CR1055 - Regulator IFM - Free user manual and instructions

Product Type	Programmable graphic display / dialogue module (regulator)
Brand / Model	IFM CR1055 (PDM360 compact)
Display	3.8" FSTN monochrome, transflective, 320 x 240 pixels, LED backlight
Keypad	3 programmable backlit short-stroke keys, 1 encoder with mechanical pushbutton
Processor	Motorola PowerPC MPC823E, 50 MHz
Operating System	Embedded Linux 2.4
Programming	CoDeSys V2.3, IEC 61131-3, integrated target visualisation
Memory	8 MB Flash, 16 MB SDRAM, 1 KB FRAM (retain)
Interfaces	CAN (CANopen), RS-232, Ethernet 10 Mbit/s (M12 connectors)
Supply Voltage	10...32 V DC
Current Consumption	≤ 180 mA (at 24 V DC, no external load)
Dimensions (W x H x D)	165 x 109 x 65.3 mm
Panel Cutout (W x H)	154 x 103 mm (+/-0.5 mm)
Weight	1.21 kg
Protection / Ingress	IP 67 (when properly mounted)
Operating Temperature	-20...+70 °C
Storage Temperature	-20...+70 °C
Housing Material	Die-cast zinc, powder coated (RAL 9006)
Mounting Options	Panel mounting (clips), control cabinet (brackets), surface (RAM mount system)
Approvals	CE, E1 (UN/ECE-R10), DIN EN 61326, EN 61010-1
EMC Class	Class A (may cause interference in domestic areas)
Maintenance	Maintenance-free; repairs only by manufacturer
Spare Parts / Accessories	Seal/vibration absorber (EC1450), snap-in set (EC1452), fixing set (EC1453), RAM mount kit (EC1410-EC1414)
Disposal	Dispose according to national environmental regulations

Frequently Asked Questions - CR1055 IFM

What is the IFM CR1055 used for?

The IFM CR1055 is a programmable graphic display (PDM360 compact) used for controlling, parameter-setting, and operation of mobile machines and plants. It communicates via CANopen, Ethernet, and RS-232.

How do I mount the CR1055?

The unit supports panel mounting (using snap-in set EC1452), control cabinet mounting (using fixing set EC1453), and surface mounting (using RAM mount kit EC1410-EC1414). Always use the seal/vibration absorber EC1450 for panel/cabinet mounting.

What programming software is required?

Use CoDeSys version 2.3.5 or higher (IEC 61131-3) for programming. Libraries and online help are available on the ifm website and the ecolog CD-ROM (CP9008).

How do I set up the device?

Press F1 and F2 keys simultaneously at power-on to enter the configuration menu. Use the encoder to navigate and select options for communication and file management.

What is the power supply requirement?

The CR1055 requires 10...32 V DC (SELV recommended). Current consumption is ≤180 mA at 24 V DC. Protect the supply with a 2 A fuse.

Can the CR1055 be used in safety-related applications?

No. The CR1055 is not approved for safety-related tasks involving personal safety. It is only for control and monitoring.

What connectors are available on the back?

The back has M12 connectors: Connector 1 (male) for supply and CAN, Connector 2 (female) for RS-232 and CAN, Connector 3 (female) for inputs/outputs (only on CR1056), and Connector 4 (female, D-coded) for Ethernet.

Is the display backlit?

Yes, it has a LED backlight with adjustable brightness (0...100%) via the configuration menu. The display is FSTN monochrome, transflective, 320x240 pixels.

What is the IP rating of the CR1055?

The IP rating is IP 67 (dust-tight and protected against immersion) when properly installed with seals and accessories.

Where can I find the detailed technical data?

Refer to the user manual (pages 28-31) for complete technical data including wiring diagrams, pin assignments, and characteristics. The manual is available for free download on notice-facile.com.

USER MANUAL CR1055 IFM

Mounting and installation instructions

ecomot100®

Three technical diagrams showing mechanical assembly steps with no visible text or symbols

Technical diagram showing a hand pressing a button into a mechanical component (no text or symbols present)

Cross-sectional diagram of a mechanical joint or bracket with hatched shading and a downward arrow indicating force or direction (no text or symbols present)

Technical line drawing of a mechanical joint or bracket (no text or symbols)

Technical diagram showing a screwdriver inserted into a mechanical component with directional arrows indicating movement (no text or symbols present)

Entnahmeschritte:

This description is part of the unit. It contains texts and drawings concerning the correct handling of the module and must be read before installation or use.

Observe the information of the description. Non-observance of the notes, operation which is not in accordance with use as prescribed below, wrong installation or handling can result in serious harm concerning the safety of persons and plant.

The instructions are for authorised persons according to the EMC and low voltage guidelines. The process and dialogue modules must be installed and commissioned by a skilled electrician (programmer or service technician).

If the unit is not supplied by the mobile on-board system (12/24 V battery operation) it must be ensured that the external voltage is generated and supplied according to the criteria for safety extra-low voltage (SELV) as this is supplied without further measures to the connected controller, the sensors, and the actuators.

The wiring of all signals in connection with the SELV circuit of the unit must also comply with the SELV criteria (safe extra-low voltage, safe electrical separation from other electric circuits).

If the supplied SELV voltage has an external connection to ground (SELV becomes PELV) the responsibility lies with the user and the respective national regulations for installation must be complied with. All statements in these operating instructions refer to the unit the SELV voltage of which is not grounded.

The connectors may only be supplied with the signals indicated in the technical data or on the unit label and only the approved accessories of ifm electronic gmbh may be connected.

The unit can be operated within a wide temperature range according to the technical specification indicated below. Due to the additional self-heating the housing walls can have high perceptible temperatures when touched in hot environments.

In case of malfunctions or uncertainties please contact the manufacturer. Tampering with the unit can lead to considerable risks for the safety of persons and plant. It is not permitted and leads to the exclusion of any liability and warranty claims.

Electromagnetic compatibility

This is a class A installation. It can cause radio interference in domestic areas. In this case the operator is requested to take appropriate measures.

Contents

1. Function and features ...... page 20

Features at a glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 20

1. Programming ...... page 21

Configuration and online help..... page 21

1. Mounting

Mounting accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22

Seal/vibration absorber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22

Control cabinet mounting with mounting brackets (fixing set). page 23

Panel mounting with clips (snap-in set) . . . . . . . . . . . . . . . . page 24

Surface mounting with RAM® mount system . . . . . . . . . . page 25

1. Electrical connection ..... page 26

2. Maintenance, repair and disposal . . . . . . . . . . . . . . . . . . . . . . . page 27

Annex

Technical data CR1055

Dimension ...... page 28

Display.... page 28

Mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 28

Electrical data....page 28

Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29

Software / Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29

Other features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29

Tests / Approvals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 29

Technical data CR1056

Dimension ...... page 30

Display.... page 30

Mechanical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 30

Electrical data.... page 30

Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31

Software / Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31

Other features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31

Tests / Approvals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 31

Characteristics of the inputs / outputs . . . . . . . . . . . . . . . . page 32

1. Function and features

The process and dialogue module PDM360 compact compact is a programmable graphic display for controlling, parameter-setting and operation of mobile machines and plants.

Communication with other system components, e.g. decentralised I/O modules, is handled via a CAN interface using the CANopen protocol.

The Ethernet and RS-232 interface as well as the inputs/outputs (only CR1056) form a universal platform for networking and communication with other units.

The process and dialogue module PDM360 compact is not approved for safety-related tasks in the sense of the safety of persons.

Features at a glance

• 3.8" display (320 x 240 pixels)
- 3 backlit function keys, freely programmable
• 1 encoder with central mechanical pushbutton
- Closed metal housing (IP 67) suitable for panel mounting and surface mounting outside or in the cabin
- Freely programmable in accordance with IEC 61131-3 with target visualisation
• 32-bit controller and Embedded Linux operating system
• CAN interface with CANopen protocol
- Ethernet and RS-232 interface

2. Programming

The application software can be easily created by the user with the ifm programming system CoDeSys (version 2.3.5 or higher) according to IEC 61131-3. As download file (HTML file) the ifm online help CoDeSys V2.3 is available on the internet:

www.ifm-electronic.com → Data sheet direct → CR105... → Download/Software ^1)

The user is responsible for the safe functioning of the application programs which he creates himself. If necessary, he must additionally obtain an approval according to the corresponding national regulations by the corresponding testing and supervisory organisations.

Configuration and online help

As delivered the PDM360 compact is prepared for programming with CoDeSys version 2.3.5 or higher.

Pressing the F1 and F2 keys simultaneously at power on opens the configuration menu:

screenshot CR1056

The PDM360 setup allows settings for communication and file management.

The menu items are selected by turning the encoder, pressing the encoder pushbutton the respective submenu will appear.

After leaving the setup a project can be loaded.

Libraries (.lib) are available for the use of the operating elements, interfaces and other internal functions of the device. They have to be integrated into the application program.

You can find more information about programming and use in the PDM online help on the CD-ROM "ecolog software, tools and documentation" (art. no. CP9008).

The PDM online help contains descriptions for the following topics:

• PDM360 device setup
• Communication and programming interfaces
• Creation of new projects
• Libraries
• PDM360 device update.

3. Mounting

■Mounting accessories

The unit is supplied without mounting accessories.

Depending on the intended location and type of mounting the following mounting accessories are available:

• EC1450, seal/vibration absorber for panel/control cabinet mounting
• EC1452, snap-in set for panel mounting*
• EC1453, fixing set for control cabinet mounting*
- EC1410...EC1414, RAM ^ mount system for surface mounting

You can find more information about the available accessories at:

www.ifm-electronic.com → Data sheet direct → e.g. CR1056 → Accessories

*) Use the snap-in set (EC1452) and the fixing set (EC1453) only in conjunction with the seal/vibration absorber (EC1450).

■Seal/vibration absorber

Slide the seal/vibration absorber over the unit from the back.

■Control cabinet mounting with mounting brackets (fixing set EC1453)

The mounting brackets enable the horizontal, vertical or upside-down mounting of the dialogue module. This type of mounting is suited for materials with a thickness of max. 8 mm.

Please take into account the required clearance space for the mounting brackets!

Mounting steps:

Three technical diagrams showing mechanical assembly steps with no visible text or symbols

Move mounting bracket into guide, slide it backwards and tighten the screws.

■Panel mounting with clips (snap-in set EC1452)

Preferably select this type of mounting when the unit is to be laid in the horizontal position as it is only held by the force of the clips.

The angle of inclination of the panel must not exceed 45^ .

Note when selecting the mounting location:

To loosen the clips the back of the unit must be accessible.

This type of mounting is suited for materials with a thickness of max. 5 mm.

Mounting steps:

Technical diagram showing a hand pressing a component into a housing (no text or symbols present)

Cross-sectional diagram of a mechanical joint or bracket with hatched shading and a downward arrow indicating force or direction (no text or symbols present)

Technical drawing of a mechanical joint or bracket assembly (no text or symbols visible)

Insert clips Press the unit into the cutout end position

Removing the unit from the panel

To insert the screwdriver between the cut-out of the panel and the clip, the grooved chamfer of the clips must be fitted with a slot.

Steps for removal:

1. Insert the screwdriver into the slot of the clips on the back.

2. Angle the screwdriver and compress the springs of the clips.

3. Remove the unit from the cutout.

■Surface mounting with RAM ^ mount system (EC1410...EC1414)

Using the RAM ^® mount components, available as accessories, the dialogue unit can be used as a firmly mounted desktop unit. Two balls allow variable orientation of the unit.

The back of the unit has been prepared for fixing the mounting plate.

You can find more information about the available RAM® mount components at: www.ifm-electronic.com → Data sheet direct → e.g. CR1055 → Accessories

4. Electrical connection

To guarantee the electrical interference protection of the module, the housing must be connected to GND (e.g. to the ground of the vehicle).

To protect the whole system (dialogue module and wiring) the individual electric circuits must be protected.

Description Potential Connector /Pin Fuse
Power supply dialogue module VBB	s	1/2 2 A
Power supply outputs (only CR1056) VBB	o	3/5 2 A

The supply cables, interfaces and inputs/outputs (CR1056) are connected via M12 connectors on the back of the unit.

Connector 1 (male): supply, CAN interface

Connector 2 (female): RS232 interface, CAN interface

Connector 3 (female): inputs / outputs

Connector 4 (female): Ethernet

CR1055

CR1056

For the pin connection of the connectors see the "technical data", CR1055 (page 29) and CR1056 (page 31).

Screen signal cables in EMC-critical applications.

To prevent corrosion between the connectors and the diecast zinc housing of the unit, do not use any sockets with stainless steel fitting.

Do not connect or disconnect the serial interface while live. Connecting or disconnecting the serial interface while live can lead to undefined states, causing damage to the RS-232 driver module.

5. Maintenance, repair and disposal

The process and dialogue module is maintenance-free and may only be repaired by the manufacturer. The unit must be disposed of in accordance with the national environmental regulations.

CR1055

Process and dialogue module

PDM 360 compact

3.8" monochrome display

3 freely programmable backlit function keys

Ethernet

10...32 V DC

CE

Technical data Programmable graph
display for controlling, parameter-setting and operation of mobile machines and plants

Display
Display FSTN, monochrome, transflective	with graphics capabilities,320 x 240 pixels, 76.7 x 57.6 mm (3.8")
Background illumination LED
Contrast adjustable in 4096 steps via the configuration menu
Sets of characters can be uploaded individually
Mechanical data
Mounting variants • panel mounting	support from the front via lip around the cover,fixing with clips when mounted into a panelor mounting brackets when mounted into a control cabinet• surface mountingvia RAM®mount system(mounting accessories not included)
Dimensions (W x H x D) 165 x 109 x 65.3 mm
Cutout for panel mounting (W x H) 154 ± 0.5 x 103 ± 0.5 mm
Housing material die-cast zinc, powder coated (RAL 9006)
Protective film	polyester with embossed keys
Keys	3 short-stroke keys, with tactile feedbackbacklit (brightness 0...100% adjustable)freely programmable (softkey function)
Encoder	with mechanical rotation detection, latchingand central mechanical pushbutton>100000
Lifetime (revolutions)
Protection	IP 67
Operating temperature	-20...+70°C
Storage temperature	-20...+70°C
Weight	1.21 kg
Electrical data
Operating voltage	10...32 V DC
Current consumption	≤ 180 mA (at 24 V DC without external load)
Short-circuit / reverse polarity protection	electronic
Processor	Motorola PowerPC MPC823E, 50 MHz
Program and data memory	8 Mbytes (Flash)
Data memory	16 Mbytes SDRAM
Data memory (retain)	1 Kbytes (FRAM)

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
We reserve the right to make technical alterations without prior notice. CR1055 / page 1
28.01.2015

CR1055 Technical data

Interfaces
CAN 1 interface in accordance with ISO	11898 version 2.0 Bprotocol CANopen (CiA DS 301 V4), profile DS 401baud rate: 50...500 Kbits/s (default 125 Kbits/s)connection via 5-pole M12 connector
RS 232 transmission rate up to 115.2 Kbaud	connection via 5-pole M12 connectorsignals: RxD, TxD, GND
Ethernet transmission rate up to 10 Mbits/s	connection via 4-pole M12 connector D coded (IEEE 802,3, 10 BASE-T)
Software/Programming
Operating system embedded Linux 2.4
Programming system CoDeSys version 2.3
Graphic functions via integrated target visualisation
Other features
Clock -
Tests/Approvals
CE marking	DIN EN 61326, EN 61010-1
E1 marking	according to UN/ECE-R10 (noise emission and noise immunity)
Noise immunity	ISO 7637-2
Other tests	EN 60068 for climatic and mechanical testing
Back of the unit
Wiring	M12 connector1 male2 female4 female(D coded)locator for the RAM® mount system1 male2 female443locator for clip or bracket
*) electrically connected	Connector 1Supply, CAN*Pin Potential1 Shield2 VBB5(10...32 V DC)3 GND4 CAN_H5 CAN_L	Connector 2RS232, CAN*Pin Potential1 RS232_TxD2 RS232_RxD3 GND4 CAN_H5 CAN_L	Connector 3(not used)-	Connector 4EthernetPin Potential1 TxD+2 RxD+3 TxD-4 RxD-

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
We reserve the right to make technical alterations without prior notice.
CR1055 / page 2 28.01.2015

CR1056

Process and dialogue module PDM 360 compact

3.8" monochrome display

3 freely programmable backlit function keys

Ethernet, realtime clock 2 inputs / 2 outputs 10...32 V DC

CE

Technical data Programmable graph
display for controlling, parameter-setting and operation of mobile machines and plants

Display
Display FSTN, monochrome, transflective	with graphics capabilities,320 x 240 pixels, 76.7 x 57.6 mm (3.8")
Background illumination LED
Contrast adjustable in 4096 steps via the configuration menu
Sets of characters can be uploaded individually
Mechanical data
Mounting variants • panel mounting	support from the front via lip around the cover,fixing with clips when mounted into a panelor mounting brackets when mounted into a control cabinet• surface mountingvia RAM®mount system(mounting accessories not included)
Dimensions (W x H x D) 165 x 109 x 65.3 mm
Cutout for panel mounting (W x H) 154 ± 0.5 x 103 ± 0.5 mm
Housing material die-cast zinc, powder coated (RAL 9006)
Protective film	polyester with embossed keys
Keys	3 short-stroke keys, with tactile feedbackbacklit (brightness 0...100% adjustable)freely programmable (softkey function)
Encoder	with mechanical rotation detection, latchingand central mechanical pushbutton>100000
Lifetime (revolutions)
Protection	IP 67
Operating temperature	-20...+70°C
Storage temperature	-20...+70°C
Weight	1.22 kg
Electrical data
Operating voltage	10...32 V DC
Current consumption	≤ 180 mA (at 24 V DC without external load)
Short-circuit / reverse polarity protection	electronic
Processor	Motorola PowerPC MPC823E, 50 MHz
Program and data memory	8 Mbytes (Flash)
Data memory	16 Mbytes (SDRAM)
Data memory (retain)	1 Kbytes (FRAM)

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
We reserve the right to make technical alterations without prior notice. CR1056 / page 1
28.01.2015

CR1056 Technical data

Interfaces
CAN 1 interface in accordance with ISO	11898 version 2.0 Bprotocol CANopen (CiA DS 301 V4), profile DS 401baud rate: 50...500 Kbits/s (default 125 Kbits/s)connection via 5-pole M12 connector
RS 232 transmission rate up to 115.2 Kbaud	connection via 5-pole M12 connectorsignals: RxD, TxD, GND
Ethernet transmission rate up to 10 Mbits/s	connection via 4-pole M12 connector D coded (IEEE 802,3, 10 BASE-T)
Software/Programming
Operating system embedded Linux 2.4
Programming system CoDeSys version 2.3
Graphic functions via integrated target visualisation
Other features
Clock realtime clock (Li battery buffered)	10 years lifetime)
Tests/Approvals
CE marking	DIN EN 61326, EN 61010-1
E1 marking	according to UN/ECE-R10 (noise emission and noise immunity)
Noise immunity	ISO 7637-2
Other tests	EN 60068 for climatic and mechanical testing
Back of the unit
Wiring
*) electrically connected

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
We reserve the right to make technical alterations without prior notice.
CR1056 / page 2 28.01.2015

CR1056 Characteristics of the inputs	outputs
Inputs
%IX0.00...01 (BL) ■Digital inputs for positive sensor signals can be configured as ... switch-on level 0.7 U switch-off level 0.4 U input resistance 3.2 kΩ input frequency max. 50 Hz	B B
Outputs
%QX0.00...01 (BH) ■Semiconductor outputs can be configured as ... positive switching (high side), short-circuit and overload protected switching voltage 10...32 V DC switching current max. 0.5 A (per output) output frequency max. 100 Hz (depending on the load)

ifm electronic gmbh • Friedrichstraße 1 • 45128 Essen
We reserve the right to make technical alterations without prior notice.
CR1056 / page 3 28.01.2015