IFM CR0301 - Regulator

CR0301 - Regulator IFM - Free user manual and instructions

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Product Type Mobile Controller (CabinetController R 360)
Dimensions (L x W x H) 223 x 134 x 33 mm
Weight 0.55 kg
Operating Voltage 10...32 V DC
Inputs 24 total (8 analogue / 16 digital)
Outputs 18 total (8 digital semiconductor / 10 relay)
Programming IEC 61131-3 via CODESYS
Protection Rating IP20
Operating Temperature -40 to 85 °C
Storage Temperature -40 to 85 °C
CAN Interface CANopen 2.0 B, up to 1 Mbit/s
Serial Interface RS-232 C
Mounting 4 screws M4 in dry enclosed area
Maintenance No user maintenance; manufacturer only
Safety SELV supply required; not for safety of persons
Repairability Manufacturer service only
Disposal Per national environmental regulations
Accessories Connector set EC2075, programming adapter EC2076

Frequently Asked Questions - CR0301 IFM

What programming software is used for the CR0301?
The controller is programmed using CODESYS according to IEC 61131-3. The complete system manual (order no. EC2041) is required.
What is the operating voltage range?
The operating voltage is 10...32 V DC. Overvoltage protection up to 36 V for max. 10 seconds.
How many inputs and outputs does the CR0301 have?
It has 24 inputs (8 analogue, 16 digital) and 18 outputs (8 digital semiconductor, 10 relay).
Can the CR0301 be used for safety-related functions?
No, the controller is not approved for safety-relevant tasks concerning the safety of persons.
How should the CR0301 be mounted?
Mount in a dry, enclosed environment (e.g., control panel) using 4 screws M4. Ensure proper air circulation due to self-heating.
What accessories are needed for installation?
Required accessories include the connector set EC2075 (AMP crimp housings and contacts) and optionally the programming adapter EC2076 for RS-232 connection.
How do I protect the outputs from inductive loads?
Connect free-wheeling diodes in parallel with the load to protect against high switch-off energies from inductive or capacitive loads.
What do the status LED colors indicate?
The two-color LED shows: green 2 Hz = Run, green on = Stop, red 2 Hz = Run with error, red on = fatal error. Orange = initialization.
How should the controller be disposed of?
Dispose according to national environmental regulations. The controller contains electronic components and must not be disposed of as household waste.
Where can I find the CE declaration and technical data?
Visit www.ifm.com, go to Data sheet direct → CR0301 → Approvals for the CE Declaration and technical data sheets.

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Download the instructions for your Regulator in PDF format for free! Find your manual CR0301 - IFM and take your electronic device back in hand. On this page are published all the documents necessary for the use of your device. CR0301 by IFM.

USER MANUAL CR0301 IFM

Mounting and installation instructions

ecomot100®

natural_image Front view of a computer interface panel with ports, connectors, and a central circle (no text or symbols)

Sicherheitshinweise

IFM CR0301 - Sicherheitshinweise - 1

This description is part of the unit. It contains texts and drawings concerning the correct handling of the controller and must be read before installation or use.

Observe the information of the description. Non-observance of the notes, operation which is not in accordance with use as prescribed below, wrong installation or handling can result in serious harm concerning the safety of persons and plant.

The instructions are for authorised persons according to the EMC and low voltage guidelines. The controllers must be installed and commissioned by a skilled electrician (programmer or service technician).

If the unit is not supplied by the mobile on-board system (12/24 V battery operation) it must be ensured that the external voltage is generated and supplied according to the criteria for safety extra-low voltage (SELV) as this is supplied without further measures to the connected controller, the sensors, and the actuators.

The wiring of all signals in connection with the SELV circuit of the unit must also comply with the SELV criteria (safe extra-low voltage, safe electrical separation from other electric circuits).

If the supplied SELV voltage has an external connection to ground (SELV becomes PELV) the responsibility lies with the user and the respective national regulations for installation must be complied with. All statements in these operating instructions refer to the unit the SELV voltage of which is not grounded.

The terminals may only be supplied with the signals indicated in the technical data or on the unit label and only the approved accessories of ifm electronic gmbh may be connected.

The unit can be operated within a wide temperature range according to the technical specification indicated below. Due to the additional self-heating the housing walls can have high perceptible temperatures when touched in hot environments.

In case of malfunctions or uncertainties please contact the manufacturer. Tampering with the unit can lead to considerable risks for the safety of persons and plant. It is not permitted and leads to the exclusion of any liability and warranty claims.

Contents

  1. Function and features page 11
  2. Programming page 11
  3. Mounting page 12
  4. Electrical connection page 12
  5. Maintenance, repair and disposal page 12
  6. Approvals/standards page 12

Technical data (data sheets 1...5)

Dimensions, mechanics, electronics page 13 Operating status (status LED) page 14 Test standards and regulations page 14 Characteristics of the inputs/outputs page 15 Wiring page 17

1. Function and features

The freely programmable controllers of the "CabinetController R 360" series are rated for use under difficult conditions (e.g. extended temperature range, strong vibration, intensive EMC interference).

They are thus suited for direct mounting into machines in mobile and rugged applications. Due to their specification the inputs and outputs are especially rated for this use. Integrated hardware and software functions (operating system) offer high protection of the machine.

The controllers can be used as CANopen master.

IFM CR0301 - Function and features - 1

The controllers "CabinetController R 360" are not approved for safety-relevant tasks in the field of safety of persons.

2. Programming

The application software can be easily created by the user with the programming system CODESYS according to IEC 61131-3.

In addition to the programming system the complete system manual is required to program the controller.

If this manual is not available, please contact one of the ifm branch offices over-leaf for your free copy. The system manual (pdf format) can also be downloaded from the web (www.ifm.com)..

Request→ System manual R360; English (order no. EC2041)
Internet→ Data sheet direct → CR0301 → Additional data

The user is responsible for the safe functioning of the application programs which he creates himself. If necessary, he must additionally obtain an approval according to the corresponding national regulations by the corresponding testing and supervisory organisations.

3. Mounting

The controller is to be mounted in a dry and enclosed environment (e.g. control panel of the driver's cab, separate control boxes etc.).

It is mounted with 4 screws M4 x L.

4. Electrical connection

To protect the whole system (wiring and controller) the individual electric circuits must be protected.

Designation Potential Connector : Pin no. Fuse
supply voltage UBX1:01 max. 2 A
supply voltage digital outputs UCOM01/02X3:05/10 max. 16 A
supply voltage relay outputs U (relay 0...2)COM03...05X5.1:02/06/10 max. 10 A
supply voltage relay outputs U (relay 3...9)COM06...12X5.1:14/16X5.2:02/06/10/14/16max. 2 A

5. Maintenance, repair and disposal

As the Controller does not contain any components which must be maintained by the user, the housing must not be opened. The maintenance of the controller may only be carried out by the manufacturer. The disposal must be carried out according to the corresponding national environmental regulations.

6. Approvals/standards

Test standards and provisions Technical data.

The CE Declaration of Conformity and the E1 approval are available at:

www.ifm.com → Data sheet direct → CR0301 → Approvals

CR0301

Mobile controller

CabinetController

24 inputs

18 outputs

Programming

to IEC 61131-3

Operating voltage

10...32 V DC

CE
223 X2 X4 X3 X5.1 108 134 Ø 4,5 RS232 ① ② LED X1 X5.2 198

1.) row of LEDs (10 segments) 2.) DIP switch (8 segments)

IFM CR0301 - CR0301 - 2

Technical data usable as CANopen m

Design PCB without housing
Dimensions (l x w x h) 223 x 134 x 33 m
Mounting fixing via 4 bore holes (∅ 4.5
Connections AMP crimp connector to be
Inputs / outputs 2 x 10 pins, 3 x 18 p
Operating voltage and CAN bus 1 x 6
Programming, TEST D-Sub socket, 9 p
Weight 0.55 kg
Operating temperature
Storage temperature
Protection
Inputs
possible configurations

ster or intelligent I/O module

24 inputs (8 analogue / 16 digital) and 18 outputs (8 digital / 10 relay)

(for mechanical protection potted in a potting tub)
n
(um)
clipped into place and thus vibration-resistant,protected against reverse polarity (AMP Junior Timer contacts)
s
pins
ns
-40...85 °C (depending on the load)
-40...85 °C
IP 20
24

Outputs

possible configurations
Abbreviations
A= analogue
B1= binary high side
BL= binary low side
I1= pulse low side
PWM= pulse width modulation
AmountSignalType
8oranaloguedigital0...10/32 V DC, 0...20 mA or ratiometricas binary voltage input A B_L
8digitalfor positive sensor signals, with diagnostic capability B_L
4ordigitalfrequencyfor positive sensor signals, with diagnostic capabilitypulse inputs, max. 30 kHz B_L I_L
4digitalfor positive / negative sensor signals B_L/H

18

AmountSignalType
4 ordigital PWMpositive switching (high side)PWM frequency max. 250 Hz B_H PWM
4digitalpositive switching (high side) B_H
3relay 1 changeover contact each, potential-free, max. 10 A
7relay 1 changeover contact each, potential-free, max. 2 A

Accessories

(to be ordered separately)

order no. EC2075
connector set for CabinetController, consisting of:

AMP crimp housing, 1 x 6 pins, 2 x 10 pins, 3 x 18 pins incl. crimp contacts (Junior Power Timer)

order no. EC2076

RS 232 programming adapter for the connection of U_B to the TEST input

We reserve the right to make technical alterations without prior notice. CR0301 / page 1

05.11.2014

CR0301 Technical data

Operating voltage UB10...32 V DC
Overvoltage 36 V for t ≤ 10 sUndervoltage detection for UAuto save for U _B ≤9,5 VB≤9,0 V
Current consumption≤100 mA (without external load at 24 V DC)external fuse with max. 10 A
CAN interface CAN interface 2.0 B, ISO Baud rate 50 Kbits/s...1 Mbit/s (default setting 125 Kbits/s)Communication profile CANopen, CiA DS 301 version 3.0, CiA DS 401 version 1.4
Node ID (CANopen) hex 20 (= dec 32)
Serial interfaceBaud rateTopologyProtocol predefined ifm protocol (INTELHEX)RS-232 C9.6 / 19.2 / 28.8 / 38.4 / 57.6 kBit/s (default setting 57.6 Kbits/s)point-to-point (max. 2 participants); master-slave connection
ProcessorCMOS microcontroller 16 bits C167Cpulse frequency 20 MHz
MemoryProgram memory 192 Kbytes FlashData memoryData memory (auto save memory)48 Kbytes SRAM, 32 Kbytes Flash, 4 Kbytes EEPROM256 bytes (protected in case of power failure)
Indicators / input elements(freely configurable)10-segment row of LEDs8-segment DIP switch
Status LEDtwo-colour LED (red / green)
LED colourStatusDescription
-offno operating voltage
orange1 x oninitialisation or reset checks
green5 Hzno operating system loaded
green2.0 HzonRunStop
red2.0 HzonRun with errorfatal error or stop with error
Climatic test
Mechanical resistance
Immunity to conducted interference
Immunity to interfering fields
Interference emission

We reserve the right to make technical alterations without prior notice.
CR0301 / page 2 05.11.2014

CR0301 Characteristics of the inputs

Analogue inputs■Voltage inputsX2:01...10, A_IN 00...A_IN 07 input voltage can be configured as ... resolution 10 bitsaccuracy ± 1% FSinput resistance 78.4 kΩ (0...10 V), 46.6 kΩ (0...32 V)input frequency 50 Hz
■Current inputs, with diagnostic capabilityinput current 0...20 mAresolution 10 bitsaccuracy ± 1% FSinput resistance 400 Ωinput frequency 50 HzAt a current of >23 mA the pair of channels is switched to the voltage input!
■Voltage inputs, 0...32 V, ratiometricfunction ( U_N ÷ U_B ) x 1000 ‰value range 0...1000 ‰
■Binary voltage inputs for positive sensor signalsThe analogue inputs A_IN 00...07 are configured / switched in pairs!The following inputs are combined in pairs: 0+4, 1+5, 2+6, 3+7
Digital inputsX4:01...08, IN 00...IN 07can be configured as ... switch-off level■ Digital inputs for positive sensor signals, with diagnostic capabilityswitch-on level >0.6 U<0.3 Input resistance 3.21 kΩinput frequency 50 Hz
Digital inputsX4:11...14, IN 08...IN 11can be configured as ... switch-off level■ Digital inputs for positive sensor signals, with diagnostic capabilityswitch-on level >0.6 U<0.3 Input resistance 3.16 kΩinput frequency 50 Hz
■Frequency inputs for positive sensor signals, with diagnostic capabilityswitch-on level 0.4...0.7 Ubswitch-off level 0.2...0.24 Ubinput resistance 3.16 kΩmeasuring range 0...2 kHz oder 1...30 kHz
Digital inputsX4:15...18, IN 12...IN 15can be configured as ... switch-off level■ Digital inputs for positive sensor signalsswitch-on level >0.6 U<0.3 Input resistance 3.21 kΩinput frequency 50 Hz
■Digital inputs for negative sensor signalsswitch-on level <0.2 Ubswitch-off level >0.5 Ubinput resistance 3.21 kΩinput frequency 50 Hz
The digital inputs IN 12...15 are configured / switched in pairs!The following inputs are combined in pairs: 12+13, 14+15
Test inputRS 232, D-Sub plug, pin 09During the test mode (e.g. programming) the TEST input must be connected to U_B (10...32 V DC).For the "RUN" mode the TEST input must not be connected.
also see wiring, page 5

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
We reserve the right to make technical alterations without prior notice.
CR0301 / page 3 05.11.2014

CR0301 Characteristics of the output
Digital outputsX3:01...04, OUT 00...OUT 03 short-circuit can be configured as ... switching voltage■ Semi conductor outputs, positive switching (high side), with diagnostic capability and overload protected10...32 V DCSwitching current max. 2 A
■PWM outputsPWM frequency max. 250 Hzsetting resolution 0,1 %load current max. 2 A
The outputs 0...3 are combined and have a common U_COM connection.
Digital outputsX3:06...09, OUT 04...OUT 07 short-circuit■ Semi conductor outputs, positive switching (high side),and overload protectedswitching voltage 10...32 V DCSwitching current max. 2 A
The outputs 4...7 are combined and have a common U_COM connection.
Relay outputsX5.1:01...11, OUT 08...OUT 10■ Changeover contacts, potential-free (R0...R2)switching current 0,5...10 A (NO), 0,5...5 A (NC)switching voltage 10...32 V DCnumber of operating cycles (without load) ≥ 10^6 switching - time constant ≤ 3 ms
Relay outputsX5.1:13...18, OUT 11...OUT 12X5.2:01...18, OUT 13...OUT 17■ Changeover contacts, potential-free (R3...R9)switching current 0,01...2,0 Aswitching voltage 10...32 V DCnumber of operating cycles (without load) ≥ 10^6 switching - time constant ≤ 5 ms
External free-wheeling diodeTo protect the outputs free-wheeling diodes must be connected in parallel with the load in the case of high switch-off energies (inductive or capacitive loads).
also see wiring, page 5

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
We reserve the right to make technical alterations without prior notice.
CR0301 / page 4 05.11.2014

CR0301 Wiring

RS 232 programming TEST input 02 RxD 03 TxD 05 GND 06 UH 09 TEST 1,00 A Multifuse X1 operating voltage CAN bus pin connection (view from the top on pin side) 2 1 4 3 6 5 X5.1 relay outputs A A_IN00 01 A A_IN01 02 A A_IN02 03 A A_IN03 04 UH 05 GND 06 A A_IN04 07 A A_IN05 08 A A_IN06 09 A A_IN07 10 B1 IN00 01 B1 IN01 02 B1 IN02 03 B1IN03 04 B1IN04 05 B1IN05 06 B1IN06 07 B1IN07 08 UH 09 GND 10 B1/LIN08 11 B1/LIN09 12 B1/LIN10 13 B1/LIN11 14 B1/BHIN12 15 B1/BHIN13 16 B1/BHIN14 17 B1/BHIN15 18 B_H/PH OUT00 01 PWM0 B_H/PH OUT01 02 PWM1 B_H/PH OUT02 03 PWM2 B_H/PH OUT03 04 PWM3 Ucov 01 05 B_H OUT04 06 B_H OUT05 07 B_H OUT06 08 B_H OUT07 09 Ucov 02 10 R5 R6 R7 R8 R9 R1 R2 R3 R4 Ucov 05 11 Ucov 06 Ucov 07 12 Ucov 08 Ucov 09 13 Ucov 09 Ucov 10 14 Ucov 10 Ucov 11 15 Ucov 11 Ucov 12 16 Ucov 12 Ucov 13 17 Ucov 13 Ucov 14 18 OUT13 NC UCOM 08 R5 OUT13 NO n.c. OUT14 NC UCOM 09 OUT14 NO n.c. OUT15 NC UCOM 10 OUT15 NO n.c. OUT16 NC UCOM 11 OUT16 NO n.c. OUT17 NC UCOM 12 OUT17 NO OUT17 NC OUT17 NO OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 NC OUT17 N

Explanation of the abbreviations:
A = analogue
BH = binary (high side)
BL = binary (low side)
FRQ/CYL = frequency inputs
IL = pulse (low side)
PH = PWM (high side)
PWM = pulse width modulated signals
RxD = serial interface (data received)
TxD = serial interface (data transmitted)

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Product information

Brand : IFM

Model : CR0301

Category : Regulator