SGL-40-T1 - Saucepan Cleveland - Free user manual and instructions

USER MANUAL SGL-40-T1 Cleveland

1333 East 179th St., Cleveland, Ohio, U.S.A. 44110

Ph: 216.481.4900 Fx: 216.481.3782

www.clevelandrange.com

FOR THE USER

FOR YOUR SAFETY

Do not store or use gasoline any other flammable liquids and vapours in the vicinity this or any other appliance.

WARNING: Improper installation, adjustment, or alteration, service or maintenance can cause property damage, injury or death. Read the installation and operating instructions thoroughly before installing or servicing this equipment.

IMPORTANT: Post in a prominent location, instructions to be followed in the event the user smells gas. This information shall be obtained by consulting your local gas supplier.

The following points are to insure the safe installation and operation of this equipment:

• Insure all gas and electrical supplies match rating plate and electrical stickers.
• Keep appliance area free and clear from combustibles.
• Observe all clearance requirements.
• All service must be performed by a qualified Cleveland Range Technician.
• Do not obstruct the flow of combustion and ventilation air.

NOTICE: When this appliance is installed with casters, it must be installed with the casters supplied, a connector complying with either ANSI Z21.69 • CSA 6.16 and a quick disconnect device complying with ANSI Z21.41 • CSA 6.9. It must also be installed with restraining means to guard against transmission of strain to the connector, as specified in the appliance manufacturer's instructions.

RETAIN THIS MANUAL FOR YOUR REFERENCE

POUR L'UTILISATEUR

POUR VOTRE SÉCURITÉ

Product Bulletin Cleveland Range Ltd

Caster Kit (CS-T1) for Skillet model T1

WARNING

For use only on a Cleveland Range Skillet model T1.

DO NOT attempt to use these parts on any other product. Failure to do so can cause property damage, Injury or death.

Read instructions thoroughly. Failure to do so can cause property damage, Injury or death.

This kit should be installed only by a Qualified Service Technician.

Parts Included

Item Part Number Description Qty.
82 KE53046-1 Caster sleeve 4
80 KE53068-3 Caster 2
81 KE53068-4 Caster c/w brake 2
KE55407 Warning Label 1
KE603957 Instruction sheet, Caster T1 1
KE003646 Strap 1

CASTER OPTION 82 81 6 82 80

Installation Instructions

1. Disconnect electrical and or gas supplies.

2. Move unit to a location with space around it to work.

3. Jack up one end of the unit

4. Remove the feet by unscrewing.

5. Screw in the caster sleeves.

6. Screw in the Casters. Brake on front, no brake on rear.

7. Lower Skillet.

8. Repeat for other side.

9. Add Warning Label to rear leg support channel as shown.

10. Add restraint cable to unit as shown.

11. Fasten other end of restraint cable

NOTICE

to guard against transmission of strain to the gas connector or electrical connection.

1. For gas units install gas connections using a connector complying with ANSI Z21.69 * CGA6.16 and a quick disconnect device complying with ANSI Z21.41 * CGA6.9.

2. When properly installed the strain relief will become tight and stop movement of the unit before strain is put on gas plumbing or electrical connection.

To complete installation connect unit, check for gas leaks, test unit functions.

INSTALLATION

INSPECTION

1. Before unpacking visually inspect the unit for evidence. This unit must be installed in accordance with the of damage during shipping. clearances shown on the rating label which is adhered to
2. If damage is noticed, do not unpack the unit, follow the unit, shipping damage instructions.
3. Carefully remove unit from shipping carton. Remove any packing material from unit. After carefully unpacking check for "concealed" damage. If damage noticed, follow "SHIPPING DAMAGE INSTRUCTIONS" shown below.
4. A protective material has been applied to the stainless
   This unit must be installed in accordance with the clearances shown on the rating label which is adhered to
   the unit.
   RIGHT LEFT REAR
   Manual Tilt 4" 0 0*
   Power Tilt 1" 0 0*
   *Allow 3.5" at rear for combustable walls.

steel panels. This material must be removed immediately after installation, as heat will melt the material and make it more difficult to remove.

CLEARANCE REQUIREMENTS

FOR YOUR SAFETY. Keep the appliance area free and clear of combustible materials.

SHIPPING DAMAGE INSTRUCTIONS

If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping 2. damage claim.

1. Write down a description of the damage or the reason for suspecting damage as soon as it is discovered. This will help in filling out the claim forms later. 3.
2. As soon as damage is discovered or suspected, notify the carrier that delivered the shipment.
3. Arrange for the carrier's representative to examine the damage.
4. Fill out all carrier claims forms and have the examini carrier sign and date each form.

GENERAL

Installation of the kettle must be accomplished by qualif installation personnel working to all applicable local and national codes. Improper installation of product could cause injury or damage.

This equipment is built to comply with applicable standa for manufacturers. Included among those approval agencies are: UL, A.G.A., NSF, ASME/N.Bd., CSA, CGA, ETL, and others. Many local codes exist, and it is the responsibility of the owner/installer to comply with these codes.

Observe all clearance requirements to provide proper make-up air flow. Do not obstruct the flow of combustic and ventilation air. Check rating plate to ensure that ke has been equipped to operate with the type of gas available at the installation.

Dimensions and clearance requirements are shown on the Specification Sheet.

INSTALLATION

1. Position the unit in it's permanent location, and level the ed, unit by turning the adjustable feet.
2. Once positioned and leveled, permanently secure the unit's flanged feet to the floor using 5/16" lag bolts and floor anchors (supplied by the installer). Three bolts are required to secure each of the flanged feet.
3. Seal joints of flanged feet with a silicone sealant.

GAS

ENSURE THE GAS SUPPLY MATCHES THE KETTLE'S REQUIREMENTS AS STATED ON THE RATING PLATE.

Installation must conform, with local codes or in the absence of local codes, with the National Fuel Gas Code ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1.

The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.45 kPa).

The appliance must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.45 kPa).

It is recommended that a sediment trap (drip leg) be installed in the gas supply line. If the gas pressure exceeds 14" water column, a pressure regulator must be installed, to provide a maximum of 14" water column gas pressure to the gas control valve.

Connect the gas line to the manual valve located at the rear of the control box.

Use a gas pipe joint compound which is resistant to L.P. gas. Test all pipe joints for leaks with soap and water solution. Ensure that the gas pressure regulator is set for the manifold pressure indicated on the gas rating plate.

ELECTRICAL

NOTE: Wiring diagram is located on the underside of unit's control panel.

ENSURETHEELECTRICALSUPPLYMATCHESTHE UNIT'SREQUIREMENTSASSTATEDONTHERATING LABEL.

INSTALLATION CHECKS

Although the unit has been thoroughly tested before leaving the factory, the installer is responsible for ensuring the proper operation of unit once installed.

DO NOT ATTEMPT TO OPERATE THIS UNIT DURING A POWER FAILURE.

A cord and plug are supplied with the 115 volt unit. SHIP PLUG THE UNIT INTO ANY GUARDED OUTLET RATED FOR A MINING COMBUSTIBLES.

of 10 amps. The wiring diagram is located on the back of the console access panel.

When a unit is ordered and built for 208/240 volt, the line must be connected to the wiring terminations location inside the console. A wiring diagram is attached to the underside of the control panel.

WARNING: Electrical Grounding Instructions.

1. Supply power to the unit by placing the fused disconnect switch to the "ON" position.

2. Supply Turn on main gas supply to unit. Open the unit's shut-off valve (located at lower rear left).

3. Toggle HI / OFF / LO Switch to the "HI" or "LO" position.

4. For your safety the unit is equipped with a power interrupter which automatically shuts off the gas supply to the burners whenever the unit is raised more than 8^ .

This unit is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong this plug.

IMPORTANT: Before commencing to cook, ensure the pan is in the lowered position. Also ensure the cover is raised.

1. Turn temperature control to maximum. Tilt pan until heat indicator light turns off and heating system shuts down. The pan should be on a 5-10° angle.

Standard supply voltage is 115 volts A.C., however, opt A.C. voltages can be supplied on special order. A sep fused disconnect switch must be supplied and installed the high voltage electrical supply line. The unit when installed, must be electrically installed and grounded in accordance with local codes, or in the absence of local codes, with National Electrical Code, ANSI/NFPA 70-1990 (USA) or the Canadian Electrical Code, CSA C22.2, Par (Canada).

1. Lower pan. Heat indicator light will re-light and heating system will re-energize.

2. Unit will continue to heat, heat indicator light will remain on until temperature is reached. Then the heat indicator light will cycle OFF indicating the heating system has 1 shut off. The heat indicator light will continue to cycle ON and OFF as the heating system cycles ON and OFF maintaining the desired temperature.

3. Toggle HI / OFF / LO Switch to the "OFF" position.

VENTILATION

Gas fired units are only to be installed under a ventilation

hood in a room which has provisions for adequate ma

air. Further information can be obtained by referring to U.S.A. National Fire Protection Associations NFPA96

regulations. These standards have also been adopted by the National Building Code in Canada..

CLEANING

After installation the unit must be thoroughly cleaned and sanitized prior to cooking.

WATER CONNECTION

(OPTIONAL)

A 1/2" NPT cold water line and/or a 1/2" NPT hot water line are required if unit is equipped with a single or double pantry faucet.

OPERATING INSTRUCTIONS

Technical diagram of a kitchen appliance with numbered parts and an inset showing the Cleveland control panel.

ITEM # DESCRIPTION

1. HI / OFF / LO Switch
2. Power Indicator Light (red)
3. Temperature Dial
4. Heat Indicator Light (yellow)
5. Hand Tilt Wheel
6. Power Tilt Switch (location may vary)
7. Reset Button (location may vary)
8. Manual Tilt Override
9. Gas Shut Off Valve
10. Faucet
11. Tangent Draw-Off Valve

OPERATING THE UNIT

1. Ensure the gas and electrical supply to the unit are in the ON position.

FOR YOUR SAFETY:

This unit will automatically shut off the gas supply when pan is raised more than 8°.

Before commencing to cook, ensure pan is in the lowered position.

1. MANUAL TILT: Cleveland braising pans are equipped with a manual tilt mechanism for raising and lowering the pan. To raise pan, raise the cover and turn the crank clockwise. To lower pan, turn counterclockwise.

POWER TILT: Cleveland braising pans can also be equipped with an optional electric power tilt mechanism for raising and lowering the pan. To raise pan, raise the cover and press up on the tilt switch. To lower pan, press down on the tilt switch,

1. Toggle HI / OFF / LO Switch to the "HI" or "LO" position. The red Power Indicator Light indicates power is on. The yellow Heat Indicator Light indicates burners are on.
2. To preheat, set Temperature Dial to desired cooking temperature. Unit is preheated when the yellow light goes out.
3. Insert product in pan.
4. If desired, once product has cooked, it can be held prior to serving at a lower temperature setting.
5. When cooking is completed, set Temperature Dial and HI / OFF / LO Switch to the OFF position.
6. The best time to clean the unit is immediately after use, once unit has cooled down. Refer to section titled "CLEANING INSTRUCTIONS" for details.

INSERT LID BEFORE TILTING PAN

HOT

OPERATING SUGGESTIONS

1. Turn power switch to the "OFF" position when unit is not in use.
2. Allow unit to preheat before adding product.
3. Always lift the spring assist cover before activating the tilt mechanism.
4. During an electrical power interruption, turn Power Switch to the OFF position. This unit cannot be made to operate without electrical power.

DO NOT HOSE DOWN THIS AREA

CLEANING INSTRUCTIONS

CAUTION

SURFACES MAY BE EXTREMELY HOT!

CARE AND CLEANING

Cooking equipment must be cleaned regularly to maintain its fast, efficient cooking performance and to ensure its continued safe, reliable operation. The best time to clean is shortly after each use (allow unit to cool to a safe temperature).

WARNINGS

Chloride Cleaners

Do not use detergents or cleansers that are chloride based or contain quaternary salt.

Wire Brush & Scrapers

Do not use a metal bristle brush or scraper.

Steel Pads

Steel wool should never be used for cleaning the stainless steel.

High Pressure Spray Hose

Unit should never be cleaned with a high pressure spray hose.

Stagnant Water

Do not leave water sitting in unit when not in use.

CLEANING INSTRUCTIONS

1. Turn unit off.
2. Remove drain screen (if applicable). Thoroughly wash and rinse the screen either in a sink or a dishwasher.
3. Prepare a warm water and mild detergent solution in the unit.
4. Remove food soil using a nylon brush.
5. Loosen food which is stuck by allowing it to soak at a low temperature setting.
6. Drain unit.
7. Rinse interior thoroughly.
8. If the unit is equipped with a Tangent Draw-Off Valve, clean as follows:

a) Disassemble the draw-off valve first by turning the valve knob counterclockwise, then turning the large hex nut counter-clockwise until the valve stem is free of the valve body.
b) In a sink, wash and rinse the inside of the valve body using a nylon brush.
c) Use a nylon brush to clean tangent draw-off tube.
d) Rinse with fresh water.
e) Reassemble the draw-off valve by reversing the procedure for disassembly. The valve's hex nut should be hand tight only.

1. Using mild soapy water and a damp sponge, wash the exterior, rinse, and dry.

NOTES

→For more difficult cleaning applications one of the following can be used: alcohol, baking soda, vinegar, or a solution of ammonia in water.
→Leave the cover off when the kettle is not in use.
For more detailed instructions refer to Stainless Steel Equipment Care and Cleaning (www.nafem.org/resources/stainlesssteelfinal.doc) on Nafem's website (www.nafem.org).

MAINTENANCE

WARNING:

Any maintenance or service involving disassembly of components should be made by a qualified service technician. Ensure gas, electrical and water supply (if applicable) to the unit are shut off.

HINGE ADJUSTMENT INSTRUCTIONS

1. 2. 3.

1. Fully lift cover to release spring tension.

2. Using a 7/16" deep socket adjust left and right bolts evenly.

3. When properly adjusted, cover should rest at 70^ .

LUBRICATION PROCEDURE

Lubricate the following parts every three months to insure smooth operation and reduce wear.

TRUNNION HOUSING, WORM SCREW AND TILT GEAR (prior to May 2006)

These parts are accessed through the top cover of the console.

Apply grease to gear teeth. Check for excessive play and adjust with adjusting screw located on top of cross bar.

TRUNNIONS (prior to May 2006)

These parts are accessed through the top cover of the console.

Apply grease to gear teeth. Check for excessive play and adjust with adjusting screw located on top of cross bar.

TRUNNION2 (after May 2006)

On the left hand side of the skillet there are two grease nipples on the top back portion of the trunnion housing.

Technical line drawing of a mechanical assembly with gears and shafts (no text or symbols)

Technical line drawing of a mechanical device with no visible text or symbols

Technical line drawing of a mechanical device with no visible text or symbols

BURNER ASSEMBLY GASKET EXAMINATION PROCEDURE

SKILLET PAN GASKET BURNER PAN ASSEMBLY

NOTE: It is imperative that this procedure be completed at least twice yearly.

1. Turn unit to ON. The burner must be firing during this procedure.
2. Using a stainless steel extension mirror, inspect gasket between burner pan assembly and skillet pan (sides and front only).

3. Replace gasket if:

4. gasket shows signs of deterioration

5. a flame can be seen coming through the gasket
6. condensation forms on the extension mirror (indicating escaping heat)

GASKET PART #s

30 GALLON 40 GALLON

SIDES SK2472402 SK2472402

FRONT SK2472400 SK2472401

When using these instructions refer to the SGL-TI wiring schematic.

1. 115 VAC is sent through the 3 amp fuse to

■ The primary of the 24 VAC transformer 24 VAC is sent from the secondary of the 24VAC transformer to the Hi/Off/Low Switch.
■ Contacts of the RI Blower Relay
■ The optional Power Tilt Circuit

1. With the Hi/Off/Low switch in the Low position.

■ 24 VAC is sent through the normally closed high limit switch to the mercury switch.
■ If the unit is in the down position then 24 VAC is sent through mercury switch to pin 9 on the thermostat.

1. With the Hi/Off/Low Switch in the Hi position 24 VAC is also sent to the Hi terminal on the gas valve.

■ Gas will not leave the valve until the main gas valve opens (see step 7).

1. If the steamer is calling for heat the 24 VAC is sent from pin number 10 to R1 Blower Relay.

■ The normally open contacts of the blower relay close sending 115 VAC to the blower.
■ The blower turns closing the air switch.
■ 24 VAC is sent through the now closed air switch to the ignition module.

1. Ignition module sends spark from terminal SP to the igniter.

2. Ignition module also sends 24 VAC from pins PV and MV/PV to the pilot coil of the gas valve pins P and C.

3. Pilot valve opens sending gas to the Pilot assembly.
   ■ Spark and gas meet and pilot is ignited.
   ■ AC current is passed through the flame and rectified then sent back to the ignition module.

4. If the ignition module reads a minimum of 1.0 micro-amps through the burner ground then 24 VAC is sent from pins MV and MV/PV of the ignition module to pins M and C on the Gas valve.

■ The main (low) gas valve opens and gas (3.0" W.C. natural gas or 8.0" W.C. LP) is sent to the burner.
■ If the unit is in the Hi position (see step 3) 24VAC will be at the HI terminal and the gas pressure will be 3.5" W.C. natural or 10.0" W.C. LP.
■ Burner ignites until thermostat is satisfied.

1. When thermostat is satisfied, 24 VAC is removed from pin 10 on the thermostat and the heat circuit is de-energized
2. If the unit has the optional Power Tilt option and is in the down position, 115 VAC is sent from the customer connect through the circuit breaker and the up limit switch to the tilt switch.
3. With the tilt switch in switch in the Up position

■ 115 VAC is sent to the Bridge Rectifier 115 VDC is sent from the rectifier through the 30-ohm resistor to the normally open RY10 and RY11 relay contacts.
■ 115 VAC is sent to the RY 10 relay coil.
■ The normally open RY10 contact close and 90 VDC is sent to the DC motor
■ The DC motor is energized and the unit tilts until the switch is released or the up limit switch opens.

1. With the Tilt switch in the Down position

■ 115 VAC is sent to the Bridge Rectifier 115 DC is sent from the rectifier through the 30-ohm resistor to the normally open RY10 and RY11 relay contacts.
■ 115 VAC is sent to the RY 11 relay coil.
■ The normally open RY 11 contact close and the polarity of the 90 VDC is reversed.
■ The DC motor is energized and the unit lowers until the switch is released or the Down limit switch opens.

POWER TILT MANUAL OVERRIDE

In case of power failure or malfunction the skillet pan can be tilted manually following these instructions.

1. (prior to May 2006) - Fit a 10mm SIX point socket over the Manual Tilt Shaft as shown above. (after May 2006) - Fit a 1/2" SIX point socket over the Manual Tilt Shaft as shown above.

2. Turn socket wrench clockwise to empty contents.

Close-up of a hand adjusting a pipe fitting into a stainless steel industrial piping system (no text or symbols visible)

INSTALLATION

INSPECTION

If shipping damage to the unit is discovered or suspected, observe the following guidelines in preparing a shipping damage claim.

Technical diagram of a kitchen appliance with numbered parts and an inset showing the Cleveland control panel.

# D'ARTICLE DESCRIPTION

Lubricate the following parts every three months to insure smooth operation and reduce wear.

COMPARTIMENT DU TOURILLON, VIS TANGENTE ET EMBRAYAGE DE BASCULEMENT (avant mai 2006)

Technical line drawing of a mechanical assembly with gears and shaft (no text or symbols)

Technical line drawing of a mechanical device with no visible text or symbols

Technical line drawing of a mechanical device with no visible text or symbols

BURNER ASSEMBLY GASKET EXAMINATION PROCEDURE

CUVETTE DE LA POÊLE JOINT D'ÉTANCHÉITÉ ASSEMBLÉE DE LA CUVETTE DU BRÛLEUR

Close-up of a hand adjusting a pipe fitting into a metal enclosure with a curved pipe (no text or symbols visible)

Our Company supports a worldwide network of Maintenance and Repair Centers. Contact your nearest Maintenance and Repair Centre for replacement parts, service, or information regarding the proper maintenance and repair of your cooking equipment.

In order to preserve the various agency safety certification (UL, NSF, ASME/Ntl. Bd., etc.), only factory-supplied replacement parts should be used. The use of other than factory supplied replacement parts will void warranty.

FAUCETASSEMBLY 1 2 3 4 10 9 8 7 5 6 13 14 13 11 6 5 7 8 12

ITEM#PART#DESCRIPTIONQTY.

SPK13 SINGLE PANTRY FAUCET (includes items 1-10)

DPK13 DOUBLE PANTRY FAUCET (includes items 1-8 & 11)

1.	KE50825-7	3/4" SPOUT	1
2.	FA95007-10	RETAINING RING	1
3.	FA05002-19	"O" RING	1
4.	KE51736	LONG FAUCET NUT	1
5.	SK00395-1	FAUCET MOUNTING BRACKET	1
6.	FA11258	HEX CAP SCREW	2
7.	FA31029	LOCK WASHER	2
8.	FA210028	HEX NUT	2
9.	KE51401	SINGLE PANTRY BODY (c/w item 13)	1
10.	KE50335	ADAPTER WASHER	1
11.	KE51403	DOUBLE PANTRY BODY (c/w item 13 & 14)	1
12.	SE50447	REPLACEMENT HORSESHOE WASHER	1
13.	SE50021	REPLACEMENT STEM ASSEMBLY, COLD WATER	1
14.	SE50020	REPLACEMENT STEM ASSEMBLY, HOT WATER	1

FRAME / LID ASSEMBLY

19 202122 1 9 10 11 17

23 242526 2 4 18 5 6 OPEN END OF SPRING TO BE LOCATED ON TOP 7 8 APPLY REMOVABLE LOCKTITE 13 12 27

ITEM NO. PART NO. DESCRIPTION QTY.

1. SK00392-1 FRAME WELDMENT (30 GALLON) 1
   SK00392-2 FRAME WELDMENT (40 GALLON) 1

2. SK2457192 LID ASSEMBLY (30 GALLON) 1
   SK2457193 LID ASSEMBLY (40 GALLON) 1

3. KE50187-1 CAP 2

4. SK00394-1 HOOK WELDMENT 2

5. SK2452300 SPRING 2

6. FA95087-1 EYE BOLT 2

7. FA20008 HEX NUT 2

8. KE53573-1 BEARING 2

9. FA15019-4 SHOULDER BOLT 2

10. FA21501-2 ACORN NUT 2

11. KE00099 ADJUSTABLE FOOT (FLANGED) 2

12. KE50249-1 FOOT ADJUSTOR (W/O FLANGE) 2

13. FA31029 LOCKWASHER 2

14. FA11054 SCREW 4

15. SK2459299 COUPLING ASSEMBLY 1

16. FA21024 HEX NUT (5/16-18) 2

17. FA31030 LOCKWASHER 2

18. FA30055 FLAT WASHER 2

19. SK00054 VENT COVER ASSEMBLY 1

20. SK2211200 SPACER 1

21. FA95081-1 BOLT, MODIFIED 1

22. SK50179 WASHER 1

23. FA30504 WASHER 2

2" TANGENT DRAW-OFF VALVE

RAW-OFF VALVE 1 2 3 4 5 6 7

ITEM NO. PART NO. DESCRIPTION QTY.

1. • 1. KE50972-B DRAW-OFF ASSEMBLY 1
2. FA95049 WING NUT 1
3. KE527551 KNOB 1
4. KE52754 HEX NUT 1
5. KE52753 RETAINER 1
6. KE52752 PISTON 1
7. FA00111 "O" RING 1
8. KE52751 VALVE BODY 2

GENERAL ASSEMBLY COMPONENTS

VIEW X

(FULL VIEW, UNSECTIONED)

NOTE: ITEMS MARKED WITH * ARE NOT SHOWN.

FILL WITH GREASE 98 97 96 *94 95 93 92 99 *75 90

101 103 102 101 22 23 100 104 113

(FROM BACK) OVERIDE MECHANISM 85 89 88

46

USE SILICONE 46 110 70 91 105 111 108 109 107

CASTER OPTION

82 81

82 80

CORRECTIONAL PACKAGE OPTIONS DETAIL "D" 118 67 119 108 109 115 83 68 114 71 120 23 100 106 2 67 65 69

GENERAL ASSEMBLY COMPONENTS

ITEM NO. PART NO. DESCRIPTION QTY.

				30 Gal.	40 Gal.
22	FA21008 HEX. NUT 1/4-20 4 4
23	FA31029 SPLIT LOCKWASHER 1/4 44
46	KE51084-2 WASHER		11
65	KE002486-1	FLUE DEFLECTOR ASSEMBLY		1	-
	KE002486-2	FLUE DEFLECTOR ASSEMBLY		-	1
67	FA21501-2	ACORN NUT 1/4-20, S.S.	5 5
68	SK50942-1 FRONT COVER		1 -
	SK50942-2 FRONT COVER		-	1
69	SK50943-1 SIDE COVER, R.H.		11
70	SK50943-2 SIDE COVER, L. H.		11
71	SK50946-1 FRONT BOX COVER ASSEMBLY		1 1
75	FA11511-20	SECURITY HEX SOCKET SCREW 3/8-16 X1 (CP OPTION)		4	4
	KE55443 CAP SCREW, 3/8-16 X1 HIGH STRENGTH (NO CP OPTION)		4 4
80	KE53068-3	SWIVEL CASTER W/O BRAKE	2 2
81	KE53068-4	SWIVEL CASTER WITH BRAKE	2 2
82	KE53046-1	CASTER SLEEVE	4 4
83	KE95447 LABEL TO COVER FAUCET MTG. HOLES		1 1
85	KE003160	HANDLE WELDMENT	11
88	SK2473800	SPRING CUP	22
89	F10	SCREW: PAN QUAD 8-32 X 3/8	22
90	FA11511-101	SHORT ARM SECURITY HEX KEY	1 1
91	SK2495600	STRIP FILL	1	-
	SK2474400	STRIP FILL		-	1
92	KE55445	WASHER, HIGH STRENGTH ULTRA-COATED		4	4
93	FA31031 SPLIT LOCK WASHER, S.S., 3/8 DIA.		4 4
94	FA95007-12	RETAINING RING, 1 DIA. 3/16	1 1
95	KE55440	WIPER SEAL	1 1
96	FA05002-47	0-RING, 2 DIA. X 2 DIA. 3/16	1 1
97	KE55446	PLATE, BEARING RETAINING	1 1
98	FA11511-2	10-32 X 3/8 PAN HEAD TORX SCREW (CP OPTION)		4	4
	F182	10-32 X 1/2 SLOTTED HEAD S.S. SCREW (NO CP OPTION)		4 4
99	KE02383 HOUSING ASSEMBLY, TRUNNION		1 1
100	FA30505-1	FLAT WASHER 1/4		4	4
101	FA11258	1/4-20 X 3/4 BOLT, 18-8 S.S.		4	4
102	F01518-1	SHUT SET VALVE		1 1
103	N0640C1.5	NIPPLE		1 1
104	SK2472702	SWIVEL CONNECTOR		1 1
105	KE95497	RISK OF ELECTRIC SYMBOL		1	1
106	KE95552-2 LABEL, GAS RATING		1 1
107	KE95533-9 TAG		1 1
108	KE51258-1 CONDUIT CONNECTOR		1 1
110	KE54907-16	PLUG BUTTON		1 1
111	KE55356	EXTRUDEC WASHER		4	4
113	KE55407	EQUIPMENT INSTALLATION LABEL		1	1
114	FAL1511-2	10-32 X 3/8 PAN HEAD TORX SCREW (CP OPTION)		8	8
114	FL 82	10-32 X 1/2 S.S. SLOTTED HEAD SCREW (NO CP OPTION)		8	8
120	FAL1511-11	1/4-20 X 3/4 PAN HEAD TORX SCREW (CP OPTION)		2	2
	FA11258	1/4-20 X 3/4 PAN HEAD CAP SCREW (NO CP OPTION)		2 2

TILT ASSEMBLY COMPONENTS

19 18 17 4 7 30 SECTION F-F

F 46 17 18 19 NOT SHOWN *116*124 120 100 23 45 51 52

POWER TILT 2 SIDES & BACK 3 29 31 NOT SHOWN 116 7 30 6 43 42 41 4 35 13 14 15 16 44 15 16 12 124 116 40 39 40 24 25 116 49 48 50 19 18 17 POWER TILT

31 NOT SHOWN 2 SIDES & BACK 26 TACK WELD, PRISON OPTION TIGHTEN INTO KEYWAY 116 7 35 6 13 11 33 32 38 17 19 4 18 12 15 16 14 30 19 18 17 116 37 24 25 MANUAL TILT

TILT ASSEMBLY COMPONENTS

Common Parts

ITEM	PART#	DESCRIPTION	QTY
4	KE002590-2	GB. WRAP WELDMENT	1
6	KE602239-1	STOP ARM	1
11	FA95055-13	KEY 3/8 X 3/8 X 5	1
12	FA15019-6	SHOULDER BOLT	1
13	FA21008	1/4-20 HEX NUT, 18-8 S.S.	1
14	KE601886-2	STOP ASSEMBLY	1
15	FA15021	BOLT, HEX CAP M10 X 30	2
16	FA31500	LOCKWASHER M10	2
17	FA11526	HEX. CAP SCREW 7/16-14 X 1-1/2" S.S. 18-8	6
18	FA31011	7/16 SPLIT LOCKWASHER, PLATED	6
19	FA21506	NUT, 7/16-14 S.S. 18-8	8
23	FA31029	SPLIT LOCKWASHER 1/4	9
24	FA21024	5/16 - 18, HEX NUT, 18-8 S.S.	4
25	FA31030	SPLIT LOCKWASHER 5/16	4
26	KE600264-4	GASKET, SILICONE GRAY	1
30	KE55513-1	GEAR UNIT	1
31	WHSGLT1	HARNESS FOR SGL T1	1
46	KE51084-2	WASHER	1
100	FA30505-1	FLAT WASHER 1/4	9

Gearbox cover Assembly Option

ITEM	PART#	DESCRIPTION	QTY
3	SK00387-15	MANUAL TILT °F OPTION; 110-120 VOLT	1
	SK00387-16	MANUAL TILT °C OPTION; 110-120 VOLT	1
	SK00387-17	POWER TILT °F OPTION; 110-120 VOLT	1
	SK00387-18	POWER TILT °C OPTION; 110-120 VOLT	1
	SK00387-27	MANUAL TILT °F OPTION; 220-240 VOLT	1
	SK00387-28	MANUAL TILT °C OPTION; 220-240 VOLT	1
	SK00387-29	POWER TILT °F OPTION; 220-240 VOLT	1
	SK00387-30	POWER TILT °C OPTION; 220-240 VOLT	1

Manual Tilt Option

ITEM	PART#	DESCRIPTION	QTY
17	FA11526	HEX CAP SCREW 7/16-14 X 1-1/2 S.S. 18-8	3
18	FA31011	7/16 SPLIT LOCKWASHER, PLATED	3
19	FA21506	NUT, 7/16-14 S.S. 18-8	3
32	FA602714	BOLT, HI-STRENGTH PLATED, 5/8-11 X 4-1/2	1
33	FA15012	HEX NUT, PLATED, 5/8-11	1
34	KE00508-2	HANDWHEEL ASSEMBLY	1
35	KE54738-5	WASHER, FLAT	1
37	KE602511	BOTTOM COVER	1
38	KE602710	STOP PLATE	1
110-120 V OPTION
3	SK00387-15	MANUAL TILT °F OPTION; 110-120 VOLT	1
	SK00387-16	MANUAL TILT °C OPTION; 110-120 VOLT	1
7	KE003653-1	COMPONENT PLATE ASSEMBLY	1
220-240 V OPTION
3	SK00387-27	MANUAL TILT °F OPTION; 220-240 VOLT	1
	SK00387-28	MANUAL TILT °C OPTION; 220-240 VOLT	1
7	KE003653-3	COMPONENT PLATE ASSEMBLY	1

Power Tilt Option

ITEM	PART#	DESCRIPTION	QTY
15	FA15021	BOLT, HEX CAP M10 X 30	1
16	FA31500	LOCKWASHER M10	1
23	FA31029	SPLIT LOCKWASHER 1/4	8
29	WHST1-PTA	POWER TILT HARNESS FOR T1	1
35	KE54907-16	PLUG BUTTON	1
39	KE601725	SUPPORT	1
40	KE52832-5	MOTOR, POWER TILT	1
41	KE50582-5	COUPLING HUB, 1/2 BORE	1
42	KE50583-1	COUPLING SPIDER	1
43	KE50582-4	COUPLING HUB, 3/4 BORE	1
44	KE601886-1	STOP	1
45	FA11384	HEX. CAP SCREW 3/8-16 X 1"	2
48	KE602542	EXTENSION FOR SHAFT	1
49	KE602543	SOCKET SET SCREW, CONE POINT	1
50	KE602507	BOTTOM COVER	1
51	FA21026	3/8 HEXAGON NUT	2
52	FA31031	3/8 SPLIT LOCK WASHER S.S.	2
100	FA30505-1	FLAT WASHER 1/4	2
116	FA11145	10-32 X 3/8 PAN HEAD MACHINE SCREW	2
120	FA11258	1/4-20 X 3/4 HEX HEAD CAP SCREW	2
124	KE603730	MOTOR GUARD	1
110-120 V OPTION
3	SK00387-17	POWER TILT °F OPTION; 110-120 VOLT	1
	SK00387-18	POWER TILT °C OPTION; 110-120 VOLT	1
7	KE003653-2	COMPONENT PLATE ASSEMBLY	1
220-240 V OPTION
3	SK00387-29	POWER TILT °F OPTION; 220-240 VOLT	1
	SK00387-30	POWER TILT °C OPTION; 220-240 VOLT	1
7	KE003653-4	COMPONENT PLATE ASSEMBLY	1

CONTROL BOX ASSEMBLY

(for units built prior to December 2008)

9 5 6 7 8 SECTION A - A

Technical diagram of a mechanical assembly with numbered components, likely a valve or actuator assembly.

SECTION B-B

13

A B C 16 8 9 Cleveland 15 17 18

11 10 12 14 SECTION C - C

ITEM NO. PART NO. DESCRIPTION QTY.

1.	SK2138700	KNOB ASSEMBLY	1
2.	SK2360700	DIAL INSERT °F	1
	SK2360701	DIAL INSERT °C	1
3.	KE51005	RUBBER BOOT. #N9030 X 1/4	1
4.	SK2498399	POTENTIOMETER SHAFT ASSEMBLY	1
INCLUDES	SK2166800	POTENTIOMETER SHAFT	1
	SK2167000	TENSION PIN	1
	SK2167100	WASHER, BOWED/SPRING	1
	SK2167200	RETAINING RING, SP-NR #R1000-25	1
	SK2167300	PANEL BEARING	1
	SK2382800	RETAINING RING CLIP	1
5.	FA21006	NUT, S.S. F#10-24	2
6.	FA32022	TOOTH LOCK WASHER #10 S.S.	2
7.	FA40000-6	#10-24 X 3/8 S.S. WELD STUD	2
8.	SK50903-1	BRACKET, INDICATOR LIGHT	1
9.	SK50905-1	HEAT INDICATOR, 28V	1
10.	SK2142002	THERMOSTAT	1
11.	SK2159300	THERMOSTAT INSULATOR	1
12.	SK2491500	STOP PLATE ASSEMBLY	1
13.	SK95063	CAUTION LABEL	1
14.	SK90125-3	WIRING DIAGRAM	1
15.	KE95604-5	CONTROLS LABEL, MANUAL TILT	1
	KE95604-6	CONTROLS LABEL, POWER TILT	1
16.	SK2474102	SWITCH, ON/OFF/ON, DUAL FIRING	1
17.	KE53137-3	TILT SWITCH, ON/OFF/ON	1
	KE53184	CONTACT SECTION HOLDER (LATCH)	1
	KE53138-1	CONTACT BLOCK	4
18.	KE50579-2	CIRCUIT BREAKER	1
	FA05002-34	"O" RING, CIRCUIT BREAKER	1
	KE50580	WATER RESISTANT BOOT	1

CONTROL BOX ASSEMBLY
(for units built after December 2008)

9 5 6 7 8 SECTION A - A

1 2 3 4 SECTION B - B 13 17 SECTION C - C

A ← B ← C ← 16 18 15 8 9 Cleveland

ITEM NO. PART NO. DESCRIPTION QTY.

1.	SK2138700	KNOB ASSEMBLY	1
2.	SK2360700	DIAL INSERT °F	1
	SK2360701	DIAL INSERT °C	1
3.	KE51005	RUBBER BOOT. #N9030 X 1/4	1
4.	SK2498399	POTENTIOMETER SHAFT ASSEMBLY	1
INCLUDES	SK2166800	POTENTIOMETER SHAFT	1
	SK2167000	TENSION PIN	1
	SK2167100	WASHER, BOWED/SPRING	1
	SK2167200	RETAINING RING, SP-NR #R1000-25	1
	SK2167300	PANEL BEARING	1
	SK2382800	RETAINING RING CLIP	1
5.	FA21006	NUT, S.S. F#10-24	2
6.	FA32022	TOOTH LOCK WASHER #10 S.S.	2
7.	FA40000-6	#10-24 X 3/8 S.S. WELD STUD	2
8.	SK50903-1	BRACKET, INDICATOR LIGHT	1
9.	SK50905-1	HEAT INDICATOR, 28V	1
10.	SK2142002	THERMOSTAT	1
11.	SK2159300	THERMOSTAT INSULATOR	1
12.	SK2491500	STOP PLATE ASSEMBLY	1
13.	SK95063	CAUTION LABEL	1
14.	SK90125-3	WIRING DIAGRAM	1
15.	KE95604-5	CONTROLS LABEL, MANUAL TILT	1
	KE95604-6	CONTROLS LABEL, POWER TILT	1
16.	SK2474102	SWITCH, ON/OFF/ON, DUAL FIRING	1
17.	SE003687	SWITCH ASSEMBLY REPLACEMENT KIT	1
INCLUDES	KE603208-4	SWITCH	1
	KE603208-7	LATCH	1
	KE603208-9	CONTACT	4
	KE603747	LABEL	2
18.	KE50579-2	CIRCUIT BREAKER	1
	FA05002-34	"O" RING, CIRCUIT BREAKER	1
	KE50580	WATER RESISTANT BOOT	1

SUPPORT PLATE ASSEMBLY

(for units built between August 2006 & June 2009)

Technical diagram of an electronic device with numbered components and exploded view, likely for assembly or maintenance.

ITEM NO. PART NO.

SUB-ASSEMBLIES -

KE002907-5

KE002907-6

KE002907-7

KE002907-8

DESCRIPTION

QTY.

SUPPORT PLATE ASSEMBLY; MT, SGL-T1, 110-120V

SUPPORT PLATE ASSEMBLY; PT, SGL-T1, 110-120V

SUPPORT PLATE ASSEMBLY, MT, SGL-T1, 220-240V

SUPPORT PLATE ASSEMBLY, PT, SGL-T1, 220-240V

COMPONENT PARTS -

1	KE602587
6	KE53444
7	KE51139
8	KE52936-8
11	KE602598
12	SK2474500
13	FA11091
14	FA11054
15	FA11060
16	FA21002
17	FA32004
18	FA32005

110-120V, 1 PH, 60 HZ OPTION

5	KE53838-25
20	KE52936-6

220-240V, 1 PH, 50 HZ OPTION

5	KE53838-18
20	KE52936-10

POWER TILT OPTION -

9	KE602573
10	KE602571
12	SK2474500
13	FA11091
15	FA11060
16	FA21002
18	FA32005
19	FA21004

SUPPORT PLATE 1

BRACKET, TRANSFORMER MOUNTING 1

FUSE HOLDER 2

FUSE 1.25 AMP, 250V....1

BRACKET, SWITCH MOUNTING 1

SWITCH, TILT LIMIT 1

8-32 X 3/8 S.S. MACHINE SCREW....10

6-32 X 3/8 S.S. MACHINE SCREW....2

6-32 X 1 S.S. MACHINE SCREW 2

6-32 HEX MACHINE SCREW NUT S.S. 2

6 EXTERNAL TOOTH LOCK WASHER ZINC PLATED 6

8 EXTERNAL TOOTH LOCK WASHER ZINC PLATED 2

TRANSFORMER 1

FUSE 3.00 AMP, 250V....1

TRANSFORMER 1

FUSE 1.5 AMP, 250V....1

BRACKET, SWITCH MOUNTING 1

BRACKET, SWITCH MOUNTING 1

SWITCH, TILT LIMIT 2

8-32 X 3/8 S.S. MACHINE SCREW....4

6-32 X 1 S S MACHINE SCREW....4

6-32 HEX MACHINE SCREW NUT S S. 4

8 EXTERNAL TOOTH LOCK WASHER ZINC PLATED 4

8-32 HEX MACHINE SCREW NUT S S. 2

SUPPORT PLATE ASSEMBLY (for units built after June 2009)

110-120V, 1 PH, 60 Hz

220-240V, 1 PH, 60 Hz

ITEM NO. PART NO. DESCRIPTION QTY.

COMMON PARTS:

1	KE602587-1	SUPPORT PLATE	1
5	KE53838-25	TRANSFORMER	1
6	KE53444	BRACKET, TRANSFORMER MOUNTING	1
7	KE51139	FUSE HOLDER	2
8	KE52936-6	FUSE 3.00 AMP, 250V	1
11	KE602598-1	MOUNTING BRACKET; 5° TILT	1
12	SK2474500	SWITCH, TILT LIMIT	1/3
13	FA11091	#8-32 X 3/8 S.S. MACHINE SCREW	5/7/9/11
14	FA11054	#6-32 X 3/8 S.S. MACHINE SCREW	9
15	FA11060	#6-32 X 1 S.S. MACHINE SCREW	2
16	FA21002	#6-32 HEX MACHINE SCREW NUT S.S.	9
17	FA32004	#6 EXTERNAL TOOTH LOCK WASHER	4
18	FA32005	#8 EXTERNAL TOOTH LOCK WASHER	1
20	KE52936-8	FUSE 1.25 AMP, 250V	2
21	KE50473	GROUND LUG	1

110-120V, POWER TILT MODELS:

9	KE602573-1	BRACKET, LIMIT SWITCH MOUNTING	1
10	KE602571	MOUNTING BRACKET: FULL TILT	1
19	FA21004	#8-32 HEX MACHINE SCREW NUT S.S.	2
23	KE50581	BRIDGE RECTIFIER	1
24	FA15018-8	8-32 X 1 SEMS SCREW	1

220-240V, MANUAL TILT MODELS:

25 KE53838-10 TRANSFORMER

1

20-240V, POWER TILT MODELS:

9	KE602573-1	BRACKET, LIMIT SWITCH MOUNTING	1
10	KE602571	MOUNTING BRACKET: FULL TILT	1
19	FA21004	#8-32 HEX MACHINE SCREW NUT S.S.	2
23	KE50581	BRIDGE RECTIFIER	1
24	FA15018-8	8-32 X 1 SEMS SCREW	1
25	KE53838-10	TRANSFORMER	1

COMPONENT PLATE ASSEMBLY, POWER TILT

(for units built between August 2006 & June 2009)

1 3 6 4 2 2 8 11 7

ITEM NO. PART NO. DESCRIPTION QTY.

1	KE602908	COMPONENT PLATE	1
3	KE50753-10	RELAY; DPDT/10A/120VAC	2
4	KE50581	BRIDGE RECTIFIER	1
6 FA15018-8 #8-32 X 1 SEMS MACHINE SCREW, PLATED			1
7	FA11091	#8-32 X 3/8 S.S. MACHINE SCREW	9
8	FA11056	#6-32 X 1/2 S.S. MACHINE SCREW	4
11	KE50473	GROUND LUG	1

BURNER ASSEMBLY
(for units built prior to June 2007)

ENLARGED VIEW 35 37 36 49 50 38 1 2 7 48 9 34 8 39 45 46 47 42 43 424110 ENLARGED VIEW 1245 11 30 29 53 28 52 41 42 43 15 14 1640 18 11 19 41 42 13 32 24 27 26 25 24 41 42 23 22 21525112 212042 ENLARGED SIDE VIEW ENLARGED VIEW

BURNER ASSEMBLY (for units built prior to June 2007)

ITEM NO. PART NO. DESCRIPTION QTY.

1. SK00399-1 BURNER PAN ASSEMBLY (30 GALLON) 1
   SK00389-1 BURNER PAN ASSEMBLY (40 GALLON) 1
2. SK2495500 BURNER ASSEMBLY (30 GALLON) 1
   SK2478800 BURNER ASSEMBLY (40 GALLON) 1
3. SK2460300 INSULATION, SIDE 2
4. SK2460700 INSULATION, BURNER/IGNITOR 1
5. SK2460500 INSULATION FRONT (30 GALLON) 1
   SK2460400 INSULATION FRONT (40 GALLON) 1
6. SK50939-1 INSULATION BOTTOM (30 GALLON) 1
   SK50919-1 INSULATION BOTTOM (40 GALLON) 1
7. SK2494999 BAFFLE ASSEMBLY (30 GALLON) 1
   SK2471099 BAFFLE ASSEMBLY (40 GALLON) 1
8. SK00396-1 BOX ASSEMBLY 1
9. SK2471200 HEAT SHIELD (30 GALLON) 1
   SK50927-1 HEAT SHIELD (40 GALLON) 1
   10.* SK00397-1 GAS IGNITION CONTROL ASSEMBLY. 1
   * SEE "GAS IGNITION CONTROL SYSTEM" DRAWING FOR MORE DETAIL
10. SK2463299 AIR MIX CHAMBER ASSEMBLY 1
11. SK2460000 GASKET, BURNER MOUNTING 2
12. SK2460200 GASKET, FAN MOUNTING 1
13. SK2476000 BLOWER FAN 1
14. SK2480101 AIR ORIFICE: BLOWER (30 GALLON) 1
    SK2480100 AIR ORIFICE: BLOWER (40 GALLON)....1
15. SK2488100 AIR SWITCH 1
16. SK2491100 1/4 TUBE AIR PROVE 1
17. SK2473000 COMPRESSION TEE 1
18. SK2491200 1/4 TUBE AIR MIX - IGNITOR 1
19. SK2491300 1/4 TUBE GAS VALVE ELBOW COMPT. 1
20. FI05226-1 NIPPLE 1
21. FI00073-1 UNION 1
22. FI05226-7 NIPPLE 1
23. FI00040-1 ELBOW 2
24. SK01477-11 NIPPLE (30 GALLON) 1
    SK01477-12 NIPPLE (40 GALLON)....1
25. FI05231 REDUCER 1
26. SK2459299 COUPLING ASSEMBLY 1
27. SK076015-2 ELBOW, 3/4 UNION 1
28. SK076029-70 UNION 1
29. SK2489700 STREET ELBOW 1
30. FI05226-8 NIPPLE 1
31. SK2462899 COVER ASSEMBLY, GAS COMPT. BOX 1
32. SK50933-1 SENSOR 1
33. SK2490600 FULL COUPLING, S.S. 1
34. SK2487800 BAYONET, ADAPTER 1
35. F95 PAL NUT 15-19
36. F10 SCREW, PAN QUARD, 8-32X3/8 .6
37. F900 K-LOCK NUT, 10-24 .3
38. FA21008 HEX NUT, 1/4 -20 S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-25
39. FA31029 SPLIT LOCKWASHER, 1/4-S.S. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23-25
40. FA11258 HEX SCREW, 1/4-20 X 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
41. FA30505-1 WASHER, 1/4 13-15
42. SK50399 CONNECTOR, 1/2 LIQUIDTIGHT 1
43. KE54617-1 CONNECTOR, 45 DEG. 1/2 TIGHT ..... 1
44. KE51916-2 1/2 LIQUIDTIGHT 1
45. SK50941-1 PROBE INSULATION (30 GALLON) 1
    SK50941-2 PROBE INSULATION (40 GALLON) 1
46. FA30505-3 WASHER 1
47. SK2460900 GASKET 1
    51.* SK00398-1 PILOT ASSEMBLY, NATURAL GAS 1
    SK00398-2 PILOT ASSEMBLY, LP 1
    * SEE "PILOT ASSEMBLY" DRAWING FOR MORE DETAIL
48. KE003671-1 GAS VALVE KIT, NATURAL GAS 1
    KE003671-2 GAS VALVE KIT, LP 1
49. SK2499600 ORIFICE, NATURAL GAS (30 GALLON) 1
    SK2473100 ORIFICE, NATURAL GAS (40 GALLON) 1
    SK2499700 ORIFICE, LP. (30 GALLON) 1
    SK2473200 ORIFICE, LP. (40 GALLON) 1

BURNER ASSEMBLY (for units built after after June 2007)

Technical schematic diagram of an industrial device with numbered components and a close-up inset showing internal assembly details.

-	SK00388-4	BURNER UNIT ASSEMBLY, 40 GAL. LP.				▼
-	SK00388-3	BURNER UNIT ASSEMBLY, 30 GAL. LP.			▼
-	SK00388-2	BURNER UNIT ASSEMBLY, 40 GAL. NAT. GAS		▼
-	SK00388-1	BURNER UNIT ASSEMBLY, 30 GAL. NAT GAS	▼
ITEM	PART#	DESCRIPTION	QTY	QTY	QTY	QTY
43	FA11258	HEX. SCREW, 1/4-20 X 3/4	4	4	4	4
44	FA30505-1	WASHER, 1/4	21	23	21	23
45	SK50399	CONNECTOR 1/2 LIQUIDTIGHT	*N1	*N1	*N1	*N1
46	KE54617-1	CONNECTOR, 45 DEC. 1/2 TIGHT	*N1	*N1	*N1	*N1
47	KE51916-2	1/2 LIQUIDTIGHT	*N1	*N1	*N1	*N1
48	SK50941-1	PROBE INSULATION	1	-	1	-
	SK50941-2	PROBE INSULATION	-	1	-	1
49	FA30505-3	WASHER	1	1	1	1
50	SK2460900	GASKET	1	1	1	1
51	SK00398-1	PILOT ASSEMBLY, NATURAL GAS	1	1	-	-
	SK00398-2	PILOT ASSEMBLY, LP.	-	-	1	1
52	SK24882-1	STANDARD GAS VALVE FOR NATURAL GAS	1	1	-	-
	SK24882-2	STANDARD GAS VALVE FOR LP	-	-	1	1
53	REF.KE55278	GAS ORIFICE.REF. TO DWG. FOR SELECTION	1	1	1	1
54	SK2472402	GASKET, PAN TO BURNER PAN ( SIDE)	2	2	4	4
55	SK2472400	GASKET, PAN TO BURNER PAN ( FRONT)	1	-	2	-
	SK2472401	GASKET, PAN TO BURNER PAN ( FRONT)	-	1	-	2
56	SK2463800	SPACER	4	6	4	6
57	SK2461000	GASKET, COMPONENT MOUNTING	2	2	2	2
58	SK2498500	GASKET, GAS LINE MOUNT	1	1	1	1
62	SK600116-1	INSULATION BURNER, FRONT THIN	2	-	2	-
	SK600116-2	INSULATION BURNER, FRONT THIN	-	2	-	2
63	SK600117-1	INSULATION UNDER BURNER	2	-	2	-
	SK600117-2	INSULATION UNDER BURNER	-	2	-	2
64	KE600641-2	INSULATION, SIDE	1	1	1	1
65	KE53618	SIGTH CLASS GASKET	1	1	1	1
66	KE53617	SIGTH CLASS	1	1	1	1
67	KE53619	SIGTH CLASS RETAINER	1	1	1	1
68	KE603155	FLEXIBLE S.S GAS HOSE	1	1	1	1
69	FA32008	TOOTH LOCK WASHER	14	16	14	16
70	FA11256	BOLT 1/4"-20, 1/2"	4	4	4	4
71	KE50555-7	GROMMET RUBBER	1	1	1	1
72	FA20504-3	10-24 LOCK NUT, ZINK COATED	1	1	1	1
73	KE602274	BRACKET, AIR SWITCH MOUNTING	1	1	1	1
74	SK2460701	INSULATION, BURNER/IGNITOR	1	1	1	1
75	FA11092	PAN HEAD PHILLIPS S.S. SCREW #8-32 X 1/2	2	2	2	2
80	G02251-1	GAS SPIGOT	1	1	1	1
82	N0640C1-5	NIPPLE 3/4 X 1 1/2 LG, BLACK PIPE	1	1	1	1

-	SK00388-4	BURNER UNIT ASSEMBLY, 40 GAL. LP.				▼
-	SK00388-3	BURNER UNIT ASSEMBLY, 30 GAL. LP.			▼
-	SK00388-2	BURNER UNIT ASSEMBLY, 40 GAL. NAT. GAS		▼
-	SK00388-1	BURNER UNIT ASSEMBLY, 30 GAL NAT GAS	▼
ITEM	PART#	DESCRIPTION	QTY	QTY	QTY	QTY
1	SK00399-1	BURNER PAN ASSEMBLY	1	-	1	-
	SK00389-1	BURNER PAN ASSEMBLY	-	1	-	1
2	SK2478801	BURNER ASSEMBLY	1	-	1	-
	SK2478800	BURNER ASSEMBLY	-	1	-	1
3	KE600641-1	INSULATION, SIDE	1	1	1	1
4	SK2460700	INSULATION, BURNER/IGNITOR	1	1	1	1
5	SK2460500	INSULATION FRONT	1	-	1	-
	SK2460400	INSULATION FRONT	-	1	-	1
6	SK50939-1	INSULATION BOTTOM	1	-	1	-
	SK50919-1	INSULATION BOTTOM	-	1	-	1
7	SK2494999	BAFFLE ASSEMBLY	1	-	1	-
	SK2471099	BAFFLE ASSEMBLY	-	1	-	1
8	SK00396-1	BOX ASSEMBLY	1	1	1	1
9	SK50927-1	HEAT SHIELD	1	1	1	1
10	SK00397-1	GAS IGNITION CONTROL ASSY (STANDARD SKILLETS).	1	1	1	1
11	KE02411	AIR MIX CHAMBER ASSEMBLY	1	1	1	1
12	SK2460000	GASKET: BURNER MOUNTING	2	2	2	2
13	SK2460200	GASKET: FAN MOUNTING	1	1	1	1
14	SK2476000	BLOWER FAN (STANDARD SKILLETS)	1	1	1	1
15	SK2480102	AIR ORIFICE: BLOWER	1	-	1	-
	SK2480100	AIR ORIFICE: BLOWER	-	1	-	1
16	KE55453-1	AIR PRESSURE SWITCH	1	1	1	1
17	KE55501	TUBE, AIR SWITCH FLEXIBLE	1	1	1	1
18	FI05198-1	ELBOW; COMPRESSION 1/4 TUBEX1/8 MPT	1	1	1	1
19	SK2491200	1/4 TUBE AIR MIX - IGNITOR	1	1	1	1
20	SK24913-2	1/4 TUBING COMP; T1 GAS VALVE	1	1	1	1
27	SK2459299	COUPLING ASSEMBLY	1	1	1	1
28	SK076015-2	ELBOW: 3/4 UNION	1	1	1	1
29	SK076010-4	PIPE COUPLING - WS TYPE; 3/4	2	2	2	2
30	SK2489700	STREET ELBOW	1	1	1	1
34	SK2462899	COVER ASSEMBLY,GAS COMP.BOX	1	1	1	1
35	SK50933-1	OPERATING THERMOSTAT	1	1	1	1
36	SK2490600	COUPLING, 1/8 NPT SS.	1	1	1	1
37	SK2487800	BAYONET, ADAPTOR	1	1	1	1
38	FA20502	FLANCED NUT	14	16	14	16
39	F10	THREAD-CUTTING SCREW, 8-32 X3/8"	8	8	8	8
40	F900	K-LOCK NUT, 10-24	3	3	3	3
41	FA21008	HEX. NUT, 1/4 -20 S.S.	23	25	23	25
42	FA31029	SPLIT LOCKWASHER, 1/4-S.S.	11	11	11	11

GAS TRAIN, TRUNNION ASSEMBLIES

ITEM PART DESCRIPTION QTY. NO. NO.

GAS TRAIN

1. FI00134 ELBOW 2
2. F01518-1 SHUT OFF VALVE ..... 1
3. FI00607 NIPPLE 1
4. SK2472702 SWIVEL CONNECTOR .....1
5. SK2472701 GAS CONNECTOR HOSE .....1
6. SK2459299 BRACKET ASSEMBLY, GAS LINE ...1

Pure technical diagram of a mechanical device with no text, numbers, or symbols

163 2 1 5 4

PILOT ASSEMBLY

ITEM PART DESCRIPTION QTY. NO. NO.

1. K00398-1 PILOT ASSEMBLY, NATURAL GAS ..... 1 SK00398-2 PILOT ASSEMBLY, LP ..... 1

2. SK2460100 GASKET 1

3. SK2477000 IGNITOR/PILOT ASSEMBLY .....1
4. SK2488300 GAS REGULATOR ....1
5. SK2489800 TEE, 1/8 ..... 1
6. FI05198-1 ELBOW, 1/8 2
7. SK2488400 VARIABLE ORIFICE NATURAL GAS ....1 SK2488401 VARIABLE ORIFICE PROPANE ....1

Technical diagram of a mechanical assembly with numbered components for identification

GAS IGNITION CONTROL SYSTEM

ITEM PART DESCRIPTION QTY. NO. NO.

1. SK00397-1 GAS IGNITION CONTROL ASSEMBLY..1

2. SK50931-1 MOUNTING PLATE 1

3. SK2475300 GAS CONTROL MODULE ..... 1
4. KE55069-7 HIGH LIMIT (INCLUDES MOUNTING BRACKET SK50931) 1
5. FA12 SCREW, 10-24 X 3/8 8
6. SK2475600 HOLDER 1
7. SK2475500 RELAY .... 1 SK2475700 SPRING .... 1

Technical diagram of a mechanical assembly with numbered components, likely for engineering or manufacturing documentation.

FLUE DIVERTER ASSEMBLY

DE DIVERTER ASSEMBLY 2 13 25 241518 10 16 11 1 1 26 12 14 9 17 15 12 14

ITEM NO. PART NO. DESCRIPTION QTY

1.	KE002440-1	CHANNEL WLD'T ASS'Y; 30	1
	KE002440-2	CHANNEL WLD'T ASS'Y; 40	1
2.	KE602434-1	FLUE FRONT; 30	1
	KE602434-2	FLUE FRONT; 40	1
9.	KE602438-1	ANGLE; 30	1
	KE602438-1	ANGLE; 30	1
10.	KE602444	BRACKET; FRAME CLAMP	2
11.	FA95092-3	U; 3" FRAME CLAMP	2
12.	FA21008	HEX NUT; S.S.; 1/4-20	6/8
13.	FA21501-2	HEX HEAD DOMED NUT; S.S.; 1/4-20	4
14.	FA31029	SPRING LOCK WASHER; 1/4 I.D.	10/12
15.	FA30505-1	FLAT WASHER; S.S.; 1/4 I.D.	14/16
16.	FA11258	HEX HEAD SCREW; S.S.; 1/4-20 X3/4	8/10
17.	KE602373-1	FILLER PIECE; R.H.	1
18.	KE602373-2	FILLER PIECE; L.H.	1
19.	SK2330100	SILICONE (NOT SHOWN)	1
22.	SK2472405	GASKET, PAN TO FLUE (NOT SHOWN); 30	1
	SK2472406	GASKET, PAN TO FLUE (NOT SHOWN); 40	1
23.	KE602382	INSULATION (NOT SHOWN)	1
24.	FA31030	SPRING LOCK WASHER, 5/16"I.D.	4
25.	FA21024	HEX NUT, S.S. 5/16"-18	4
26.	KE602568-1	FLUE BACK; 30	1
	KE602568-2	FLUE BACK; 40	1
27.	KE802607	INSTALLATION INSTRUCTIONS FOR SERVICE (NOT SHOWN)	1

SPARE PARTS LIST

PART NO. DESCRIPTION QTY.

SK2474500 SWTCH, TILT LIMIT 1

KE53838-25 TRANSFORMER 1

KE52936-8 FUSE, 1.25 AMP 1

KE52936-6 FUSE, 3 AMP 1

SK00397-1 GAS IGNITION CONTROL ASSEMBLY. 1

SK50933-1 TEMPERATURE SENSOR (RTD) 1

SK2488201 GAS VALVE, LP 1

FA15019-6 SHOULDER BOLT 1

FA21024 5-16 HEX NUT, 18-8 S.S. 1

SK2498399 POTENTIOMETER SHAFT ASSEMBLY 1

INCLUDES:

SK2166800 POTENTIOMETER SHAFT 1

SK2167000 TENSION PIN 1

SK2167100 WASHER, BOWED/SPRING 1

SK2167200 RETAINING RING, SP-NR #R1000-25 1

SK2167300 PANEL BEARING 1

SK2382800 RETAINING RING CLIP 1

SK50905-1 INDICATOR LIGHT CLEAR, 28V 1

SK2142002 THERMOSTAT 1

SK2477000 IGNITOR/PILOT ASSEMBLY 1

KE55069-7 SAFETY THERMOSTAT 1

SK2475500 RELAY 1

SK2474102 SWITCH, ON/OFF/ON, DUAL FIRING 1

POWER TILT ONLY

KE53137-3 TILT SWITCH, ON/OFF/ON 1

KE53184 CONTACT SECTION HOLDER (LATCH) 1

KE53138-1 CONTACT BLOCK 4

KE50579-2 CIRCUIT BREAKER 1

FA05002-34 "O" RING, CIRCUIT BREAKER 1

KE50580 WATER RESISTANT BOOT 1