10032455 - Grill Klarstein - Free user manual and instructions

USER MANUAL 10032455 Klarstein

KLARSTEIN NIEJSRYK TEIN NIEJSRYK KLAR KLARSTEIN NIEJSRYK TEIN NIEJSRYK KLAR KLARSTEIN NIEJSRYK TEIN NIEJSRYK KLAR KLARSTEIN NIEJSRYK

KLARSTEIN

Two-burner Gas Grill

CE 18 0359

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Technical diagram of a machine tool with labeled parts and zoomed-in views showing internal components and assembly steps.

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Technical diagram of a portable gas stove with labeled components and a close-up inset showing the internal component.

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Technical diagram of a portable grill with labeled components and an inset showing a staircase detail view.

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Technical line drawing of a mechanical device with an inset showing a close-up view of a component (no text or symbols present)

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Technical diagram of a gas stove with labeled components and directional arrows indicating airflow or movement.

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MONTAGE

Simple line drawing of a U-shaped object with two side protrusions (no text or symbols)

ANZÜNDEN

Vorsicht

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Technical diagram of a mechanical assembly with numbered components labeled ①, ②, and ③

Congratulations on purchasing this equipment. Please read this manual carefully and take care of the following hints on installation and use to avoid technical damages.

Any failure caused by ignoring the items and cautions mentioned in the operation and installation instructions are not covered by our warranty and any liability.

CONTENTS

Technical Data 24

Safety Instructions 25

Energy Saving Tips 26

Assembly instructions for the grill 27

Installation 34

Lighting Instructions 36

Cleaning and care 37

Troubleshooting 38

TECHNICAL DATA

Item number 10032	455
Total heat input 7.0	kW (508g/h)
Gas category I3B/P (50)
Countries AT, CH, DE, SK
Types of gas Butane,	Popane
Gas pressure 50 mbar
Injector sizes Main burners	0.82 mm

SAFETY INSTRUCTIONS

READ ALL INSTRUCTIONS AND OPERATIONS BEFORE OPERATING THIS UNIT.

FOLLOW ALL STEPS IN ORDER. NEVER ALLOW CHILDREN TO OPERATE THIS UNIT.

• Only to be used outdoors.
- Read the instructions before using the appliance.
- Accessible parts maybe very hot, keep young children away.
- Do not move the appliance during use.
- Turn off the gas supply at the gas cylinder after use.
- Any modification of the appliance may be dangerous.
- Parts sealed by the manufacturer or his agent must not be altered by the user.
- Do not modify the appliance.
- Some parts of this appliance become very hot, take special care when children or elderly are present.
- Do not store or use gasoline or mentholated fuels or any other flammable vapours and liquids in the vicinity of this or any other appliance.
- Never light a gas grill with gasoline or comparable fluids!
- User must not change the assembly that the manufacturer packaged.
- Do not use a naked flame to check for gas leaks.
- Do not operate gas grill if there is a gas leak. Turn off the gas supply.
- Do not attempt to disconnect any gas fitting part if your gas grill is being used, on the gas grill or the gas regulator / bottle.
- Care is advised when operating your gas grill, you should never leave unattended when in use. Turn off the gas supply at the gas container after use.
- The gas grill should be cleaned after use. Don't obstruct the fire opening of the container compartment. If the fire opening is obstructed, please use 1.6mm round stick to dredge.
- Take care not to enlarge burner ports or orifice/nozzle openings when cleaning the burner or valves.
- Do not attempt to use this appliance in a garage or any enclosed area. Also this appliance must be keep away from flammable materials, etc. We recommend keeping a distance of at least 0.5 to 1.0 meter clear of any flammable materials.
- We would recommend that this gas grill should be serviced by your local gas retail outlet at least once a year by a competent engineer. Do not attempt to service this appliance yourself.
- Any modification of the appliance may be dangerous. Do not attempt any unauthorized interference of the main controls on this gas grill, i.e. gas taps, injectors, valves etc.

Certain Liquid gas dealers may fill liquid gas cylinders for use in the grill beyond cylinder filling capacity. This "Overfilling" may create a dangerous condition.

"Overfilling" tanks can build up excess pressure. As a safety device, the tanks pressure relief valve will vent gas vapor to relieve this excess pressure. This vapor is combustible and therefore can be ignited. To reduce this danger, you should take the following safety precautions:

- When you have your tank filled, be sure you tell the supplier to fill it to no more than 80% of its total capacity.

- If you own or use an extra spare tank, or have a disconnected tank, you should never store it near or under the grill unit or heat box, or near any other ignition or heat source.

- Always test gas line for leaks at connector with soapy water after making connections.

• The top lid must always be open when lighting the burner.

- Use oven gloves and sturdy, long handled gas grill tools when cooking on the grill.

- Be prepared if an accident or fire should occur. Know where the first aid kit and fire extinguishers are and know how to use them.

- Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.

• Always cook with great care.

- Do not heat any unopened glass or metal container of food on the grill. Pressure may build up and cause the container to burst, possibly resulting in serious personal injury or damage to the grill.

- Always test gas line for leaks at connector with soapy water after making connections.

- The top lid must always be open when lighting the burner.

- Use oven gloves and sturdy, long handled gas grill tools when cooking on the grill.

- Be prepared if an accident or fire should occur. Know where the first aid kit and fire extinguishers are and know how to use them.

- Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.

• Always cook with great care.

- Do not heat any unopened glass or metal container of food on the grill. Pressure may build up and cause the container to burst, possibly resulting in serious personal injury or damage to the grill.

ENERGY SAVING TIPS

- Reduce the opening time of the lid.

- Turn the grill off as soon as cooking is completed.

• Preheat the gas grill for 10 to 15 minutes only.

• (Except for the first use)

- Do not preheat longer then recommended.

- Do not use a higher setting than required.

- Connect the hose and regulator to the gas container at the left side of the gas grill. Keeping in mind that the gas container must be kept away from heat and in a safe position. The hose dimension is 8-10mm diameter. The Length of hose recommended which shall not exceed 1.5m.

ASSEMBLY INSTRUCTIONS FOR THE GRILL

① *4 ② *1 ③ *1 ④ *1 ⑤ *2 ⑥ *2(R) ⑦ *2(L) ⑧ *1 ⑨ *1 ⑩ *1 ⑪ *2 ⑫ *1 ⑬ *1 ⑭ *1 ⑮ *2(R) ⑯ *2(L) ⑰ *1(L) ⑱ *1(R) ⑲ *2 ⑳ *2 ㉑ *1 ㉒ *1 ㉓ *3 A M6*12-59 B M6*20-8 C M4*8-4 D M5*10-16 DM5*10-16 ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫ ⑬ ⑭ ⑮ ⑯ ⑰ ⑱ ⑲ ⑳ ㉑ ㉒ ㉓ ㉔ ㉕ ㉖ ㉗ ㉘ ㉙ ㉚ ㉛ ㉜ ㉝ ㉞ ㉟ ㉟a ㉟b ㉟c ㉟d ㉟e ㉟f ㉟g ㉟h ㉟i ㉟j ㉟k ㉟l ㉟m ㉟n ㉟o ㉟p ㉟q ㉟r ㉟s ㉟t ㉟u ㉟v ㉟w ㉟x ㉟y ㉟z ㉟c ㉟d ㉟e ㉟f ㉟g ㉟h ㉟i ㉟j ㉟k ㉟l ㉟m ㉟n ㉟o ㉟p ㉟q ㉟r ㉟s ㉟t ㉟u ㉟v ㉟w ㉟x ㉟y ㉟z

1 2 D 16PCS A 4PCS

3 4 5 6 A A 8PCS 4PCS A

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Technical diagram of a mechanical device with labeled components and an inset view showing internal structure.

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Technical diagram showing mechanical assembly steps with numbered components and a close-up of a door panel detail

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C		2PCS

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Technical line drawing of a mechanical device with mounting brackets and internal components (no text or symbols)

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Technical diagram of a portable machine with labeled parts and zoomed-in views showing internal components and assembly steps.

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Technical diagram of a portable gas stove with labeled components and an inset view showing the internal component.

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Technical diagram of a portable grill with labeled components and an inset showing a cross-section view of the tray.

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Technical line drawing of a mechanical device with an inset showing a component detail (no text or symbols present)

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Technical diagram of a gas stove with labeled components and an inset showing internal structure with arrows and section marker 26.

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Line drawings of two gas therapy machines with wheels and control panels (no text or symbols)

INSTALLATION

After purchasing your gas cylinder you will then be ready to set it up with your gas grill.

1. When changing the gas cylinder which shall be carried out away from any source of ignition. Position the gas cylinder at left side or inside of your BBQ, keeping in mind that the bottle must be kept away from heat and in a safe position.

2. When ready to use your gas grill insert the regulator into the gas bottle valve and tighten firmly.

WARNING: Danger of hazardous fire or explosion

Before attempting to light your gas grill you must refer to your lighting instructions and warning / safety points. Check the hose before each use, searching for cracking, cuts or any abrasions. If the hose is found to be faulty in any way do not attempt to use your gas grill.

When changing your gas bottle ensures that there are no sources of ignition close by i.e. fi res, cigarettes, naked fl ames etc. Make sure that the appliance is switched off.

• Ensure that the hose is not subjected to twisting which will affect the gas flow when installing your gas grill. Also the hose must not have undue tension and must not touch any part of the gas grill which may be hot.
• Please choose fl exible hose whose heatproof higher than 80 °C.
• Flexible tube should be changed every 2 years; It's necessary to change the fl exible tube when the national conditions require it.

How to change your cylinder

Note: Turn off the switch of cylinder (No spanner is required)

• If the gas cylinder is put into the grill: the height of the gas cylinder is below the 48cm, and the width is within 33cm.
• If the gas cylinder is put outside the grill: the height of the gas cylinder is below the 80cm, and the width is within 35c.

How to connect a gas bottle

1. Turn the orange cap so that the arrow is pointing to the gap in the shroud.
2. Remove the orange safety cap by pulling the lanyard out, then out. Do not use tools. Leave the cap hanging.
3. Check that the black sealing washer is fitted inside the cylinder valve. Connect the regulator to the valve.
4. Turn the switch clockwise on gas bottle-then turn on the gas grill as instructed.

gas connecor hose

Illustration for the connection of BBQ and Hose

gas cylinder regulator hose

Illustration for the connection of Gas Cylinder, Regulator and Hose

How to disconnect a gas bottle

1. Except for twin-cylinder installations with a changeover valve, turn off the gas tap if fitted to the appliance. Wait until the burner and pilot light have gone out. For installations with a changeover valve, it is only necessary to switch off the empty cylinder.
2. Replace the orange safety cap onto the empty cylinder.

WARNING: Danger of burns

The Handle Black Area (See Above Picture for Reference) Will Become Hot When the Gas grill In Use, BE CAREFUL! Do not touch the black area.

Simple line drawing of a U-shaped object with shaded ends (no text or symbols)

LIGHTINGINSTRUCTIONS

Caution

The lid must be open when lighting the burner!

Do not stand with your face directly over the gas grill when lighting it.

Your gas grill will have following method of ignition:

Pilot Gas Control Ignition(Main burner or main burner with side burner or main burner with side burner and back burner)

With all gas controls on the Gas grill in the "OFF" position" OFF", turn the gas cylinder valve to the on position at the regulator. To create a spark you must press the gas control knob (A) and hold in this position for 3-5 seconds to allow gas flow and then turn anticlockwise to" HI" (B). It can spark to the burner lighting tube (C). You will hear a "snap" from the igniter and you will also see a orange flame coming from the burner lighting tube at the left side of the burner (D).

Continue to hold the gas control knob in for two seconds after the "snap", this will allow gas to flow completely down the burner tube (E) and insure ignition.

When the burner is alight, adjacent burners will cross light when their controls are turned to "HI"

At "HI" setting the burner flame should be approximately 12-20mm long with a minimum of orange flame. Turn the gas control knob fully anticlockwise for minimum setting.

Should you have any diffi culty lighting your gas grill following the above steps, contact your dealer for advice.

If the automatic ignition can't be used, please remove the cooking grill and heat diffuser(hotplate), and turn the valve anticlockwise to 90^ to light with BBQ lighter in the distance of 5mm to the burner fi re hole. Replace the cooking grill and heat diffuser (hotplate), please wear the fi reproof and heat resisting gloves.

Mechanical assembly diagram showing a lever and pivot with no visible text or symbols

Technical diagram of a mechanical assembly with labeled components A, B, and C

OFF HI LO MAIN BURNER

CLEANING AND CARE

1. Turn the burner on for 15 to 20 minutes. Ensure appliance is cold before continuing.
2. Grids should be cleaned periodically by soaking and washing in soapy water.
3. The interior surfaces of the grill housing cover should also be washed with hot, soapy water. Use a wire brush, steel wool or a scouring pad to remove stubborn spots.
4. Periodically check the burner to see that it is free from insects and spiders which may clog the gas system, deflecting gas flow. Ensure to clean venturi pipes on burner very carefully, make sure that there are no obstructions. We recommend that you use a pipe cleaner to clean the venturi pipe area.

Any modifications of this appliance may be dangerous and are not permitted.

TROUBLESHOOTING

Gas leaking from cracked/cut/burned hose	Damaged hose	Turn off gas at LP tank, if hoes is cut or cracked, replace hose.See LP tank lead test and connection regulator to the LP tank
Gas leaking from LP tank	Mechanical failure due to resting or mishandling	Turn off LP tank valve
Gas leaking from LP tank valve	.Failure or tank valve from mishandling or mechanical failure	Turn off LP tank valve. Return LP tank to gas supplier
Gas leaking between LP tank and regulator connection	Improper installation, connection not tight, failure of rubber seal	Turn off LP tank valve, remove regulator from cylinder and visually inspect rubber seal for damage, see LP tank test and connection regulator to the LP tank
Fire coming through control panel	Fire in burner tube section of burner due to partial blockage	Turn off control knobs and LP tank valve. After fire is out and grill is cold, remove burner and inspect for spider nests or rust. see natural hazard and cleaning the burner assembly pages.
Burner will not light using ignitor (Gas issues)	Trying to light wrong burner	See instructions on control panel and section in the Use and Care.
	Burner not engaged with control valve	Make sure valve are positioned inside of burner tubes.
	Obstruction in burner	Ensure burner tubes are not obstructed with spider webs or other matted, see cleaning section of use and care
Emergencies Possible cause	Prevention/ Solution
Grease fire or continuous excessive flames above cooking surface	Too much grease buildup in burner area	Turn off LP Tank. Leave lid open to allow flames to die down. After cooling, clean food particles and excess grease from inside firebox area, grease cup/pan/tray, and other surfaces
Burner will not light using ignitor	No gas flow	Make sure LP tank is not empty. If LP tank is not empty, refer to "sudden drop in gas flow.
	Vapor lock at coupling nut to LP tank	Turn off knobs and disconnect coupling nut from LP tank.Reconnect and retry.
	Coupling nut ad LP tank valve not fully connected.	Turn the coupling nut approximately one-half to three-quarters
Burner will not light using ignitor (electrical issues)	Electrode cracked or broken;" sparks at crack.	Replace electrode
	Electrode tip not in proper position.	.Tip of electrode should be pointing toward port hole in burner. The distance should be 1/8" to 3/16".Adjust if necessary.
	Wire and/or electrode covered with cooking residue	Clean wire and or electrode with rubbing alcohol and clean swab.
	Wires are shorting (sparking) between igitor and electrode.	Replace ignitor wire.
	Wires are shorting (sparking) between igitor and electrode:	Replace ignitor wire.
	Push button sticks at bottom sparking between ignitor and electrode	Inspect wire insulation and proper connection.Replace wires if insulation is broken.
Burner will not mach light.	See "gas issues;" on previous page.	See "Pilot Gas Control Ignition" section of use and care.
Sudden drop in gas flow or low flame	Grease buildup.	Clean burners and inside of grill/ firebox.
	Excessive fat in meat.	Trim fat from meat before grilling.
Sudden drop in gas flow or low flame	Excessive cooking temperature	Turn down the temperature.
Flames blow out.	High or gusting winds.Low on LP gas.Excess flow valve tripped.	Turn front of grill to face wind or increase flame height.Refill LP tank.Refer to "sudden drop in gas flow" above.
Persistent grease fire.	Grease trapped by food buildup around burner system.	Turn knobs to OFF.Turn gas off at LP tank.Leave lid in position and let fire burn out.After grill cools, remove and clean all parts.
Flashback (fire in burner tube(s))	Burner and burner tubes are blocked.	Turn knobs to OFF.clean burner and/or burner tubes. See burner cleaning section of use and care manual.
Flare-up	Grease buildup	Clean burners and inside of grill/ firebox
	Excessive fat in meat	Trim fat from meat before grilling.
	Excessive cooking temperature.	Adjust (lower) temperature.
Unable to fill LP tank	Some dealers have older fill nozzles with worn threads.	Turn worn nozzles don't have enough "bite" to engage the valve. Try a second LP dealer.
One burner does not light from other burner(s).	Grease buildup or food particles in end of carryover tube.	Clean carry-over tube with wire brush.

Manufacturer: Chal-Tec GmbH, Wallstraße 16, 10179 Berlin. Germany

This product is conform to the following European Directives:

18 0359

2009/142/EC (appliances burning gaseous fuels)

KLARSTEIN NIELSRAK TEIN NIELSRAK KLAR KLARSTEIN NIELSRAK TEIN NIELSRAK KLAR KLARSTEIN NIELSRAK TEIN NIELSRAK KLAR KLARSTEIN NIELSRAK