particles and excess grease from inside firebox area, grease tray, and other surfaces.

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE PREVENTION / SOLUTION
Burner(s) will not light using ignitor.(See Electronic Ignition Troubleshooting also)Continued on next page.	GAS ISSUES:· Trying to light wrong burner.· Burner not engaged with control valve.· Obstruction in burner.· No gas flow.· Coupling nut and LP cylinder valve not fully connected.	· See instructions on control panel and in Use and Care section.· Make sure valves are positioned inside of burner tubes.· Ensure burner tubes are not obstructed with spider webs or other matter. See cleaning section of Use and Care.· Make sure LP cylinder is not empty. If LP cylinder is not empty, refer to “Sudden drop in gas flow.”· Turn the coupling nut approximately one-half to three-quarters additional turn until solid stop. Tighten by hand only - do not use tools.
	ELECTRICAL ISSUES:· Electrode cracked or broken; “sparks at crack.”· Electrode tip not in proper position.(Does not apply to SUREFIRE.)· Wire and/or electrode covered with cooking residue.· Wires are loose or disconnected.· Wires are shorting (sparking) between ignitor and electrode.	· Replace electrode(s).· Main Burners: Tip of electrode should be pointing toward gas port opening on burner. The distance should be 1/8” to 1/4”. Adjust if necessary.· Sideburner: Tip of electrode should be pointing toward gas port opening on burner. the distance should be 1/8” to 3/16”. Adjust if necessary.· Clean wire and/or electrode with rubbing alcohol and clean swab.· Reconnect wires or replace electrode/wire assembly.· Replace ignitor wire/electrode assembly.

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE PREVENTION / SOLUTION
Burner(s) will not light using ignitor.(See Electronic Ignition Troubleshooting also)Continued on next page.	ELECTRONIC IGNITION:No spark, no ignition noise.No spark, some ignition noise.Sparks, but not at electrode or at full strength.	See Section I of Electronic Ignition System.See Section II of Electronic Ignition System.See Section III of Electronic Ignition System.
Burner(s) will not match light.	See “GAS ISSUES:”Match will not reach.Improper method of match-lighting.	Use long-stem match (fireplace match).See “Match-Lighting” section of Lighting Your Grill.
Sudden drop in gas flow or low flame, if grill is converted to LP (propane).	Out of gas.Excess flow valve tripped.Vapor lock at coupling nut/LP cylinder connection.	Check for gas in LP cylinder.Turn off knobs, wait 30 seconds and light grill. If flames are still low, turn off knobs and LP cylinder valve. Disconnect regulator. Reconnect regulator and leak-test. Turn on LP cylinder valve, wait 30 seconds and then light grill.Turn off knobs and LP cylinder valve. Disconnect coupling nut from cylinder. Reconnect and retry.
Flames blow out.	High or gusting winds.Low on LP gas.Excess flow valve tripped.	Turn front of grill to face wind or increase flame height by turning gas valve to a higher postion.Refill LP cylinder.Refer to “Sudden drop in gas flow” above.
Flashback (fire in burner tube(s)).	Burner and/or burner tubes are blocked.	Turn knobs to OFF. Clean burner and/or burner tubes. See burner cleaning Care and Maintenance Section of this guide

IGNITION PROBLEM	POSSIBLE CAUSE	CHECK PROCEDURE	PREVENTION / SOLUTION
SECTION INo sparks appear at any electrodes when Electronic Ignition Button is pressed; no noise can be heard from spark module.	No power to spark moduleButton assembly not installed properly.Faulty spark module.	Verify transformer is plugged in, and all wires in cabinet are connected.	Plug in module to 120V AC Outlet.Disconnect and reconnect wires from transformer to AC/DC Converter and from AC/DC Converter to spark module.Replace spark module assembly.
SECTION IINo sparks appear at any electrodes when Electronic Ignition Button is pressed; noise can be heard from spark module.	Output lead connections not connected.	Are output connections on and tight?	Remove and reconnect all output connections at module and electrodes.
SECTION IIISparks are present but not at all electrodes and/or not at full strength	Output lead connections not connected.Arcing to grill away from burner(s).Electrodes are wet.Electrodes cracked or broken “sparks at crack”.	Are output connections on and tight?If possible, observe grill in dark location. Operate ignition system and look for arcing between output wires and grill frame.Has moisture accumulated on electrode and/or in burner ports?Inspect electrodes for cracks.	Remove and reconnect all output connections at module and electrodes.If sparks are observed other than from burner(s), wire insulation may be damaged. Replace wires.Use paper towel to remove moisture.Replace cracked or broken electrodes.

This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination.

SCOPE OF COVERAGE PERIOD OF COVERAGE TYPE OF FAILURE COVERAGE
STAINLESS BURNER	10 YEARS FROM DATE OF PURCHASE*	PERFORATION, MANUFACTURING, AND MATERIAL DEFECTS ONLY
FIREBOX, LID, COOKING GRATE 3 YEARS FROM DATE OF PURCHASE*
ALL OTHER PARTS 1 YEAR FROM DATE OF PURCHASE*

*Note: A dated sales receipt WILL be required for warranty service.

The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.

This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable. Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records. This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the discoloration of stainless steel surfaces. Paint is not warranted and will require touch up. RUST is not considered a manufacturing or materials defect.

This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.

ITEMS MANUFACTURER WILL NOT PAY FOR:

1. Shipping cost, standard or expedited, for warranty and replacement parts.
2. Service calls to your home.
3. Repairs when your product is used for other than normal, single-family household or residential use.
4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood, acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use of products not approved by the manufacturer.
5. Any food loss due to product failures or operating difficulties.
6. Replacement parts or repair labor costs for units operated outside the United States or Canada.
7. Pickup and delivery of your product.
8. Repairs to parts or systems resulting from unauthorized modifications made to the product.
9. The removal and/or reinstallation of your product.

DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES

Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues, the manufacturer reserves the right to substitute like or similar parts that are equally functional. Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.

THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.

Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above. Manufacturer's maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer. NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions may not apply to you. This limited warranty gives you specific legal rights as set forth herein. You may also have other rights which vary from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty. If you wish to obtain performance of any obligation under this limited warranty, you should write to:

Consumer Relations

P. O. Box 1240

Columbus, GA 31902-1240

Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of the package with an RA number and the package is shipped freight/postage pre-paid. Consumer returns that do not meet these standards will be refused.

GARANTÍA LIMITADA

Two convenient ways to register your product:

Please fill out this card and attached a copy of your sales receipt. Return it within 10 days of purchase for warranty service. Proof of purchase will be required. The warranty is not transferable.

If you prefer not to receive special offers and promotions from Char-Broil, please check here: □

Mail to: | Envoyer à: | Correo a:

Char-Broil Warranty Registration

P.O. Box 1240

Columbus, Ga 31902-1240

Thank you for completing this questionnaire | Merci d'avoir rempli ce questionnaire. | Gracias por completar este cuestionario

WARNING:

1. Combustion byproducts produced when using this product contain chemicals known to the State of California to cause cancer, and birth defects, or other reproductive harm.
2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.

Wash your hands after handling this product.

AVERTISSEMENT:

The product associated with this guide was manufactured in China. Tel producto asociado con esta guía ha sido fabricado en China.