80903 - Spray gun VOREL - Free user manual and instructions
Find the device manual for free 80903 VOREL in PDF.
User questions about 80903 VOREL
0 question about this device. Answer the ones you know or ask your own.
Ask a new question about this device
Download the instructions for your Spray gun in PDF format for free! Find your manual 80903 - VOREL and take your electronic device back in hand. On this page are published all the documents necessary for the use of your device. 80903 by VOREL.
USER MANUAL 80903 VOREL
natural_image
Vorel spray gun with metallic barrel and nozzle, no visible text or symbols on the main subjectPL EN DE RU UA LT LV CZ SK HU RO ES
text_image
2 8 6 7 1 5 3 VOREL 4PL EN DE
Read the operating instruction
Wear protective goggles
Maximum work pressure
Max. Betriebsdruck
Before operation of the device may commence, please read the whole manual and keep it.
PURPOSE
The purpose of the spray gun is to execute lacquering jobs. The agent which is necessary for the spray gun to function properly is compressed air. The lacquer from the spray gun tank and the compressed air the spray gun is supplied with form a mixture of lacquer droplets and air at the spray gun nozzle mouth.
TECHNICAL DATA
| Parameter Unit of measure Value | ||
| Catalogue number 80903 | ||
| Weight [kg] 0,9 | ||
| Diameter of air connection (PT) ["] 6,3 / 1/4 | ||
| Maximum air pressure [MPa] 0,4 | ||
| Recommended working pressure [MPa] 0,3 - 0,3 | ||
| Required air consumption [l/min] 198 | ||
| Acoustic pressure [dB(A)] | 85 ± 2,5 | |
| Acoustic power | [dB(A)] | 98,9 ± 2,5 |
| Nozzle diameter | [mm] | 1,8 |
| Tank capacity | [l] | 1,0 |
SAFETY RECOMMENDATIONS
Do not ever direct the outlet of the tool towards people – the coating materials or compressed air may cause injuries. Injection of the lubricant may cause necrosis or even lead to amputation of a limb. In case of injection of a lubricant, consult a doctor immediately.
Before you proceed to installation, operation, repairs, maintenance actions or replacement of accessories, as well as in case of work in the vicinity of a pneumatic tool, it is required to get acquainted with the operating manual, due to numerous hazards involved. Otherwise there is a risk of serious injuries. Installation, adjustments and assembly of pneumatic tools may be carried out exclusively by qualified and trained personnel. Do not modify the pneumatic tool. Modifications may impair the efficiency and compromise the safety level, as well as increase the possible risks to the operator of the tool. Do not dispose of the operating manual, but hand it to the operator of the tool. Do not use the pneumatic tool, if it is damaged.
Operators and service personnel must be given proper training regarding operation and maintenance of the device.
It is prohibited to apply any other gas than compressed air.
Using other gases may be a cause of serious injuries, fires or explosions.
While connecting the tool to a compressed air system, it is required to consider the space which is required for the hose, in order to avoid damage to the hose or to the connectors.
The working area must be equipped with an efficient ventilation system. Absence of efficient ventilation system may imply a risk to health or cause fires or explosions.
The tool has not been designed to be operated in explosive atmospheres.
The tool must be operated far from sources of heat and fire, since these might damage the device or reduce its efficiency.
Observe general safety regulations during work with sprayed materials, and wear appropriate individual protection means, such as goggles, masks and gloves.
During work and maintenance tasks there is a risk of ingestion of particles of sprayed materials or substances used for maintenance due to the following causes:
- insufficient natural or forced ventilation,
- incorrect atomizing pressure,
- insufficient optimisation of parameters of atomization in order to reduce contamination,
- incorrect distance between the nozzle of the tool and the area of application of the sprayed material; the distance must be adequately adjusted in accordance with the kind of sprayed substance,
- ingestion of solvent vapours or other harmful substances
- incorrect application, for example use of incorrect sprayed substances.
Do not ever leave an assembled pneumatic system unattended by a person authorised to operate it. Do not allow children near an assembled pneumatic system.
Compressed air under high pressure may cause the tool to recoil in an opposite direction to the direction of ejection of the sprayed material. Take special precautions, since the recoil may – under certain circumstances – cause multiple injuries.
It is recommended to test the tool, before proceeding to operate it. It is recommended to properly train persons meant to operate the tool. This will significantly improve the level of safety.
Observe recommendations specified by the manufacturer of the sprayed materials and use them in accordance with the specified personal protection, fire protection and environmental protection regulations. In case the recommendations of the manufacturer of
EN
the sprayed materials are not observed, there is a risk of serious injuries.
In order to ascertain the compatibility with the applied sprayed materials, a list of materials applied in the design of the tool shall be available, if requested.
During work with compressed air energy accumulates in the whole system. Be careful during work and breaks, so as to avoid dangers caused by the energy accumulated from compressed air.
Since there is a possibility of accumulation of electrostatic charges, it is necessary to realise measurements in order to determine whether it is required to ground the tool or to use surfaces and / or compressed air systems dissipating electric charges. Measurements and assembly of such systems must be carried out by properly qualified personnel.
Do not ever direct a stream of lubricant towards a source of heat or fire, since this might lead to a fire.
OPERATING INSTRUCTIONS
Commencement of work
Tighten the nozzle using an open-ended spanner.
Check the connections of the compressed air system for tightness.
Blow the air supply hose before it is connected to the installation.
Before the spray gun is operated, make sure it has been cleaned and maintained properly.
Make sure the coating material tank has been connected in a manner which guarantees the required tightness.
Filling the coating material dispensers
Attention! Before you proceed to fill the coating material dispenser, it is required do disconnect the tool from the pneumatic system.
Attention! Before you use a given coating material, make sure it may be used with pneumatic guns.
Attention! Before you proceed to fill the coating material dispenser, it is required to clean the dispenser and the tool thoroughly from any residues of the previously used materials. Different coating materials may react with each other, implying risks for health and causing damage to the tool.
Attention! It is prohibited to use other substances than liquid sprayed materials. Particularly it is prohibited to use substances of a high density, materials containing abrasives such as red lead oxide, coarse materials, as well as caustic and base materials.
Open the lid of the dispenser, fill it with the coating material and then close the lid again. Do not fill the dispenser up to the edge, but leave approximately 1 cm of free space from the upper edge of the dispenser. In case of guns with an upper dispenser, before filling the dispenser must be installed on the gun tightly.
In case of guns with an upper dispenser, the dispenser is equipped with a purging air valve. In case the coating material is not fed to the gun in a uniform manner, the valve must be opened. While the valve is open, the gun must not be inclined excessively, so as to avoid leakage of the coating material through the valve.
Adjustment of the spray jet
The width and shape of the spray jet may be modified turning the air nozzle. The shape of the jet may be flexibly adjusted from flat to round, depending on specific requirements. The coating material quantity adjustment knob may be used to determine the quantity of the coating material which is supplied to the air jet. The spray adjustment knob serves to regulate the intensity of the mixture of air and the coating material. It is recommended to adjust the mixture jet so as to obtain possibly minute particles of the coating material, which will guarantee a better spread of the coating material on the surface.
Work with the spray gun
Operating the spray gun, maintain a distance between the spray gun nozzle mouth and the coated surface within the range of 10 to 15 cm. Try to lead the spray gun nozzle mouth perpendicularly to the coated surface. Avoid curved movements, since they will cause uneven spreading of the coating material. It is recommended to apply several thin layers rather than a single thick coating.
Air flow adjustment
Depending on the type of the coating material, adjust the proper quantity of the compressed air turning the air pressure adjustment knob.
Replacement of the nozzle
Make sure the whole nozzle assembly is replaced. The nozzle assembly consists of a coating material nozzle, a nozzle needle and an air nozzle.
Nozzle needle sealing
During work, check the nozzle needle sealing for tightness. If the sealing is significantly worn-out, it must be replaced during a periodical inspection of the spray gun, using an open-ended spanned to disassembly the sealing unit.
EN
CLEANING AND MAINTENANCE
The coating material outlet is blocked
In case the sprayed substance stops coming out of the gun outlet, the nozzle may be blocked. Empty the coating material dispenser. Then remove the ring fixing the nozzle to the gun, find the blocked area and clean it not using sharp metal tools which might damage the nozzle, the gun or other elements.
Spare parts
In order to obtain information regarding spare parts for pneumatic tools, contact the manufacturer or its agent.
After work clean the casing, ventilation slots, switches, handles and guards must be cleaned, e.g. with air stream (whose pressure must not exceed 0.3 MPa), brush or a dry cloth, without using chemicals and cleaning agents. The tool and its handles must be cleaned with a clean dry cloth.
Used tools are recyclable – do not dispose of them along with domestic trash, since they contain substances which are harmful for people and dangerous for the environment! We ask you active assistance in efficient management of natural resources and protection of the environment, by sending old devices to a special collection point. In order to limit the amount of waste, it is necessary to reuse or recycle it, or recover it in another manner.
DE
DECLARATION OF CONFORMITY
0824/80903/EC/2024
We declare and guarantee with full responsibility that the following products:
Spray gun, angular; 0,4 MPa; 1,8 mm; 1,0 l; item no. 80903
meet requirements of the following European Standards / Technical Specifications:
EN 1953:2013
and fulfill requirements of the following European Directives:
2006/42/EC Machinery and safety elements
Serial number: concern all serials numbers of item(s) mentioned in this declaration
The person authorized to compile the technical file:
Tomasz Zych
(Place and date of issue)
text_image
TOYA SPENKA ASTRYNA SPECIALISTA DS. TECHNICZNYCH TOMASZ ZYCH(Name and signature of authorized person)
TOYA S.A.
