CR1052 - Industrial electronic module IFM - Free user manual and instructions

Product Type	Programmable graphic display (process and dialogue module) for mobile machines and plants
Display	3.8" FSTN monochrome transflective, 240 x 320 pixels, LED backlight, contrast adjustable in 4096 steps
Function Keys	3 freely programmable backlit keys with tactile feedback
Encoder	With mechanical rotation detection, latching, and central mechanical pushbutton; lifetime >100,000 revolutions
Processor	Motorola PowerPC MPC823E, 50 MHz
Memory	8 MB Flash (program/data), 16 MB SDRAM (data), 1 KB FRAM (retain)
Operating System	Embedded Linux 2.4
Programming	CoDeSys V2.3 (IEC 61131-3) with integrated target visualisation
CAN Interface	1x CAN (ISO 11898, CANopen CiA DS 301 V4, baud rate 50-500 kbit/s, default 125 kbit/s)
RS232 Interface	1x RS232 (up to 115.2 kbaud, signals: RxD, TxD, GND)
Ethernet Interface	1x Ethernet (10 Mbit/s, IEEE 802.3, 10 BASE-T, M12 D-coded connector)
Mounting Variants	Panel mounting (with clips or brackets), surface mounting via RAM mount system
Protection	IP67
Operating Voltage	10...32 V DC
Current Consumption	≤180 mA (at 24 V DC, no external load)
Operating Temperature	-20...+70°C
Storage Temperature	-20...+70°C
Dimensions (W x H x D)	109 x 165 x 65.3 mm
Weight	1.21 kg
Housing Material	Die-cast zinc, powder coated (RAL 9006)
Approvals	CE, E1 (UN/ECE-R10), EN 61326, EN 61010-1
Maintenance	Maintenance-free; only manufacturer repair permitted
Disposal	In accordance with national environmental regulations

Frequently Asked Questions - CR1052 IFM

What programming software is used for the CR1052?

The device is programmed using CoDeSys version 2.3.5 or higher in accordance with IEC 61131-3. The ifm online help is available for download.

Can the CR1052 be mounted outdoors?

Yes, the CR1052 has an IP67 protection rating, making it suitable for outdoor mounting in a closed metal housing. It can be panel-mounted or surface-mounted with appropriate accessories.

What are the dimensions of the cutout for panel mounting?

The required cutout dimensions for panel mounting are 103 ± 0.5 mm (width) by 154 ± 0.5 mm (height).

How do I access the configuration menu?

Pressing the F1 and F2 keys simultaneously at power-on opens the PDM SETUP menu, where you can set IP address, netmask, test functions, and more.

What is the power supply requirement?

The CR1052 requires an operating voltage of 10...32 V DC and consumes ≤180 mA at 24 V DC (without external load). It has electronic short-circuit and reverse polarity protection.

Does the CR1052 have a real-time clock?

The CR1052 model does not include a real-time clock. This feature is available on the CR1053 version.

Can I use the CR1052 for safety-critical applications?

No, the CR1052 is not approved for safety-related tasks concerning the safety of persons. It is intended for control, parameter-setting, and operation of mobile machinery.

How do I clean the CR1052 display?

The protective film is made of polyester with embossed keys. Clean with a soft, damp cloth. Avoid abrasive cleaners. The unit is IP67 but ensure connectors are sealed.

What connectors does the CR1052 have?

It has four M12 connectors: Connector 1 (male) for power and CAN, Connector 2 (female) for RS232 and CAN, Connector 3 (not used), and Connector 4 (female) for Ethernet.

Where can I find mounting accessories?

Mounting accessories are available separately: seal/vibration absorber (EC1450), snap-in set for panel mounting (EC1452), fixing set for control cabinet mounting (EC1453), and RAM mount system (EC1410-EC1414).

USER MANUAL CR1052 IFM

Mounting and installation instructions

ecomot100®

Three technical diagrams showing mechanical assembly steps with no visible text or symbols

Technical diagram showing a hand pressing a button into a mechanical component (no text or symbols present)

Technical diagram of a mechanical joint or bracket with a downward arrow indicating force or direction (no text or symbols present)

Technical drawing of a mechanical joint or bracket with hatched fill (no text or symbols)

Technical diagram showing a screwdriver inserted into a mechanical component with directional arrows indicating movement (no text or symbols present)

Entnahmeschritte:

This description is part of the unit. It contains texts and drawings concerning the correct handling of the module and must be read before installation or use.

Observe the information of the description. Non-observance of the notes, operation which is not in accordance with use as prescribed below, wrong installation or handling can result in serious harm concerning the safety of persons and plant.

The instructions are for authorised persons according to the EMC and low voltage guidelines. The process and dialogue modules must be installed and commissioned by a skilled electrician (programmer or service technician).

If the unit is not supplied by the mobile on-board system (12/24 V battery operation) it must be ensured that the external voltage is generated and supplied according to the criteria for safety extra-low voltage (SELV) as this is supplied without further measures to the connected controller, the sensors, and the actuators.

The wiring of all signals in connection with the SELV circuit of the unit must also comply with the SELV criteria (safe extra-low voltage, safe electrical separation from other electric circuits).

If the supplied SELV voltage has an external connection to ground (SELV becomes PELV) the responsibility lies with the user and the respective national regulations for installation must be complied with. All statements in these operating instructions refer to the unit the SELV voltage of which is not grounded.

The connectors may only be supplied with the signals indicated in the technical data or on the unit label and only the approved accessories of ifm electronic gmbh may be connected.

The unit can be operated within a wide temperature range according to the technical specification indicated below. Due to the additional self-heating the housing walls can have high perceptible temperatures when touched in hot environments.

In case of malfunctions or uncertainties please contact the manufacturer. Tampering with the unit can lead to considerable risks for the safety of persons and plant. It is not permitted and leads to the exclusion of any liability and warranty claims.

Electromagnetic compatibility

This is a class A installation. It can cause radio interference in domestic areas. In this case the operator is requested to take appropriate measures.

Contents

1. Function and features ...... page 20

Features at a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20

1. Programming ...... page 21

Configuration and online help..... page 21

1. Mounting

Mounting accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22

Seal/vibration absorber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22

Control cabinet mounting with mounting brackets (fixing set). page 23

Panel mounting with clips (snap-in set) . . . . . . . . . . . . . . . . page 24

Surface mounting with RAM ^ mount system . . . . . . . . . . . page 25

1. Electrical connection ..... page 26

2. Maintenance, repair and disposal . . . . . . . . . . . . . . . . . . . . . . . page 26

Annex

Technical data CR1052

Dimension ...... page 28

Display. page 28

Mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 28

Electrical data....page 28

Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29

Software / Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29

Other features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29

Tests / Approvals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29

Technical data CR1053

Dimension ...... page 30

Display. page 30

Mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 30

Electrical data.... page 30

Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31

Software / Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31

Other features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31

Tests / Approvals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31

Characteristics of the inputs / outputs . . . . . . . . . . . . . . . . page 32

1. Function and features

The process and dialogue module PDM360 compact compact is a programmable graphic display for controlling, parameter-setting and operation of mobile machines and plants.

Communication with other system components, e.g. decentralised I/O modules, is handled via a CAN interface using the CANopen protocol.

The Ethernet and RS-232 interface as well as the inputs/outputs (only CR1053) form a universal platform for networking and communication with other units.

The process and dialogue module PDM360 compact is not approved for safety-related tasks in the sense of the safety of persons.

Features at a glance

• 3.8" display (240 x 320 pixels)
- 3 backlit function keys, freely programmable
• 1 encoder with central mechanical pushbutton
- Closed metal housing (IP 67) suitable for panel mounting and surface mounting outside or in the cabin
- Freely programmable in accordance with IEC 61131-3 with target visualisation
• 32-bit controller and Embedded Linux operating system
• CAN interface with CANopen protocol
- Ethernet and RS-232 interface

2. Programming

The application software can be easily created by the user with the ifm programming system CoDeSys (version 2.3.5 or higher) according to IEC 61131-3. As download file (HTML file) the ifm online help CoDeSys V2.3 is available on the internet:

www.ifm-electronic.com → Data sheet direct → CR107... → Download/Software ^1)

The user is responsible for the safe functioning of the application programs which he creates himself. If necessary, he must additionally obtain an approval according to the corresponding national regulations by the corresponding testing and supervisory organisations.

Configuration and online help

As delivered the PDM360 compact is prepared for programming with CoDeSys version 2.3.5 or higher.

Pressing the F1 and F2 keys simultaneously at power on opens the configuration menu:

The PDM360 setup allows settings for communication and file management.

The menu items are selected by turning the encoder, pressing the encoder pushbutton the respective submenu will appear.

After leaving the setup a project can be loaded.

Libraries (.lib) are available for the use of the operating elements, interfaces and other internal functions of the device. They have to be integrated into the application program.

screenshot CR1053

You can find more information about programming and use in the PDM online help on the CD-ROM "ecolog software, tools and documentation" (art. no. CP9008).

The PDM online help contains descriptions for the following topics:

• PDM360 device setup
• Communication and programming interfaces
• Creation of new projects
• Libraries
• PDM360 device update.

3. Mounting

■Mounting accessories

The unit is supplied without mounting accessories.

Depending on the intended location and type of mounting the following mounting accessories are available:

• EC1450, seal/vibration absorber for panel/control cabinet mounting
• EC1452, snap-in set for panel mounting*
• EC1453, fixing set for control cabinet mounting*
- EC1410...EC1414, RAM ^ mount system for surface mounting

You can find more information about the available accessories at:

www.ifm-electronic.com → Data sheet direct → e.g. CR1052 → Accessories

*) Use the snap-in set (EC1452) and the fixing set (EC1453) only in conjunction with the seal/vibration absorber (EC1450).

■Seal/vibration absorber

Slide the seal/vibration absorber over the unit from the back.

■Control cabinet mounting with mounting brackets (fixing set EC1453)

The mounting brackets enable the horizontal, vertical or upside-down mounting of the dialogue module. This type of mounting is suited for materials with a thickness of max. 8 mm.

Please take into account the required clearance space for the mounting brackets!

Mounting steps:

■Panel mounting with clips (snap-in set EC1452)

Preferably select this type of mounting when the unit is to be laid in the horizontal position as it is only held by the force of the clips.

The angle of inclination of the panel must not exceed 45^ .

Note when selecting the mounting location:

To loosen the clips the back of the unit must be accessible.

This type of mounting is suited for materials with a thickness of max. 5 mm.

Mounting steps:

Technical diagram showing a hand pressing a button into a mechanical component (no text or symbols)

Technical diagram of a mechanical joint or bracket with a downward arrow indicating force or direction (no text or symbols present)

Technical line drawing of a mechanical joint or bracket (no text or symbols)

Insert clips Press the unit into the cutout end position

Removing the unit from the panel

To insert the screwdriver between the cut-out of the panel and the clip, the grooved chamfer of the clips must be fitted with a slot.

Steps for removal:

1. Insert the screwdriver into the slot of the clips on the back.

2. Angle the screwdriver and compress the springs of the clips.

3. Remove the unit from the cutout.

■Surface mounting with RAM ^ mount system (EC1410...EC1414)

Using the RAM ^® mount components, available as accessories, the dialogue unit can be used as a firmly mounted desktop unit. Two balls allow variable orientation of the unit.

The back of the unit has been prepared for fixing the mounting plate.

You can find more information about the available RAM® mount components at: www.ifm-electronic.com → Data sheet direct → e.g. CR1052 → Accessories

4. Electrical connection

To guarantee the electrical interference protection of the module, the housing must be connected to GND (e.g. to the ground of the vehicle).

To protect the whole system (dialogue module and wiring) the individual electric circuits must be protected.

Description Potential Connector /Pin Fuse
Power supply dialogue module VBB	s	1/2 2 A
Power supply outputs (only CR1053) VBB	o	3/5 2 A

The supply cables, interfaces and inputs/outputs (CR1053) are connected via M12 connectors on the back of the unit.

Connector 1 (male): supply, CAN interface

Connector 2 (female): RS232 interface, CAN interface

Connector 3 (female): inputs / outputs

Connector 4 (female): Ethernet

For the pin connection of the connectors see the "technical data", CR1052 (page 29) and CR1053 (page 31).

Screen signal cables in EMC-critical applications.

To prevent corrosion between the connectors and the diecast zinc housing of the unit, do not use any sockets with stainless steel fitting.

Do not connect or disconnect the serial interface while live. Connecting or disconnecting the serial interface while live can lead to undefined states, causing damage to the RS-232 driver module.

5. Maintenance, repair and disposal

The process and dialogue module is maintenance-free and may only be repaired by the manufacturer. The unit must be disposed of in accordance with the national environmental regulations.

CR1052

Process and dialogue module PDM 360 compact

3.8" monochrome display

3 freely programmable backlit function keys

Ethernet

10...32 V DC

CE

Technical data Programmable graph
display for controlling, parameter-setting and operation of mobile machines and plants

Display
Display FSTN, monochrome, transflective	with graphics capabilities,240 x 320 pixels, 57.6 x 76.7 mm (3.8")
Background illumination LED
Contrast adjustable in 4096 steps via the configuration menu
Sets of characters can be uploaded individually
Mechanical data
Mounting variants • panel mounting	support from the front via lip around the cover,fixing with clips when mounted into a panelor mounting brackets when mounted into a control cabinet• surface mountingvia RAM®mount system(mounting accessories not included)
Dimensions (W x H x D) 109 x 165 x 65.3 mm
Cutout for panel mounting (W x H) 103 ± 0.5 x 154 ± 0.5 mm
Housing material	die-cast zinc, powder coated (RAL 9006)
Protective film	polyester with embossed keys
Keys	3 short-stroke keys, with tactile feedbackbacklit (brightness 0...100% adjustable)freely programmable (softkey function)
Encoder	with mechanical rotation detection, latchingand central mechanical pushbutton>100000
Lifetime (revolutions)
Protection	IP 67
Operating temperature	-20...+70°C
Storage temperature	-20...+70°C
Weight	1.21 kg
Electrical data
Operating voltage	10...32 V DC
Current consumption	≤ 180 mA (at 24 V DC without external load)
Short-circuit / reverse polarity protection	electronic
Processor	Motorola PowerPC MPC823E, 50 MHz
Program and data memory	8 Mbytes (Flash)
Data memory	16 Mbytes SDRAM
Data memory (retain)	1 Kbytes (FRAM)

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
We reserve the right to make technical alterations without prior notice. CR1052 / page 1
28.01.2015

CR1052 Technical data

Interfaces
CAN 1 interface in accordance with ISO	11898 version 2.0 Bprotocol CANopen (CiA DS 301 V4), profile DS 401baud rate: 50...500 Kbits/s (default 125 Kbits/s)connection via 5-pole M12 connector
RS 232 transmission rate up to 115.2 Kbaud	connection via 5-pole M12 connectorsignals: RxD, TxD, GND
Ethernet transmission rate up to 10 Mbits/s	connection via 4-pole M12 connector D coded (IEEE 802,3, 10 BASE-T)
Software/Programming
Operating system embedded Linux 2.4
Programming system CoDeSys version 2.3
Graphic functions via integrated target visualisation
Other features
Clock -
Tests/Approvals
CE marking	DIN EN 61326, EN 61010-1
E1 marking	according to UN/ECE-R10 (noise emission and noise immunity)
Noise immunity	ISO 7637-2
Other tests	EN 60068 for climatic and mechanical testing
Back of the unit
Wiring
(*) electrically connected	Connector 1Supply, CAN*Pin Potential1 Shield2 VBBs(10...32 V DC)3 GND4 CAN_H5 CAN_L	Connector 2RS232, CAN*Pin Potential1 RS232_TxD2 RS232_RxD3 GND4 CAN_H5 CAN_L	Connector 3(not used)-	Connector 4EthernetPin Potential1 TxD+2 RxD+3 TxD-4 RxD-

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
We reserve the right to make technical alterations without prior notice.
CR1052 / page 2 28.01.2015

CR1053

Process and dialogue module PDM 360 compact

3.8" monochrome display 3 freely programmable backlit function keys Ethernet, realtime clock 2 inputs / 2 outputs 10...32 V DC

CE

Technical data Programmable graph
display for controlling, parameter-setting and operation of mobile machines and plants

Display
Display FSTN, monochrome, transflective	with graphics capabilities,240 x 320 pixels, 57.6 x 76.7 mm (3.8")
Background illumination LED
Contrast adjustable in 4096 steps via the configuration menu
Sets of characters can be uploaded individually
Mechanical data
Mounting variants • panel mounting	support from the front via lip around the cover,fixing with clips when mounted into a panelor mounting brackets when mounted into a control cabinet• surface mountingvia RAM® mount system(mounting accessories not included)
Dimensions (W x H x D) 109 x 165 x 65.3 mm
Cutout for panel mounting (W x H) 103 ± 0.5 x 154 ± 0.5 mm
Housing material	die-cast zinc, powder coated (RAL 9006)
Protective film	polyester with embossed keys
Keys	3 short-stroke keys, with tactile feedbackbacklit (brightness 0...100% adjustable)freely programmable (softkey function)
Encoder	with mechanical rotation detection, latchingand central mechanical pushbutton>100000
Lifetime (revolutions)
Protection	IP 67
Operating temperature	-20...+70°C
Storage temperature	-20...+70°C
Weight	1.22 kg
Electrical data
Operating voltage	10...32 V DC
Current consumption	≤ 180 mA (at 24 V DC without external load)
Short-circuit / reverse polarity protection	electronic
Processor	Motorola PowerPC MPC823E, 50 MHz
Program and data memory	8 Mbytes (Flash)
Data memory	16 Mbytes (SDRAM)
Data memory (retain)	1 Kbytes (FRAM)

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
We reserve the right to make technical alterations without prior notice. CR1053 / page 1
28.01.2015

CR1053 Technical data

Interfaces
CAN 1 interface in accordance with ISO	11898 version 2.0 Bprotocol CANopen (CiA DS 301 V4), profile DS 401baud rate: 50...500 Kbits/s (default 125 Kbits/s)connection via 5-pole M12 connector
RS 232 transmission rate up to 115.2 Kbaud	connection via 5-pole M12 connectorsignals: RxD, TxD, GND
Ethernet transmission rate up to 10 Mbits/s	connection via 4-pole M12 connector D coded (IEEE 802,3, 10 BASE-T)
Software/Programming
Operating system embedded Linux 2.4
Programming system CoDeSys version 2.3
Graphic functions via integrated target visualisation
Other features
Clock realtime clock (Li battery buffered)	10 years lifetime)
Tests/Approvals
CE marking	DIN EN 61326, EN 61010-1
E1 marking	according to UN/ECE-R10 (noise emission and noise immunity)
Noise immunity	ISO 7637-2
Other tests	EN 60068 for climatic and mechanical testing
Back of the unit
Wiring
*) electrically connected

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
We reserve the right to make technical alterations without prior notice.
CR1053 / page 2 28.01.2015

CR1053 Characteristics of the inputs	outputs
Inputs
%IX0.00...01 (B1) ■Digital inputs for positive sensor signals can be configured as ... switch-on level 0.7 U switch-off level 0.4 U input resistance 3.2 kΩ input frequency max. 50 Hz	B B
Outputs
%QX0.00...01 (BH) ■Semiconductor outputs can be configured as ... positive switching (high side), short-circuit and overload protected switching voltage 10...32 V DC switching current max. 0.5 A (per output) output frequency max. 100 Hz (depending on the load)

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
We reserve the right to make technical alterations without prior notice.
CR1053 / page 3 28.01.2015