Gazooka 2.OT 10033533 - Grill Klarstein - Free user manual and instructions

USER MANUAL Gazooka 2.OT 10033533 Klarstein

QR code image containing encoded data, no visible human-readable text

INHALT

Technische Daten 4

Simple line drawing of a U-shaped object with shaded sections (no text or symbols)

Mechanical assembly diagram showing a lever mechanism with labeled components (A, B) and motion indicators (no text or symbols present)

Technical diagram of a mechanical assembly with labeled parts C, D, and E

OFF HI LO MAIN BURNER

Congratulations on purchasing this equipment. Please read this manual carefully and take care of the following hints to avoid damages. Any failure caused by ignoring the items and cautions mentioned in the instruction manual are not covered by our warranty and any liability. Scan the QR code to get access to the latest user manual and other information about the product.

QR code image containing encoded data, no visible human-readable text

CONTENTS

Technical Data 22

Safety Instructions 23

Installation 26

Use 29

Cleaning and Care 32

Troubleshooting 33

Installation 38

TECHNICAL DATA

Item number	10033533
Description	Outdoor gas grill
Appliance Category	I3+(28-30/37) □ I3B/P(37) □ I3B/P(30) □				I3B/P(50) ☑
Gas type	Butane Propane Butane/Propane			Butane/Propane	Butane/Propane
Gas pressure (mbar)	28-30 37 37 28-30		50
Injector size (mm)Main burner	0.86	0.86	0.75	0.86	0.75
Total heat input	9 kW(654 g/h)	9 kW(642 g/h)	9 kW(654 g/h)	9 kW (654 g/h) 9 kW (654 g/h)	9 kW (654 g/h)
I3 + (28-30/37)	BE, FR, IT, LU, IE, GB, GR, PT, ES, CY, CZ, LT, SK, CH, SI, LV
I3B/P (30)	LU, NL, DK, FI, SE, CY, CZ, LT, MT, SK, SI, BG, IS, NO, TR, HR, RO, IT, HU, LV
I3B/P(37)	PL
I3B/P (50)	AT, DE, CH, LU, SK
PIN number	0063CN7292
Important Notes	Use Outdoors OnlyRead the instructions before using the appliance.Warning : Accessible parts may be very hot. Keep young children away.

Chal-Tec GmbH

Wallstraße 16

10179 Berlin

Germany

0063-19

SAFETY INSTRUCTIONS

READ ALL INSTRUCTIONS AND OPERATIONS BEFORE OPERATING THIS UNIT.

FOLLOW ALL STEPS IN ORDER. NEVER ALLOW CHILDREN TO OPERATE THIS UNIT.

• Only to be used outdoors.
- Read the instructions before using the appliance.
- Accessible parts maybe very hot, keep young children away.
- Do not move the appliance during use.
- Turn off the gas supply at the gas cylinder after use.
- Any modification of the appliance may be dangerous.
- Parts sealed by the manufacturer or his agent must not be altered by the user.
- Do not modify the appliance.
- Do not store or use gasoline or mentholated fuels or any other flammable vapors and liquids in the vicinity of this or any other appliance.
- Never light a gas grill with gasoline or comparable fluids!
- Certain Liquid gas dealers may fill liquid gas cylinders for use in the grill beyond cylinder filling capacity. This "Overfilling" may create a dangerous condition. "Overfilling" tanks can build up excess pressure. As a safety device, the tanks pressure relief valve will vent gas vapor to relieve this excess pressure. This vapor is combustible and therefore can be ignited. To reduce this danger, you should take the following safety precautions:
- When you have your tank filled, be sure you tell the supplier to fill it to no more than 80% of its total capacity.
- If you own or use an extra spare tank, or have a disconnected tank, you should never store it near or under the grill unit or heat box, or near any other ignition or heat source.
- If you own or use an extra spare tank, or have a disconnected tank, you should never store it near or under the grill unit or heat box, or near any other ignition or heat source.
- When the wind speed is above 2m/s, don't use gas grill facing to the wind.
- The appliance is designed for use outdoors only.
- Warning! Accessible parts may be very hot. Keep young children away.
- Read the instructions before using the appliance.
- Do not move the appliance while in use.
- Turn off the appliance at the cylinder valve or regulator after use.
- Any modification to the appliance may be dangerous and may cause injury or property damage.
- The parts sealed by the manufacturer or his agent shall not be manipulated by the user.
- Any unauthorised modification of the appliance will invalidate the guarantee on this appliance.
- Do not modify the appliance.
- Never mount the cylinder under the barbecue on the base shelf as this could result in serious injury to the user, other people and/or property.
- Use protective gloves when handling particularly hot components.
- The appliance must not have any overhead obstruction. E.g. trees, shrubs, lean

to roofs. The appliance must be installed with a clearance of 1 m around the appliance.

- The appliance must not be used near flammable materials. (Petroleum based products, thinners or any other solid object that carries a flammable warning label.)

- Close the valve of the gas cylinder or the regulator after use.

- The use of this appliance in enclosed areas can be dangerous and is prohibited.

- Check the hose before each use, searching for cracking, cuts or any abrasions. If the hose is found to be faulty in any way do not attempt to use your gas grill.

- When changing your gas bottle ensures that there are no sources of ignition close by i.e. fires, cigarettes, naked flames etc. Make sure that the appliance is switched off.

- In the event of a gas leak, Turn off the gas supply at the gas bottle, extinguish any open flames, open lid and if leak continues, check for damages, poor connections etc. Contact your local gas dealer immediately if the problem cannot be solved.

- Do not use a naked flame to check for gas leaks.

- Care is advised when operating your gas grill, you should never leave unattended when in use. Turn off the gas supply at the gas container after use.

- The gas grill should be cleaned after use. Don't obstruct the fire opening of the container compartment. If the fire opening is obstructed, please use 1.6mm round stick to dredge.

- Take care not to enlarge burner ports or orifice/nozzle openings when cleaning the burner or valves.

- We would recommend that this gas grill should be serviced by your local gas retail outlet at least once a year by a competent engineer. Do not attempt to service this appliance yourself.

- Always test gas line for leaks at connector with soapy water after making connections.

• The top lid must always be open when lighting the burner.

- Use oven gloves and sturdy, long handled gas grill tools when cooking on the grill.

- Be prepared if an accident or fire should occur. Know where the first aid kit and fire extinguishers are and know how to use them.

- Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.

• Always cook with great care.

- Do not heat any unopened glass or metal container of food on the grill. Pressure may build up and cause the container to burst, possibly resulting in serious personal injury or damage to the grill.

• This grill has been made to high quality standards.

- NOTE: The use and installation of this product must conform to local codes.

• This grill is for use with gas only.

- Do not attempt to move the grill while it is lit.

- Do not use the grill unless it is completely assembled and all parts are securely fastened and tightened.

- Keep all combustible items and surfaces at least 36 inches (91.4cm) away from grill at all times.

- DO NOT use this grill near unprotected combustible constructions.

- Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other flammable vapors and liquids.

• Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid burns, unless you are wearing protective gear (BBQ mittens, pot holders, etc.) any other enclosed area.
• The use of alcohol, prescription or non-prescription drugs may impair the operator's ability to properly assemble or safely operate the grill.
• Always open grill lid slowly and carefully as heat and steam trapped within the grill can burn you severely.
• Always place your grill on a hard, level surface far away from combustibles. An asphalt or blacktop surface may not be acceptable for this purpose.
• Do not leave a lit grill unattended. Keep children and pets away from the grill at all times.
• Do not place this grill on any type of tabletop surface.
• Do not use the grill in high winds.

INSTALLATION

• Choose the proper regulator according to appliance category and gas pressure in the table above, for example, Use 37mbar regulator with appliance category 13+ for propane gas.
• Marking on injector, for example, 0.82 indicates that the size of the injector is 0.82mm.

Remark:

- SB means with side burner; Allow to put a pan on the side burner. (The diameter of pan is max 24cm and mix 8cm ), -BB means with back burner.

Mounting steps

Make sure your grill is assembled properly. Detailed assembly instructions are packed with each grill giving specific assembly procedures for each model. Follow these instructions carefully to ensure the correct and safe assembly of the grill.

Caution: Although we take every effort to ensure that the assembly process is as easy as possible, it is inherent with fabricated steel parts that corners and edged can cause cuts if improperly handled during assembly procedures. Be careful while handling any parts during assembly. It is strongly recommended that you protect hands with a pair of work gloves.

3. Preparation

• You will need LPG gas bottle and proper regulators under the gas pressure to operate this gas grill. The regulators should be comply with EN12864 with current version and national regulation.
• After purchasing your gas cylinder you will then be ready to set it up with your gas grill.
• When changing the gas cylinder which shall be carried out away from any source of ignition. Position the gas cylinder at left side or inside of your BBQ, keeping in mind that the bottle must be kept away from heat and in a safe position.
• When ready to use your gas grill insert the regulator into the gas bottle valve and tighten firmly.

Warning

Danger of fire

Before attempting to light your gas grill you must refer to your lighting instructions and warning / safety points.

Check the hose before each use, searching for cracking, cuts or any abrasions. If the hose is found to be faulty in any way do not attempt to use your gas grill.

When changing your gas bottle ensures that there are no sources of ignition close by i.e. fires, cigarettes, naked flames etc. Make sure that the appliance is switched off..

- Please choose flexible hose whose heatproof higher than 80

- Flexible tube should be changed every 2 years; It's necessary to change the flexible tube when the national conditions require it.

How to change your cylinder

Note: Turn off the switch of cylinder (No spanner is required).

If put the gas cylinder outside the grill, The height of the gas cylinder is below the 80cm, and the width is within 35 cm, Net weight of gas cylinder should not be more than 11 kg.

≤30cm ≤2035cm N.W.≤15KG

How to connect a gas bottle

1. Turn the orange cap so that the arrow is pointing to the gap in the shroud.

2. Remove the orange safety cap by pulling the lanyard out, then out. Do not use tools. Leave the cap hanging.

3. Check that the black sealing washer is fitted inside the cylinder valve. Connect the regulator to the valve.

4. Turn the switch clockwise on gas bottle-then turn on the gas grill as instructed.

Illustration for the connection of BBQ and Hose

Gas Connector Gas pipe

Illustration for the connection of Gas Cylinder, Regulator and Hose

Gas Cylinder Regulator Hose

Warning Danger of burning

Always test gas line for leaks at connector with soap water finishing all connections.

How to disconnect a gas bottle

1. Except for twin-cylinder installations with a changeover valve, turn off the gas tap if fitted to the appliance. Wait until the burner and pilot light have gone out. For installations with a changeover valve, it is only necessary to switch off the empty cylinder.
2. Replace the orange safety cap onto the empty cylinder.

Simple line drawing of a U-shaped object with shaded sections (no text or symbols)

Warning

Danger of scalding

The handle black area (see above picture for reference) will become hot when the gas grill in use, be careful! Do not touch the black area.

USE

Energy saving tips

• Reduce the opening time of the lid.
• Turn the grill off as soon as cooking is completed.
• Preheat the gas grill for 10 to 15 minutes only. (Except for the first use)
• Do not preheat longer then recommended.
• Do not use a higher setting than required.
• Connect the hose and regulator to the gas container at the left side of the gas grill. Keeping in mind that the gas container must be kept away from heat and in a safe position. The hose dimension is 8-10mm diameter. The Length of hose recommended which shall not exceed 1.5 m.

• The barbecue has to be installed on a secure level base prior to use.
• The barbecue shall be heated up and the fuel kept red hot for at least 30 min prior to the first cooking.
• Do not cook before the fuel has a coating of ash.
• Do not use spirit or petrol for lighting or re-lighting! Use only firelighters complying to EN 1860-3.

Lighting instructions

Warning Danger of fatal burning

The lid must be open when lighting the burner! Do not stand with your face directly over the gas grill when lighting it.

Your gas grill will have following method of ignition.

Pilot Gas Control Ignition(Main burner or main burner with side burner or main burner with side burner and back burner)

With all gas controls on the Gas grill in the "OFF" position "● OFF", turn the gas cylinder valve to the on position at the regulator. To create a spark you must press the gas control knob (A) and hold in this position for 3-5 seconds to allow gas flow and then turn anticlockwise to" HI" (B). It can spark to the burner lighting tube (C). You will hear a "snap" from the igniter and you will also see a orange flame coming from the burner lighting tube at the left side of the burner (D).

Continue to hold the gas control knob in for two seconds after the "snap", this will allow gas to flow completely down the burner tube (E) and insure ignition.

When the burner is alight, adjacent burners will cross light when their controls are turned to "HI". At "HI" setting the burner flame should be approximately 12-20mm long with a minimum of orange flame. Turn the gas control knob fully anticlockwise for minimum setting.

Should you have any difficulty lighting your gas grill following the above steps, contact your dealer for advice.

If the automatic ignition can't be used, please remove the cooking grill and heat diffuser(hotplate), and turn the valve anticlockwise to 90^ Cto light with BBQ lighter in the distance of 5mm to the burner fire hole. Replace the cooking grill and heat diffuser (hotplate), please wear the fireproof and heat resisting gloves.

Technical diagram of a mechanical assembly with labeled components (A, B, U), no readable text or symbols present.

Technical diagram of a mechanical assembly with labeled parts C, D, and E

OFF HI LO MAIN BURNER

Warning

Danger of deflagration

If the burner still does not light, turn the gas control knob to "OFF" and wait for 2 minutes for the unburnt gas to evaporate before lighting again.

CLEANING AND CARE

Cleaning

• Maintenance is recommended that every 90 days for your gas grill, but it is absolutely necessary to perform maintenance at least once a year. By doing so, you will extend the life of your gas grill.
• Your gas grill is easy to clean with minimum effort, just follow these helpful hints for cleaning convenience:
• Turn the burner on for 15 to 20 minutes. Ensure appliance is cold before continuing.
• Grids should be cleaned periodically by soaking and washing in soapy water.
• The interior surfaces of the grill housing cover should also be washed with hot, soapy water. Use a wire brush, steel wool or a scouring pad to remove stubborn spots.
• Periodically check the burner to see that it is free from insects and spiders which may clog the gas system, deflecting gas flow. Ensure to clean venturi pipes on burner very carefully, make sure that there are no obstructions. We recommend that you use a pipe cleaner to clean the venturi pipe area.
• Any modifications of this appliance may be dangerous and are not permitted.

Lagerung

• Your Gas Bottle must be stored outdoors in a well ventilated area and must be disconnected from your gas grill when not being used. Ensure that you are outdoors and away from any sources of ignition before attempting to disconnect your gas bottle from your gas grill.
• When you are using your gas grill after a period of storage, please ensure to check for gas leaks and check for any obstructions in the burner etc. before using. Also follow the cleaning instructions to ensure gas grill is safe.
• If gas grill is stored outdoors ensure to check that all areas under the front panel are free from any obstructions (insects etc.) This area must be kept free as this may affect the flow of combustion or ventilation air.

TROUBLESHOOTING

Problem Possible Reason	Solution
Gas leaking from cracked/cut/burned hose	Damaged hose Turn off gas	at LP tank,if hoes is cut or cracked,replace hose.See LP tank lead test and connection regulator to the LP tank
Gas leaking from LP tank	Mechanical failure due to resting or mishandling	Turn off LP tank valve
Gas leaking from LP tank valve	.Failure or tank valve from mishandling or mechanical failure	Turn off LP tank valve. Re-turn LP tank to gas supplier
Gas leaking between LP tank and regulator connection	Improper installation, connection not tight,failure of rubber seal	Turn off LP tank valve,remove regulator from cylinder and visually inspect rubber seal for damage, see LP tank test and connection regulator to the LP tank
Fire coming through control panel	Fire in burner tube section of burner due to partial blockage	Turn off control knobs and LP tank valve.After fire is out and grill is cold, remove burner and inspect for spider nests or rust. see natural hazard and cleaning the burner assembly pages.
Grease fire or continuous excessive flames above cooking surface	Too much grease buildup in burner area	Turn off LP Tank. Leave lid open to allow flames to die down. After cooling,clean food particles and excess grease from inside firebox area,grease cup/pan/tray,and other surfaces
Burner will not light using ignitor(Gas issues)	1.Trying to light wrong burner	1. See instructions on control panel and section in the Use and Care.
	2. Burner not engaged with control valve	2. Make sure valve are positioned inside of burner tubes.
	3. Obstruction in burner 3.	Ensure burner tubes are not obstructed with spider webs or other matted, see cleaning section of use and care
	4.No gas flow 4.Make sure	LP tank is not empty. If LP tank is not empty, refer to “sudden drop in gas flow.
	5.Vapor lock at coupling nut to LPtank	5.Turn off knobs and disconnect coupling nut from LP tank. Reconnect and retry.
	6. Coupling nut ad LP tank valve not fully connected.	6. Turn the coupling nut approximately one-half to three-quarters
Burner will not light using ignitor (Electrical issues)	1. Electrode cracked or broken;" sparks at crack."	1. Replace electrode.
	2. Electrode tip not in proper position	2. Tip of electrode should be pointing toward port hole in burner. The distance should be 1/8" to 3/16". Adjust if necessary.
	3. Wire and/or electrode covered with cooking residue.	3. Clean wire and or electrode with rubbing alcohol and clean swab.
	4. Wires are loose or disconnected	4. Reconnect wires or replace electrode/ wire assembly.
	5. Wires are shorting (sparking) between ignitor and electrode.	5. Replace ignitor wire
	6. push button sticks at bottom sparking between ignitor and electrode	6. Replace ignitor
	7. Wire insulation might be broken	7. Inspect wire insulation and proper connec- tion. Replace wires if insulation is broken.
Burner will not mach light	1. See "gas issues;" on previous page. 2. Improper method of match-lighting	See "Pilot Gas Con- trol Ignition" section of use and care.
Sudden drop in gas flow or low flame	1. Grease buildup. . Clean burners and inside of grill/ firebox
	2. Excessive fat in meat. 2. Trim fat from meat before grilling.
	3. Excessive cook- ing temperature	3. Turn down the cook- ing temperature
Flames blow out	High or gusting winds Turn front of grill to face wind or increase flame height.
	Low on LP gas. Refill LP tank
	Excess flow valve tripped. Refer to “sudden drop in gas flow” above
Persistent grease fire	Grease trapped by food buildup around burner system.	Turn knobs to OFF. Turn gas off at LP tank. Leave lid in position and let fire burn out. After grill cools, remove and clean all parts
Flashback (fire in burner tube(s))	Burner and burner tubes are blocked	Turn knobs to OFF. clean burner and/or burner tubes. See burner cleaning section of use and care manual
Flare-up	1. Grease buildup. 1. Clean burners and inside of grill/ firebox
	2. Excessive fat in meat. 2. Trim fat from meat before grilling.
	3. Excessive cooking temperature	3. Adjust (lower) temperature
Unable to fill LP tank	Some dealers have older fill nozzles with worn threads.	Turn worn nozzles don't have enough “bite” to engage the valve. Try a second LP dealer.
One burner does not light from other burner(s)	Grease buildup or food particles in end of carryover tube	Clean carry-over tube with wire brush

Manufacturer: Chal-Tec GmbH, Wallstraße 16, 10179 Berlin. Germany

This product conforms to the following European Directives and Regulations:

2009/142/EC (appliances burning gaseous fuels)

Technical diagram showing exploded and assembled views of household appliances with numbered labels and corresponding component specifications.

1 2 A 16PCS K 4PCS

3 ⑤ ⑥ 4 A 6PCS 7 A 8PCS

5

Technical diagram of a mechanical device with labeled components and directional arrows

A

4PCS

6

2PCS 1PC B E

B		2PCS
E		1PC

7

Technical line drawing of a mechanical cart with labeled components (no text or symbols present)

A		2PCS
C		6PCS

8

Technical line drawing of a mechanical device with wheels and a labeled component (no text or symbols present)

C

4PCS

9 10 14 F F 2PCS A F 4PCS 4PCS

11 12 L 4PCS

13

K 4PCS 15 16 K

14

⑰ A A 4PCS

15

J 8PCS

16 ⑲ ⑳ ⑳ H I 8PCS 8PCS

17

Technical line drawing of a mechanical device with wheels and internal compartments (no text or symbols)

18

Technical diagram of a machine with numbered components and three circular insets showing water level measurements.

DE

EN

19

Technical line drawing of a portable electric grill with internal compartments and wheels (no text or symbols)

20

Technical line drawing of a portable electric stove with labeled components

21

Technical diagram of a portable gas stove with labeled components and exploded views

G

1PC

22

Technical line drawing of a portable electric grill with labeled components and cross-sectional view (no text or symbols)

D		3PCS
A		3PCS

23

Line drawing of a portable electric grill with open doors and internal components (no text or symbols)

KLARSTEIN NIEIJSRAK TEIN NIEIJSRAK KLAR KLARSTEIN NIEIJSRAK TEIN NIEIJSRAK KLAR KLARSTEIN NIEIJSRAK TEIN NIEIJSRAK KLAR KLARSTEIN NIEIJSRAK