WESTINGHOUSE iGen5000cv - Generator

iGen5000cv - Generator WESTINGHOUSE - Free user manual and instructions

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Product type Digital Inverter Generator
Brand Westinghouse
Model iGen5000cv
Continuous Power (Gasoline) 3700 W
Peak Power (Gasoline) 4500 W
Rated Voltage 120 V
Rated Frequency 60 Hz
Phase Single Phase
Total Harmonic Distortion ≤ 3%
Engine Displacement 224 cc
Start Type Recoil
Fuel Tank Capacity 12.8 L (3.4 US gal)
Fuel Type Unleaded gasoline 87-93 octane (max 10% ethanol)
Engine Oil Capacity 0.60 L (0.63 US qt)
Recommended Oil Type SAE 10W-30
Spark Plug F7RTC (gap 0.60-0.80 mm)
Grounding System Floating Neutral
Voltage Regulator Digital
Alternator Type Permanent Magnet
Maximum Ambient Temperature 40°C (104°F)
Certifications EPA, CARB
Special Features CO Sensor, Eco Mode, Digital Data Center, Parallel Operation
Outlets 1x NEMA TT-30R (120V, 30A), 1x NEMA 5-20R duplex (120V, 20A), 2x USB ports (5V, 2.1A)
Protection Main circuit breaker, individual circuit breakers, low oil shutdown, overload shutdown

Frequently Asked Questions - iGen5000cv WESTINGHOUSE

How to start the iGen5000cv generator?
Ensure the tank has gasoline and the engine has oil. Set the fuel switch to CHOKE if the engine is cold. Pull firmly on the recoil handle until you feel resistance, then pull quickly. Once started, set the switch to RUN. Let it warm up for a few minutes before connecting loads.
What type of engine oil to use?
Use SAE 10W-30 engine oil for typical use. The capacity is 0.60 L (0.63 US qt). Check the level with the dipstick and do not exceed the H mark. For extreme temperatures, refer to the chart in the manual.
How to maintain the air filter?
Clean the foam air filter every 50 hours or every 6 months. Wash it with mild detergent and warm water, rinse and dry completely. Soak it in clean engine oil and squeeze out the excess. Reinstall. Never use gasoline or flammable solvents.
What to do if the CO sensor red light comes on?
The red light indicates a dangerous buildup of carbon monoxide. The generator shuts down automatically. Immediately move the unit outdoors, away from windows and doors, and direct exhaust away from you. Ventilate the area. If you feel sick, dizzy, or weak, get to fresh air and seek medical attention.
Can I use the generator inside a garage or house?
No, never. The exhaust contains carbon monoxide, a deadly invisible and odorless gas. Use only outdoors, away from windows, doors, and vents. Even with doors and windows open, CO can build up and kill in minutes.
How to store the generator for a long period?
For storage over 6 months, drain the fuel tank and carburetor float bowl. Add a fuel stabilizer if storing 2 to 6 months. Clean the unit, remove the spark plug, pour a teaspoon of oil into the cylinder and pull the handle until you feel compression. Store in a dry, well-ventilated place.
Can I use Eco mode with an air conditioner or pump?
No, disable ECO mode for devices with high start-up surges like air conditioners and pumps. Eco mode reduces engine speed to minimum, which may not provide enough power for startup. Use it for continuous loads like lights or computers.
How to connect two generators in parallel?
Use a compatible Westinghouse parallel cord (included or purchased separately). Ensure both generators are off, Eco mode is disabled. Connect the cables to the parallel outlets on each generator. Start the first one, wait for the OUTPUT READY light to illuminate, then the second. Then connect the loads.
What is the break-in period of the generator?
During the first 5 hours, do not exceed 50% of the rated continuous power (1850 watts). Vary the load periodically to allow piston rings to seat properly. After break-in, you can use the generator at full capacity.
What to do in case of overload and power cut?
The OVERLOAD light turns red and the AC output is cut. Turn off and disconnect all loads. Press the RESET button until the OVERLOAD light goes off and OUTPUT READY illuminates. Verify loads do not exceed generator capacity, then reconnect them one by one.

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USER MANUAL iGen5000cv WESTINGHOUSE

iGen4500cv

Digital Inverter Generator

Gasoline: 3700 Running Watts | 4500 Peak Watts

DO NOT RETURN THIS PRODUCT TO THE STORE

If you have questions or need assistance, please call customer service at 855-944-3571.

INTRODUCTION

TABLE OF CONTENTS

INTRODUCTION

DISCLAIMERS....2

ALL RIGHTS RESERVED....2

SPECIFICATIONS

SPECIFICATIONS....3

SAFETY

SAFETY DEFINITIONS....4

SAFETY SYMBOLS....4

SAFETY INSTRUCTIONS ....5

SAFETY LABELS AND DECALS....7

CO SENSOR....8

ACTION LABEL......8

CONTROL PANEL CO AUTO-SHUTOFF 8

COMPONENTS

GENERATOR COMPONENTS....9

DIGITAL DATA CENTER....9

ASSEMBLY

CARTON CONTENTS 11

INITIAL OIL FILL 11

FUEL....12

OPERATION

GENERATOR LOCATION....13

GROUNDING....13

BREAK-IN PERIOD 14

BEFORE STARTING THE GENERATOR....14

STARTING THE ENGINE 14

FREQUENCY OF USE 14

ECO MODE....15

⚠ WARNING: Operating, servicing, and maintaining this equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, and wear gloves or wash your hands frequently when servicing this equipment. For more information go to www.P65warnings.ca.gov.

DISCLAIMERS

All information, illustrations, and specifications in this manual were in effect at the time of publishing. The illustrations used in this manual are intended as representative reference views only. We reserve the right to make any specification or design change without notice.

AC CIRCUIT BREAKERS....15

OVERLOAD RESET 15

POWER MANAGEMENT....16

EXTENSION CORDS 16

PARALLEL OPERATION....17

TRANSPORTING....18

MAINTENANCE

MAINTENANCE SCHEDULE 19

MAINTENANCE REPLACEMENT PARTS ....19

AIR FILTER MAINTENANCE....19

ENGINE OIL LEVEL CHECK....20

ENGINE OIL CHANGE....21

SPARK PLUG MAINTENANCE 21

SPARK ARRESTOR SERVICE....22

STORAGE....22

VALVE CLEARANCE 23

TROUBLESHOOTING

TROUBLESHOOTING....24

EXPLODED VIEWS AND PARTS LISTS

ENGINE EXPLODED VIEW....25

ENGINE PARTS LIST 26

ENGINE PARTS LIST CONTINUED....27

GENERATOR EXPLODED VIEW 28

GENERATOR PARTS LIST....29

SCHEMATICS

SCHEMATICS....31

ESPAÑOL....32

FRANÇAIS......56

ALL RIGHTS RESERVED

All rights reserved. No reproduction allowed in any form without written permission from Westinghouse Outdoor Power Equipment, LLC.

DANGER

WESTINGHOUSE iGen5000cv - DANGER - 1

Read this manual before using or performing maintenance on this product. Failure to follow the instructions and safety precautions in this manual can result in serious injury or death.

SAVE THESE INSTRUCTIONS

SPECIFICATIONS

SPECIFICATIONS

Running Watts:3700 Gas
Peak Watts:4500 Gas
Rated Power @1.0 Power Factor:3.7 kW Gasoline
Peak Power:4.5 kVA Gasoline
Rated Voltage:120V
Rated frequency:60 Hz @ 3600 RPM
Phase:Single phase
Total Harmonic Distortion:≤ 3%
Engine Displacement:224 cc
Starting Type:Recoil
Fuel Capacity:3.4 Gal (12.8 L)
Fuel Type:87–93 octane*
Oil Capacity:0.63 US qt (0.60 L)
Oil Type:SAE10W30
Spark Plug:F7RTC
Spark Plug Gap:0.024 – 0.032 in.(0.60 – 0.80 mm)
Valve Intake Clearance:0.0031 – 0.0047 in(0.08 – 0.12 mm)
Valve Exhaust Clearance:0.0051 – 0.0067 in(0.13 – 0.17 mm)
AC Grounding System:Floating neutral
Voltage Regulator:Digital
Alternator Type:Permanent magnet
Maximum Ambient Temperature:104°F (40°C)
Certifications:· EPA· CARB

*Ethanol content of 10% or less. DO NOT use E15 or E85.

NOTICE

This product is designed and rated for continuous operation at ambient temperatures up to 104^ F ( 40^ C). If needed, this product can be operated at temperatures ranging from 5^ F ( 15^ C)– 122^ F ( 50^ C) for short periods. If the product is exposed to temperatures outside of this range during storage, it should be brought back within this range before operation. This product must always be operated outdoors in a well-ventilated area and away from doors, windows, and other vents.

Maximum wattage and current are subject to and limited by such factors as fuel BTU content, ambient temperature, altitude, engine conditions, etc. Maximum power decreases about 3.5% for each 1,000 feet above sea level, and will also decrease about 1% for each 10°F (6°C) above 60°F (16°C) ambient temperature.

PRODUCT REGISTRATION

For trouble-free warranty coverage, it is important to register your Westinghouse generator.

You can register by:

  • Completing and mailing the product registration card included in the carton.
  • Registering your product online at: https://westinghouseoutdoorpower.com/pages/warranty-registration
  • Scan the following QR code with your smartphone camera to be directed to the mobile registration link.

WESTINGHOUSE iGen5000cv - PRODUCT REGISTRATION - 1

- Sending the following product information to:

Westinghouse Outdoor Power

Warranty registration

777 Manor Park Drive

Columbus, OH 43228

For Your Records

Date of Purchase: ____

Model Number: ____

Serial Number:

Place of Purchase:

IMPORTANT: Keep your purchase receipt for trouble-free warranty coverage.

SAFETY

SAFETY DEFINITIONS

The words DANGER, WARNING, CAUTION and NOTICE are used throughout this manual to highlight important information. Make sure that the meanings of this safety information is known to all who operate, perform maintenance on, or are near the generator.

WESTINGHOUSE iGen5000cv - SAFETY DEFINITIONS - 1

This safety alert symbol appears with most safety statements. It means attention, become alert, your safety is involved! Please read and abide by the message that follows the safety alerts symbol.

▲ DANGER

Indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE

Indicates a situation which can cause damage to the generator, personal property, and/or the environment, or cause the equipment to operate improperly.

Note: Indicates a procedure, practice or condition that should be followed for the generator to function in the manner intended.

SAFETY SYMBOLS

Follow all safety information contained in this manual and on the generator.

Symbol Description
WESTINGHOUSE iGen5000cv - SAFETY SYMBOLS - 1Safety Alert Symbol
WESTINGHOUSE iGen5000cv - SAFETY SYMBOLS - 2Electrocution Hazard
WESTINGHOUSE iGen5000cv - SAFETY SYMBOLS - 3Asphyxiation Hazard
WESTINGHOUSE iGen5000cv - SAFETY SYMBOLS - 4Burn Hazard. Do not touch hot surfaces.
WESTINGHOUSE iGen5000cv - SAFETY SYMBOLS - 5Electrical Shock Hazard
WESTINGHOUSE iGen5000cv - SAFETY SYMBOLS - 6Fire Hazard
WESTINGHOUSE iGen5000cv - SAFETY SYMBOLS - 7Maintain Safe Distance
WESTINGHOUSE iGen5000cv - SAFETY SYMBOLS - 8Lifting Hazard
WESTINGHOUSE iGen5000cv - SAFETY SYMBOLS - 9Read Manufacturer's Instructions
WESTINGHOUSE iGen5000cv - SAFETY SYMBOLS - 10Do Not Operate in Wet Conditions
WESTINGHOUSE iGen5000cv - SAFETY SYMBOLS - 11Ground. Consult with electrician to determine grounding requirements before operation.

⚠️ DANGER

Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.

WESTINGHOUSE iGen5000cv - ⚠️ DANGER - 1

WESTINGHOUSE iGen5000cv - ⚠️ DANGER - 2

WESTINGHOUSE iGen5000cv - ⚠️ DANGER - 3

WESTINGHOUSE iGen5000cv - ⚠️ DANGER - 4

NEVER use inside a home or garage, EVEN IF doors and windows are open.

Only use OUTSIDE and far away from windows, doors, and vents.

SAFETY INSTRUCTIONS

CORRECT USE

Example location to reduce risk of carbon monoxide poisoning

  • ONLY use outside and downwind, far away from windows, doors and vents.
  • Direct exhaust away from occupied spaces

poisoning Exhaust (CO) Only use OUTSIDE and FAR AWAY from windows, doors, and vents. CO Detectors in living areas

INCORRECT USE

Do not operate in any of the following locations:

  • Near any door, window, or vent
  • Garage
  • Basement
  • Crawl Space
  • Living Area
  • Attic
  • Entry Way
  • Porch
  • Mudroom

WESTINGHOUSE iGen5000cv - INCORRECT USE - 1

flowchart
graph TD
    A["Vehicle"] --> B["Exhaust"]
    B --> C["Living Area"]
    C --> D["Basement Crawlspace"]
    D --> E["Entryway Porch Mud Room"]
    E --> F["Garage"]
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333
    style D fill:#fcc,stroke:#333
    style E fill:#cff,stroke:#333
    style F fill:#ffc,stroke:#333

NOTICE

Install battery-powered carbon monoxide detectors or plug-in carbon monoxide detectors with battery back-up in living areas.

▲ DANGER

Fire and electrocution hazard. Do not connect to a building's electrical system unless the generator and transfer switch have been properly installed and the electrical output has been verified by a qualified electrician. The connection must isolate the generator power from utility power and must comply with all applicable laws and electrical codes.

DANGER

Electrocution hazard. Never use the generator in a location that is wet or damp. Never expose the generator to rain, snow, water spray, or standing water while in use. Protect the generator from all hazardous weather conditions. Moisture or ice can cause a short circuit or other malfunction in the electrical circuit.

GENERAL SAFETY PRECAUTIONS

  • Never use the generator to power medical support equipment.
  • Do not operate the generator when you are tired or under the influence of drugs, alcohol, or medication.
  • Do not use generator with electrical cords which are worn, frayed, bare, or otherwise damaged.
  • All electrical tools and appliances operated from this generator must be properly grounded by use of a third wire or be double-insulated.
  • When this generator is used to supply a building wiring system the generator must be installed by a qualified electrician and connected to a transfer switch as a separately derived system in accordance with NFPA 70, National Electrical Code.
  • If you begin to feel sick, dizzy, or weak while using the generator, move to fresh air IMMEDIATELY. See a doctor, as you can have carbon monoxide poisoning.
  • Only use OUTSIDE and far away from windows, doors, and vents as recommended by the US Department of Health and Human Services Centers for Disease Control and Prevention. Your specific home and/or wind conditions may require additional distance.
  • While operating and storing, keep at least 5 feet of clearance on all sides of the generator, including overhead. Allow the generator to cool a minimum of 30 minutes before storage. Heat created by the muffler and exhaust gases could be hot enough to cause serious burns and/or ignite combustible objects.
  • Do not touch the muffler or engine. They are very HOT and will cause severe burns. Do not put body parts or any flammable or combustible materials in the direct path of the exhaust.
  • Always remove any tools or other service equipment used during maintenance away from the generator before operating.
  • Avoid skin contact with engine oil or gasoline. Wear protective clothing and equipment. Wash all exposed skin with soap and water.
  • A transfer switch must be installed by a licensed electrician approved by the authority having jurisdiction. The installation must comply with all applicable laws and electrical codes.

FUEL SAFETY

  • Store fuel in a container approved for gasoline.
  • Do not smoke when filling the generator with gasoline.
  • Do not allow the generator's gas tank to overflow when filling.
  • Shut down the engine and allow it to cool for five minutes before adding gasoline or oil to the generator.
  • Never remove the fuel cap when the generator is running. Shut off the engine and allow the unit to cool at least five minutes. Remove the fuel cap slowly to

6 | Westinghouse Outdoor Power Equipment, LLC

release pressure, keep fuel from escaping around the cap, and to avoid the heat from the muffler igniting fuel vapors. Tighten the fuel cap securely after refueling.

  • Wipe spilled fuel from the unit.
  • Never attempt to burn off spilled fuel.
  • Never overfill the fuel tank. Leave room for fuel to expand. Overfilling the fuel tank can result in a sudden overflow of gasoline and result in spilled gasoline coming in contact with HOT surfaces.
  • Spilled fuel can ignite. If fuel is spilled on the generator, wipe up any spills immediately. Dispose of rag properly. Allow area of spilled fuel to dry before operating the generator.
  • Wear eye protection while refueling.
  • Never use gasoline as a cleaning agent.
  • Store any containers containing gasoline in a well-ventilated area, away from any combustibles or source of ignition.

Fire and explosion hazard. Gasoline is highly explosive and flammable and can cause severe burns or death.

  • In case of a gas fire, do not attempt to extinguish the flame if the fuel tank valve is in the ON position. Introducing an extinguisher to a generator with an open fuel switch could create an explosion hazard.
  • Gas has a distinctive odor, this will help detect potential leaks quickly.
    • Gas vapors can cause a fire if ignited.
  • Gasoline is a skin irritant and needs to be cleaned up immediately if it comes in contact with the skin.

When starting the generator:

  • Make sure that the fuel cap, air filter, spark plug, fuel lines, and exhaust system are properly in place.
  • If you spill any gasoline on the tank, allow it to fully evaporate before operating.
  • Make sure the generator is on a flat surface before operating.

When transporting or servicing the generator:

- Disconnect the spark plug wire to prevent accidental starting.

When storing the generator:

  • Store away from sparks, open flames, pilot lights, heat, and other sources of ignition.
  • Do not store gasoline near furnaces, water heaters, or any other appliances that produce heat or have automatic ignitions.

SAFETY LABELS AND DECALS
Westinghouse iGen4500cv - 8700 Racing Watts 4500 Peak Mode

Technical diagram of a vehicle rear view with numbered components for identification

Technical diagram of a device rear view with numbered components for identification

Westinghouse Model Modelle Part NO Number de price AC Voltage Iension CA AC Current Intensite CA Power (Rated) Pulsance (Nom.) Power (Peak) Pulsance (Points) Frequency Frequency RPM TRMIN Insul Class Casse Disol. Max Amb Temp Temp. Amb. Max Duty Service Designed in Columbus, Ohio USA Con u a Columbus, Ohio, tis-uns Serian No./No. De Serie Serian No./No. De Serie

DO NOT OVRFILL 5 3.4 Gal 12.8 L USE FUEL STABILIZER FOR STORAGE UTILIZEZ UN STABILIBATEUR DE CARBURANT DOUBLE STOCKAGE EL USO DEL ESTABILIZADOR DE COMBUSTIBLE PARA EL ALMANCENAMENTO 87 MINIMUM OCTANE 87 OCTANO MINIMUM 87 OCTANO MINIMO

WESTINGHOUSE iGen5000cv - When storing the generator: - 6

WESTINGHOUSE iGen5000cv - When storing the generator: - 7

WESTINGHOUSE iGen5000cv - When storing the generator: - 8

WESTINGHOUSE iGen5000cv - When storing the generator: - 9

WESTINGHOUSE iGen5000cv - When storing the generator: - 10

WESTINGHOUSE iGen5000cv - When storing the generator: - 11

WESTINGHOUSE iGen5000cv - When storing the generator: - 12

WESTINGHOUSE iGen5000cv - When storing the generator: - 13

WARNING ⚠ PELIGRO ⚠ ATTENTION

WESTINGHOUSE iGen5000cv - WARNING ⚠ PELIGRO ⚠ ATTENTION - 1

Operate, store, and transport on firm level surface. Do not rest on exhaust panel. Tilting can cause fuel spillage

Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a vision you can not see or smelt. NEVER use inside a home or garage, EVEN IF doors and windows are open. Only use OUTSIDE and far away from windows, doors and ventis.

▲ PELIGRO

The CO sensor monitors for the accumulation of poisonous carbon monoxide gas around the generator when the engine is running. If increasing levels of CO gas are detected, the CO Sensor automatically shuts down the engine.

The CO Sensor will also detect the accumulation of carbon monoxide from other fuel burning sources used in the area of operation. For example, if the exhaust of fuel burning tools is pointed at a CO Sensor-equipped generator, a shut-off may be initiated due to rising CO levels. This is not an error. Hazardous carbon monoxide has been detected. Move and redirect any additional fuel burning sources to dissipate carbon monoxide away from personnel and occupied buildings.

Note: Remote start-equipped generators must be restarted with the START/STOP button on the control panel after an automatic shut-down occurs.

Generators are intended to be used outdoors, far from occupied buildings and the exhaust pointed away from personnel and buildings. If misused and operated in a location that results in the accumulation of CO, like in a partially enclosed area, the CO Sensor shuts off the engine, notifies the user with a RED indicator light, and directs the user to read the Action Label for steps to take. The CO Sensor DOES NOT replace carbon monoxide alarms. Install battery-powered carbon monoxide alarm(s) in your home.

WARNING

Automatic shutoff accompanied with a flashing RED light in the CO Sensor portion of the control panel is an indication that the generator was improperly located. If you start to feel sick, dizzy, weak, or carbon monoxide detectors in your home indicate an alarm, get to fresh air immediately. Call emergency services. You may have carbon monoxide poisoning.

CONTROL PANEL CO AUTO-SHUTOFF

CARBON MONOXIDE AUTO-SHUTOFF
AUTOMATIC SHUTOFF SEE ACTION LABEL CORTE AUTOMÁTICO CONSULTE LA ETIQUETA DE ACCIÓN SERVICE GENERATOR REALICE UN SERVICIO DEL GENERADOR

CO SENSOR INDICATOR LIGHTS

Color Description

REDCarbon monoxide accumulated around the generator. After shut-off, the RED indicator light in the CO Sensor area of the control panel will flash to provide notification that the generator was shut-off due to an accumulating CO hazard. The RED light will flash for at least five minutes after a CO shut-off.Move the generator to an open, outdoor area far away from occupied spaces with exhaust pointed away. Once relocated to a safe area, the generator can be restarted. Introduce fresh air and ventilate the area where the generator had shut down.
YELLOWA CO sensor system fault occurred. When a system fault occurs, the generator is automatically shut down and the YELLOW indicator light in the CO auto-shutoff area of the control panel will flash to provide notification that the a fault has occurred. The YELLOW light will flash for at least five minutes after a fault. The generator can be re-started, but may continue to shutoff. A CO sensor fault can only be diagnosed and repaired by an authorized Westinghouse service center.

ACTION LABEL

ACTION LABEL

ETIQUETA DE FUNCIONAMIENTO ÉTIQUETTE D' ACTION

• MOVE GENERATOR TO AN OPEN, OUTDOOR AREA.
• POINT EXHAUST AWAY.
• DON'T RUN GENERATOR IN ENCLOSED AREAS (E.G. NOT IN HOUSE OR GARAGE).
- MOVER EL GENERADOR A UN ÁREA ABIERTA, EN EXTERIORES
- ORIENTAR EL TUBO DE ESCAPE HACÍA AFUERA
- NO ACTIVAR EL GENERADOR EN ÁREAS CERRADAS (P. EJ.: EN UNA CASA O GARAJE)
• DÉPLACER LA GÉNÉRATRICE DANS UN ESPACE EXTÉRIEUR OUVERT
• DIRIGER L'ÉCHAPPEMENT LOIN DE VOUS
- NE PAS FAIRE FONCTIONMER LA GÉNÉRATRICE DANS DES ENDROITS FERMÈS (COMME DANS LA MARION OU LE GARAGE)

WESTINGHOUSE iGen5000cv - ACTION LABEL - 1

WARNING ADVERTENCIA AVERTISSEMENT

TAMPERING WITH CARBON MONOXIDE SENSOR COULD RESULT IN HAZARDOUS CONDITION HACER ALTERACIONES CON SENSOR DE MONÓXIDO DE CARBONO PODRÍA OCASONAR CONDICIONES PELIGROSAS L'ALTÉRATION DE CAPTEUR DE MONOXYDE DE CARBONE PEUT ENTRAÎNER DES CONDITIONS DANGEREUSES

WESTINGHOUSE iGen5000cv - ACTION LABEL - 2

• MOVE TO FRESH AIR.

• GET MEDICAL HELP IF SICK.

DIZZY OR WEAK.

• MOVER AL AIRE LIBRE

Westinghouse iGen4500cy 8

Technical diagram of a vehicle rear view with numbered components and labeled parts

  1. Fuel Cap: Add unleaded fuel here. Close the cap until it clicks.
  2. Engine Service Cover: Cover provides access to the engine, air cleaner, carburetor, and spark plug.
  3. Transport Wheels: Wheels allow one-handed maneuverability when used with the extendable handle.
  4. Extendable Handle: Extend and retract the handle by pushing the locking button.
  5. Carry Handles: Built-in handles allow easy, two-person transport.

  6. Recoil Handle: Pull the recoil handle to manually start the engine.

  7. Control Panel: The control panel contains the outlets and operational controls.
  8. Oil Access Cover: Cover provides access to the oil fill cap/dipstick and oil drain plug.
  9. Muffler and Spark Arrestor: The spark arrestor prevents sparks from exiting the muffler.
  10. Model Information Label: Provides model serial number, voltage/amps, and power rating information.

DIGITAL DATA CENTER

Fuel remaining and power output percentage LEDs are continuously displayed. Push the Mode button to cycle through the data display modes.

DATA DISPLAY

% Fuel Remaining % Power Output DIGITAL DATA CENTER CENTRO DE DATOS DUTALES CENTRO DE VINDIÉS NUMÉRIALS 100. 75. 50. 25. E FX P+ωL U+8@ 0. Mode Button

WESTINGHOUSE iGen5000cv - DATA DISPLAY - 2

WESTINGHOUSE iGen5000cv - DATA DISPLAY - 3

WESTINGHOUSE iGen5000cv - DATA DISPLAY - 4

Remaining Run Time:

Displays time remaining with current fuel level and power output.

Power Output:

Displays electrical power output to receptacles in kilowatts.

Fuel level:

Displays current fuel level in liters.

WESTINGHOUSE iGen5000cv - Fuel level: - 1

WESTINGHOUSE iGen5000cv - Fuel level: - 2

Voltage:

Displays current voltage output of inverter.

Lifetime Hours:

Displays the total run time of the inverter.

CONTROL PANEL COMPONENTS
ECO MODE CONSUMPTIONS SPECIMETER RESET REIN CAR AC 31A AC 120V 30A TT-30R AC 120V 20A 5-20R PARALLEL OPERATION SALEDA EN PARALIC D OUTPUT READY CHINESE LIPY OVERLOAD HOMBOODAN CARBON MONOXIDE AUTO-SHUTOFF SERVICE GENERATOR REDUCE IN SERVICE REL. REQUIPLER AUTOMATIC SWITCHER BEET ACTION LABEL CABRY AUTOMATIC UNDER CAPSICUM AND ACCESS 9 Westinghouse F D HTAL D. (170x 8x) TA CENT (24x 10x) BR 100s 7s 50s 25s E U4v BC 0s 16 15 14 13 12 11 10

  1. 120 Volt AC, 30 Amp NEMA TT-30R Receptacle: Receptacle can supply a maximum of 30 Amps.

  2. ECO Mode: Eco mode minimizes fuel consumption and noise by adjusting the engine RPM to the minimum required for the current load.

  3. Overload Reset: The generator inverter will automatically switch OFF all AC output to protect the generator if overloaded or if there is a short circuit in a connected appliance.

  4. Main Circuit Breaker: The main circuit breaker controls total output of all outlets to protect the generator from overload or short circuit.

  5. USB Ports: Two-port 5V/2.1A USB outlet. Accepts Type A USB plugs.

  6. 20 Amp AC Circuit Breaker: Circuit breaker limits the current that can be delivered through the NEMA 5-20R receptacle to 20 Amps.

  7. 30 Amp AC Circuit Breaker: Circuit breaker limits the current that can be delivered through the NEMA TT-30 receptacle to 30 Amps.

  8. CO Sensor indicator lights: The CO Sensor monitors for the accumulation of poisonous carbon monoxide gas. If increasing levels of CO gas are detected, the CO Sensor automatically shuts down the engine.

  9. Low Oil LED: Indicates low oil level. When the oil level in the crankcase falls below the safe operating limit, the low oil level indicator will illuminate and the generator will automatically shut off the engine.

  10. Overload LED: Indicates that the generator is overloaded.

  11. Output Ready LED: Illuminates when the generator is operating normally. Indicates the generator is producing electrical power at the receptacles.

  12. LED Data Center: Displays remaining run time (F), power output in kW (P), fuel level in liters (L), voltage output (V), and lifetime hours.

  13. Parallel Operation Outlets: A compatible Westinghouse Inverter Generator can be connected for additional power output.

  14. Ground Terminal: The ground terminal is used to externally ground the generator.

  15. 120 Volt AC, 20 Amp Duplex NEMA 5-20R Receptacle: Receptacle can supply a maximum of 20 Amps.

ASSEMBLY

CARTON CONTENTS

CAUTION

Weight hazard. Always have assistance when lifting the generator.

  1. Carefully open the carton.
  2. Remove and save the carton contents.
  3. Remove and discard the packing tray.
  4. Unfold the top of the plastic bag enclosing the generator.
  5. Carefully cut the vertical corners of the carton to access the generator.
  6. Recycle or dispose of the packaging materials properly.

CARTON CONTENTS

  • User manual
  • Quick Start Guide/Maintenance Schedule
    • 0.63 Quart (0.6 Liter) bottle of SAE 10W-30 Oil
  • Spark plug socket wrench
  • Oil Funnel
  • Screwdriver

If any parts are missing, contact our service team at service@wpowereq.com or call 1-855-944-3571.

INITIAL OIL FILL

NOTICE

THIS GENERATOR HAS BEEN SHIPPED WITHOUT OIL. Do not attempt to crank or start engine before it has been properly serviced with recommended oil. Failure to add engine oil before starting will result in serious engine damage.

NOTICE

Use of 2-stroke/cycle oil or other unapproved oil types can cause severe engine damage that is not covered under warranty.

The included, recommended oil type for typical use is 10W-30 engine oil. If running the generator in extreme temperatures, refer to the following chart.

WESTINGHOUSE iGen5000cv - NOTICE - 1

bar Recommended Engine Oil Type | Oil Type | Ambient temperature (°C) | Ambient temperature (°F) | | :--- | :--- | :--- | | 5W-30 | -28.9 | -20 | | 5W-30 Synthetic | -17.8 | 20 | | 10W-30 | -6.7 | 40 | | 10W-30 Synthetic | 60 | 60 | | 10W-40 | 4.4 | 80 | | 10W-40 Synthetic | 15.6 | 100 | | Ambient temperature | 15.6 | 120 | | Ambient temperature | 26.7 | 26.7 | | Ambient temperature | 37.8 | 37.8 | | Ambient temperature | 48.9 | 48.9 |
  1. On a level surface, remove the oil access cover and oil dipstick.

WESTINGHOUSE iGen5000cv - NOTICE - 2

natural_image Line drawing of a portable electricity generator with a hand holding a screwdriver (no text or symbols present)
  1. Using the supplied funnel and oil, add oil into the engine.

Note: As residual oil from the factory may remain in the engine, add the oil incrementally near the end of the bottle to prevent overfilling the engine. See Engine Oil Level Check in the Maintenance section.

  1. Replace the oil dipstick and hand-tighten.

  2. Replace the oil access cover.

FUEL

WARNING

Fire and explosion hazard. Never use a gasoline container, gasoline tank, or any other fuel item that is broken, cut, torn or damaged.

DANGER

Fire and explosion hazard. Do not overfill fuel tank. Fill only to the red fill ring located in the in-tank fuel screen filter. Overfilling may cause fuel to spill onto engine causing a fire or explosion hazard.

DANGER

Fire and explosion hazard. Never refuel the generator while the engine is running. Always turn the engine off and allow the generator to cool for two minutes before refueling.

NOTICE

WESTINGHOUSE iGen5000cv - NOTICE - 1

Do not use E15 or E85 fuel in this product. Engine or equipment damage caused by stale fuel or the use of unapproved fuels (such as E15 or E85 ethanol blends) is not covered by warranty. Only use unleaded gasoline containing up to 10% ethanol.

FUEL REQUIREMENTS

  • CLEAN, FRESH, unleaded gasoline, 87–93 octane.
  • Up to 10% ethanol (gasohol) is acceptable (where available; non-ethanol fuel is recommended).
    • DO NOT use E85 or E15.
    • DO NOT use a gas oil mix.
  • DO NOT modify the engine to run on alternate fuels.
    • DO NOT fuel indoors.
  • DO NOT create a spark or flame while fueling.

USING FUEL STABILIZER

Adding a fuel stabilizer (not included) extends the usable life of fuel and helps prevent deposits from forming that can clog the fuel system. Follow the manufacturer's instructions for use.

Always mix the correct amount of fuel stabilizer to gasoline in an approved gasoline container before fueling the generator. Run the generator for five minutes to allow the stabilizer to treat the entire fuel system.

FILLING THE FUEL TANK

  1. Turn the generator OFF and allow to cool for a minimum of two minutes before fueling.
  2. Place the generator on level ground in a well ventilated area.
  3. Clean area around fuel cap and remove the cap slowly.

NOTICE

Only fill the tank from an approved gasoline container. Make sure the gasoline container is internally clean and in good condition to prevent fuel system contamination.

  1. Slowly add the recommended fuel. Do not overfill. Fill only to the red maximum fill ring on the fuel screen filter visible in the filler neck.

Fuel Cap Screen Filter Maximum Fuel Level

  1. Install the fuel cap. Tighten securely.

NOTICE

Fuel can damage paint and plastic. Use caution when filling the fuel tank. Damage caused by spilled fuel is not covered under warranty.

NOTICE

Clean the fuel screen filter of debris before and after each fueling. Remove the fuel screen filter by slightly compressing it while removing it from the fuel tank.

OPERATION

GENERATOR LOCATION

Read and understand all safety information before starting the generator.

DANGER

Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.

Diagram showing two scenarios: one with a car and no parking, the other with a car and a car crossed out.

NEVER use inside a home or garage, EVEN IF doors and windows are open.

WESTINGHOUSE iGen5000cv - DANGER - 2

Only use OUTSIDE and far away from windows, doors, and vents.

NEVER operate the generator inside any building, including garages, basements, crawlspaces, sheds, enclosure, or compartment, including the generator compartment of a recreational vehicle.

DANGER

Electrocution hazard. Never use the generator in a location that is wet or damp. Never expose the generator to rain, snow, water spray, or standing water while in use. Protect the generator from all hazardous weather conditions. Moisture or ice can cause a short circuit or other malfunction in the electrical circuit. Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution

WARNING

Fire hazard. Only operate the generator on a solid, level surface. Operating the generator on a surface with loose material such as sand or grass clippings can cause debris to be ingested by the generator that could block cooling vents or the air intake system. Allow the generator to cool for 30 minutes before transport or storage.

The generator should be on a flat, level surface at all times (Even while not in operation). The generator must have at least 5 ft. (1.5 m) of clearance from all combustible material.

Do not operate the generator in the back of a SUV, camper, trailer, truck bed (regular, flat, or otherwise), under stairs, next to walls or buildings, or in any other location that will not allow for adequate cooling of the generator and/or the muffler. DO NOT contain generators during operation.

▲ DANGER

Asphyxiation hazard. Place the generator in a well-ventilated area. DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning generator.

GROUNDING

WARNING

Shock hazard. Failure to properly ground the generator can result in electric shock.

NOTICE

Only use grounded 3-prong extension cords, tools, and appliances, or double-insulated tools and appliances.

The generator neutral is floating. The generator ground terminal is connected to the frame of the generator, the metal non-current-carrying parts of the generator, and the ground terminals of each receptacle. The generator (stator winding) is isolated from the frame and from the AC receptacle ground pin. Electrical devices that require a grounded receptacle pin connection may not function properly.

If this generator will be used only with cord and plug equipment connected to the receptacles mounted on the generator, National Electric Code does not require that the unit be grounded. However, other methods of using the generator may require grounding to reduce the risk of shock or electrocution.

Before using the ground terminal, consult a qualified electrician, electrical inspector, or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator.

Engine power is reduced the higher you operate above sea level. Output will be reduced approximately 3.5% for every 1000 feet of increased altitude from sea level.

High altitude adjustment is required for operation at altitudes over 2000 ft. (762 m). Operation without this adjustment will cause decreased performance, increased fuel consumption, and increased emissions.

NOTICE

DO NOT operate the generator at altitudes below 2,000 ft. (762 m) with the high altitude kit installed. Engine damage may occur.

High Altitude Carburetor Kit: Part# 518916-01

BREAK-IN PERIOD

For proper break-in, do not exceed 50% of the rated running watts (1850 watts) during the first five hours of operation.

Vary the load occasionally to allow stator windings to heat and cool and help seat the piston rings.

BEFORE STARTING THE GENERATOR

Verify that:

• The generator is placed in a safe, appropriate location.
• The generator is on a dry, flat, and level surface.
• The engine is filled with oil.
• Gasoline is in the fuel tank.
- All loads are disconnected.
• The ECO switch is in the OFF position.

▲ DANGER

Fire and explosion hazard. DO NOT move or tip the generator during operation.

STARTING THE ENGINE

  1. Turn the fuel knob to the choke position.

WESTINGHOUSE iGen5000cv - STARTING THE ENGINE - 1

flowchart
graph TD
    A["OFF"] --> B["RUN"]
    B --> C["CHOKE"]
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333

Note: The generator can be started from the Run position if warm from operation.

  1. Firmly grasp and pull the recoil handle slowly until you feel increased resistance, then pull rapidly.

WESTINGHOUSE iGen5000cv - STARTING THE ENGINE - 2

natural_image Line drawing of a portable electricity generator with a hand holding a screwdriver (no text or symbols)
  1. After the engine starts, turn the fuel knob to the RUN position.

WESTINGHOUSE iGen5000cv - STARTING THE ENGINE - 3

flowchart
graph TD
    A["RUN"] --> B["OFF"]
    B --> C["C/NO"]
    C --> D["CHOKE"]
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333
    style D fill:#fcc,stroke:#333

STOPPING THE ENGINE

  1. Turn off and unplug all connected electrical loads.

IMPORTANT: Never start or stop the generator with electrical devices connected.

  1. Let the generator run with no load for several minutes to stabilize internal temperatures of the engine and generator.

  2. Turn the fuel knob to the OFF position.

  3. Allow the engine to cool, then turn the fuel cap vent to the OFF position.

Note: If there is an emergency and the inverter must be stopped quickly, immediately move the fuel switch to the OFF position.

FREQUENCY OF USE

If the generator will be used on an infrequent or intermittent basis (more than one month before next use), refer to the Storage sections of this manual for information regarding fuel deterioration.

ECO MODE

NOTICE

Always start the generator with ECO MODE OFF. Allow the engine speed to stabilize and the OUTPUT READY LED to illuminate before switching ECO MODE ON.

ECO MODE
COMBUSTIBLE EFICIENTE COMMUTATEUR D'ÉCONOMIE
WESTINGHOUSE iGen5000cv - NOTICE - 1

Note: Do not use ECO MODE when in parallel operation with another Westinghouse generator.

ECO MODE minimizes fuel consumption and noise by adjusting the engine RPM to the minimum required for the current load.

Turn ECO MODE ON when powering small appliances with continuous loads such as a computer or electric light.

Turn ECO MODE OFF when powering large surge loads such as an air conditioner or electric pump.

To turn on ECO MODE, verify that the OUTPUT READY LED is illuminated green, then push the switch to the ON position. If no load is present, the generator RPM will drop to idle speed. The generator will detect loads as they are applied and increase engine RPM.

To run the generator at maximum power and RPM, push the ECO MODE switch to the OFF position.

AC CIRCUIT BREAKERS

The circuit breakers will automatically switch OFF if there is a short circuit or a significant overload of the generator at each receptacle. The main circuit breaker will automatically switch OFF if the combined load of the receptacles exceeds 31 Amps.

If an AC circuit breaker switches OFF automatically, check that the appliance is working correctly and it does not exceed the rated load capacity of the circuit before resetting the AC circuit breaker ON.

ON OFF ← Push to Reset

OVERLOAD RESET

The generator will automatically switch OFF all AC output to protect the generator if overloaded or if there is a short circuit in a connected appliance. However, the engine will continue to run. Marginal overloading that temporarily illuminates the OVERLOAD LED may shorten the service life of the generator.

OVERLOAD on the control panel will illuminate red and the green OUTPUT READY will be OFF.

RESET REINICIAR OUTPUT READY CORRIENTE LISTO OVERLOAD SOBRECARGA Westinghouse

To restore AC output:

  1. Turn off and unplug all connected electrical loads.
  2. Push the RESET button on the control panel until the OVERLOAD LED goes OFF and the OUTPUT READY LED is illuminated.
  3. Reset the circuit breakers if OFF.
  4. Verify that the intended running and surge loads do not exceed the generator's capacity.
  5. Reconnect electrical loads sequentially, allowing the generator to stabilize after each load is connected.

GENERATOR CAPACITY

NOTICE

Do not overload the generator's capacity. Exceeding the generator's wattage/amperage capacity can damage the generator and/or electrical devices connected to it.

Make sure the generator can supply enough continuous (running) and surge (starting) watts for the items you will power at the same time.

The total power requirements (Volts x Amps = Watts) of all appliances connected must be considered. Appliance and power tool manufacturers usually list rating information near the model or serial number.

To determine power requirements:

  1. Select the items you will power at the same time.
  2. Total the continuous (running) watts of these items. This is the amount of power the generator must produce to keep the items running. See the wattage reference chart on the next page.
  3. Estimate how many surge (starting) watts you will need. Surge wattage is the short burst of power needed to start electric motor-driven tools or appliances such as a circular saw or refrigerator. Because not all motors start at the same time, total surge watts can be estimated by adding only the item(s) with the highest additional surge watts to the total rated watts from step 2.

Example:

Tool or ApplianceRunning Watts*Starting Watts*
RV Air Conditioner (11,000 BTU) 1010 1600
TV (Tube Type) 300 0
RV Refrigerator 180 600
Radio 200 0
Light (75 Watts) 300 0
Coffee Maker 600 0
2590 Total1600
Running Watts*Highest Starting Watts*

Total Running Watts 2590

Highest Starting Watts + 1600

Total Starting Watts Needed 4190

*Wattages listed are approximate. Verify actual wattage.

POWER MANAGEMENT

To prolong the life of the generator and attached devices, use care when adding electrical loads to the generator. There should be nothing connected to the generator outlets before starting the engine. The correct and safe way to manage generator power is to sequentially add loads as follows:

  1. With nothing connected to the generator, start the engine as described in this manual.
  2. Plug in and turn on the first load, preferably the largest load you have.
  3. Permit the generator output to stabilize (engine runs smoothly and attached device operates properly).
  4. Plug in and turn on the next load.
  5. Again, permit the generator to stabilize.
  6. Repeat steps 4 and 5 for each additional load.

Wattage Reference

Tool or ApplianceEstimated Running Watts*Estimated Starting Watts*
Incandescent Lights(4 Quantity x 75 Watts)300 0
TV (Tube Type) 300 0
Sump Pump (1/3 hp)8001300
Refrigerator or Freezer7002200
Well Pump (1/3 hp)10002000
Furnace (1/2 hp)8002350
Radio200 0
Drill (3/8", 4 amps)440600
Circular Saw(Heavy Duty, 7-1/4")14002300
Miter Saw (10")18001800
Table Saw (10")20002000

*Wattages listed are approximate. Verify actual wattage.

EXTENSION CORDS

WARNING

Asphyxiation hazard. Extension cords running directly into the home increase the risk of carbon monoxide poisoning through any openings. If an extension cord running directly into your home is used to power indoor items, there is a risk of carbon monoxide poisoning to people inside the home. Always use battery-powered carbon monoxide detector (s) that meet current UL 2034 safety standards when running the generator. Regularly check the detector (s) battery.

▲WARNING

Asphyxiation hazard. When operating the generator with extension cords, make sure the generator is located in an open, outdoor area, at least 20 ft. (6 m.) far away from occupied spaces with exhaust pointed away.

▲ WARNING

Fire and electrocution hazard. Never use worn or damaged extension cords. Damaged or overloaded extension cords could overheat, arc, and burn resulting in death or serious injury.

Before connecting an AC appliance or power cord to the generator:

  • Use grounded 3-prong extension cords, tools, and appliances, or double-insulated tools and appliances.
  • Make sure the tool or appliance is in good working order. Faulty appliances or power cords can create a potential for electric shock.
  • Make sure the electrical rating of the tool or appliance does not exceed the rated power of the generator or the receptacle being used.

EXTENSION CORD SIZING

Only use grounded 3-prong extension cords marked for outdoor use that are rated for the electrical load.

Total AmperageMinimum Gauge, Outdoor Rated
Up to 50 FT (15 M)Up to 100 FT (30 M)
Up to 10A[G2xH][XABK]
Up to 15AWESTINGHOUSE iGen5000cv - EXTENSION CORD SIZING - 1WESTINGHOUSE iGen5000cv - EXTENSION CORD SIZING - 2
Up to 20A[BHTW]WESTINGHOUSE iGen5000cv - EXTENSION CORD SIZING - 3
Up to 30AWESTINGHOUSE iGen5000cv - EXTENSION CORD SIZING - 4[Y3BK]
Up to 35A[WBA8]WESTINGHOUSE iGen5000cv - EXTENSION CORD SIZING - 5

PARALLEL OPERATION

WARNING

Fire and electrocution hazard. Never connect or disconnect the parallel cord leads when a generator is running.

CAUTION

Correct connection of the left and right cables is very important when the generators are used with a transfer switch to supply power to a building. To avoid serious personal injury or damage to electrical devices, including the generators, do not try to power an electrical system in a building without using an approved transfer switch.

NOTICE

Connecting to a generator that is not compatible can cause a low voltage output that can damage tools and appliances powered by the generator.

Parallel operation gives you the ability to link to a compatible Westinghouse Inverter Generator for combined running and peak power output.

A Westinghouse 507PC parallel cord (purchased separately) is required for parallel operation. This cord can be purchased from an authorized Westinghouse Generator dealer.

Note: Compatible Westinghouse generators without parallel ports can be operated in parallel with the receptacle-mounted parallel cable, Part# 260041.

NOTICE

DO NOT use ECO MODE during parallel operation if powering large surge loads such as an air conditioner or electric pump. Engine rpm may not adjust quickly enough to provide the voltage requirements of large surge loads, causing damage to the devices or the generators.

  1. On both generators, make sure the fuel knob and the ECO MODE switch are in the OFF position.
  2. Connect two parallel cable leads to the parallel outlets on the first generator, then connect the opposite cable leads to the other generator's parallel outlets.

Note: If powering devices directly from the generators (not connected to a building's transfer switch), you do not need to match the left/right cables to the generator's parallel outlets.

  1. Start one of the generators and wait until the OUTPUT READY LED illuminates.

  2. Start the second generator and wait until the OUTPUT READY LED illuminates before connecting a load.

  3. Connect additional loads as described in Power Management section.

  4. Unplug all loads before stopping the generators.

TRANSPORTING

▲ CAUTION

Weight hazard. Always have assistance when lifting the generator.

  • Allow the generator to cool a minimum of 30 minutes before transporting.
  • Replace all protective covers on the generator control panel.
  • Only use the generator's fixed handle(s) to lift the unit or attach any load restraints such as ropes or tie-down straps. Do not attempt to lift or secure the generator by holding onto any of its other components.
  • Keep the unit level during transport to minimize the possibility of fuel leakage or, if possible, drain the fuel or run the engine until the fuel tank is empty before transport.
  • The generator wheels are only intended for hand transport. The wheels are not suitable for towing the generator either on or off-road.
  • Use the extendable handle for one-person, hand transport. To deploy the handle, push on the locking button and pull on the handle until it's fully extended. To stow it, push on the locking button and push on the handle until it's fully retracted. Only extend or retract the handle while the generator is OFF, stationary, and resting on a horizontal surface. Do not use the extendable handle to lift the generator entirely off the ground, tow it, or up-end it.

CAUTION

WESTINGHOUSE iGen5000cv - CAUTION - 1

Fire hazard. Do not up-end the generator or place it on its side. Fuel or oil can leak and damage to the generator may occur.

MAINTENANCE

WARNING

Accidental start-up. Disconnect the spark plug boot from the spark plug when performing maintenance on the generator.

MAINTENANCE SCHEDULE

Regular maintenance will improve performance and extend the service life of the generator. Follow the hourly or calendar intervals, whichever occurs first. More frequent service is required when operating in adverse conditions as noted below.

Before Each Use

Check engine oil

After First 25 Hours or First Month

Change engine oil

After 50 Hours or Every 6 Months

Change engine oil ^1

Clean air filter ^2

After 100 Hours or Every 6 Months

Inspect/clean spark arrestor

Inspect/clean spark plug

Replace fuel filter ^3

Inspect/adjust valve clearance ^3

After 300 Hours or Every Year

Replace spark plug

Replace air filter

1 Change oil every month when operating under heavy load or in high temperatures.
2 Clean more often under dirty or dusty conditions. Replace air filter if it cannot be adequately cleaned.
^3 Recommend service to be performed by authorized Westinghouse service dealer.

MAINTENANCE REPLACEMENT PARTS

Description Part Number

Foam air filter 5691
Oil drain plug crush washer 94007
Spark arrestor 6790
Spark plug F7RTC

ENGINE SERVICE COVER

Remove the engine service cover to access the air filter, carburetor, and spark plug. Remove the cover screws then pull the cover straight out with both hands to prevent damage to the grommet posts on the cover.

Cover Screws (5x)

AIR FILTER MAINTENANCE

WARNING

Fire hazard. Never use gasoline or other flammable solvents to clean the air filter. Use only household detergent soap to clean the air filter.

The air filter must be cleaned after every 50 hours of use or six months (frequency should be increased if the generator is operated in a dusty environment).

  1. Place the generator on a level surface and allow the engine to cool for several minutes.
  2. Remove the engine service cover.
  3. Turn the knobs on the air cleaner cover to the unlocked position. Tip the cover down to remove.

WESTINGHOUSE iGen5000cv - WARNING - 1

natural_image Technical line drawing of a vehicle chassis with internal components and a circular dial indicator (no text or symbols)

Note: The air filter element is oil soaked. Use an appropriate cleaning container.

NOTICE

Avoid skin contact with engine oil. Wear protective clothing and equipment. Wash all exposed skin with soap and water.

  1. Remove the foam air filter from the air cleaner housing and wash it by submerging the element in a solution of household detergent soap and warm water. Slowly squeeze the foam to thoroughly clean.

NOTICE

DO NOT twist or tear the foam air filter element during cleaning or drying. Only apply slow but firm squeezing action.

  1. Rinse the air filter element by submerging it in fresh water and applying a slow squeezing action. Allow the filter to dry thoroughly.

NOTICE

Do not pollute. Follow the guidelines of the EPA or other governmental agencies for proper disposal of hazardous materials. Consult local authorities or reclamation facility.

  1. Dip the foam air filter in clean engine oil then squeeze out all excess oil. The engine will smoke when started if too much oil is left in the filter.
  2. Install the foam air filter in the housing and lock the air cleaner cover in place.
  3. Install the engine service panel.

Air Filter: Part# 5691

ENGINE OIL LEVEL CHECK

▲ CAUTION

Avoid skin contact with engine oil. Wear protective clothing and equipment. Wash all exposed skin with soap and water.

NOTICE

Always use the specified engine oil. Failure to use the specified engine oil can cause accelerated wear and/or shorten the life of the engine.

When using the generator under extreme, dirty, dusty conditions or in extremely hot weather, change the oil more frequently.

Ambient air temperature will affect engine oil performance. Change the type of engine oil used based on weather conditions.

WESTINGHOUSE iGen5000cv - NOTICE - 1

bar Recommended Engine Oil Type | Oil Type | Ambient temperature (°C) | Ambient temperature (°F) | | :--- | :--- | :--- | | 5W-30 | -28.9 | -20 | | 5W-30 Synthetic | -17.8 | 20 | | 5W-30 Synthetic | -6.7 | 40 | | 5W-30 Synthetic | 4.4 | 60 | | 10W-30 | 4.4 | 80 | | 10W-30 Synthetic | 15.6 | 100 | | 10W-30 Synthetic | 120 | 120 | | 10W-40 | 26.7 | 37.8 | | 10W-40 Synthetic | 37.8 | 48.9 | | Ambient temperature | 48.9 | — |

Check the engine oil level before each use or every 8

hours of operation.

  1. Place the generator on a level surface and allow the engine to cool for several minutes.
  2. Remove the oil access cover.
  3. With a damp rag, clean around the oil dipstick.
  4. Remove the oil dipstick and wipe the dipstick clean.

WESTINGHOUSE iGen5000cv - NOTICE - 2

natural_image Line drawing of a portable electricity generator with a hand holding a screwdriver (no text or symbols present)
  1. Screw the dipstick fully into the filler neck. Remove the dipstick and verify that the oil level is within safe operating range.

Safe Operating Range

  1. If low, add recommended engine oil incrementally and recheck until the level is between the L and H marks on the dipstick. DO NOT overfill. If over the full mark on dipstick, drain the oil to reduce oil level to the full mark on dipstick.
  2. Replace the oil dipstick and hand-tighten.
  3. Install the oil access cover.

ENGINE OIL CHANGE

When using the generator under extreme, dirty, dusty conditions or in extremely hot weather, change the oil more frequently. Change the oil while the engine is still warm from operation.

  1. Place the generator on a level surface and allow the engine to cool for several minutes.
  2. Remove the engine service cover. Disconnect the spark plug wire from the spark plug and place the wire where it cannot contact the spark plug.
  3. Remove the oil access cover.
  4. With a damp rag, clean around the oil dipstick. Remove the dipstick and wipe clean.
  5. Remove the rubber plug under the oil drain bolt and place an oil pan (or suitable container) under the drain hole.
  6. Using a 10mm wrench, remove the oil drain bolt and allow the oil the to drain.

Oil Drain Bolt Rubber Drain Plug

  1. Install the oil drain plug and tighten securely. Install the rubber plug.

Note: A new oil drain plug crush washer is recommended at each oil change.

Drain plug crush washer: Part# 94007

  1. Slowly pour oil into the oil fill opening until oil the level is between the L and H marks on the dipstick. Stop frequently to check the oil level. DO NOT overfill.

Maximum oil capacity: 0.63 US qt (0.60 L)

  1. Replace the dipstick and hand-tighten.

  2. Connect the spark plug wire and install the engine service cover.

NOTICE

Do not pollute. Follow the guidelines of the EPA or other governmental agencies for proper disposal of hazardous materials. Consult local authorities or reclamation facility.

SPARK PLUG MAINTENANCE

Inspect and clean the spark plug after every 100 hours of use or six months. Replace the spark plug after 300 hours of use or every year.

NOTICE

ALWAYS use the Westinghouse OEM or compatible non-resistor-type spark plug. Use of resistor-type spark plug can result in rough idling, misfire, or may prevent the engine from starting.

  1. Place the generator on a level surface and allow the engine to cool.
  2. Remove the engine service cover.
  3. Remove the spark plug boot by firmly pulling the spark boot directly away from the engine.
  4. Clean the area around the spark plug.
  5. Remove the spark plug with the included spark plug socket wrench.

NOTICE

Never apply any side load or move the spark plug laterally when removing the spark plug.

  1. Inspect the spark plug. Replace if electrodes are pitted, burned, or the insulator is cracked. Only use a recommended replacement plug.
  2. Measure the spark plug electrode gap with a wire-type feeler gauge. If necessary, correct the gap by carefully bending the side electrode.

Spark plug gap: 0.024 - 0.032 in. (0.60 - 0.80 mm)

Side Electrode 0.024 - 0.032 in. (0.60 - 0.80 mm)

  1. Carefully install the spark plug finger tight, then tighten as additional 3/8 to 1/2 turn with the spark plug wrench.
  2. Install the spark plug boot and engine service cover.

SPARK ARRESTOR SERVICE

Check and clean the spark arrestor after every 100 hours of use or six months. Failure to clean the spark arrestor will result in degraded engine performance.

  1. Place the generator on a level surface and allow the muffler to cool before servicing the spark arrestor.
  2. Remove the cover screws and the muffler cover. Use a screw driver to remove the spark arrestor.
  3. Carefully remove the carbon deposits from the spark arrestor screen with a wire brush. The spark arrestor must be free of breaks and tears. Replace the spark arrestor if damaged.

Cover Screws
Spark Arrestor

Spark Arrestor: Part# 6790

  1. Reinstall the spark arrestor and muffler cover.

STORAGE

Proper storage preparation is required for trouble-free operation and generator longevity.

NOTICE

Gasoline stored for as little as 30 days can deteriorate, causing gum, varnish, and corrosive buildup in fuel lines, fuel passages and the engine. This corrosive buildup restricts the flow of fuel, which can prevent the engine from starting after a prolonged storage period. The use of fuel stabilizer significantly increases the storage life of gasoline. Full-time use of fuel stabilizer is recommended. Follow the manufacturer's instructions for use.

STORAGE TIME RECOMMENDED PROCEDURE

Less than 1 month Noservice required.
2 to 6 monthsFill with fresh gasoline and add gasoline stabilizer. Drain the carburetor float bowl.

STORAGE TIME RECOMMENDED PROCEDURE

6 months or longerDrain the fuel tank and carburetor float bowl.

SHORT TERM STORAGE

  • Allow the generator to cool a minimum of 30 minutes before storage.
  • Replace all protective covers on the generator control panel.
  • Wipe the generator with a moist cloth. Clean any debris from the air inlets under the control panel and muffler cooling vents.
  • Store the generator in a well-ventilated, dry location away from sparks, open flames, pilot lights, heat, and other sources of ignition such as areas with a spark-producing electric motor or where power tools are operated.
  • Do not store the generator or gasoline near furnaces, water heaters, or any other appliances that produce heat or have automatic ignitions.
  • With the engine and exhaust system cool and all surfaces dry, cover the generator to keep out dust. Do not use a plastic sheet as a dust cover. Non-porous materials trap moisture and promote rust and corrosion.

LONG TERM STORAGE

Even properly stabilized fuel can leave residue and cause corrosion if left long term. If storing the generator for two to six months, drain the float bowl to prevent gum and varnish buildup in the carburetor.

DRAINING THE FLOAT BOWL

  1. Remove the engine service cover.
  2. Locate the drain hose extending from the bottom of the carburetor float bowl.

Spark Plug Boot OHV Float Bowl Drain Screw Drain Hose

  1. Place the loose end of the hose outside the generator into an approved gasoline container to catch the drained fuel.
  2. Loosen the float bowl drain screw and allow the fuel to drain. Tighten the float bowl drain screw.
  3. Route the drain hose between the air cleaner housing and the engine service cover. Install the engine service cover.

DRAINING THE FUEL TANK

If storing the generator for longer than six months, drain the fuel tank to prevent fuel separation, deterioration, and deposits in the fuel system.

  1. Unscrew the fuel tank cap. Remove the fuel screen filter by slightly compressing it while removing it from the tank.
  2. Using a commercially available gasoline hand pump (not included), siphon the gasoline from the fuel tank into an approved gasoline container. DO NOT use an electric pump.

  3. Reinstall the fuel screen filter and the fuel tank cap.

  4. Start the generator and allow it to run until the generator engine stops.

  5. Remove the spark plug.

  6. Put a teaspoon of engine oil into the cylinder and pull the recoil handle until resistance is felt. At this position the piston is coming up on its compression stroke and both valves are closed. Storing the engine in this position will help prevent internal corrosion. Return the recoil handle gently.

  7. Reinstall the spark plug. Leave the spark plug boot disconnected to prevent accidental starting.

  8. Install the engine service cover.

VALVE CLEARANCE

NOTICE

Checking and adjusting valve clearance must be done when the engine is cold.

  1. Remove the rocker arm cover and carefully remove the gasket. If the gasket is torn or damaged, it must be replaced.
  2. Remove the spark plug so the engine can be rotated more easily.
  3. Rotate the engine to top dead center (TDC) by pulling the recoil handle slowly. Looking through the spark plug hole, the piston should be at the top (both valves are closed).
  4. Both the rocker arms should be loose at TDC on the compression stroke. If they are not, rotate the engine 360°.
  5. Insert a feeler gauge between the rocker arm and the valve stem to measure valve clearance.

Valve Stem Rocker Arm Pivot Adjusting Nut Rocker Arm Pivot

Intake Valve Exhaust Valve

Valve Clearance0.0031 – 0.0047 in(0.08 – 0.12 mm)0.0051 – 0.0067 in(0.13 – 0.17 mm)
Torque 8-12 N·m 8-12 N·m
  1. If an adjustment is necessary, hold the rocker arm pivot and loosen the pivot adjusting nut.

  2. Turn the rocker arm pivot to obtain the specified clearance. Hold the rocker arm pivot and re-tighten the pivot adjusting nut to the specified torque.

Torque: 106 inch-pound (12 N·m)

  1. Perform this procedure for the other valve.

  2. Install the gasket, rocker arm cover, and spark plug.

  3. Perform this procedure for the other valve.

  4. Install the gasket, rocker arm cover, and spark plug.

TROUBLESHOOTING

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE CORRECTION
Engine will not startOut of fuel. Refuel.
Bad fuel, generator stored without treating or draining gasoline, or refueled with bad gasoline.Drain the fuel tank. Refuel with fresh gasoline.
Dirty air filter. Clean the air filter.
Low engine oil level stopped generator.If low oil LED illuminated, turn battery switch to the OFF position. Add engine oil.
Spark plug wet with fuel (flooded engine).Wait five minutes. Turn battery switch to the OFF position. Pull recoil handle rapidly several times. If the generator does not start, remove spark plug and dry.
Spark plug faulty, fouled, or improperly gapped.Gap or replace the spark plug. Reinstall.
Fuel filter restricted, fuel system malfunction, fuel pump failure, ignition malfunction, valves stuck, etc.Contact Westinghouse customer service toll-free at 1 (855) 944-3571.
CO sensor removed or modified. Return to original configuration.
CO sensor activated or system fault occurred.Relocate generator/Contact Westinghouse customer service toll-free at 1 (855) 944-3571.
Engine starts, then shuts downOut of fuel. Refuel.
Incorrect engine oil level. Check engine oil level.
Dirty air filter. Clean the air filter.
Contaminated fuel. Drain the fuel tank. Refuel with fresh gasoline.
Defective low oil level switch.Contact Westinghouse customer service toll-free at 1 (855) 944-3571.
Engine lacks powerAir filter restricted. Clean or replace air filter.
Bad fuel, generator stored without treating or draining gasoline, or refueled with bad gasoline.Drain the fuel tank. Refuel with fresh gasoline.
Fuel filter restricted, fuel system malfunction, fuel pump failure, ignition malfunction, valves stuck, etc.Contact Westinghouse customer service toll-free at 1 (855) 944-3571.
Engine runs rough or bogs when load appliedDirty air filter. Clean the air filter.
Generator overloaded. Unplug some devices.
Faulty power tool or appliance.Replace or repair tool or appliance. Stop and restart the engine.
Fuel filter restricted, fuel system malfunction, fuel pump failure, ignition malfunction, valves stuck, etc.Contact Westinghouse customer service toll-free at 1 (855) 944-3571.
No power at AC receptaclesOUTPUT READY LED is OFF and OVERLOAD LED is ON.Check AC load. Stop and restart engine.
Check the air inlet. Stop and restart the engine.
AC circuit breaker/s tripped. Check AC loads and reset circuit breaker/s.
Faulty power tool or appliance.Replace or repair tool or appliance. Stop and restart the engine.
Faulty generator.Contact Westinghouse customer service toll-free at 1 (855) 944-3571.

EXPLODED VIEWS AND PARTS LISTS

ENGINE EXPLODED VIEW

Exploded view diagram of a mechanical assembly with numbered parts and exploded views for assembly or maintenance.

ENGINE PARTS LIST

NO. PART # DESCRIPTION
1 50010026 CYLINDER HEAD COVER KIT ASSEMBLY
1.1 91325 BOLT M6X12
1.2 24115 CYLINDER HEAD COVER
1.3 33995 POLYURETHANE SCREEN
1.4 24116 CYLINDER HEAD INTERNAL COVER
1.5 91322 BOLT M5*12
1.6 96200 CYLINDER HEAD COVER GASKET
2 50020056 CYLINDER HEAD KIT ASSEMBLY
2.1 242101 ROCKING ARM
2.2 91818 ROCKING ARM WITH TIGHT BOLT ASSEMBLY
2.3 242202 VALVE RETAINER ASSEMBLY
2.4 241804 TOP CAP
2.5 241801 INTAKE VALVE SPRING SEAT
2.6 241802 EXHAUST VALVE SPRING SEAT
2.7 246001 VALVE SPRING
2.8 241806 INTAKE VALVE SPRING LOWER SEAT
2.9 241704 INTAKE VALVE
2.10 245904 EXHAUST VALVE
2.11 91029 AIR INLET STUD BOLT
2.12 91359 BOLT M8*60
2.13 241021 CYLINDER HEAD
2.14 96058 CYLINDER HEAD GASKET
2.15 240905 CYLINDER HEAD LOCATING PIN
2.16 91007 AIR EXHAUST STUD BOLT
2.17 96055 EXHAUST GASKET
2.18 96182 INTAKE GASKET
2.19 96051 CARBURETOR GASKET
3 50050018 PISTON & PISTON RING KIT ASSEMBLY
3.1 241607 PISTON RING ASSEMBLY
3.2 241301 PISTON PIN RING
3.3 24121 PISTON
3.4 245503 PISTON PIN
3.5 331500 CONNECTING ROD ASSEMBLY
4 50120050 CRANKCASE KIT ASSEMBLY
4.1 330202 CRANKCASE
4.2 93010 BEARING
4.3 93507 CRANKCASE OIL SEAL
4.4 94007 OIL DRAIN BOLT WASHER
4.5 94035 OIL DRAIN BOLT WASHER
4.6 91831 OIL DRAIN SOLENOID
4.7 24513 OIL SENSOR
4.8 91329 BOLT M6X16
4.9 91816 OIL DRAIN BOLT
5 240364 CRANKSHAFT ASSEMBLY
6 50150005 CAMSHAFT ASSEMBLY
6.1 332003 CAMSHAFT ASSEMBLY
NO. PART # DESCRIPTION
6.2 246103 VALVE LIFTER
6.3 241901 PUSH ROD
7 50200052 CRANKCASECOVER KIT ASSEMBLY
7.1 240116 CRANKCASECOVER
7.2 245601-295 DIPSTICK ASSEMBLY
7.3 93507CRANKCASEOIL SEAL
7.4 91347BOLT M8X30
7.5 96041CRANKCASEGASKET
7.6 240904 CRANKCASELOCATING PIN
7.7 93010BEARING
8 599601METAL CLIP
9 50090053 RECOIL STARTERKIT ASSEMBLY
9.1 330501 RECOIL STARTER ASSEMBLY
9.1.1 5324START PULLER RECOIL COVER
9.2 91329BOLT M6X16
9.3 500017-231 RECOIL HANDLE COVER
9.4 500018 RECOIL HANDLE
10 50170007 IMPELLERKIT ASSEMBLY
10.1 91864 STARTER PULLEY COMPRESSION BOLT
10.2 334501 STARTER PULLEY
10.3 334601 IMPELLER
11 50760003 ROTOR KITASSEMBLY
11.1 90003 NUT M14
11.2 503698 ROTOR
12 50750002 STATOR KIT ASSEMBLY
12.1 91400 BOLT M6X60
12.2 503410 STATOR
12.3 240904 CRANKCASELOCATING PIN
13 50740002 TRIGGER KIT ASSEMBLY
13.1 91329 BOLT M6X16
13.2 339902 TRIGGER
14 50130012 WIND-LEAD-COVER KIT ASSEMBLY
14.1 330503 WIND-LEAD-COVER
14.2 91325 BOLT M6X12
15 50620001 UPPER WINNDFLECTOR KIT ASSEMBLY
15.1 330502 UPPER WIND DEFLECTOR
15.2 249914 CRIMPING BLOCK
15.3 91325 BOLT M6X12
16 50340004 IGNITION COIL KIT ASSEMBLY
16.1 91333 BOLT M6*28
16.2 339909 IGNITION COIL
16.3 339903 HIGH-VOLTAGE PACKAGE MOUNTING BRACKET
16.4 90016 NUT M6
17 50770001 PANEL KITASSEMBLY
17.1 91329 BOLT M6X16

ENGINE PARTS LIST CONTINUED

NO. PART # DESCRIPTION
17.2 91330 BOLT M6X20
17.3 335701 PANEL
18 50630001 CENTRIFUGGAL FAN HOUSING KIT ASSEMBLY
18.1 244306 CENTRIFUGGAL FAN HOUSING
18.2 244304 CENTRIFUGGAL FAN PLUG
18.3 91343 BOLT M8*16
18.4 244606 IMPELLER
18.5 91419 BOLT M8*1*25
18.6 334302 CENTRIFUGGAL FAN COVER
18.7 91330 BOLT M6X20
19 50240020 EXHAUSTMUFFLER KIT ASSEMBLY
19.1 243782 MUFFLER
19.1.1 6790 SPARK ARPESTER
19.2 94216 FLAT WASHER
19.3 94206 SPRING WASHER
19.4 90011 NUT M8
19.5 91330 BOLT M6X20
19.6 500057 MUFFLERCOVER
20 240511 SHIELD
21 50630002 BRACKETKIT ASSEMBLY
21.1 91330 BOLT M6X20
21.2 249917 BRACKET
22 50030050 AIR FILTERKIT ASSEMBLY
22.1 332901 AIR FILTERASSEMBLY
22.1.1 5691 AIR FILTER
22.2 95918 CONNECTING PIPE
23 50040104 CARBURETOR KIT ASSEMBLY
23.1 332301 CARBURETOR CONNECTION BLOCK
23.2 339905 BRACKETASSEMBLY
23.3 90016 NUT M6
23.4 94229 AIR FILTERGASKET
23.5 332808 CARBURETOR ASSEMBLY
23.6 249915 STEPPERMOTOR BRACKET
23.7 92055 CROSS SCREWSTUD M4X25
23.8 249949 STEPPERMOTOR
23.9 249916 STEPPERMOTOR PROTECTIVE COVER
23.10 92240 CROSS SCREWSTUD M4X6
24 50630003 RESONANTCAVITY KIT ASSEMBLY
24.1 337001 RESONANTCAVITY ASSEMBLY
24.1.1 5697 FOAM FILTER
24.2 249919 PLUG
24.3 95602 BREATHERTUBE
24.4 94407 FUEL LINECLAMP
25 97109 SPARK PLUG

GENERATOR EXPLODED VIEW
Exploded view diagram of automotive engine components with numbered parts and exploded views

GENERATOR PARTS LIST

NO. PART # DESCRIPTION
1 1148225110047 ENGINE ASSEMBLY DH225
2 100100010 INVERTER KIT ASSEMBLY
2.1 91325BOLT M6X12
2.2 503147INVERTER MOD JLE
2.3 503013BRACKET
2.4 91322BOLT M5X12
2.5 599601METAL CLIP
2.6 91325BOLT M6X12
2.7 500044SHORT WIRE
2.8 94003TOOTH WASHER
2.9 500700DC VOLTAGE REGULATOR
3 100150012 LEFT PANEL KIT ASSEMBLY
3.1 503039-221D LEFT PANEL
3.2 92097SCREW M6X20
3.3 92079STOP BOLT M6X16
4 100280015 LEFT FRAME KIT ASSEMBLY
4.1 503005-221 LEFT FRAME
4.2 91345BOLT M8X20
4.3 500060LOCK CLIP M6
4.4 92097SCREW M6X20
4.5 500007FUEL TANK ISOLATION PAD A
5 100380001 BRACKET KIT ASSEMBLY
5.1 503001BRACKET
5.2 503002BRACKET
5.3 503003BRACKET
5.4 503004ISOLATION PAD
5.5 90044NUT M8
5.6 91348BOLT M8X35
6 100380007 BRACKET KIT ASSEMBLY
6.1 91325BOLT M6X12
6.2 503017BRACKET
6.3 503772FUEL LINE 4X 10X 6X 12-89L
6.4 503773FUEL LINE 4X 10X 6X 12-45L
6.5 503020L FUEL LINE 4X 10-194L
6.6 503044CLIP
6.7 503062FUEL SWITCH
6.8 503034FUEL LINE CLAMP
6.9 516401FILTER
6.10 50024CABLE TRAY
6.11 500011FUEL SWITCH HOLDER
6.12 500003STEEL BALL
6.13 500012SPRING
7 100140002 PANEL REAR COVER KIT ASSEMBLY
7.1 503016PANEL REAR COVER
7.2 92078SCREW M6X16
8 100110016 PANEL KIT ASSEMBLY
NO. PART # DESCRIPTION
8.1 503804 PANEL ASSEMBLY
8.1.19224ECO SWITCH
8.1.29079WATERPROOF CAP
8.1.39230VOLTAGE RESET SWITCH
8.1.49227-31THERMAL PROTECTOR
8.1.56404WATERPROOF CAP
8.1.69227-30THERMAL PROTECTOR
8.1.76404WATERPROOF CAP
8.1.89229USB
8.1.9503108 USB DUST COVER
8.1.109227-20THERMAL PROTECTOR
8.1.116404WATERPROOF CAP
8.1.129228IGNITER
8.1.139236CO WARNING LIGHT
8.1.149236CO WARNING LIGHT
8.1.159235LED
8.1.169232PARALLEL SOCKET
8.1.179122WATERPROOF COVER
8.1.189132GROUNDING BOLT
8.1.196032L5-20R RECEPTACLE
8.1.209194DUST COVER
8.1.216015RV SOCKET
8.1.226849DUST COVER
8.2 91825SCREW & FLAT WASHER M5X12
8.3 503024 KNOB
8.4 500068 HANDLE PANEL PLUG
8.5 92032SCREW M4X16
8.6 94325FLAT WASHER 4
8.7 503310 KNOB PLUG
9 10020006 BASEBOARD KIT ASSEMBLY
9.1 90027SQUARE NUT
9.2 91325BOLT M6X12
9.3 503045 BOTTOM PLATE
9.4 500060 LOCK CLIP M6
9.5 503026 ISOLATION PAD
9.6 503023 AXLE
9.7 503031 WHEEL
9.8 503032 WHEEL COVER
9.9 94022STEEL WASHER
9.10 500321 AXLE WILD CARD
9.11 503053 LIMIT BLOCK
9.12 503052 BASE OIL COVER
9.13 91334 BOLT M6X30
9.14 100310003 PULL ROD KIT ASSEMBLY
9.14.1503033 PULL ROD SEAT
9.14.2503035 PULL ROD
9.14.391334 BOLT M6X30

GENERATOR PARTS LIST CONTINUED

NO. PART # DESCRIPTION
10 100280022 RIGHT FRAMEKIT ASSEMBLY
10.1 503021-221D RIGHT FRAME
10.2 91345 BOLT M8X20
10.3 500060 LOCK CLIP M6
10.4 503067 BLIND RIVET
10.5 503036-052 HANDLEDECORATIVE BOARD
10.6 94249 FLAT WASHER
10.7 92097 SCREW M6X20
11 503022-221 OBSERVATIONCOVER
12 100450001 CO MODULEKIT ASSEMBLY
12.1 503807 CO MODULEBRACKET
12.2 599070 CO MODULE
12.3 599071 CO FLAMEOUTACTUATOR
12.4 92328 BOLT M4*12
12.5 91325 BOLT M6X12
12.6 90016 NUT M6
13 100030002 MUFFLER PANEL KIT ASSEMBLY
13.1 503027 MUFFLER PANEL
13.2 500108 MUFFLER EXHAUST SEALING STRIP
13.3 503040 COVER
13.4 92078 SCREW M6X16
14 500333 CABLE
15 102200004 CARBON CANISTER KIT ASSEMBLY
15.1 91325 BOLT M6X12
15.2 94405 FUEL LINE CLAMP 11.5
15.3 94403 FUEL LINE CLAMP 11.5
15.4 91334 BOLT M6X30
15.5 543301L CARBON CANISTER ASSEMBLY
15.6 503043 BRACKET
15.7 95016 CARBON CANISTER AND AIR FILTER CONNECTING PIPE
16 100380003 BRACKET KIT ASSEMBLY
16.1 91325 BOLT M6X12
16.2 503006 LIFTER
16.3 503008 BRACKET
16.4 503009 HANDLE
16.5 503042 BRACKET
16.6 91330 BOLT M6X20
17 100380007 BRACKET KIT ASSEMBLY
17.1 91325 BOLT M6X12
17.2 503007 LIFTER
17.3 503008 BRACKET
17.4 503009 HANDLE
17.5 503011 BRACKET
17.6 91330 BOLT M6X20
18 100070008 FUEL TANK KIT ASSEMBLY
NO. PART # DESCRIPTION
18.1 503775 FUEL TANK ASSEMBLY
18.2 500008 FUEL TANK ISOLATION PAD
18.3 91322 BOLT M5X12
18.4 500252 SEALING RING
18.5 95127 CARBON CANISTER AND FUEL TANK CONNECTING PIPE
18.6 500247 GASOLINE SENSOR
18.7 94405 FUEL LINE CLAMP 11.5
18.8 94403 FUEL LINE CLAMP 11.5
18.9 96801 FUEL TANK GASKET
18.10 91397 BOLT M6X20
18.11500244 PRESS PLATE
18.12 500324 SEALING WASHER
18.13 500068 HANDLE PANEL PLUG
18.14 503025 PLUG
18.15 503029 FUEL SLOT
18.16 503038-221 TOP COVER
18.17 92078 SCREW M6X16
18.18 503028 FUEL CAP
18.19 518801 FUEL TANK FILTER
18.20 503782 FUEL NOZZLE
19 503812 DEPUTY WIRING HARNESS
20 503082 BELLOWS
21 99011SPARK PLUG SLEEVE
22 500942 FUNNEL
23 99629OIL BOTTLE ASSEMBLY
24 503806 DEPUTY WIRING HARNESS
25 99506DUAL - PURPOSE SCREWDRIVER

SCHEMATICS

SCHEMATICS

YYellowBL/WBlack/whiteBul/WBlue white
WWhitePPinkPuPurple
BuBlueCrGrayOOrange
RRedBr/RBrown/redYYellow
BlBlackBrBrownY/GYellow green

EC Dr 16AW6 Dr 16AW6 DC Supply winding Attector Control power winding Main winding Engine Fuel Steering Motor SM Co Aetoder CO Module R/W 20AW6 0 20AW6 S 20AW6 Co Aetoder CO Module Engine Fuel Steering Motor Dr 20AW6 EKG.SW. Engine Fuel Steering Motor Dr 20AW6 EKG.SW. Dr 20AW6 EKG.SW. Dr 20AW6 EKG.SW. Dr 20AW6 EKG.SW. Dr 20AW6 EKG.SW. Dr 20AW6 EKG.SW. Dr 20AW6 EKG.SW. Dr 20AW6 EKG.SW. Dr 20AW6 EKG.SW. Dr 27AW6 Co Aetoder Co Module Co Aetoder Co Module Co Aetoder Co Module Co Aetoder Co Module Co Aetoder Co Module Co Aetoder Co Module Co Aetoder Co Module Co Aetoder Co Module Co Aetoder Co Module Co Aetoder Co Module Co Aetoder Co Module Co Aetoder Co Module Co Aetoder Co Module Co Aatoder Co Module Co Aatoder Co Module Co Aatoder Co Module Co Aatoder Co Module Co Aatoder Co Module Co Aatoder Co Module Co Aatoder Co Module Co Aatoder Co Module Co Aatoder Co Module Co Aatoder Co Module Co Aatoder Co Module Co Aatoder Co Module Co Aatoder Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model Co Model

iGen4500cv

Generador Inversor Digital

Westinghouse Outdoor Power

Warranty registration

777 Manor Park Drive

Columbus, OH 43228

Para su archivo

Technical diagram of a vehicle rear view with numbered components and labeled parts

Technical diagram of a device interior with numbered components for identification

1 DANGER Failure to follow warnings. Instructions and operator's manual will result in death or serious injury. Generator could cause electrical shock. • ONLY use in dry conditions. • DO NOT operate in rain or wet weather. • A transfer switch must be used when connecting to a building. Never fuel unit with engine running. Always fuel in well ventilated area. Always allow unit to cool before fueling. Hot muffler and exhaust gases can cause fires. Keep at least 5 ft. (1.5 m) clearance from any combustibles or structures, including overhead. Exhaust contains poisonous carbon monoxide gas that can cause unconsciousness or DEATH. Install Carbon Monoxide alarms inside home. For electrical equipment only. Failure to properly ground generator can result in electrocution. ▲ PELIGRO No obedecar las advertencias e instrucciones y el manual del operador provocara listaciones granales o la muerta. El generator portín causar una descarga electrica. • No operate en elmotions paraver condiciones de humedad. • No operam latrías en elmimo humada. • No conectar diselame electrico de unreza. Núce cargue la unidad con elmotor en marche. Cargue siempre un an área bien verlada. Simples dejar que la unidad se online antes de carger combustible. Los gases celleras de escape podion causar un incendio. Deje un espenditure de inmimo 15 m de cualquier combustible e estructura, incluyando por endura. Los gases de escape conferen monoxide de carbono venenozo que puede causar perida del conocimiento de la MUERTE. Instale alarmes de monoxide de carbono dentro de la casa. Solo para equipos electricos. No conectar altera correctamente de generador, puede provocar una electrocution. ▲ DANGER Le non-reçed des exaltissements des instructions et du manuel de l'altadexir extraviren la motat ou des biowevere graves. Le generator pourrait preprogen enchéctiques. • No courages de lesseurs pour d'artices concluides humidas. • No courages sous biéqu ou parterre humide. • Ne vous connectées ces au système électricité d'une motor. • Ne tables jurídica de carburellant avec le material enmechatie. Fillet aucuera la peille bénus en netrol d'air brevra. Les uscasses pas suréral estéril de basa la plait. Les gaz dechappement contendeau possér provoque des montants. Carne un desgèment du may 15 m de tout contableiller estérducté, y compris les fini gênesus. Les gaz dechappement contendeau montante de carbone gasteur biologs y peut provoquer une parte de construée par la MOERT. Entrait des vorsuscurs de montants de carbone gasteur biologs, il montant de limous. Pour les exaltissements électriculées un revourent. Une mobile de rés de la km de globular ou peut entraîner une electrocution. 2 OIL ACERIE DE MOTOR HUILE MOTEUR Oil Capacity Capacita de la SAE10W-30 83 QT 8 L 20,3 OZ 600 MIL Safe Operating Range SAE10W-30 ▲ CAUTION HOT SURFACES ▲ PRECAUCION SUPERFICIES CALIENTES ▲ ATTENTION SURFACES CHAUDES

Westinghouse Model Models Part No Nutriano de pieces AC Voltage Tension CA Westinghouse Outdoor Power Equipment, LLC Columbus Ohio 43228 USA Westinghouse Outdoor Power Equipment, LLC Columbus Ohio 43228 USA Power (Rated) Puissance (Nom.) Power (Peak) Puissance (Points) Frequency Frequency RPM Interstate CA Power Class Classe D Discl. Max Amb Temp Temp. Amb. Max Duty Service Designed in Columbus, Ohio USA Con u a Columbus, Ohio, lat-uniis F 400C (1040F) S1 Serian No./No. De Serie Serian No./No. De Serie

DO NOT OVRFILL 5 3.4 Gal 12.8 L USE FUEL STABILIZER FOR STORAGE UTILIZE UN STABILISATEUR DE CABBURANT POUR LE STOCKAGE EL UÑO DEL ESTABILIZADOR DE COMBUSTIBLE PARA EL ALCRANCENANCEITO 87 MINIMUM OCTANE 87 OCTANS MINIMUM

WESTINGHOUSE iGen5000cv - Para su archivo - 6

WESTINGHOUSE iGen5000cv - Para su archivo - 7

WESTINGHOUSE iGen5000cv - Para su archivo - 8

WESTINGHOUSE iGen5000cv - Para su archivo - 9

WESTINGHOUSE iGen5000cv - Para su archivo - 10

WESTINGHOUSE iGen5000cv - Para su archivo - 11

WESTINGHOUSE iGen5000cv - Para su archivo - 12

WESTINGHOUSE iGen5000cv - Para su archivo - 13

WESTINGHOUSE iGen5000cv - Para su archivo - 14

WARNING | PELIGRO | ATTENTION

WESTINGHOUSE iGen5000cv - WARNING | PELIGRO | ATTENTION - 1

Operate, store, and transport on firm level surface. Do not rest on exhaust panel. Tilting can cause fuel spillage

Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poisson you can not see or smet

WESTINGHOUSE iGen5000cv - WARNING | PELIGRO | ATTENTION - 2

WESTINGHOUSE iGen5000cv - WARNING | PELIGRO | ATTENTION - 3

WESTINGHOUSE iGen5000cv - WARNING | PELIGRO | ATTENTION - 4

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puesia

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EN EXT

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da venti

WARNING: Cancer and reproductive harm www.P68Warnings.ca.gov/product AVERTISSEMENT: Cancer et problèmes de reproduction - www.P68Warnings.ca.gov/product ADVERTENCIA: Cancer y danes al sistema reproduct - www.P68Warnings.ca.gov/product.

WESTINGHOUSE iGen5000cv - WARNING | PELIGRO | ATTENTION - 5

ACTION LABEL

WESTINGHOUSE iGen5000cv - ACTION LABEL - 1

AUTOMATIC SHUTOFF - YOU MUST: ETIQUETA DE FUNCIONAMIENTO: ETIQUETTE D'ACTION:

WESTINGHOUSE iGen5000cv - AUTOMATIC SHUTOFF - YOU MUST: ETIQUETA DE FUNCIONAMIENTO: ETIQUETTE D'ACTION: - 1

WESTINGHOUSE iGen5000cv - AUTOMATIC SHUTOFF - YOU MUST: ETIQUETA DE FUNCIONAMIENTO: ETIQUETTE D'ACTION: - 2

- MOVE GENERATOR TO AN OPEN, OUTDOOR AREA. - POINT EXHAUST AWAY. - DON'T RUN GENERATOR IN ENCLOSED AREAS E.G. NOT IN HOUSE OR GARAGE, - NOVE EL GENERADOR A UN AREA ABIERTA, EN EXTERBORES - ORIENTAR EL TUBO DE ESCAPE HACIA AFUERA - NO ACTIVAR EL GENERADOR EN AREAS CERRADAS (P.E.I.: EN UNA CASA O GARAJE) - DEPLACER LA GENERATRICE DANS UN ASPACE EXTERIEUR OUVERT - DRUGER L'EXCHAPPEMENT LOIN DE VOUS - NE PAS FAIRE FONCTIONNER LA GENERATRICE DANS DES ENDORTS FERNES SPRINGE LEASE LA MAJENUE GUEZ CHARGA

WESTINGHOUSE iGen5000cv - AUTOMATIC SHUTOFF - YOU MUST: ETIQUETA DE FUNCIONAMIENTO: ETIQUETTE D'ACTION: - 3

• MOVE TO FRESH AIR. • GET MEDICAL HELP IF SICK, DIZZY OR WEAK. • MOVER AL AIRE LIBRE • OBTENER ATENCION MEDICA SI SE SIENTE ENFERMO, MAREADO O DEBIL • VOUS RETIRER A L'AIR FRAIS • CONSULTER UN MERCEIN SI VOUS ETES MALADE, ETOURDI OU FAIBLE

CONSULTER UN MEDECIN SI VOUS ETES MALADE, ETOURDI OU FAIBLE

Labeled diagram of a portable gas generator with numbered components for identification

Westinghouse iGen4500x 8

Technical diagram of a vehicle rear view with numbered components and labeled parts

natural_image Line drawing of a portable electricity generator with a hand holding a screwdriver (no text or symbols)
natural_image Line drawing of a portable electricity generator with a hand using a screwdriver to adjust its power output (no text or symbols visible)

46 | Westinghouse Outdoor Power Equipment, LLC

natural_image Technical line drawing of a mechanical component with a magnified view showing a detail (no text or symbols)

MANTENIMIENTO DEL FILTRO DE AIRE

ADVERTENCIA

natural_image Technical line drawing of a vehicle chassis with labeled components and a close-up inset showing lock mechanism (no text or symbols present)
natural_image Line drawing of a portable electricity generator with a hand holding a screwdriver (no text or symbols present)
natural_image Technical line drawing of a vehicle rear view showing engine compartment and exhaust pipe (no text or symbols)

Supresor de chispas

NE PAS RETOURNER CE PRODUIT AU MAGASIN

CENTRE DE DONNÉES LED 64

COMPOSANTS DU PANNEAU DE COMMANDE....65

ASSEMBLÉ

CONTENU DU CARTON 66

CARBURANT....67

REMLIR LE RÉSERVOIR DE CARBURANT ....67

OPÉRATION

EMPLACEMENT DU GÉNÉRATEUR....68

MISE À LA TERRE....68

FONCTIONNEMENT À HAUTE ALTITUDE....69

PÉRIODE DE RODAGE 69

AVANT DE DÉMARRER LE GÉNÉRATEUR ......69

DEMARRAGE DU MOTEUR 69

ARRÊT DU MOTEUR ....70

FRÉQUENCE D'UTILISATION ....70

MODE ECO 70

DISJONCTEUR AC....70

SURCHARGE RÉINITIALISER....70

CAPACITÉ DU GÉNÉRATEUR....71

GESTION DE L'ALIMENTATION 71

RALLONGES 72

DIMENSIONS DU CORDON D'EXTENSION....72

FONCTIONNEMENT PARALLÈLE 72

TRANSPORT 73

ENTRETIEN

CALENDRIER DE MAINTENANCE....74

PIÈCES DE RECHANGE D'ENTRETIEN 74

COUVERCLE DE SERVICE DU MOTEUR 74

MANTENIMIENTO DEL FILTRO DE AIRE....74

CONTRÔLE DU NIVEAU D'HUILE MOTEUR .... 75

CHANGEMENT D'HUILE MOTEUR 76

MAINTENANCE DES BOUGIES 76

SERVICE DE PARE-ÉTINCELLES....77

ESPACE DE RANGEMENT 77

LE JEU DES SOUPAPES 78

DÉPANNAGE

DÉPANNAGE....79

INTRODUCTION

Westinghouse Outdoor Power

Warranty registration

777 Manor Park Drive

Columbus, OH 43228

WESTINGHOUSE iGen5000cv - INTRODUCTION - 1

Failure to follow warnings, instructions and operator's manual will result in death or serious injury.

WESTINGHOUSE iGen5000cv - INTRODUCTION - 2

Generator could cause electrical shock.

WESTINGHOUSE iGen5000cv - INTRODUCTION - 3

• DO NOT operate in rain or wet weather.

WESTINGHOUSE iGen5000cv - INTRODUCTION - 4

Never fuel unit with engine running. Always fuel in well ventilated area. Always allow unit to cool before fusing.

WESTINGHOUSE iGen5000cv - INTRODUCTION - 5

Hot muffler and exhaust cases can cause fires. Keep at least

WESTINGHOUSE iGen5000cv - INTRODUCTION - 6

5ft (1.5m) clearance from any combustibles or structures,

WESTINGHOUSE iGen5000cv - INTRODUCTION - 7

Exhaust contains poisonous carbon monoxide gas that can cause unconsciousness or DEATH. Install Carbon Nanopexi

WESTINGHOUSE iGen5000cv - INTRODUCTION - 8

claims inside home.

WESTINGHOUSE iGen5000cv - INTRODUCTION - 9

For electrical equipment only. Failure to

property ground generator can result in electromotion.

PELIGRO

WESTINGHOUSE iGen5000cv - PELIGRO - 1

The Ground Truth image displays a single, solid horizontal line. According to Rule 2 (UNDERSCORE & LINE RULES), if the GT contains lines used for stylistic emphasis or as background elements (like ruled paper), the OCR result must ignore them. The OCR content provided is "____", which consists of four underscores. This is incorrect because underscores are not equivalent to a solid line and are not permitted under the “Stylistic/Background Lines (Ignore)” rule. The OCR has hallucinated underscores where none should exist in the GT, violating the rule to ignore stylistic lines. Therefore, the OCR result is inconsistent with the Ground Truth.

WESTINGHOUSE iGen5000cv - PELIGRO - 2

ATTENTION

WESTINGHOUSE iGen5000cv - PELIGRO - 3

SURFACES

WESTINGHOUSE iGen5000cv - PELIGRO - 4

CHAODES

WESTINGHOUSE iGen5000cv - PELIGRO - 5

Westinghouse

Westinghouse Outdoor Power Equipment, LLC Columbus Ohio 43228 USA

Westinghouse Outdoor Power Equipment, LLC Columbus Ohio 43228 USA

Model
Model
Part No
Nohera
4C Val
Tenska
AC CU
Intensit
Model
Model
Part No
Nohera
4C Val
Tenska
AC CU
Intensit
Model
Model
Part No
Model
Part No
Nohera
4C Val

Surface plane et

eau d'echappement.

ement de carburant.

evel surface.

can cause fuel

2016年1月29日

superficie firme

de escape

ne de combustible.

interface plane et

eau d'echappement

ement de carburant.

WESTINGHOUSE iGen5000cv - Westinghouse - 1

WESTINGHOUSE iGen5000cv - Westinghouse - 2

WESTINGHOUSE iGen5000cv - Westinghouse - 3

WESTINGHOUSE iGen5000cv - Westinghouse - 4

WESTINGHOUSE iGen5000cv - Westinghouse - 5

WESTINGHOUSE iGen5000cv - Westinghouse - 6

WESTINGHOUSE iGen5000cv - Westinghouse - 7

WESTINGHOUSE iGen5000cv - Westinghouse - 8

WESTINGHOUSE iGen5000cv - Westinghouse - 9

WESTINGHOUSE iGen5000cv - Westinghouse - 10

WARNING PELIGRO ATTENTION

WESTINGHOUSE iGen5000cv - WARNING PELIGRO ATTENTION - 1

Operate, store, and transport on firm level surface. Do not rest on exhaust panel. Tilting can cause fuel spillage

Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poison you can not see or smell

WESTINGHOUSE iGen5000cv - WARNING PELIGRO ATTENTION - 2

WESTINGHOUSE iGen5000cv - WARNING PELIGRO ATTENTION - 3

windows, doors and vents.

PELIGRO

was in generator

ORIFA EL

OCOS MINUTOS.

cszapo cel

esercor os-Jenis orgado de

arbona. Es

neno cuo

CHINSE

orto ce u

  1. A

plan apied

Solo useko

N EXTERI

HCPA

vanduci

WESTINGHOUSE iGen5000cv - PELIGRO - 1

WESTINGHOUSE iGen5000cv - PELIGRO - 2

WESTINGHOUSE iGen5000cv - PELIGRO - 3

WESTINGHOUSE iGen5000cv - PELIGRO - 4

WESTINGHOUSE iGen5000cv - PELIGRO - 5

WESTINGHOUSE iGen5000cv - PELIGRO - 6

WESTINGHOUSE iGen5000cv - PELIGRO - 7

WESTINGHOUSE iGen5000cv - PELIGRO - 8

ACTION LABEL

Westinghouse iGen4500cv 8

Technical diagram of a vehicle rear view with numbered components and labeled parts

CENTRE DE DONNÉES LED

natural_image Line drawing of a portable electricity generator with a hand holding a screwdriver (no text or symbols present)
natural_image Line drawing of a portable electricity generator with a hand holding a screwdriver, showing no text or symbols on the device itself.
natural_image Symmetrical abstract diagram with concentric circles and radial lines, enclosed in a circle (no text or symbols)

ARRÊT DU MOTEUR

DIMENSIONS DU CORDON D'EXTENSION

natural_image Technical line drawing of a mechanical component with a magnified view showing a cutaway section (no text or symbols)

MANTENIMIENTO DEL FILTRO DE AIRE

⚠️ AVERTISSEMENT

natural_image Line drawing of a portable electricity generator with a hand holding a screwdriver (no text or symbols present)
natural_image Technical line drawing of a vehicle rear view showing engine, battery, and sensor components (no text or labels)

Supresor de chispas

Couple: 106 inch-pound (12 N·m)

WestinghousePortablePower.com

Service Hotline: (855) 944-3571

777 Manor Park Drive

Columbus, OH 43228

^TM & © 2020 Westinghouse Electric Corporation

© 2020 Westinghouse Outdoor Power Equipment, LLC All Rights Reserved.

iGen4500cv Rev01

122034 Rev02 12/21

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Product information

Brand : WESTINGHOUSE

Model : iGen5000cv

Category : Generator