TC-AC 190/24/8/1 - Compressor EINHELL - Free user manual and instructions

USER MANUAL TC-AC 190/24/8/1 EINHELL

GB Original operating instructions Compressor

Close-up of a mechanical device with hoses and a labeled component (no readable text or symbols)

-2-

Two mechanical components labeled 1 and 14, shown from different angles (no text or symbols beyond labels)

19 24 20 2618 3

4c 21 23 25 4 22

5 24 18 19 20

6 22 25 23 4 21

7 14 13

Close-up of a mechanical device with a hand adjusting a pipe fitting (no visible text or symbols)

9 1 17 15

Close-up mechanical assembly with labeled component '15' (no readable text or symbols beyond label)

15 Max Min

12 1 2 3 4 5 6

D

Gefahr!

When using the equipment, a few safety precautions must be observed to avoid injuries and damage. Please read the complete operating instructions and safety regulations with due care. Keep this manual in a safe place, so that the information is available at all times. If you give the equipment to any other person, hand over these operating instructions and safety regulations as well. We cannot accept any liability for damage or accidents which arise due to a failure to follow these instructions and the safety instructions.

Explanation of the symbols used (see Fig. 12)

1. Danger! - Read the operating instructions to reduce the risk of injury.
2. Caution! Wear ear-muffs. The impact of noise can cause damage to hearing.
3. Warning! Beware of electrical voltage!
4. Warning!Beware of hot parts!
5. Warning! The equipment is remote-controlled and may start-up without warning.
6. Caution! Before using for the first time, check the oil level and replace the oil sealing plug!

1. Safety regulations

The corresponding safety information can be found in the enclosed booklet.

Danger!

Read all safety regulations and instructions. Any errors made in following the safety regulations and instructions may result in an electric shock, fire and/or serious injury.

Keep all safety regulations and instructions in a safe place for future use.

This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

2. Layout and items supplied

2.1 Layout (Fig. 1-4, 7)

1. Intake air filter
2. Pressure tank

3. Wheel

4. Foot

5. Quick-lock coupling (regulated compressed air)
6. Pressure gauge (for reading the set pressure)
7. Pressure regulator
8. On/Off switch
9. Transport handle
10. Safety valve
11. Drainage screw for condensation water
12. Non-return valve
13. Oil fi ller opening
14. Oil sealing plug
15. Oil drainage screw / Oil level window
16. Cylinder
17. Discharge line
18. Axle screw
19. Nut
20. Washer
21. Screw
22. Nut
23. Washer
24. Spring washer
25. Spring washer
26. Wheel cap

2.2 Items supplied

Please check that the article is complete as specified in the scope of delivery. If parts are missing, please contact our service center or the sales outlet where you made your purchase at the latest within 5 working days after purchasing the product and upon presentation of a valid bill of purchase. Also, refer to the warranty table in the service information at the end of the operating instructions.

• Open the packaging and take out the equipment with care.
• Remove the packaging material and any packaging and/or transportation braces (if available).
  • Check to see if all items are supplied.
• Inspect the equipment and accessories for transport damage.
• If possible, please keep the packaging until the end of the guarantee period.

Danger!

The equipment and packaging material are not toys. Do not let children play with plastic bags, foils or small parts. There is a danger of swallowing or suff ocating!

• Wheel cap (2x)
• Intake air filter
• Wheel (2x)

GB

• Foot
• Oil sealing plug
• Washer (2x)
• Axle screw (2x)
  • Nut for fitting the axle (2x)
• Screw
• Nut (3x)
• Washer
  • Spring washer (3x)
  • Original operating instructions
  • Safety information

3. Proper use

The compressor is designed for generating compressed air for tools operated by compressed air.

The equipment is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse. The user / operator and not the manufacturer will be liable for any damage or injuries of any kind caused as a result of this.

Please note that our equipment has not been designed for use in commercial, trade or industrial applications. Our warranty will be voided if the machine is used in commercial, trade or industrial businesses or for equivalent purposes.

4. Technical data

Mains connection: 220-240 V \~ 50 Hz

Motor rating: ..... 1100 W S1 | 1500 W S2 15 min

Compressor speed min ^-1 : 2850

Operating pressure bar: ....max. 8

Pressure vessel capacity (in liters): 24

Theoretical suction rate l/min.: 165

Output (compressed air) at 7 bar: ....55 liters/min

Output (compressed air) at 4 bar: ....75 liters/min

Sound power level L_WA in dB: 97

K_WA uncertainty: 2.53 dB

Protection type: IP20

Weight of the unit in kg: .... approx. 20 kg

Oil quantity: .... approx. 0.13 liters

Noise

The noise emission values were measured in accordance with EN ISO 3744.

5. Before starting the equipment

Warning!

Before you connect the equipment to the mains supply make sure that the data on the rating plate are identical to the mains data.

• Examine the machine for signs of transit damage. Report any damage immediately to the company which delivered the compressor.
• The compressor should be set up near the working consumer.
• Avoid long air lines and long supply lines (extensions).
  • Make sure the intake air is dry and dust-free.
• Do not set up the compressor in damp or wet rooms.
• The compressor may only be used in suitable rooms (with good ventilation and an ambient temperature from +5°C to +40°C). There must be no dust, acids, vapors, explosive gases or inflammable gases in the room.
• The compressor is designed to be used in dry rooms. It is prohibited to use the compressor in areas where work is conducted with sprayed water.
• The oil level in the compressor pump has to be checked before putting the equipment into operation.
• The equipment must be set up where it can stand securely.
• Supply hoses at pressures above 7 bar should be equipped with a safety cable (e.g. a wire rope).

6. Assembly and starting

Danger!

You must fully assemble the appliance before

using it for the first time.

6.1 Fitting the wheels (3)

Fit the supplied wheels as shown in Fig. 5.

6.2 Fitting the supporting feet (4)

Fit the supplied supporting feet (4) as shown in Fig. 6.

6.3 Replacing the oil sealing plug (14)

Remove the transportation cover from the oil fi Iler opening with a screwdriver and insert the supplied oil sealing plug (14) into the oil fi Iler opening (Fig. 7).

GB

6.4 Fitting the air fi Iter (1)

Use a screwdriver to remove the transportation cover from the air fi Iter connection. Screw in the supplied air fi Iter (Fig. 8).

6.5 Power supply

• Long supply cables, extensions, cable reels etc. cause a drop in voltage and can impede motor start-up.
• In the case of low temperatures below +5°C, motor start-up is jeopardized as a result of stiffness.

6.6 On/Off switch (8)

To switch on the compressor, pull out the knob (8). To switch off the compressor, press the knob (8) back in. (Figure 2)

6.7 Adjusting the pressure: (Fig. 1,2)

• You can adjust the pressure on the pressure gauge (6) using the pressure regulator (7).
• The set pressure can be taken from the quick-lock coupling (5).

6.8 Setting the pressure switch

The pressure switch is set at the factory. Switch-on pressure 6 bar Switch-off pressure 8 bar

7. Replacing the power cable

Danger!

If the power cable for this equipment is damaged, it must be replaced by the manufacturer or its after-sales service or similarly trained personnel to avoid danger.

8. Cleaning, maintenance and ordering of spare parts

Danger!

Pull the power plug before doing any cleaning and maintenance work on the appliance.

Warning!

Wait until the compressor has completely cooled down. Risk of burns!

Warning!

Always depressurize the tank before carrying out any cleaning and maintenance work.

Danger!

After use, always switch off the equipment immediately and pull out the power plug.

8.1 Cleaning

• Keep the safety devices free of dirt and dust as far as possible. Wipe the equipment with a clean cloth or blow it with compressed air at low pressure.
  • We recommend that you clean the appliance immediately after you use it.
• Clean the appliance regularly with a damp cloth and some soft soap. Do not use cleaning agents or solvents; these may be aggressive to the plastic parts in the appliance. Ensure that no water can get into the interior of the appliance.
• You must disconnect the hose and any spraying tools from the compressor before cleaning. Do not clean the compressor with water, solvents or the like.

8.2 Condensation water (Fig. 1)

Notice! To ensure a long service life of the pressure vessel (2), drain off the condensed water by opening the drain valve (11) each time after using. Check the pressure vessel for signs of rust and damage each time before using. Do not use the compressor with a damaged or rusty pressure vessel. If you discover any damage, please contact the customer service workshop.

Notice!

The condensation water from the pressure vessel will contain residual oil. Dispose of the condensation water in an environmentally compatible manner at the appropriate collection point.

8.3 Safety valve (10)

The safety valve has been set for the highest permitted pressure of the pressure vessel. It is prohibited to adjust the safety valve or remove its seal. Actuate the safety valve from time to time to ensure that it works when required. To do so, open the screw cap of the valve while the tank is under pressure. Once the screw cap has been fully opened you must pull it to let air escape through the valve. Then screw the cap fully back in place.

GB

8.4 Check the oil level at regular intervals

Place the compressor on a level and straight surface. The oil level must be between the two marks MAX and MIN on the oil oil level window (Fig. 10,11).

Changing the oil: Recommended hydraulic oil: SAE 5W/40 or an alternative of the same quality. It should be refilled for the first time after 10 hours of operation. Thereafter the oil should be drained and refilled after every 100 hours in service.

8.5 Changing the oil

Switch off the engine and pull the mains plug out of the socket. After releasing any air pressure you can unscrew the oil drainage screw (15) from the compressor pump. To prevent the oil from running out in an uncontrolled manner, hold a small metal chute under the opening and collect the oil in a vessel. If the oil does not drain out completely, we recommend tilting the compressor slightly.

Dispose of the old oil at a drop-off point for old oil.

When the oil has drained out, re-fi t the oil drainage screw (15). Fill new oil through the oil fi ller opening (13) until it comes up to the required level. Then replace the oil sealing plug (14).

8.6 Cleaning the intake fi Iter (1)

The intake fi liter prevents dust and dirt being drawn in. It is essential to clean this fi liter after at least every 100 hours in operation. A clogged intake fi liter will decrease the compressor's performance dramatically. Undo the screw on the air filter so that the halves of the air filter housing can be opened. Use compressed air at low pressure (approx. 3 bar) to blow out all the parts of the filter and then assemble the filter in reverse order. When cleaning, take adequate precautions against dust (e.g. use a suitable face mask).

8.7 Storage

Warning!

Pull the mains plug out of the socket and ventilate the appliance and all connected pneumatic tools. Switch off the compressor and make sure that it is secured in such a way that it cannot be started up again by any unauthorized person.

Important!

Store the compressor only in a dry location. Always store upright, never tilted!

8.8 Ordering replacement parts:

Please quote the following data when ordering replacement parts:

• Type of machine
• Article number of the machine
• Identification number of the machine
• Replacement part number of the part required

For our latest prices and information please go to www.Einhell-Service.com

9. Disposal and recycling

The equipment is supplied in packaging to prevent it from being damaged in transit. The raw materials in this packaging can be reused or recycled. The equipment and its accessories are made of various types of material, such as metal and plastic. Never place defective equipment in your household refuse. The equipment should be taken to a suitable collection center for proper disposal. If you do not know the whereabouts of such a collection point, you should ask in your local council offices.

GB

10. Possible causes of failure

Problem Cause Solution
Thecompressor does not start.	1. No supply voltage.2. Insuffi cient supply voltage.3. Outside temperature is too low.4. Motor is overheated.	1. Check the supply voltage, the power plug and the socket-outlet.2. Make sure that the extension cable is not too long. Use an extension cable with large enough wires.3. Never operate with an outside temperature of below +5°C.4. Allow the motor to cool down. If necessary, remedy the cause of the overheating.
Thecompressor starts but there is no pressure.	1. The non-return valve leaks.2. The seals are damaged.3. The drain plug for condensation water (11) leaks.	1. Have a service center replace the non-return valve.2. Check the seals and have any damaged seals replaced by a service center.3. Tighten the screw by hand. Check the seal on the screw and replace if necessary.
Thecompressor starts, pressure is shown on the pressure gauge, but the tools do not start.	1. The hose connections have a leak.2. A quick-lock coupling has a leak.3. Insuffi cient pressure set on the pressure regulator.	1. Check the compressed air hose and tools and replace if necessary.2. Check the quick-lock coupling and replace if necessary.3. Increase the set pressure with the pressure regulator.

For EU countries only

Never place any electric power tools in your household refuse.

To comply with European Directive 2012/19/EC concerning old electric and electronic equipment and its implementation in national laws, old electric power tools have to be separated from other waste and disposed of in an environment-friendly fashion, e.g. by taking to a recycling depot.

Recycling alternative to the return request:

As an alternative to returning the equipment to the manufacturer, the owner of the electrical equipment must make sure that the equipment is properly disposed of if he no longer wants to keep the equipment. The old equipment can be returned to a suitable collection point that will dispose of the equipment in accordance with the national recycling and waste disposal regulations. This does not apply to any accessories or aids without electrical components supplied with the old equipment.

Please note that batteries and lamps (e.g. light bulbs) must be removed from the tool before it is disposed of.

The reprinting or reproduction by any other means, in whole or in part, of documentation and papers accompanying products is permitted only with the express consent of the Einhell Germany AG. Subject to technical changes

GB

Service information

We have competent service partners in all countries named on the guarantee certificate whose contact details can also be found on the guarantee certificate. These partners will help you with all service requests such as repairs, spare and wearing part orders or the purchase of consumables.

Please note that the following parts of this product are subject to normal or natural wear and that the following parts are therefore also required for use as consumables.

Category Example
Wear parts* V-belt, air fi iter
Consumables*
Missing parts

* Not necessarily included in the scope of delivery!

In the effect of defects or faults, please register the problem on the internet at www.Einhell-Service.com. Please ensure that you provide a precise description of the problem and answer the following questions in all cases:

• Did the equipment work at all or was it defective from the beginning?
• Did you notice anything (symptom or defect) prior to the failure?
• What malfunction does the equipment have in your opinion (main symptom)?
Describe this malfunction.

GB

Warranty certifi cate

Dear Customer,

All of our products undergo strict quality checks to ensure that they reach you in perfect condition. In the unlikely event that this equipment develops a fault, please contact our service department at the address shown on this guarantee card. You can also contact us by telephone using the service number shown. Please note the following terms under which guarantee claims can be made:

1. These guarantee terms apply solely to consumers, i.e. natural persons, who do not want to use this product in connection with either their commercial or other self-employed activities. These guarantee terms regulate additional guarantee services which the undermentioned manufacturer promises to buyers of its new products in addition to their statutory rights of guarantee. Your statutory rights of guarantee are not affected by this guarantee. Our guarantee is free of charge to you.

2. The guarantee services cover only defects due to material or manufacturing faults on the new product which you have bought in the European Union from the undermentioned manufacturer and are limited to either the rectification of said defects or the replacement of the product, whichever we prefer. Please note that only equipment under the brand name "Professional" has been designed for use in commercial, trade or professional applications. For all other products the guarantee is invalidated if the equipment is used within the guarantee period in commercial, trade or industrial applications or for other equivalent activities.

3. Our guarantee does not cover:

4. Damage to the equipment caused by failure to comply with the installation/assembly instructions or by unprofessional installation; damage caused by failure to comply with the operating instructions (e.g. connection to the wrong mains voltage or current type); damage caused by failure to comply with the maintenance and safety regulations; damage caused by exposing the equipment to abnormal environmental conditions; damage resulting from poor care and maintenance.

5. Damage to the equipment caused by misuse or incorrect applications (e.g. overloading the equipment or using non-approved attachments or accessories); damage caused by foreign bodies (e.g. sand, stones, dust, ....) getting inside the equipment. Damage in transit; damage caused by force or external influences (e.g. by dropping the equipment).

6. Damage to the equipment or parts of the equipment which is owed to use-related, normal or otherwise natural wear. For example, batteries and battery packs are manufactured with a cycle limit for design-related reasons. Wear is negatively influenced in particular by load demands and charging speeds as well as exposure to heat, cold, vibration and impact.

7. The guarantee is valid for a period of 2 years starting from the purchase date of the equipment. Guarantee claims must be submitted before the end of the guarantee period and within two weeks of the defect being noticed. No guarantee claims will be accepted after the end of the guarantee period. The original guarantee period remains applicable to the equipment even if repairs are carried out or parts are replaced. In such cases, the work performed or parts fitted will not result in an extension of the guarantee period, and no new guarantee will become active for the work performed or for any replacement parts fitted. This also applies if on-site service is used.

8. To assert your guarantee claim, register the defective equipment at: www.Einhell-Service.com. You will need to provide proof of purchase of the new item of equipment. Equipment returned without such proof or without a rating plate are excluded from the guarantee services because of the lack of traceability. If the defect is covered by our guarantee, then either the item in question will be repaired immediately and returned to you or we will send you a new replacement.

9. If you have taken the equipment with you to a different EU country than where you bought it, we will arrange for a local service partner to provide the guarantee services. If you take the equipment outside the EU, the guarantee will not apply.

Of course, we are also happy to offer a chargeable repair service for any defects which are not covered or no longer covered by the scope of this guarantee. To take advantage of this service, please send the equipment to our service address. We draw attention to the restrictions of this guarantee concerning wear parts, consumables and missing parts as presented in the service information included in this operating manual.

Warrantor/ Service:

Einhell UK Ltd, Unit 10, 1st Floor, Champion's Business Park, Arrowe Brook Road, Upton, Wirral, CH49 0AB

F

Danger!

6.6 Interruptor ON/OFF (8)

Negotovost K _WA 2,53 dB

Vrsta zaščite: IP20

Teža naprave v kg: ...... ca. 20 kg

Količina olja: ......ca. 0,13 litrov

Hrup

Sapma K _W0 ......2,53dB

Koruma türü: IP20

X 2006/42/EC
Annex IV
Notified Body:
Reg. No.:

X 2000/14/EC_2005/88/EC

□ Annex V

X Annex VI

Noise: measured L_WA = 95 dB (A); guaranteed L_WA = 97 dB (A)

P = 1.1 KW; L/∅ = cm

Notifi ed Body: TÜV SÜD Industrie Service GmbH (NB 0036)

□2012/46/EU_(EU)2016/1628 Emission No.:

Standard references: EN 1012-1; EN 60204-1;

EN IEC 55014-1; EN IEC 55014-2; EN IEC 61000-3-2; EN 61000-3-3

Subject to change without notice

Archive-File/Record: NAPR031820

Documents registrar: Sergey Hirsekorn

Wiesenweg 22, D-94405 Landau/Isar

^1 GB Compresor - F Compressor - I Compresor - DKW Kompressor - S Kompressor - CZ Kompressor - SK Kompressor - NL Compressor - E Compresor - FIN Kompressor - SZ CI Kompressor - H Kompressor - RD Compresor - GR Zupmictom- P Compressor - HRVBN Kompressor - RS Kompressor - PL Kompressor - TRI Kompressor - RUS Houmpaccap - EE Kompressor - LV Kompressar - LT Kompressorus - BG Houmpaccop - UKP Kompressor - MK Moumpaccap - NO Kompressor - IS Lotisola

Declaration of conformity

We, Einhell UK Ltd

Champions Business Park, First Floor Unit 10, Arrowe Brook Rd, Upton, Wirral CH49 0AB, United Kingdom

declare the conformity to UK standards and legislation was assessed for:

Air Compressor TC-AC 190/24/8/1 (Einhell)

UK legislation

X Simple Pressure Vessels (Safety) Regulation
□ Electrical Equipment (Safety) Regulation
□ Radio Equipment Regulation
Personal Protective Equipment Regulation
☐ The Ecodesign for Energy-Related Products and Energy Information Regulation
X The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulation
X Noise Emission in the Environment by Equipment for use Outdoors Regulation
☒ Electromagnetic Compatibility Regulation
□ Measuring Instruments Regulation
X Pressure Equipment (Safety) Regulation

X Annex V

□ Annex VI

Noise:measuredL wa = 95 dB (A); guaranteed L wa = 97 dB (A)

P = 1,1 KW; L/∅ = cm

Approved Body: TÜV SÜD Industrie Service GmbH (NB 0036)

X Supply of Machinery (Safety) Regulation

□ Annex IV

UK Approved Body:

UKTE Certifi cate No.:

Standards: BS EN 1012-1; BS EN 60204-1;

BS EN IEC 55014-1; BS EN IEC 55014-2; BS EN IEC 61000-3-2; BS EN 61000-3-3

Wirral, 2024.02.08

Tom Chambers, Managing Director Einhell UK Ltd.

Archive-File/Record: NAPR031820

Article Number: 40.073.65 I.-No.: 21014

Subject to change without notice Wiesenweg 22, 94405 Landau/Isar, Germany

Documents registrar: Sergey Hirsekorn

EH 05/2024 (01)