RB61G - Polisher RYOBI - Free user manual and instructions

USER MANUAL RB61G RYOBI

6 in. BUFFER/POLISHER

DOUBLE INSULATED

152 mm (6 po)

LUSTREUSE / POLISSEUSE

DOUBLE ISOLATION

152 mm (6 pulg.)

Line drawing of a cleaning brush with a label 'RYOG' on the handle (no other text or symbols)

EN MEXICO:

PARA MAS INFORMACION

WWW.RYOBITOOLS.MX

SERVICIO AL CLIENTE

01-800-843-1111

TABLE OF CONTENTS

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■ General Power Tool Safety Warnings....2-3
■ Buffer/Polisher Safety Warnings .....3
■ Symbols......4
■ Electrical....5
■ Features....6
■ Assembly......6
■ Operation....7-8
■ Maintenance....8-9
■ Troubleshooting....9
■ Illustrations ....10
■ Parts Ordering/Service ...... Back Page

WARNING: To reduce the

risk of injury, the user must read and understand the operator's manual before using this product.

SAVE THIS MANUAL FOR

FUTURE REFERENCE

TABLE DES MATIÈRES

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Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
  ■ Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

■ Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
■ Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
■ Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
■ Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
■ When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.

PERSONAL SAFETY

■ Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
■ Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask,

non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

■ Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
■ Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
■ Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
■ Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
■ Do not wear loose clothing or jewelry. Contain long hair. Loose clothes, jewelry, or long hair can be drawn into air vents.
■ Do not use on a ladder or unstable support. Stable footing on a solid surface enables better control of the power tool in unexpected situations.

POWER TOOL USE AND CARE

■ Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
■ Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
■ Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
■ Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
- Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

GENERAL POWER TOOL SAFETY WARNINGS

• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
  ■ Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

SERVICE

■ Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
■ When servicing a power tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of shock or injury.

BUFFER/POLISHER SAFETY WARNINGS

• Hold power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• Keep hands away from work surface. Following this rule will reduce the risk of serious personal injury.
  ■ Do not use this buffer/polisher as a component of other products. Following this rule will reduce the risk of serious personal injury.
  ■ Inspect for rough surfaces, protrusions, and snags on work surface before using the buffer/polisher. Following this rule will reduce the risk of serious personal injury.

• Know your power tool. Read operator's manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this tool. Following this rule will reduce the risk of electric shock, fire, or serious injury.
  ■ Always wear eye protection with side shields marked to comply with ANSI Z87.1. Following this rule will reduce the risk of serious personal injury.
  ■ Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule will reduce the risk of serious personal injury.
  ■ Protect your hearing. Wear hearing protection during extended periods of operation. Following this rule will reduce the risk of serious personal injury.
  ■ Inspect tool cords periodically and, if damaged, have repaired at your nearest authorized service center. Constantly stay aware of cord location. Following this rule will reduce the risk of electric shock or fire.

• Check damaged parts. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized service center. Following this rule will reduce the risk of shock, fire, or serious injury.
  ■ Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. A wire gauge size (A.W.G.) of at least 16 is recommended for an extension cord 50 feet or less in length. A cord exceeding 100 feet is not recommended. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
  ■ Inspect for and remove all nails from lumber before using this tool. Following this rule will reduce the risk of serious personal injury.
  ■ If the power supply cord is damaged, it must be replaced only by the manufacturer or by an authorized service center to avoid risk.
  ■ Save these instructions. Refer to them frequently and use them to instruct others who may use this product. If you loan someone this product, loan them these instructions also.

SYMBOLS

The following signal words and meanings are intended to explain the levels of risk associated with this product.
SYMBOL	SIGNAL	MEANING
	DANGER:	Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
	WARNING:	Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
	CAUTION:	Indicates a hazardous situation, that, if not avoided, may result in minor or moderate injury.
	NOTICE:	(Without Safety Alert Symbol) Indicates information considered important, but not related to a potential injury (e.g. messages relating to property damage).

Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the product better and safer. SYMBOL NAME DESIGNATION/EXPLANATION
	Safety Alert Indicates a potential personal injury hazard.
	Read Operator's Manual	To reduce the risk of injury, user must read and understand operator's manual before using this product.
	Eye Protection	Always wear eye protection with side shields marked to comply with ANSI Z87.1.
	Wet Conditions Alert Do not expose to rain or use in damp locations.
V Volts Voltage
A Amperes	Current
Hz Hertz Frequency (cycles per second)
min Minutes	Time
~	Alternating Current Type of current
nb	No Load Speed	Rotational speed, at no load
☐	Class II Construction	Double-insulated construction
.../min	Per Minute	Revolutions, strokes, surface speed, orbits etc., per minute

ELECTRICAL

DOUBLE INSULATION

Double insulation is a concept in safety in electric power tools, which eliminates the need for the usual three-wire grounded power cord. All exposed metal parts are isolated from the internal metal motor components with protecting insulation. Double insulated tools do not need to be grounded.

WARNING:

The double insulated system is intended to protect the user from shock resulting from a break in the tool's internal insulation. Observe all normal safety precautions to avoid electrical shock.

NOTE: Servicing of a tool with double insulation requires extreme care and knowledge of the system and should be performed only by a qualified service technician. For service, we suggest you return the tool to your nearest authorized service center for repair. Always use original factory replacement parts when servicing.

ELECTRICAL CONNECTION

This tool has a precision-built electric motor. It should be connected to a power supply that is 120 volts, AC only (normal household current), 60 Hz. Do not operate this tool on direct current (DC). A substantial voltage drop will cause a loss of power and the motor will overheat. If the tool does not operate when plugged into an outlet, double-check the power supply.

EXTENSION CORDS

When using a power tool at a considerable distance from a power source, be sure to use an extension cord that has the capacity to handle the current the tool will draw. An undersized cord will cause a drop in line voltage, resulting in overheating and loss of power. Use the chart to determine the minimum wire size required in an extension cord. Only round jacketed cords listed by Underwriter's Laboratories (UL) should be used.

When working outdoors with a tool, use an extension cord that is designed for outside use. This type of cord is designated with "WA" on the cord's jacket.

Before using any extension cord, inspect it for loose or exposed wires and cut or worn insulation.

**Ampere rating (on tool data plate)

0-2.0 2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0

Cord Length		Wire Size (A.W.G.)
25'	16	16	16	16	14	14
50'	16	16	16	14	14	12
100'	16	16	14	12	10	—

**Used on 12 gauge - 20 amp circuit.

NOTE: AWG = American Wire Gauge

WARNING:

Keep the extension cord clear of the working area. Position the cord so that it will not get caught on lumber, tools or other obstructions while you are working with a power tool. Failure to do so can result in serious personal injury.

WARNING:

Check extension cords before each use. If damaged replace immediately. Never use tool with a damaged cord since touching the damaged area could cause electrical shock resulting in serious injury.

FEATURES

PRODUCT SPECIFICATIONS

Orbits per Minute ....4,800 r/min. (RPM)

Orbit Diameter....0.4 in.

Motion ......Random Orbital

Input 120 V, 60 Hz, AC only, 0.5 Amps

ASSEMBLY

WARNING:

Do not use this product if it is not completely assembled or if any parts appear to be missing or damaged. Use of a product that is not properly and completely assembled or with damaged or missing parts could result in serious personal injury.

WARNING:

Do not attempt to modify this product or create accessories or attachments not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.

If any parts are damaged or missing, please call 1-800-525-2579. for assistance.

OPERATION

WARNING:

Do not allow familiarity with tools to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.

WARNING:

Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.

WARNING:

Do not use any attachments or accessories not recommended by the manufacturer of this tool. The use of attachments or accessories not recommended can result in serious personal injury.

APPLICATIONS

You may use this tool for the purpose listed below:

■ Polishing and buffing cars, boats, RVs, personal watercraft, motorcycles, hardwood floors, and large furniture

PREPARE THE SURFACE

For best results, the surface should be clean and dry. Most high-gloss surfaces can be cleaned with a mild soap and water solution. For removal of stubborn dirt such as road tar, grease, and bug stains, you can use a mild ammonia solution such as that used in glass cleaners. Before using any cleaning product, check the label for recommended applications and follow the directions for use.

Never apply cleaner directly onto surface to be polished. Apply to a clean cloth then use the cloth to clean the surface. Do not use any type of abrasive cleanser as it may damage or scratch the surface.

WARNING:

Before connecting the buffer/polisher to the power source, always check to make sure the switch is not in ON position. Failure to do so could result in accidental starting of the buffer/polisher, resulting in possible serious personal injury.

ON/OFF SWITCH

See Figure 1, page 10.

The ON/OFF switch is located on each side of the buffer/polisher. To turn the tool ON, push the switch to the left. To turn the tool OFF, push the switch to the right.

ATTACH THE APPLICATION BONNET

See Figure 2, page 10.

WARNING:

To avoid injury, always make sure the buffer/polisher is unplugged before attaching bonnets.

The buffer/polisher comes with two bonnets, one for applying the polish to the surface and another for buffing the surface. The application bonnet is the one made of terry cloth.

To attach the application bonnet to the pad, slip the bonnet edges completely over the pad.

APPLY POLISH TO THE APPLICATION BONNET

Most polishes are either in paste or liquid form. Before using any polish, read all directions on appropriate applications and proper use.

APPLICATION OF PASTE POLISH

See Figure 3, page 10.

Use a putty knife or other flat, blunt object to apply approximately one rounded teaspoon of paste onto the bonnet. Evenly spread the paste over the entire surface of the bonnet.

NOTE: Do not apply paste directly to the surface being polished.

APPLICATION OF LIQUID POLISH

See Figure 4, page 10.

Apply a small circle of liquid (about the size of a half-dollar) around the center of the bonnet, followed by two more rings, each slightly larger than the previous one. After the first application, the bonnet will not absorb as much polish. Apply two rings of polish to the bonnet for subsequent applications, using half of the initial quantity.

APPLY POLISH TO SURFACE

See Figure 5, page 10.

While holding the buffer/polisher firmly against the surface, slide the ON/OFF switch to the ON position (to the left). Always start and stop the polisher on or against the surface being polished.

Begin by applying polish to larger flat surfaces, such as the hood, trunk, and roof. Use a broad sweeping motion in a crisscross pattern. Do not press down on the surface with the polisher. Let the orbital action of the pad and bonnet do the work.

OPERATION

Once flat surfaces have been covered, apply polish to curved surfaces such as car doors and quarter panels. Use small circular motions. Grip the polisher firmly, allowing the cord to hang free.

NOTICE:

To avoid damaging the motor from overheating, do not let your hand cover the air vents.

After applying polish to the entire surface, turn polisher off by pushing the ON/OFF switch to the right. Wait until the pad stops rotating before lifting the polisher from the surface. Unplug the polisher.

For hard to reach areas, such as the underside of bumpers or side mirrors, apply polish by hand.

CHANGE TO BUFFING/POLISHING BONNET

See Figure 6, page 10.

Remove the application bonnet by pulling the bonnet edges over and off the pad. Replace with buffing/polishing bonnet, attaching it the same way as the application bonnet.

Buff the surface in the same order as it was polished, starting with large flat surfaces and ending with hard-to reach areas. Use the same motion as for polishing, a broad sweeping crisscross pattern on large flat areas and small circular motions on all other areas. Remember to let the tool do the work.

MAINTENANCE

WARNING:

When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage.

WARNING:

Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes resulting in possible serious injury.

GENERAL MAINTENANCE

Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and may be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.

WARNING:

Do not at any time let brake fluids, gasoline, petroleum-based products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage, weaken or destroy plastic which may result in serious personal injury.

MAINTENANCE

Electric tools used on fiberglass material, wallboard, spackling compounds, or plaster are subject to accelerated wear and possible premature failure because the fiberglass chips and grindings are highly abrasive to bearings, brushes, commutators, etc. Consequently, we do not recommend using this tool for extended work on these types of materials. However, if you do work with any of these materials, it is extremely important to clean the tool using compressed air.

LUBRICATION

All of the bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions. Therefore, no further lubrication is required.

POWER SUPPLY CORD REPLACEMENT

If replacement of the power supply cord is necessary, this must be done by an authorized service center in order to avoid a safety hazard.

APPLICATION AND BUFFING/POLISHING BONNETS

Both the application and buffing/polishing bonnets are reusable. For maximum life and performance, hand wash after use and allow them to air dry. If needed, the bonnets can be machine washed in cold water with a small amount of detergent, then machine dried using low heat.

FOAM PAD

It is important that the pad retain its original shape and dimensions. Allow it to dry completely after each use. Make sure to remove the bonnets, wash them, and store separately. Polisher should be stored with the pad facing up in order to extend pad life and retain its shape. Be careful not to use too much polish at one time. If the pad becomes saturated, it will not last as long.

TROUBLESHOOTING

Problem Possible	Cause Solution
Wax does not go on evenly. Too much	wax on the bonnet. Remove a portion of	the wax and retry.
Polishing seems difficult. Bonnet may be	worn. Replace bonnet.
Polisher does not turn on. Bad connection to receptacle.		Check to make sure plug is properly seated in outlet. If using an extension cord, check connection and wire gauge.
		Problem with motor. Call authorized service center.
Pad spins slower than normal or not at all.	Motor needs to be serviced or replaced.	Call authorized service center.

NOTE: ILLUSTRATIONS START ON PAGE 10 AFTER FRENCH AND SPANISH LANGUAGE SECTIONS.

RÈGLES DE SÉCURITÉ RELATIVES AUX OUTILS ÉLECTRIQUES

AVERTISSEMENT :

0-2,0 2,1-3,4 3,5-5,0 5,1-7,0 7,1-12,0 12,1-16,0

Longueur du cordon	Calibre de fil (A.W.G.)
25'	16	16	16	16	14	14
50'	16	16	16	14	14	12
100'	16	16	14	12	10	—

NOTE : AWG = American Wire Gauge

AVERTISSEMENT :

INSTALLATION DU BÉRET D'APPLICATION

Voir la figure 2, page 10.

AVERTISSEMENT :

APPLICATION D'UN PRODUIT EN PÂTE

Voir la figure 3, page 10.

REPLACEMENT DU CORDON D'ALIMENTATION

Line drawing of hands holding a lid over a mechanical component (no text or symbols)

Fig.3

Line drawing of hands using a tool to press or apply a small object into a container (no text or symbols present)

Fig. 4

Line drawing of hands using a tool to press or install a mechanical component (no text or symbols present)

Fig. 5

Line drawing of a hand using a RMOS sensor on a base (no text or symbols)

Fig. 6

Line drawing of hands holding a container filled with granular material, no text or symbols present

NOTES/NOTAS

To request service, purchase replacement parts, locate an Authorized Service Center and obtain Customer or Technical Support:

Visit www.ryobitools.com or call 1-800-525-2579

If any parts or accessories are damaged or missing, do not return this product to the store. Call 1-800-525-2579 for immediate service.

Please obtain your model and serial number from the product data plate. This product is covered under a 3-year limited Warranty. Proof of purchase is required.

MODEL NUMBER ____ SERIAL NUMBER ____

RYOBI is a registered trademark of Ryobi Limited and is used pursuant to a license granted by Ryobi Limited.